Method for preparing high-purity o-nitroaniline by layer-type melt crystallization
Technical Field
The invention belongs to the technical field of chemical separation, relates to a purification technology of o-nitroaniline, and particularly relates to a method for purifying the o-nitroaniline by utilizing melt crystallization.
Background
The o-nitroaniline is an important organic chemical raw material and is widely applied to the production and preparation of veterinary drugs, medicines and dyes. Meanwhile, the rubber antioxidant is also an intermediate for producing rubber antioxidant MB and o-phenylenediamine. According to the national standard GB/T4840-2016, the excellent o-nitroaniline product is orange-red flaky solid with the purity of more than or equal to 99.5 percent, however, the o-nitroaniline synthesized by the common industrial route contains light components such as benzofuran, o-chloroaniline, o-nitrophenol, o-nitrochlorobenzene and the like, the purity of the o-nitroaniline cannot meet the requirements of the excellent product, and no relevant report on the preparation of the ultra-pure o-nitroaniline is found.
Patent CN211170527U discloses an experimental apparatus that relates to and utilizes steam purification o-nitroaniline, its characterized in that primary filter screen, well effect filter screen and high-efficient filter screen distribute in proper order from big to little, very big reduction the foam of the o-nitroaniline after the purification. The preparation method of o-nitroaniline disclosed in patent CN1693301A relates to the purification of o-nitroaniline by distillation, and the purity reaches 99.8%. As for the o-nitroaniline products with high purity (more than or equal to 99.9 percent), the o-nitroaniline products cannot be prepared in the industry at present, and the purification method such as distillation and the like is possible to be realized only when the boiling point (250-300 ℃) of the o-nitroaniline is reached, so that the energy consumption is high, the equipment investment is large, and the operation cost is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for preparing high-purity o-nitroaniline by layered melt crystallization, wherein the purity of the obtained o-nitroaniline is more than 99.9%.
The purpose of the invention is realized by the following technical scheme:
a method for purifying o-nitroaniline by layered melt crystallization, which comprises the following steps:
1) material melting: weighing a certain amount of o-nitroaniline crude product, adding into a layer type crystallizer, and preheating the material to melt.
2) Cooling and crystallizing: cooling the material in the crystallizer according to 1-30K/h, wherein the final crystallization temperature is 30-45 ℃;
3) warming and sweating: after discharging the non-crystallized mother liquor, sweating the crystals, wherein the heating rate is 1-60K/h, heating to 71-74 ℃, and keeping the temperature for 0.5 h.
4) Material melting and discharging: heating to melt the product, and discharging from the crystallizer to obtain high-quality o-nitroaniline with the product purity of more than 99.9 percent and the light component content of less than 0.12 percent.
Further, the o-nitroaniline crude product used in the step 1) is an o-nitroaniline crude product obtained by an organic synthesis method, wherein the molar percentage content of the o-nitroaniline is 85-99%.
Further, in the step 2), when crystals are separated out, growing the crystals at constant temperature for 0.5 to 1 hour, and then cooling according to a certain temperature program.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a method for separating pure o-nitroaniline from an o-nitroaniline-containing crude product, which adopts a layered melt crystallization process, is suitable for an o-nitroaniline crude product (the molar percentage of the o-nitroaniline is 85-99 percent), does not add any solvent, reduces the operation cost, simplifies the operation, is environment-friendly, does not generate three wastes, and obtains the o-nitroaniline with the purity of more than 99.9 percent.
Detailed description of the invention
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be described in detail with reference to the best embodiments
Example 1
257.42g of crude o-nitroaniline with the content of 88 percent is put into a 300mL layered melt crystallizer, the temperature is increased to 72 ℃ until the material is completely melted into liquid, and the temperature is reduced at the rate of 15K/h until the final crystallization temperature is 36 ℃; after which the mother liquor is discharged. Then the temperature is increased to the final sweating temperature of 74 ℃ at the temperature increase rate of 30K/h. Then, the sweating liquid is discharged, and the temperature is raised to melt and discharge the materials.
The product purity obtained by the operations is 99.91%, the light component content is 0.02%, and the one-way yield is 40.04%.
Example 2
259.44g of o-nitroaniline crude product with the content of 90 percent is put into a 300mL layered melt crystallizer, the temperature is raised to 72 ℃ until the material is completely melted into liquid, and the temperature is lowered to the final crystallization temperature of 37 ℃ at the cooling rate of 12K/h; after which the mother liquor is discharged. Then rapidly increasing the temperature to the sweating final temperature of 73 ℃ at the temperature increasing rate of 12K/h. Then, the sweating liquid is discharged, and the temperature is raised to melt and discharge the materials.
The product purity obtained by the operations is 99.95%, the light component content is 0.03%, and the one-way yield is 43.90%.
Example 3
250.51g of o-nitroaniline crude product with the content of 95 percent is put into a 300mL layered melt crystallizer, the temperature is raised to 72 ℃ until the material is completely melted into liquid, and the temperature is lowered to 36 ℃ at the crystallization final temperature at the cooling rate of 18K/h; after which the mother liquor is discharged. Then the temperature is rapidly increased to the final sweating temperature of 74 ℃ at the temperature increase rate of 15K/h. Then, the sweating liquid is discharged, and the temperature is raised to melt and discharge the materials.
The product purity obtained by the operations is 99.84%, the light component content is 0.04%, and the one-way yield is 46.78%.
Example 4
244.57g of an o-nitroaniline crude product with the content of 97 percent is put into a 300mL layered melt crystallizer, the temperature is raised to 72 ℃ until the material is completely melted into liquid, and the temperature is lowered to 36 ℃ at the final crystallization temperature at the cooling rate of 10K/h; after which the mother liquor is discharged. Then rapidly increasing the temperature to 72 ℃ of the final sweating temperature at the temperature increasing rate of 10K/h. Then, the sweating liquid is discharged, and the temperature is raised to melt and discharge the materials.
The product purity obtained by the operations is 99.95%, the light component content is 0.03%, and the one-way yield is 50.49%.
Example 5
236.37g of o-nitroaniline crude product with the content of 97.5 percent is put into a 300mL layered melt crystallizer, the temperature is raised to 72 ℃ until the material is completely melted into liquid, and the temperature is lowered to the final crystallization temperature of 41 ℃ at the cooling rate of 16K/h; after which the mother liquor is discharged. Then the temperature is rapidly increased to the final sweating temperature of 71 ℃ at the temperature increase rate of 16K/h. Then, the sweating liquid is discharged, and the temperature is raised to melt and discharge the materials.
The purity of the product obtained by the operations is 99.94%, the content of light components is 0.03%, and the one-way yield is 53.53%.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.