CN113679014A - Kelp soaking production line and production method - Google Patents
Kelp soaking production line and production method Download PDFInfo
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- CN113679014A CN113679014A CN202110973550.1A CN202110973550A CN113679014A CN 113679014 A CN113679014 A CN 113679014A CN 202110973550 A CN202110973550 A CN 202110973550A CN 113679014 A CN113679014 A CN 113679014A
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- 241000512259 Ascophyllum nodosum Species 0.000 title claims abstract description 203
- 238000002791 soaking Methods 0.000 title claims abstract description 160
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 158
- 230000007246 mechanism Effects 0.000 claims abstract description 157
- 238000004140 cleaning Methods 0.000 claims abstract description 79
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 21
- 230000001502 supplementing effect Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 239000006260 foam Substances 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 239000013505 freshwater Substances 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
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- 238000012545 processing Methods 0.000 abstract description 6
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 4
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- 150000003839 salts Chemical class 0.000 description 3
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- 238000011033 desalting Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
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- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Marine Sciences & Fisheries (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Edible Seaweed (AREA)
Abstract
The invention relates to the technical field of kelp processing equipment, in particular to a kelp soaking production line and a production method, which comprise the following steps: the kelp separating mechanism is arranged above the soaking pool, the discharging mechanism is arranged at one end of the soaking pool, the cleaning mechanism is arranged at the bottom of the soaking pool, the water circulating mechanism is arranged outside the water circulating mechanism, and the water circulating mechanism is communicated with the inside of the soaking pool; the salinity sensor and the liquid level sensor are arranged inside the soaking pool; the moisturizing device sets up in the outside of fermentation vat, and inside moisturizing device's output orientation fermentation vat, through the setting of this equipment, can soak and wash the processing that carries out the integration to the kelp, and the process of having avoided causing of discrete production is loaded down with trivial details, and the inefficiency problem has maintained the soaking water salinity condition, has avoided the kelp to soak the back salinity condition still too high.
Description
Technical Field
The invention relates to the technical field of kelp processing equipment, in particular to a kelp soaking production line and a production method.
Background
Kelp, a large-sized edible algae of many years. Sporophytes are large, brown, flat, ribbon-like. The blade, the handle and the fixer are divided, and the fixer is in a false root shape. The leaf consists of epidermis, cortex and medulla tissue, and has sporangia in the lower part. Has a mucous cavity for secreting the lubricant. The fixer is tree-shaped and branched, is used for attaching submarine rocks and growing in the sea with lower water temperature.
The prior kelp processing process flow comprises the following steps:
slicing, rinsing (desalting), blanching (sterilizing and removing fishy smell), soaking (salt and acid), wherein water needs to keep certain salinity in the soaking process;
chinese patent: CN201820595327.1 discloses a soak device for kelp is softened, including soaking a section of thick bamboo and soaking the cage, it establishes to soak the cage soak a section of thick bamboo inside and be equipped with the slip guider, it is equipped with the cage lid switch to soak the cage upside, cage lid switch inboard is equipped with hangs the mount, hang the mount upside and connect the piston rod connecting rod, piston rod connecting rod upside is equipped with the cylinder, the cylinder is fixed on the cylinder mount, the cylinder mount is established soak a section of thick bamboo upside, soak section of thick bamboo wall inside and inlay and be equipped with heating jacket device, heating jacket device upside is equipped with first opening valve, it keeps away from first opening valve side bottom and is equipped with the second opening valve to soak a section of thick bamboo. The utility model discloses a through will soak in the cage stretches into a soaking section of thick bamboo, the softening liquid level has not crossed by the soak article when guaranteeing to soak, has avoided by the soak article and softening liquid contact inequality and need the secondary to soak, has improved soaking efficiency.
Because a large amount of silt exists in the kelp, the kelp cannot be cleaned in a targeted manner, the salinity of water cannot be adjusted and maintained in the kelp soaking process, and the softening liquid cannot be continuously used, so that the kelp soaking production line and the production method are required to be provided.
Disclosure of Invention
In order to solve the technical problem, the application provides a kelp soaking production line.
A kelp soaking production line comprises:
the soaking pool is divided into a soaking area and a cleaning area;
the kelp separating mechanism is arranged above the soaking pool, the output end of the kelp separating mechanism is positioned in the soaking pool, and the kelp separating mechanism is used for partitioning the interior of the soaking pool;
the discharging mechanism is arranged at one end of the soaking pool and is used for salvaging and sending out the kelp in the soaking pool;
the cleaning mechanism is arranged at the bottom of the soaking pool, and the working end of the cleaning mechanism is positioned in the cleaning area of the soaking pool;
the water circulation mechanism is arranged outside the water circulation mechanism and is communicated with the inside of the soaking pool;
the salinity sensor and the liquid level sensor are arranged inside the soaking pool;
the water supplementing device is arranged outside the soaking pool, and the output end of the water supplementing device faces the inside of the soaking pool.
Preferably, the steeping cistern comprises:
the device comprises a shell, a sea-tangle separating mechanism, a discharging mechanism and a control mechanism, wherein the shell is communicated up and down, an arc-shaped slope is arranged at one end of the shell, the sea-tangle separating mechanism is arranged in the middle of a soaking pool, the discharging mechanism is arranged at one end of the shell, and the discharging mechanism is far away from the arc-shaped slope;
the inner part of the base is concave in a cambered surface, the shell is arranged above the base and is fixedly connected with the base, the input end of the water circulation mechanism is communicated with the inner part of the base, and the output end of the water circulation mechanism is communicated with the inner part of the shell;
the filter plate is arranged between the shell and the base.
Preferably, the kelp separating mechanism includes:
the first wheel set and the second wheel set are respectively arranged at two ends of the shell, and both the first wheel set and the second wheel set are rotatably connected with the shell;
the two ends of the steel mesh are respectively sleeved on the first wheel set and the second wheel set, and a plurality of partition plates are arranged on the steel mesh at equal intervals;
the first servo motor is arranged on the shell, and the output end of the first servo motor is connected with the first wheel set.
Preferably, the discharge mechanism comprises:
the end, far away from the arc-shaped slope, of the shell is an inclined plane, and the overturning assembly is arranged above the inclined plane;
the two sliding rails are symmetrically arranged at the working end of the overturning assembly;
the pushing cylinders are respectively arranged on the two slide rails;
the material shovel is characterized in that the bearing surface of the material shovel is full of leak holes, two sides of the material shovel are respectively connected with the two sliding rails in a sliding mode, and the output end of the pushing cylinder is connected with the material shovel.
Preferably, the flipping assembly comprises:
the rotating rod is arranged at the inclined plane at one end of the shell and is rotatably connected with the shell;
the connecting cylinder is sleeved on the rotating rod and fixedly connected with the rotating rod, the two sliding rails are respectively arranged at two ends of the connecting cylinder and fixedly connected with the connecting cylinder;
and the second servo motor is arranged on the shell, and the output end of the second servo motor is connected with the rotating rod.
Preferably, the cleaning mechanism comprises:
the part of the filter plate positioned in the cleaning area is provided with a groove, and the impeller is arranged in the groove and is rotatably connected with the groove;
the top end of the linkage rod penetrates through the groove to be connected with the impeller, and the bottom end of the linkage rod penetrates through the bottom of the base;
the third servo motor is arranged outside the base;
the first belt pulley is arranged at the output end of the third servo motor;
the second belt pulley sets up in the bottom of trace, connects through belt transmission between first belt pulley and the second belt pulley.
Preferably, the water circulation mechanism includes:
the water valve is arranged on the base and is communicated with the inside of the base;
the water valve is communicated with the inside of the water tank through a pipeline, and a filter screen is arranged at a water outlet of the water tank;
the input end of the first water pump is connected with the water outlet of the water tank through a pipeline, and the output end of the first water pump is communicated with the inside of the shell through a pipeline.
Preferably, the water circulation mechanism further comprises:
the floating object cleaning mechanism is arranged on one side of the shell and is communicated with the inside of the shell;
the second water pump is arranged on the other side of the shell, and the input end of the second water pump faces the output end of the floating object cleaning mechanism.
Preferably, the float cleaning mechanism includes:
the drainage cover is arranged on one side of the shell and communicated with the interior of the shell;
one end of the air pipe is connected with the drainage cover, and the other end of the air pipe is provided with a hollow plate;
the fourth servo motor is arranged at the hollow plate and is fixedly connected with the hollow plate;
and the fan blade is arranged at the output end of the fourth servo motor and is positioned inside the air pipe.
A production method of a kelp soaking production line comprises the following steps:
firstly, putting a batch of kelp into a soaking pool from one end of the soaking pool by a worker, starting a kelp separating mechanism to work, and driving a first batch of incoming kelp to be limited in a soaking area of the soaking pool by an output end of the kelp separating mechanism;
step two, after the soaking time of the kelp is up, putting a second batch of kelp into the soaking pool by a worker, simultaneously, working again by the kelp separating mechanism, respectively moving the first batch of kelp to a cleaning area of the soaking pool and the second batch of kelp to the soaking area by the output end of the kelp separating mechanism, and separating the soaking area and the cleaning area of the soaking pool by the output end of the kelp separating mechanism;
step three, after the first batch of soaked kelp enters the cleaning area, the cleaning mechanism starts to work, and the output end of the cleaning mechanism stirs the kelp in the cleaning area to clean the kelp;
step four, after cleaning, a large amount of floating foam exists in the cleaning area, and the floating foam is removed through the cooperation of the floating object cleaning mechanism and the second water pump;
step five, the kelp separating mechanism works again after the first batch of kelp is cleaned and the second batch of kelp is soaked, a third batch of kelp is added by a worker, the first batch of kelp is pushed into the working end of the unloading mechanism by the output end of the kelp separating mechanism, the second batch of kelp is pushed into the cleaning area, and the third batch of kelp is pushed into the soaking area;
step six, in the production process, the water level and the salinity in the soaking pool are detected in real time through the cooperation of the liquid level sensor and the salinity sensor, when the water level in the soaking pool is reduced and the salinity is increased, fresh water is added into the soaking pool by the water supplementing device for neutralization, and when the water level in the soaking pool is at the highest position and the salinity exceeds a preset value, integral water exchange is needed;
seventhly, the working end of the discharging mechanism moves the kelp which is soaked and cleaned out of the soaking pool;
step eight, after the equipment works for a certain time, a plurality of silt in the kelp can exist in the soaking pool, and the water in the soaking pool is recovered, filtered and conveyed back under the cooperation of the water valve, the water tank and the first water pump.
Compared with the prior art, the invention has the beneficial effects that:
1. this application can soak and wash the processing that carries out the integration to the kelp through the setting of this equipment, and the process of having avoided causing of discrete production is loaded down with trivial details, and the inefficiency problem has maintained the soaking water salinity condition, has avoided the kelp to soak the back salinity condition still too high.
2. This application can soak the kelp through the setting of fermentation vat, the entering of the kelp of being convenient for to and the unobstructed of drainage.
3. This application can let the production process of kelp more nimble through the setting of kelp partition mechanism to adapt to different batches of kelp.
4. This application can carry out the drainage at the in-process that the kelp was taken out through discharge mechanism's setting, avoids taking away unnecessary one.
5. This application can wash the kelp through wiper mechanism's setting, takes out the mucus and the silt on the top layer of kelp.
6. This application can filter the silt of aquatic through the setting of hydrologic cycle mechanism to in time get rid of the condition that the foam floated on the surface of water, guarantee that water cleaning has avoided the water waste.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is a side view of the steeping cistern, the kelp separating mechanism and the discharging mechanism of the present invention;
FIG. 5 is a sectional view taken along line A-A of FIG. 4;
FIG. 6 is a schematic perspective view of the soaking tank, the kelp separating mechanism and the discharging mechanism of the present invention;
FIG. 7 is a top view of the steeping cistern and the discharging mechanism of the present invention;
FIG. 8 is a first schematic perspective view of the steeping cistern and the discharging mechanism of the present invention;
FIG. 9 is an enlarged view of FIG. 8 at B;
FIG. 10 is a schematic perspective view of the second embodiment of the soaking tank and the discharging mechanism of the present invention;
FIG. 11 is an enlarged view at C of FIG. 10;
FIG. 12 is a side view of the steeping cistern, the kelp separating means and the cleaning means of the present invention;
FIG. 13 is a cross-sectional view taken along line D-D of FIG. 12;
FIG. 14 is a front view of the steeping cistern, the kelp separating mechanism and the cleaning mechanism of the present invention;
FIG. 15 is a sectional view taken along line E-E of FIG. 14;
FIG. 16 is a third perspective view of the present invention;
FIG. 17 is a top view of the present invention;
fig. 18 is a perspective view of the float cleaning mechanism.
The reference numbers in the figures are:
1-a soaking pool; 1 a-a housing; 1a 1-arc ramp; 1 b-a base; 1 c-a filter plate;
2-a kelp separation mechanism; 2 a-a first wheel set; 2 b-a second wheel set; 2 c-steel mesh; 2c 1-baffle; 2 d-a first servo motor;
3-a discharging mechanism; 3 a-a flip assembly; 3a 1-rotating levers; 3a 2-connector barrel; 3a 3-second servomotor; 3 b-a slide rail; 3 c-a pushing cylinder; 3 d-material shoveling;
4-a cleaning mechanism; 4 a-a wave wheel; 4 b-linkage rod; 4 c-a third servo motor; 4 d-a first pulley; 4 e-a second pulley;
5-a water circulation mechanism; 5 a-a water valve; 5 b-a water tank; 5 c-a first water pump; 5 d-a floating object cleaning mechanism; 5d 1-drainage mask; 5d 2-air hose; 5d 3-fourth servomotor; 5d 4-Fan blades; 5 e-a second water pump;
6-salinity sensor;
7-a liquid level sensor;
8-water replenishing device.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to solve the technical problem of kelp soaking cleaning and maintaining soaking salinity, as shown in fig. 1, fig. 2 and fig. 3, the following preferred technical solutions are provided:
a kelp soaking production line comprises:
the device comprises a soaking pool 1, wherein the soaking pool 1 is divided into a soaking area and a cleaning area;
the kelp separating mechanism 2 is arranged above the soaking pool 1, the output end of the kelp separating mechanism 2 is positioned inside the soaking pool 1, and the kelp separating mechanism 2 is used for partitioning the inside of the soaking pool 1;
the discharging mechanism 3 is arranged at one end of the soaking pool 1, and the discharging mechanism 3 is used for salvaging and sending out the kelp in the soaking pool 1;
the cleaning mechanism 4 is arranged at the bottom of the soaking pool 1, and the working end of the cleaning mechanism 4 is positioned in the cleaning area of the soaking pool 1;
the water circulation mechanism 5 is arranged outside the water circulation mechanism 5, and the water circulation mechanism 5 is communicated with the inside of the soaking pool 1;
the salinity sensor 6 and the liquid level sensor 7 are both arranged inside the soaking pool 1;
the water supplementing device 8 is arranged outside the soaking pool 1, and the output end of the water supplementing device 8 faces the inside of the soaking pool 1;
specifically, firstly, a worker injects water into the soaking pool 1 through the water supplementing device 8, because the kelp is put into the soaking pool 1 and taken out again, part of the water is polluted and the salt in the kelp enters the water, the water level and the salinity in the soaking pool 1 are detected in real time through the matching of the liquid level sensor 7 and the salinity sensor 6, when the water level in the soaking pool 1 is lowered and the salinity is raised, the water supplementing device 8 adds fresh water into the soaking pool 1 for neutralization, when the water level in the soaking pool 1 is at the highest level and the salinity exceeds a preset value, the whole water change is needed, the worker puts a batch of kelp into the soaking pool 1 from one end of the soaking pool 1, the kelp separating mechanism 2 starts to work, the output end of the kelp separating mechanism 2 starts to rotate, the output end of the kelp separating mechanism 2 drives the first batch of the kelp entering to be limited in the soaking area of the soaking pool 1, after the soaking time of the kelp reaches, a worker puts a second batch of kelp into the soaking pool 1, meanwhile, the kelp separating mechanism 2 works again, the output end of the kelp separating mechanism 2 respectively moves a first batch of kelp to a cleaning area of the soaking pool 1 and a second batch of kelp to the soaking area, the output end of the kelp separating mechanism 2 separates the soaking area and the cleaning area of the soaking pool 1, the second batch of kelp starts a soaking process, the first batch of soaked kelp enters the cleaning area and then the cleaning mechanism 4 starts to work, the output end of the cleaning mechanism 4 stirs the kelp in the cleaning area to clean the kelp, the kelp separating mechanism 2 works again after the first batch of kelp and the second batch of kelp are soaked, the worker adds a third batch of kelp, and the output end of the kelp separating mechanism 2 dials the first batch of kelp into the working end of the unloading mechanism 3, the second batch of kelp is pushed into the cleaning area, the third batch of kelp is pushed into the soaking area, the kelp which is soaked and cleaned is moved out of the soaking pool 1 by the working end of the discharging mechanism 3, after the equipment works for a certain time, a plurality of silt in the kelp can exist in the soaking pool 1, and the water in the soaking pool 1 is recovered, filtered and conveyed back by the water circulation mechanism 5.
Further, in order to solve the technical problem of kelp soaking, as shown in fig. 4, 5 and 7, the following preferred technical solutions are provided:
the steeping cistern 1 includes:
the kelp separating device comprises a shell 1a, wherein the shell 1a is vertically communicated, an arc-shaped slope 1a1 is arranged at one end of the shell 1a, a kelp separating mechanism 2 is arranged in the middle of a soaking pool 1, a discharging mechanism 3 is arranged at one end of the shell 1a, and the discharging mechanism 3 is far away from the arc-shaped slope 1a 1;
the water circulation device comprises a base 1b, wherein the inside of the base 1b is concave in a cambered surface, a shell 1a is arranged above the base 1b and is fixedly connected with the base 1b, the input end of a water circulation mechanism 5 is communicated with the inside of the base 1b, and the output end of the water circulation mechanism 5 is communicated with the inside of the shell 1 a;
a filter plate 1c provided between the housing 1a and the base 1 b;
specifically, the staff puts into the kelp from arc slope 1a1, can avoid in the casing 1a right angle dead angle to make partial kelp to remain through setting up of arc slope 1a1, the design of the cambered surface indent of base 1b is for the convenience of carrying out the drainage, the setting of filter plate 1c is for making the kelp can be smooth-going get into soak the district and wash the district and reach the work end of shedding mechanism 3 at last, the part that filter plate 1c is located the washing district does not have the sieve mesh, its purpose is for reinforcing cleaning mechanism 4 to the abluent effect of kelp.
Further, in order to solve the technical problem of the conventional separated kelp production, as shown in fig. 5 and 6, the following preferred technical solutions are provided:
the kelp separation mechanism 2 includes:
the first wheel set 2a and the second wheel set 2b are respectively arranged at two ends of the shell 1a, and the first wheel set 2a and the second wheel set 2b are both rotatably connected with the shell 1 a;
the two ends of the steel mesh 2c are respectively sleeved on the first wheel set 2a and the second wheel set 2b, and the steel mesh 2c is provided with a plurality of partition plates 2c1 at equal intervals;
the first servo motor 2d is arranged on the shell 1a, and the output end of the first servo motor 2d is connected with the first wheel set 2 a;
specifically, kelp partition mechanism 2 begins work, first servo motor 2 d's output drives first wheelset 2a and begins to rotate, first wheelset 2a drives steel mesh 2c and removes along the route that first wheelset 2a and second wheelset 2b formed, steel mesh 2c drives baffle 2c1 and removes along with it, stir the kelp through baffle 2c1, and will soak and go and separate with the washing district, make the kelp that is in different processes respectively not influence, the surface of water can also be leaked to the kelp in setting up of steel mesh 2 c.
Further, in order to solve the technical problem of the kelp transfer, as shown in fig. 7, 8 and 9, the following preferable technical solutions are provided:
the discharge mechanism 3 includes:
one end of the shell 1a, which is far away from the arc-shaped slope 1a1, is an inclined plane, and the overturning component 3a is arranged above the inclined plane;
the two sliding rails 3b are symmetrically arranged at the working end of the overturning component 3 a;
the pushing cylinders 3c are respectively arranged on the two slide rails 3 b;
the material shovel 3d is provided with a bearing surface full of leak holes, two sides of the material shovel 3d are respectively connected with the two slide rails 3b in a sliding manner, and the output end of the pushing cylinder 3c is connected with the material shovel 3 d;
concretely, when the kelp after will wasing is stirred to material shovel 3d to the output of kelp partition mechanism 2, discharge mechanism 3 begins to work, the output that promotes cylinder 3c is retrieved and is stimulateeed material shovel 3d, material shovel 3d rises along casing 1a inclined plane, water in the in-process kelp that rises strains, upset subassembly 3a begins to work, the output of upset subassembly 3a drives two slide rails 3b and turns over on, two slide rails 3b drive material shovel 3d and overturn along with it, the kelp that is located material shovel 3d slides out along with the upset.
Further, in order to solve the technical problem of the kelp transfer, as shown in fig. 10 and 11, the following preferable technical solutions are provided:
the flipping unit 3a includes:
a rotating lever 3a1 provided at an inclined surface of one end of the housing 1a, and the rotating lever 3a1 is rotatably connected with the housing 1 a;
the connecting cylinder 3a2 is sleeved on the rotating rod 3a1, the connecting cylinder 3a2 is fixedly connected with the rotating rod 3a1, the two slide rails 3b are respectively arranged at two ends of the connecting cylinder 3a2, and the slide rails 3b are fixedly connected with the connecting cylinder 3a 2;
the second servo motor 3a3 is arranged on the shell 1a, and the output end of the second servo motor 3a3 is connected with the rotating rod 3a 1;
concretely, when the kelp after will washing is stirred to material shovel 3d to the output of kelp partition mechanism 2, shedding mechanism 3 begins to work, the output that promotes cylinder 3c is retrieved and is stimulateeed material shovel 3d, material shovel 3d rises along casing 1a inclined plane, water in the in-process kelp that rises is strained, upset subassembly 3a begins to work, the output of dwang 3a13 drives dwang 3a1 and rotates, dwang 3a1 drives two slide rails 3b through connecting cylinder 3a2 and turns up, two slide rails 3b drive material shovel 3d and overturn along with it, the kelp that is located material shovel 3d slides out along with the upset.
Further, in order to solve the technical problem of kelp washing, as shown in fig. 12, 13, 14 and 15, the following preferred technical solutions are provided:
the cleaning mechanism 4 includes:
the impeller 4a and the filter plate 1c are provided with a groove at the part of the cleaning area, and the impeller 4a is arranged in the groove and is rotatably connected with the groove;
the top end of the linkage rod 4b penetrates through the groove to be connected with the impeller 4a, and the bottom end of the linkage rod 4b penetrates through the bottom of the base 1 b;
a third servo motor 4c disposed outside the base 1 b;
a first belt pulley 4d arranged at the output end of the third servo motor 4 c;
the second belt pulley 4e is arranged at the bottom end of the linkage rod 4b, and the first belt pulley 4d is in transmission connection with the second belt pulley 4e through a belt;
specifically, the cleaning mechanism 4 starts to work, the output end of the third servo motor 4c drives the first belt pulley 4d to rotate in a forward rotation mode at a high speed, the first belt pulley 4d drives the second belt pulley 4e to rotate along with the first belt pulley 4d through a belt, the second belt pulley 4e drives the linkage rod 4b to rotate along with the second belt pulley 4e, the linkage rod 4b drives the impeller 4a to rotate along with the second belt pulley 4e, water and kelp are stirred through the high-speed forward rotation and reverse rotation impeller 4a, and silt is cleaned through the friction between the kelp and the action of water flow.
Further, in order to solve the technical problem of soaking water cleaning, as shown in fig. 16, the following preferred technical solutions are provided:
the water circulation mechanism 5 includes:
the water valve 5a is arranged on the base 1b, and the water valve 5a is communicated with the inside of the base 1 b;
the water tank 5b is provided with a water valve 5a communicated with the inside of the water tank 5b through a pipeline, and a filter screen is arranged at a water outlet of the water tank 5 b;
the input end of the first water pump 5c is connected with the water outlet of the water tank 5b through a pipeline, and the output end of the first water pump 5c is communicated with the inside of the shell 1a through a pipeline;
specifically, after this equipment passes through the work of a certain period of time, many silt in the kelp can exist in the inside of fermentation vat 1, and the staff opens water valve 5a, and the inside water of fermentation vat 1 flows into the inside of water tank 5b along with it, and first water pump 5c begins work, and first water pump 5c blocks the inside that water pumped back to fermentation vat 1 again behind the silt with the filter screen.
Further, in order to solve the technical problem of froth in water, as shown in fig. 17, the following preferred technical solutions are provided:
the water circulation mechanism 5 further includes:
a float cleaning mechanism 5d provided on one side of the housing 1a and communicating with the inside thereof;
the second water pump 5e is arranged on the other side of the shell 1a, and the input end of the second water pump 5e faces the output end of the floating object cleaning mechanism 5 d;
specifically, after the kelp was washd, a large amount of froth can appear on the surface of water, in order to handle froth clearance mechanism 5d and begin work, the output of froth clearance mechanism 5d blows the froth of the surface of water to the input of second water pump 5e, the water level of the inside of fermentation vat 1 can not exceed the output of froth clearance mechanism 5d, but the water level height keeps level with the junction of second water pump 5e and casing 1a, the valve of second water pump 5e and casing 1a junction is opened, second water pump 5e is pumped away the water that will mix with the froth.
Further, in order to solve the technical problem of the water surface froth cleaning, as shown in fig. 18, the following preferred technical solutions are provided:
the float cleaning mechanism 5d includes:
a draft hood 5d1 provided on one side of the casing 1a and communicating with the inside thereof;
one end of the air pipe 5d2, one end of the air pipe 5d2 is connected with the drainage hood 5d1, and the other end of the air pipe 5d2 is provided with a hollow plate;
the fourth servo motor 5d3 is arranged at the hollow plate and is fixedly connected with the hollow plate;
the fan blade 5d4 is arranged at the output end of the fourth servo motor 5d3, and the fan blade 5d4 is positioned inside the air pipe 5d 2;
specifically, the floating object cleaning mechanism 5d starts to work, the output end of the fourth servo motor 5d3 drives the fan blade 5d4 to rotate, the fan blade 5d4 rotates and blows airflow to the drainage hood 5d1 through the air duct 5d2, and the airflow blows the floating foam on the water surface to one side of the input end of the second water pump 5e through the drainage hood 5d 1.
A production method of a kelp soaking production line comprises the following steps:
firstly, putting a batch of kelp into a soaking pool 1 from one end of the soaking pool 1 by a worker, starting a kelp separating mechanism 2 to work, and driving a first batch of incoming kelp to be limited in a soaking area of the soaking pool 1 by an output end of the kelp separating mechanism 2;
step two, after the soaking time of the kelp is up, a worker puts a second batch of kelp into the soaking pool 1, meanwhile, the kelp separating mechanism 2 works again, the output end of the kelp separating mechanism 2 respectively drives the first batch of kelp to move to a cleaning area of the soaking pool 1 and the second batch of kelp to move to the soaking area, and the output end of the kelp separating mechanism 2 separates the soaking area and the cleaning area of the soaking pool 1;
step three, after the first batch of soaked kelp enters the cleaning area, the cleaning mechanism 4 starts to work, and the output end of the cleaning mechanism 4 stirs the kelp in the cleaning area to clean the kelp;
step four, after cleaning, a large amount of floating foam exists in the cleaning area, and the floating foam is removed through the cooperation of the floating object cleaning mechanism 5d and the second water pump 5 e;
step five, the kelp separating mechanism 2 works again after the first batch of kelp is cleaned and the second batch of kelp is soaked, a third batch of kelp is added by a worker, the first batch of kelp is pushed into the working end of the unloading mechanism 3 by the output end of the kelp separating mechanism 2, the second batch of kelp is pushed into the cleaning area, and the third batch of kelp is pushed into the soaking area;
step six, in the production process, the water level and the salinity in the soaking pool 1 are detected in real time through the cooperation of the liquid level sensor 7 and the salinity sensor 6, when the water level in the soaking pool 1 is lowered and the salinity is raised, fresh water is added into the soaking pool 1 by the water supplementing device 8 for neutralization, and when the water level in the soaking pool 1 is at the highest position and the salinity exceeds a preset value, integral water change is needed;
seventhly, the working end of the discharging mechanism 3 moves the kelp which is soaked and cleaned out of the soaking pool 1;
step eight, after the device works for a certain time, a plurality of silt in the kelp can exist in the soaking pool 1, and the water in the soaking pool 1 is recovered, filtered and conveyed back under the cooperation of the water valve 5a, the water tank 5b and the first water pump 5 c.
The kelp soaking and cleaning integrated processing device has the advantages that kelp soaking and cleaning can be integrally processed through the device, the problems of complicated processes and low efficiency caused by discrete production are avoided, the salinity condition of soaking water is maintained, the salt content of kelp soaked is avoided from being too high, the kelp can be soaked through the arrangement of the soaking pool 1, the kelp can conveniently enter, and drainage is smooth, the kelp can be more flexibly produced through the arrangement of the kelp separating mechanism 2 and can adapt to kelp of different batches, water filtering can be carried out in the process of taking out the kelp through the arrangement of the unloading mechanism 3, the redundant kelp is prevented from being taken away, the kelp can be cleaned through the arrangement of the cleaning mechanism 4, mucus and silt on the surface layer of the kelp are taken out, the silt in the water can be filtered through the arrangement of the water circulation mechanism 5, and the condition of floating foam on the water surface can be timely removed, ensures the cleanness of water quality and avoids water waste.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A kelp soaking production line is characterized by comprising:
the device comprises a soaking pool (1), wherein the soaking pool (1) is divided into a soaking area and a cleaning area;
the kelp separating mechanism (2) is arranged above the soaking pool (1), the output end of the kelp separating mechanism (2) is positioned in the soaking pool (1), and the kelp separating mechanism (2) is used for partitioning the interior of the soaking pool (1);
the discharging mechanism (3) is arranged at one end of the soaking pool (1), and the discharging mechanism (3) is used for salvaging and sending out the kelp in the soaking pool (1);
the cleaning mechanism (4) is arranged at the bottom of the soaking pool (1), and the working end of the cleaning mechanism (4) is positioned in the cleaning area of the soaking pool (1);
the water circulation mechanism (5) is arranged outside the water circulation mechanism (5), and the water circulation mechanism (5) is communicated with the inside of the soaking pool (1);
the salinity sensor (6) and the liquid level sensor (7) are arranged inside the soaking pool (1);
and the water supplementing device (8) is arranged outside the soaking pool (1), and the output end of the water supplementing device (8) faces the inside of the soaking pool (1).
2. The kelp steeping production line according to claim 1, wherein the steeping cistern (1) comprises:
the kelp separating device comprises a shell (1a), wherein the shell (1a) is vertically communicated, an arc-shaped slope (1a1) is arranged at one end of the shell (1a), a kelp separating mechanism (2) is arranged in the middle of a soaking pool (1), a discharging mechanism (3) is arranged at one end of the shell (1a), and the discharging mechanism (3) is far away from the arc-shaped slope (1a 1);
the water circulation device comprises a base (1b), wherein the inside of the base (1b) is concave-downward in a cambered surface manner, a shell (1a) is arranged above the base (1b) and is fixedly connected with the base (1b), the input end of a water circulation mechanism (5) is communicated with the inside of the base (1b), and the output end of the water circulation mechanism (5) is communicated with the inside of the shell (1 a);
and a filter sheet (1c) provided between the housing (1a) and the base (1 b).
3. The kelp steeping production line according to claim 2, wherein the kelp separating mechanism (2) comprises:
the first wheel set (2a) and the second wheel set (2b) are respectively arranged at two ends of the shell (1a), and the first wheel set (2a) and the second wheel set (2b) are rotatably connected with the shell (1 a);
the two ends of the steel mesh (2c) are respectively sleeved on the first wheel set (2a) and the second wheel set (2b), and a plurality of partition plates (2c1) are arranged on the steel mesh (2c) at equal intervals;
the first servo motor (2d) is arranged on the shell (1a), and the output end of the first servo motor (2d) is connected with the first wheel set (2 a).
4. A kelp soaking line according to claim 2, characterized in that the unloading mechanism (3) comprises:
the end, far away from the arc-shaped slope (1a1), of the shell (1a) is an inclined plane, and the overturning component (3a) is arranged above the inclined plane;
the two sliding rails (3b) are symmetrically arranged at the working end of the turnover component (3 a);
the pushing cylinders (3c) are respectively arranged on the two slide rails (3 b);
the material shovel (3d) is provided with a bearing surface full of leak holes, two sides of the material shovel (3d) are respectively connected with the two sliding rails (3b) in a sliding manner, and the output end of the pushing cylinder (3c) is connected with the material shovel (3 d).
5. A kelp steeping production line according to claim 4, wherein the inverting assembly (3a) comprises:
a rotating lever (3a1) which is arranged at an inclined surface at one end of the shell (1a) and is rotatably connected with the shell (1a) through a rotating lever (3a 1);
the connecting cylinder (3a2) is sleeved on the rotating rod (3a1), the connecting cylinder (3a2) is fixedly connected with the rotating rod (3a1), the two sliding rails (3b) are respectively arranged at two ends of the connecting cylinder (3a2), and the sliding rails (3b) are fixedly connected with the connecting cylinder (3a 2);
and the second servo motor (3a3) is arranged on the shell (1a), and the output end of the second servo motor (3a3) is connected with the rotating rod (3a 1).
6. A kelp steeping production line according to claim 2, wherein the washing mechanism (4) comprises:
the part of the filter plate (1c) positioned in the cleaning area is provided with a groove, and the impeller (4a) is arranged in the groove and is rotatably connected with the groove;
the top end of the linkage rod (4b) penetrates through the groove to be connected with the impeller (4a), and the bottom end of the linkage rod (4b) penetrates through the bottom of the base (1 b);
a third servo motor (4c) arranged outside the base (1 b);
the first belt pulley (4d) is arranged at the output end of the third servo motor (4 c);
second belt pulley (4e), set up in the bottom of trace (4b), connect through belt transmission between first belt pulley (4d) and second belt pulley (4 e).
7. The kelp soaking line according to claim 2, characterized in that the water circulation mechanism (5) comprises:
the water valve (5a) is arranged on the base (1b), and the water valve (5a) is communicated with the inside of the base (1 b);
the water tank (5b), the water valve (5a) is communicated with the inside of the water tank (5b) through a pipeline, and a filter screen is arranged at the water outlet of the water tank (5 b);
the water tank is characterized in that the water tank comprises a first water pump (5c), the input end of the first water pump (5c) is connected with the water outlet of the water tank (5b) through a pipeline, and the output end of the first water pump (5c) is communicated with the inside of the shell (1a) through a pipeline.
8. The kelp soaking production line according to claim 7, wherein the water circulation mechanism (5) further comprises:
a float cleaning mechanism (5d) which is arranged on one side of the shell (1a) and is communicated with the inside of the shell;
and the second water pump (5e) is arranged on the other side of the shell (1a), and the input end of the second water pump (5e) faces the output end of the floating object cleaning mechanism (5 d).
9. The kelp soaking production line according to claim 8, wherein the flotage cleaning mechanism (5d) comprises:
a drainage cover (5d1) which is arranged on one side of the shell (1a) and is communicated with the interior of the shell;
one end of the air pipe (5d2) is connected with the drainage hood (5d1), and the other end of the air pipe (5d2) is provided with a hollow plate;
the fourth servo motor (5d3) is arranged at the hollow plate and is fixedly connected with the hollow plate;
and the fan blade (5d4) is arranged at the output end of the fourth servo motor (5d3), and the fan blade (5d4) is positioned inside the air pipe (5d 2).
10. The production method of the kelp soaking production line is characterized by comprising the following steps:
firstly, putting a batch of kelp into a soaking pool (1) from one end of the soaking pool (1) by a worker, starting a kelp separating mechanism (2) to work, and driving a first batch of kelp entering by an output end of the kelp separating mechanism (2) to be limited in a soaking area of the soaking pool (1);
step two, after the soaking time of the kelp is up, a worker puts a second batch of kelp into the soaking pool (1), meanwhile, the kelp separating mechanism (2) works again, the output end of the kelp separating mechanism (2) respectively drives the first batch of kelp to move to a cleaning area of the soaking pool (1) and the second batch of kelp to move to the soaking area, and the output end of the kelp separating mechanism (2) separates the soaking area and the cleaning area of the soaking pool (1);
step three, after the first batch of soaked kelp enters the cleaning area, the cleaning mechanism (4) starts to work, and the output end of the cleaning mechanism (4) stirs the kelp in the cleaning area to clean the kelp;
step four, after cleaning, a large amount of floating foam exists in the cleaning area, and the floating foam is removed through the cooperation of the floating object cleaning mechanism (5d) and the second water pump (5 e);
step five, the kelp separating mechanism (2) works again after the first batch of kelp is cleaned and the second batch of kelp is soaked, a third batch of kelp is added by a worker, the first batch of kelp is pushed into the working end of the unloading mechanism (3) by the output end of the kelp separating mechanism (2), the second batch of kelp is pushed into the cleaning area, and the third batch of kelp is pushed into the soaking area;
step six, in the production process, the water level and the salinity in the soaking pool (1) are detected in real time through the cooperation of the liquid level sensor (7) and the salinity sensor (6), when the water level in the soaking pool (1) is lowered and the salinity is raised, fresh water is added into the soaking pool (1) by the water supplementing device (8) for neutralization, and when the water level in the soaking pool (1) is at the highest position and the salinity exceeds a preset value, the whole water change is needed;
seventhly, the working end of the discharging mechanism (3) moves the kelp which is soaked and cleaned out of the soaking pool (1);
step eight, after the equipment works for a certain time, a plurality of silt in the kelp can exist in the soaking pool (1), and the water in the soaking pool (1) is recovered, filtered and conveyed back under the cooperation of the water valve (5a), the water tank (5b) and the first water pump (5 c).
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| CN202110973550.1A CN113679014A (en) | 2021-08-24 | 2021-08-24 | Kelp soaking production line and production method |
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