CN113677653A - Method for preparing methanol synthesis gas - Google Patents

Method for preparing methanol synthesis gas Download PDF

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Publication number
CN113677653A
CN113677653A CN202080009622.4A CN202080009622A CN113677653A CN 113677653 A CN113677653 A CN 113677653A CN 202080009622 A CN202080009622 A CN 202080009622A CN 113677653 A CN113677653 A CN 113677653A
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stream
steam
carbon dioxide
hydrogen
reforming
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CN202080009622.4A
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Chinese (zh)
Inventor
P·J·达尔
T·罗斯特鲁普-尼尔森
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Topsoe AS
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Haldor Topsoe AS
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/382Multi-step processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/1516Multisteps
    • C07C29/1518Multisteps one step being the formation of initial mixture of carbon oxides and hydrogen for synthesis
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0233Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0238Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/06Integration with other chemical processes
    • C01B2203/061Methanol production
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1258Pre-treatment of the feed
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/14Details of the flowsheet
    • C01B2203/141At least two reforming, decomposition or partial oxidation steps in parallel
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/14Details of the flowsheet
    • C01B2203/142At least two reforming, decomposition or partial oxidation steps in series
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Hydrogen, Water And Hydrids (AREA)

Abstract

A process for the preparation of methanol synthesis gas comprising the steps of: (a) providing a first feed stream comprising a hydrocarbon and steam; (b) providing a second feed stream comprising carbon dioxide in an amount that results in a carbon dioxide/hydrocarbon ratio of between 01 and 0.8, preferably between 0.15 and 0.7, when the second feed stream is mixed with the first stream; (d) introducing the first stream and the second stream into a two-step steam reforming stage comprising a steam reforming step and an autothermal reforming step; (e) discharging a first syngas stream; (f) providing a third feed stream comprising hydrogen; and (g) using the first synthesis gas stream and the third feed stream as methanol synthesis gas. The present invention additionally provides a method of retrofitting an existing methanol synthesis gas plant which is suitable for carrying out the method of preparing methanol synthesis gas according to the first aspect of the invention.

Description

Method for preparing methanol synthesis gas
The present application relates to the production of methanol synthesis gas. More particularly, the present invention utilizes carbon dioxide that is introduced into two reforming stages with the hydrocarbon feedstream.
The production of synthesis gas (e.g. for methanol synthesis) from natural gas feed is typically carried out by steam reforming or a combination of steam reforming and oxygen reforming.
The main reactions of steam reforming (given for methane) are:
CH4 + H2O ⇆ 3H2 + CO
and oxygen conversion (given for methane):
CH4 + ½O2 ⇆ 2H2 + CO
other hydrocarbons react similarly. Any conversion is typically accompanied by a water gas shift reaction:
CO + H2O ⇆ CO2 + H2
the sequential implementation of steam reforming (also known as SMR) and oxygen reforming (also known as autothermal reforming or ATR for short) is known as two-stage reforming.
More details of steam reforming and two-step reforming can be found in the literature.
The product gas from the two-step reforming contains hydrogen, carbon monoxide and carbon dioxide, as well as other components, typically including methane and steam.
The methanol synthesis gas preferably has a so-called modulus (module) (M = (H)) corresponding to 1.90-2.20 or more preferably slightly above 2 (e.g. 2.00-2.10)2-CO2)/(CO+CO2) Composition of).
The two-step conversion yields the preferred stoichiometric modulus described above.
In the chemical industry, there is an increasing desire to reduce carbon dioxide emissions and/or to utilize carbon dioxide as a feed or a portion of a feed in the production of chemical products.
In existing or newly built methanol plants that employ or are designed with two-step reforming in the preparation of methanol synthesis gas, the use of carbon dioxide as at least a portion of the reforming feed is not an option because the addition of carbon dioxide to the reforming process is limited or impossible due to the two-step reforming to produce a stoichiometric correct synthesis gas for methanol production.
We have found that a process for the production of methanol synthesis gas from carbon dioxide by combining a two-step reforming with a hydrogen production step arranged in parallel to the two-step reforming allows the use of carbon dioxide as a part of the feed in a methanol plant based on a two-step reforming.
Accordingly, in one aspect, the present invention provides a process for the preparation of methanol synthesis gas comprising the steps of:
(a) providing a first feed stream comprising a hydrocarbon and steam;
(b) providing a second feed stream comprising carbon dioxide in an amount resulting in a carbon dioxide/hydrocarbon ratio of between 01 and 0.8, preferably between 0.15 and 0.7, when the second feed stream is mixed with the first stream;
(d) introducing the first stream and the second stream into a two-step steam reforming stage comprising a steam reforming step and an autothermal reforming step;
(e) discharging a first syngas stream;
(f) providing a third feed stream comprising hydrogen; and
(g) the first synthesis gas stream is used with the third feed stream as methanol synthesis gas.
The term "methanol synthesis gas" as used above and in the following description and claims is to be understood as any gas that may be used for methanol synthesis, such as make-up gas or unconverted methanol synthesis (gas) that is recycled to the methanol reactor in the methanol loop.
Thus, in one embodiment of the present invention, in step (d), the first feed stream and a portion or all of the second feed stream are mixed upstream of the steam reforming step.
In further embodiments, a portion or all of the second stream is added to the converted first stream upstream of the autothermal conversion step.
In one embodiment, the third stream comprising hydrogen is provided by one or more of:
(a) steam reforming of a stream comprising hydrocarbons and steam arranged in parallel to a two-step reforming process;
(b) electrolyzing water;
(c) an external source.
In one embodiment, in (a) a further stream comprising carbon dioxide is added to the stream comprising hydrocarbons upstream of the steam reforming.
In yet another embodiment, a further stream comprising carbon dioxide is added to the third stream comprising hydrogen.
In one embodiment, in step (d), the second feed stream comprising carbon dioxide is added to the first feed stream prior to the steam reforming step or to the feed stream leaving the reforming step.
In one embodiment, a further stream comprising carbon dioxide is added to the third stream comprising hydrogen.
In one embodiment of the invention, the modulus M of the first synthesis gas<2.3, preferably 1.4<M<2.15, wherein M is (H)2-CO2)/(CO+CO2)。
In one embodiment of the invention, the modulus M in the third stream comprising hydrogen is greater than the modulus M in the first syngas.
In one embodiment of the invention, the modulus M of the third stream comprising hydrogen is >1.9, preferably > 2.0.
In one embodiment of the invention, a first syngas stream and a second syngas stream with optional addition of CO2The modulus M of the mixture of the third stream of (a) is between 1.8 and 2.3.
In one embodiment of the invention, the carbon dioxide in the second feed stream or the further stream comprising carbon dioxide added to the third feed stream is obtained from a flue gas or an off-gas.
In one embodiment of the invention, the steam reforming process is carried out in a tubular reformer, a bayonet (bayonet tube) reformer or a convection reformer.
In one aspect of the inventionIn an embodiment, the first syngas stream and with optional addition of CO is subjected to a further step2The third stream of (a) is converted to a methanol product.
Suitable reforming catalyst compositions for use in steam reforming depend on the amount of carbon dioxide added to the feed and the type of reformer used in the steam reforming. In most cases, a nickel catalyst is sufficient, but some types of steam reformers may require a precious metal catalyst due to the high carbon dioxide content in the feed.
The carbon dioxide for use in the process according to the invention may advantageously be obtained from flue gas or exhaust gas, for example flue gas originating from a burner in a steam reformer.
Depending on the feed composition, it may be preferred to desulfurize and pre-convert the first feed upstream of the two-step reforming and/or desulfurize and pre-convert the second feed upstream of the steam reforming.
The advantages of the method according to the invention are, inter alia: reducing energy consumption and reducing the carbon dioxide footprint.
Another advantage is that the process of the invention allows the production of a more reactive synthesis gas for methanol production than typical gases with a modulus close to 2 resulting from a two-step conversion. The higher reactivity makes the methanol synthesis reaction travel faster and therefore requires less reactor volume and catalyst.
As already mentioned above, the present invention can additionally be used to increase the capacity of an existing methanol plant based on a two-step conversion in the production of methanol synthesis gas. With the possibility of generating more reactive gases, the present invention opens up the possibility of being able to increase methanol production without having to add additional methanol synthesis reactor volume and catalyst or at least with a smaller volume than without the present invention.
Accordingly, a further aspect of the invention is a method for retrofitting an existing methanol synthesis gas plant, comprising:
adding a steam reformer section and/or an electrolysis unit and/or a line to an external source of hydrogen in parallel to the existing two-step reforming section;
connecting the existing two-step steam reforming section to a line connected to a carbon dioxide source and optionally connecting the added steam reformer section and/or electrolysis unit and/or a line connected to an external source of hydrogen to a line connected to a carbon dioxide source; and
the outlet line of the existing two-step reforming section is connected to a methanol synthesis plant with the addition of a steam reformer and/or an electrolysis unit and/or the outlet line of a pipeline hydrogen source.
The two outlet lines may be combined prior to connection or may be connected separately.

Claims (14)

1. A process for the preparation of methanol synthesis gas comprising the steps of:
(a) providing a first feed stream comprising a hydrocarbon and steam;
(b) providing a second feed stream comprising carbon dioxide in an amount resulting in a carbon dioxide/hydrocarbon ratio of between 01 and 0.8, preferably between 0.15 and 0.7, when said second feed stream is mixed with said first stream;
(d) said first stream and said second stream are introduced into a two-step steam reforming stage comprising a steam reforming step and an autothermal reforming step;
(e) discharging a first syngas stream;
(f) providing a third feed stream comprising hydrogen; and
(g) the first syngas stream is used with the third feed stream as methanol syngas.
2. The process of claim 1, wherein in step (d) the first feed stream and a portion or all of the second feed stream are mixed upstream of the steam reforming step.
3. The process of claim 1 or 2, wherein a portion or all of the second stream is added to the converted first stream upstream of the autothermal conversion step.
4. The process of any one of claims 1 to 3, wherein the third feed stream comprising hydrogen is provided by one or more of:
(a) steam reforming of a stream comprising hydrocarbons and steam arranged in parallel to a two-step reforming process;
(b) electrolysis of steam or water;
(c) an external source of hydrogen gas.
5. The process according to claim 4, wherein in (a) a further stream comprising carbon dioxide is added to the stream comprising hydrocarbons upstream of the steam reforming.
6. A process according to any one of claims 1 to 5, wherein a further stream comprising carbon dioxide is added to the third stream comprising hydrogen.
7. The method of any of claims 1-6, wherein the modulus M of the first syngas<2.0, preferably 1.4<M<1.9, wherein M is (H)2-CO2)/(CO+CO2)。
8. The process of any of claims 1-7, wherein the modulus M in the third stream comprising hydrogen is greater than the modulus M in the first syngas.
9. The process according to any one of claims 1 to 8, wherein hydrogen and optionally added CO are contained2Of the third stream M>2.0。
10. The method of any one of claims 1 to 9, wherein the first syngas stream and the syngas stream with optional added CO2The modulus M of the mixture of the third stream of (a) is between 1.8 and 2.3.
11. The process according to any one of claims 1 to 10, wherein the carbon dioxide in the second feed stream or the further stream comprising carbon dioxide added to the third feed stream is obtained from a flue gas or an exhaust gas.
12. The process according to any one of claims 1 to 11, wherein the steam reforming process is carried out in a tubular reformer, a intubator reformer or a convection reformer.
13. The method of any one of claims 1 to 12, wherein the first syngas stream and the stream with optional added CO are combined in a further step2The third stream of (a) is converted to a methanol product.
14. A method of retrofitting an existing methanol synthesis gas plant, comprising:
adding a steam reformer section and/or an electrolysis unit and/or a line to an external source of hydrogen in parallel to the existing two-step reforming section;
connecting the existing two-step steam reforming section to a line connected to a carbon dioxide source and optionally connecting an additional steam reformer section and/or electrolysis unit and/or a line connected to an external source of hydrogen to a line connected to a carbon dioxide source; and
the outlet lines of the existing two-step reforming section and the outlet lines of the added steam reformer and/or electrolysis unit and/or pipeline hydrogen source are connected to a methanol synthesis plant.
CN202080009622.4A 2019-01-18 2020-01-16 Method for preparing methanol synthesis gas Pending CN113677653A (en)

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DKPA201900073 2019-01-18
DKPA201900073 2019-01-18
PCT/EP2020/051014 WO2020148378A1 (en) 2019-01-18 2020-01-16 Method for the preparation of methanol synthesis gas

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WO2022155425A1 (en) * 2021-01-14 2022-07-21 Bd Energy Systems, Llc Low co2 emissions methanol process and production apparatus

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CN104903281A (en) * 2012-12-20 2015-09-09 乔治·克劳德方法的研究开发空气股份有限公司 Process for the production of methanol from carbon dioxide
CN107001036A (en) * 2014-11-25 2017-08-01 托普索公司 A kind of method that synthesis gas is generated by flue gas recirculation

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EP3658495B1 (en) * 2017-07-25 2023-08-30 Topsoe A/S Method for the preparation of synthesis gas

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WO2000009441A2 (en) * 1998-08-13 2000-02-24 Imperial Chemical Industries Plc Steam reforming
US20020006968A1 (en) * 1998-08-13 2002-01-17 Abbott Peter Edward James Steam reforming
US20090012332A1 (en) * 2001-10-01 2009-01-08 Technology Convergence Inc. Methanol production process
WO2013013895A1 (en) * 2011-07-25 2013-01-31 Haldor Topsøe A/S Process for production of synthesis gas
CN103889891A (en) * 2011-10-26 2014-06-25 代表Mt创新中心的斯塔米卡邦有限公司 Method for producing synthesis gas for methanol production
CN104903281A (en) * 2012-12-20 2015-09-09 乔治·克劳德方法的研究开发空气股份有限公司 Process for the production of methanol from carbon dioxide
CN107001036A (en) * 2014-11-25 2017-08-01 托普索公司 A kind of method that synthesis gas is generated by flue gas recirculation

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WO2020148378A1 (en) 2020-07-23
AU2020208917A1 (en) 2021-06-17
AR117826A1 (en) 2021-08-25
AR117827A1 (en) 2021-08-25
CN113329969A (en) 2021-08-31
AU2020208782A1 (en) 2021-06-10

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