Disclosure of Invention
Aiming at the problem that the existing method for separating p-bromochloro-benzene and o-bromochloro-benzene has poor separation effect, the invention provides a method for separating p-bromochloro-benzene and o-bromochloro-benzene by a suspension melting crystallization method.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene for 25-35min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60-75 ℃ to obtain mixed molten liquid;
and step two, cooling the mixed molten liquid to-10-20 ℃ at a cooling rate of 0.05-0.5 ℃/min, growing crystals for 1-6h, filtering, washing and drying to obtain the p-chlorobromobenzene.
Compared with the prior art, the method for separating the p-bromochloro-benzene and the o-bromochloro-benzene by using the suspension melting crystallization method provided by the invention realizes separation of the p-bromochloro-benzene and the o-bromochloro-benzene isomers by designing a reasonable crystallization process route and controlling crystallization process conditions, and avoids the problems of serious occlusion of mother liquor and low product purity in the crystallization process of a common melting crystallization method by controlling the cooling rate and the crystal growing temperature. The purity of the p-bromochloro-benzene prepared by the method can reach more than 99 percent, the one-way yield can reach 66.1 percent at most, the crystallization process does not need to be heated and sweated or seed crystal is added, the purity of the p-bromochloro-benzene product can also reach more than 99 percent, the economic benefit is improved, the energy consumption is reduced, the cost is saved, meanwhile, no organic solvent is introduced in the crystallization process, the environmental pollution is small, and the requirements of energy conservation and emission reduction are met. The method for separating the p-bromochlorobenzene and the o-bromochlorobenzene is applied to the purification process of industrially producing the crude p-bromochlorobenzene, can greatly simplify the purification steps, improve the production efficiency, reduce the investment of corresponding equipment and reduce the production cost, does not need to additionally add an organic solvent in the purification process, and has obvious economic benefit and environmental protection benefit.
The melt crystallizer is a container with a jacket and a stirring device, cooling water or ethanol is circulated in the jacket to control the temperature of a crystallization system, the stirring device can enable materials in the crystallization system to be in a suspension state, and large-particle crystals are always in dynamic balance of crushing and generation in the suspension state, so that the collision and crushing probability of the large-particle crystals is high and the large-particle crystals are difficult to stably exist, so that the impurity wrapping amount in the crystals is small, and meanwhile, the stirring can prevent the crystals from caking on the inner wall of the container, the products are difficult to separate, and the problems of excessive product loss are solved.
The melting point of the bromoxybenzene is 68 ℃, theoretically, crystals should begin to precipitate when the temperature of the system is reduced to below 65 ℃, however, in the experimental process, the inventor surprisingly discovers that no bromoxybenzene crystals are precipitated when the temperature of the system is reduced to about 40 ℃, which indicates that the metastable zone of the bromoxybenzene crystals is very wide, so that explosive nucleation is very easy to occur in the experimental process, the crystallization process is out of control, and the problems of fine crystals and poor quality of the prepared product are caused. Therefore, the inventor adopts a suspension crystallization mode to solve the problems by adding an ultrasonic dispersion step before the raw material is put into the crystallizer and controlling a proper cooling rate and a cooling final temperature.
Preferably, the step one further comprises the following steps: regulating the temperature of the mixed molten liquid to 5-10 ℃, and maintaining for 30-60 min.
The mixed molten liquid is adjusted downwards by 5-10 ℃ firstly, and is maintained for 30-60min, which is beneficial to maintaining the stability of the system temperature and the subsequent cooling, so that the system cooling is more uniform, the cooling time is shortened, and the production efficiency is improved.
Preferably, the mass percentage of the p-chlorobromobenzene in the mixed melting liquid is not less than 50%.
The suspension crystallization of the invention leads the crystal to have more ideal growth rate, the ultrasonic is matched with the suspension crystallization, and the proper temperature reduction rate and the crystal growing temperature are controlled, thus avoiding the impurity occlusion problem caused by the burst nucleation problem, and leading the high-purity crystal to be obtained even in the melt liquid with relatively high impurity content. The separation method provided by the invention can separate the crude product of the p-chlorobromobenzene with the p-chlorobromobenzene content higher than 50% and prepare the p-chlorobromobenzene product with the purity higher than 99%.
Preferably, the step two further comprises the following steps before suction filtration: heating the obtained suspension to 0-20 ℃ at the heating rate of 0.05-0.5 ℃/min after finishing the crystal growth, and maintaining for 1-6 h.
More preferably, the heating rate is 0.3 ℃/min, the temperature is raised to 4 ℃, and the holding time is 1.5 h.
The separation method provided by the invention can also comprise a subsequent sweating step to improve the yield of the product, but the subsequent sweating step has no beneficial effect on the improvement of the purity of the bromochlorobenzene product, and the purity of the bromochlorobenzene product is basically the same when the sweating step is increased compared with the non-exertion step.
Preferably, in the second step, the temperature is reduced to-2 ℃ at a rate of 0.2 ℃/min.
Preferably, in the second step, the time for growing the crystals is 4 h.
The optimal cooling rate, cooling final temperature and crystal growing time can ensure that the crystallization process has ideal crystal growth rate, avoid impurity occlusion and are beneficial to improving the purity and yield of products.
In the second step, the stirring speed is controlled to be 160-300r/min in the processes of temperature reduction and crystal growing.
The stirring speed has great influence on the separation and purification effect, and if the stirring speed is too low, the suspension density of crystals is not uniform and channeling phenomenon can occur, so that the product purity is low; the stirring speed is too high, which has little influence on the purity of the product, but can reduce the granularity of crystals and is not beneficial to subsequent filtration and washing.
The method for separating the p-bromochloro-benzene and the o-bromochloro-benzene isomers provided by the invention does not need the steps of repeated temperature reduction and temperature rise and sweating or seed crystal addition, and only needs one temperature reduction process to ensure that the purity of the prepared p-bromochloro-benzene reaches more than 99 percent, greatly simplifies the production process, can obviously improve the production efficiency, and has wide application prospect.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60 ℃ to obtain mixed molten liquid;
step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to-2 ℃ at the cooling rate of 0.2 ℃/min, and growing crystals for 2h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 4 ℃ at the heating rate of 0.3 ℃/min for sweating, maintaining for 1.5 hours to obtain a p-chlorobromobenzene pure crystal, performing suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 60.6 percent, and the purity is 99.71 percent.
Example 2
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60 ℃ to obtain mixed molten liquid;
and step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to-2 ℃ at the cooling rate of 0.2 ℃/min, growing crystals for 2h, carrying out suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, and collecting, mixing and recycling the discharged crystallized mother liquid. The yield of the bromobenzene chloride is 66.1 percent, and the purity is 99.54 percent.
Example 3
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 35min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 75 ℃ to obtain mixed molten liquid;
and step two, cooling the mixed molten liquid to-10 ℃ at a cooling rate of 0.5 ℃/min, growing crystals for 6 hours, carrying out suction filtration, washing with water, and drying to obtain a p-chlorobromobenzene product, and collecting and mixing the discharged crystallization mother liquor for recycling. The yield of the bromobenzene chloride is 55.4 percent, and the purity is 99.04 percent.
Example 4
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 25min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 65 ℃ to obtain mixed molten liquid;
and step two, cooling the mixed molten liquid to-5 ℃ at a cooling rate of 0.05 ℃/min, growing crystals for 2 hours, carrying out suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, and collecting, mixing and recycling discharged crystallization mother liquor. The yield of the bromobenzene chloride is 56.3 percent, and the purity is 99.12 percent.
Example 5
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the content of the p-bromochlorobenzene of 80 percent for 25min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 65 ℃ to obtain mixed molten liquid;
and step two, cooling the mixed molten liquid to 20 ℃ at a cooling rate of 0.15 ℃/min, growing crystals for 1h, carrying out suction filtration, washing with water, and drying to obtain a p-chlorobromobenzene product, and collecting, mixing and recycling the discharged crystallization mother liquor. The yield of the bromobenzene chloride is 58.6 percent, and the purity is 99.08 percent.
Example 6
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60 ℃ to obtain mixed molten liquid;
step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to-6 ℃ at the cooling rate of 0.4 ℃/min, and growing crystals for 2h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 0 ℃ at the heating rate of 0.05 ℃/min, sweating, maintaining for 6 hours to obtain a p-chlorobromobenzene pure crystal, carrying out suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 60.3 percent, and the purity is 99.68 percent.
Example 7
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 75 ℃ to obtain mixed molten liquid;
step two, cooling the mixed molten liquid to 65 ℃, maintaining for 30min, then cooling to 6 ℃ at a cooling rate of 0.3 ℃/min, and growing crystals for 3h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 20 ℃ at the heating rate of 0.5 ℃/min, sweating, maintaining for 3 hours to obtain a p-chlorobromobenzene pure crystal, carrying out suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 58.3 percent, and the purity is 99.47 percent.
Comparative example 1
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, adding a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% into a melting crystallizer, and heating to 60 ℃ to obtain a mixed molten liquid;
step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to-2 ℃ at the cooling rate of 0.2 ℃/min, and growing crystals for 2h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 4 ℃ at the heating rate of 0.3 ℃/min for sweating, maintaining for 1.5 hours to obtain a p-chlorobromobenzene pure crystal, performing suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 50.2 percent, and the purity is 97.2 percent.
Comparative example 2
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, acoustically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60 ℃ to obtain mixed molten liquid;
step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to-2 ℃ at the cooling rate of 1.0 ℃/min, and growing crystals for 2h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 4 ℃ at the heating rate of 0.8 ℃/min for sweating, maintaining for 1.5 hours to obtain a p-chlorobromobenzene pure crystal, performing suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 55.6 percent, and the purity is 98.1 percent.
Comparative example 3
A method for separating p-bromochlorobenzene and o-bromochlorobenzene by a suspension melting crystallization method comprises the following steps:
step one, ultrasonically dispersing a solid-liquid mixture of o-bromochlorobenzene and p-bromochlorobenzene with the p-bromochlorobenzene content of 50% for 30min to obtain a dispersion liquid; adding the dispersion liquid into a melt crystallizer, and heating to 60 ℃ to obtain mixed molten liquid;
step two, cooling the mixed molten liquid to 55 ℃, maintaining for 30min, then cooling to 25 ℃ at the cooling rate of 0.2 ℃/min, and growing crystals for 2h to obtain p-chlorobromobenzene crude crystals;
and step three, heating the p-chlorobromobenzene crude crystal to 35 ℃ at the heating rate of 0.3 ℃/min, sweating, maintaining for 1.5 hours to obtain a p-chlorobromobenzene pure crystal, performing suction filtration, washing with water, drying to obtain a p-chlorobromobenzene product, collecting and mixing the discharged crystallization mother liquor, and recycling. The yield of the bromobenzene chloride is 47.6 percent, and the purity is 96.5 percent.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.