CN117986224A - Refining method of high-purity DMDO (digital media do) - Google Patents

Refining method of high-purity DMDO (digital media do) Download PDF

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CN117986224A
CN117986224A CN202410148823.2A CN202410148823A CN117986224A CN 117986224 A CN117986224 A CN 117986224A CN 202410148823 A CN202410148823 A CN 202410148823A CN 117986224 A CN117986224 A CN 117986224A
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stage
temperature
dmdo
cooling
rate
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王彦飞
刘柏孚
刘仁欢
文教刚
许史杰
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Puyang Tianyuan Biotechnology Co ltd
Tianjin University of Science and Technology
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Puyang Tianyuan Biotechnology Co ltd
Tianjin University of Science and Technology
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Abstract

The invention belongs to the technical field of chemical separation, and discloses a refining method of high-purity DMDO, which comprises the following steps: and carrying out first-stage layered melt crystallization on the DMDO coarse material with the mass content of more than or equal to 80% in a mode of bubbling in a cooling stage to assist in nucleation, so as to obtain a DMDO coarse material with the mass content of more than or equal to 95%, and carrying out second-stage layered melt crystallization on the DMDO coarse material with the mass content of more than or equal to 99.95% in a mode of bubbling in a cooling stage to assist in nucleation. The method is suitable for DMDO crude products with the content of more than or equal to 80 percent, creatively promotes the nucleation of the DMDO by bubbling in a two-stage layered melting crystallization cooling stage, reduces the operation time, reduces the purity caused by embedding impurities into a crystal layer, and has higher yield; the operation is simple, no solvent is added, the pollution of the solvent to the product is avoided, and the method is environment-friendly; the solvent recovery process is reduced, and the cost is reduced.

Description

Refining method of high-purity DMDO (digital media do)
Technical Field
The invention belongs to the technical field of chemical separation, and particularly relates to a refining method of high-purity DMDO.
Background
4, 5-Dimethyl-1, 3-dioxole-2-one, DMDO for short, is an important organic synthesis intermediate, can form ester compounds by combining with substances containing multiple groups such as carboxyl, amino, phosphate and the like, has the advantages of improving the drug effect, reducing the side effects of the drug and the like, and is widely applied to the pharmaceutical industry. The appearance of the product is white crystal, and the color gradually deepens along with the reduction of the purity.
Patent CN113149953a discloses a method for preparing DMDO, and the purification step is characterized in that the reaction solution obtained by catalysis is distilled under reduced pressure to remove the solvent, and further recrystallized to obtain high-purity DMDO. Patent CN111018824a discloses a method for synthesizing DMDO, which uses 2,3 butanedione and triphosgene to cyclize to obtain 4, 5-dichloro-4, 5-dimethyl-1, 3-dioxolan-2-one, and obtaining DMDO through dechlorination. Patent CN103483308a discloses a method for preparing DMDO using carbon dioxide, which is a purification method in which a crystallization solvent recovered by distillation is added to DMDO for recrystallization.
The above patent mainly relates to purification means such as solution crystallization, distillation, extraction concentration and the like. The solution crystallization process has the problems of difficult preparation of high-purity products, high solvent recycling cost and the like. The distillation process requires heating the water to steam, which requires a large amount of heat energy, increasing the cost of operation. In the extraction and concentration process, a large amount of solvents, heat treatment and other means are needed, and excessive energy is consumed, so that the running cost is increased. At present, a safe, efficient and energy-saving purification means is not considered to purify the high-purity (more than or equal to 99.9%) DMDO product. In contrast, the melt crystallization has the advantages of simple operation, environmental protection, no additional solvent and low energy consumption; and the melt crystallization process has unique advantages for separating isomer, thermosensitive substances and other systems. While DMDO of different compositions has a relatively mild melting point. Therefore, the development of the application of the melt crystallization to the high-purity purification of DMDO has practical application value.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a refining method of high-purity DMDO, which can obtain the high-purity DMDO with purity more than or equal to 99.95 percent and has higher yield through a two-stage layered melting crystallization mode of bubbling in a cooling stage.
The invention is realized by adopting the following technical proposal
A method for refining high purity DMDO, said method comprising the steps of:
1) Primary feeding: adding molten DMDO coarse material with mass content more than or equal to 80% into a primary layer type melt crystallizer;
2) Cooling and crystallizing: cooling the molten DMDO coarse material at a cooling rate of 1-10K/h, and bubbling at a cooling rate of 1-20 mL/min until crystals appear; the final temperature is 50-65 ℃, the temperature is kept for 0.5-1 h, and the first-stage mother liquor which is not crystallized is treated;
3) First-stage sweating: after the primary mother solution is discharged, primary sweating is carried out on the crystal layer, the heating rate is 1-15K/h, the temperature is raised to 76-78.5 ℃, the temperature is kept for 0.5-1 h, and the primary sweating is discharged;
4) Melting: heating to melt the crystal layer to obtain a molten DMDO crude product with the mass content of more than or equal to 95%, wherein the crude product enters the step 5) to be used as a raw material of secondary layer type melt crystallization;
5) Secondary feeding: adding the molten DMDO crude product with the mass content of more than or equal to 95% in the step 4) into a secondary layer type melting crystallizer;
6) Cooling and crystallizing: cooling the molten DMDO crude product at a cooling rate of 1-10K/h, and bubbling at a rate of 1-20 mL/min in the cooling process until crystals appear; the final temperature of the cooling is 55-70 ℃, the temperature is kept for 0.5-1 h, and the second-stage mother liquor is discharged;
7) Second-stage sweating: after the second-stage mother solution is discharged, performing second-stage sweating on the crystal layer, wherein the heating rate is 1-15K/h, heating to 78-80 ℃, and keeping the temperature for 0.5-1 h, and discharging second-stage sweat;
8) Melting: and after the second-stage sweat is discharged, heating to 82 ℃ until the crystal layer is completely melted and discharged, and finally obtaining the high-purity DMDO with the purity of more than 99.95%.
Further, the speed of bubbling is 1-12 mL/min.
Further, the mass percentage of the molten DMDO coarse material in the step 1) is more than or equal to 95%.
Further, the cooling rate of the step 2) is 1-8K/h, the cooling final temperature is 52-62.5 ℃, and the constant temperature is 0.5-0.8 h.
Further, the temperature rising rate of the step 3) is 1-12K/h, the final temperature of the temperature rising is 76.5-78.5 ℃, and the constant temperature is 0.5-0.8 h.
Further, the mass percentage of the crude product of the molten DMDO in the step 5) is more than or equal to 98 percent.
Further, the cooling rate of the step 6) is 1-8K/h, the final cooling temperature is 58-70 ℃, and the constant temperature is 0.5-0.8 h.
Further, the temperature rising rate of the step 7) is 1-10K/h, the final temperature rising is 79-80 ℃, and the constant temperature is 0.5-0.8 h.
Further, the step 6) returns the second-stage mother liquor which is not crystallized after the temperature is reduced to the step 1) to be used as a raw material for application.
Further, step 7) the second-stage sweat which is not crystallized when the temperature of the crystals in the second-stage melt crystallizer is raised to the final temperature is returned to step 5) to be used as a raw material.
Further, the layer-type melt crystallization adopts a static layer-type melt crystallization method or a dynamic layer-type melt crystallization method.
The invention has the advantages and positive effects that:
The invention adopts a two-stage layered melting crystallization process, is suitable for DMDO crude products with the feed content of more than or equal to 80 percent, and preferably has the mass content of more than or equal to 95 percent of the primary layered melting crystallization. The mass percentage of the secondary layer type melting crystallization is more than or equal to 98 percent, and bubbles are blown into the two-stage layer type melting crystallization in the cooling stage to promote the nucleation of DMDO, reduce the operation time, reduce the purity caused by the embedding of impurities into a crystal layer and simultaneously have higher yield; the method is simple to operate, does not add solvent, avoids pollution of the solvent to products, is environment-friendly, reduces the solvent recovery process and reduces the cost.
Drawings
FIG. 1 is a process flow diagram of a method for refining high purity DMDO of the present invention.
Detailed Description
For a better understanding of the present invention, the present invention will be described in further detail below with reference to the accompanying drawings. The features in the cases can be combined with each other without conflict. The starting materials used in the examples below were all commercially available analytically pure starting materials.
Example 1
A method for refining high purity DMDO, comprising the steps of:
1) First-stage layer type melt crystallization: 295.80g of molten DMDO coarse material with the content of 95.03% is added into a first-stage layered melting crystallizer, the temperature is reduced at a temperature reduction rate of 5K/h, and bubbles are blown into the DMDO coarse material at a temperature reduction initial process at a rate of 10mL/min until crystals appear. Cooling to the final crystallization temperature of 55 ℃, keeping the temperature for 0.8h, discharging the first-stage mother liquor for further treatment, performing first-stage sweating on crystals in the first-stage type melt crystallizer, heating to the final sweating temperature of 78.5 ℃ at the heating rate of 7K/h, keeping the temperature for 0.5h, discharging the first-stage sweating liquid, and using the first-stage sweating liquid as a first-stage raw material, thereby obtaining 243.46g of a molten DMDO crude product with the purity of 98.51%.
2) Second-stage layer type melt crystallization: adding the molten DMDO crude product obtained by the first-stage layered melt crystallization into a second-stage layered melt crystallizer, cooling at a cooling rate of 4K/h, and bubbling at a cooling initial process at a rate of 12ml/min until crystals appear. Cooling to the final crystallization temperature of 60 ℃, keeping the temperature for 0.8h, and discharging second-stage mother liquor which is used as a first-stage raw material. And (3) performing second-stage sweating on crystals in the second-stage layered melting crystallizer, heating to the final sweating temperature of 80 ℃ at a heating rate of 6K/h, keeping the temperature for 0.5h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 111.85g of high-purity DMDO product with the purity of 99.98%. The total yield was 81.46%.
Comparative example 1
A method for refining high purity DMDO, comprising the steps of:
1) First-stage layer type melt crystallization: adding 295.80g of molten DMDO coarse material with the content of 95.03% into a first-stage layered melting crystallizer, cooling at a cooling rate of 5K/h, keeping the temperature for 0.8h after cooling to a crystallization final temperature of 55 ℃, discharging a first-stage mother liquor, performing first-stage sweating on crystals in the first-stage layered melting crystallizer, heating to a sweating final temperature of 78.5 ℃ at a heating rate of 7K/h, keeping the temperature for 0.5h, discharging the first-stage sweat, and applying the first-stage sweat as a first-stage raw material to obtain 207.77g of molten DMDO coarse material with the purity of 97.95%.
2) Second-stage layer type melt crystallization: adding the molten DMDO crude product obtained by the first-stage layered melt crystallization into a second-stage layered melt crystallizer, cooling at a cooling rate of 4K/h, cooling to a crystallization final temperature of 60 ℃, and discharging second-stage mother liquor after keeping the temperature for 0.8h, wherein the second-stage mother liquor is used as a first-stage raw material. And (3) performing second-stage sweating on crystals in the second-stage layered melting crystallizer, heating to the final sweating temperature of 80 ℃ at the heating rate of 6K/h, keeping the temperature for 0.5h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 88.68g of DMDO product. The purity was 99.32%. The yield thereof was found to be 70.73%.
Example 2
A method for refining high purity DMDO, comprising the steps of:
1) First-stage layer type melt crystallization: 299.19g of molten DMDO coarse material with the content of 90.4% is added into a first-stage layered melting crystallizer, the temperature is reduced at the cooling rate of 8K/h, and bubbles are blown in at the cooling initial process at the rate of 8mL/min until crystals appear. Cooling to the final crystallization temperature of 60 ℃, keeping the temperature for 0.7h, discharging a first-stage mother liquor, performing first-stage sweating on crystals in the first-stage type melt crystallizer, heating to the final sweating temperature of 77.5 ℃ at the heating rate of 12K/h, keeping the temperature for 0.6h, discharging the first-stage sweating liquid, and using the first-stage sweating liquid as a first-stage raw material, thereby obtaining 221.86g of DMDO crude product with the purity of 98.37%.
2) Second-stage layer type melt crystallization: adding the molten DMDO crude product obtained by the first-stage layered melt crystallization into a second-stage layered melt crystallizer, cooling at a cooling rate of 6K/h, and bubbling at a cooling initial process at a rate of 8ml/min until crystals appear. Cooling to the final crystallization temperature of 65 ℃, keeping the temperature for 0.7h, and discharging second-stage mother liquor which is used as a first-stage raw material. And (3) performing second-stage sweating on crystals in the second-stage layered melt crystallizer, heating to the final sweating temperature of 79.9 ℃ at the heating rate of 10K/h, and keeping the temperature for 0.6h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 99.26g of high-purity DMDO product. The purity was 99.96% and the total yield was 73.56%.
Comparative example 2
A method for refining high purity DMDO, comprising the steps of:
1) First-stage layer type melt crystallization: adding 299.19g of molten DMDO coarse material with the content of 90.4% into a first-stage layered melting crystallizer, cooling at a cooling rate of 8K/h, keeping the temperature for 0.7h after cooling to a crystallization final temperature of 60 ℃, discharging a first-stage mother liquor, performing first-stage sweating on crystals in the first-stage layered melting crystallizer, heating to a sweating final temperature of 77.5 ℃ at a heating rate of 12K/h, keeping the temperature for 0.6h, discharging the first-stage sweat, and applying the first-stage sweat as a first-stage raw material to obtain 190.10g of molten DMDO coarse material with the purity of 97.56%.
2) Second-stage layer type melt crystallization: adding the molten DMDO crude product obtained by the first-stage layered melt crystallization into a second-stage layered melt crystallizer, cooling at a cooling rate of 6K/h, cooling to a final crystallization temperature of 65 ℃, and discharging second-stage mother liquor after keeping the temperature for 0.7h, wherein the second-stage mother liquor is used as a first-stage raw material. And (3) performing second-stage sweating on crystals in the second-stage layered melting crystallizer, heating to the final sweating temperature of 79.9 ℃ at the heating rate of 10K/h, and keeping the temperature for 0.6h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 73.13g of DMDO product. The purity is 99.07%. The total yield was 64.56%.
Example 3
A coupling refining method of high-purity DMDO comprises the following steps:
1) First-stage layer type melt crystallization: 306.70g of molten DMDO coarse material with the content of 80.5% is added into a first-stage layered melting crystallizer, the temperature is reduced at the cooling rate of 3K/h, and bubbles are blown into the molten DMDO coarse material at the cooling initial process at the rate of 10ml/min until crystals appear. Cooling to the final crystallization temperature of 62.5 ℃, keeping the temperature for 0.5h, discharging a first-stage mother solution, sweating crystals in the first-stage type melt crystallizer, heating to the final sweating temperature of 76.5 ℃ at the heating rate of 4K/h, keeping the temperature for 0.8h, discharging first-stage sweat, and applying the first-stage sweat as a first-stage raw material to obtain 175.21g of a molten DMDO crude product with the purity of 98.28%.
2) Second-stage layer type melt crystallization: adding the molten DMDO obtained by the first-stage layer-type melt crystallization into a second-stage layer-type melt crystallizer, cooling at a cooling rate of 2K/h, and bubbling at a cooling initial process at a rate of 10ml/min until crystals appear. Cooling to the final crystallization temperature of 68.5 ℃, keeping the temperature for 0.5h, and discharging second-stage mother liquor which is used as a first-stage raw material. And (3) performing second-stage sweating on crystals in the second-stage layered melt crystallizer, heating to the final sweating temperature of 79.5 ℃ at the heating rate of 3K/h, and keeping the temperature for 0.8h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 93.29g of high-purity DMDO product. The purity was 99.95%. The total yield was 57.07%.
Comparative example 3
A method for refining high purity DMDO, comprising the steps of:
1) First-stage layer type melt crystallization: 306.70g of molten DMDO coarse material with the content of 80.5% is added into a first-stage layered melting crystallizer, and the temperature is reduced at a cooling rate of 3K/h to 62.5 ℃ of final crystallization temperature. Discharging a first-stage mother liquor after keeping the temperature for 0.5h, performing first-stage sweating on crystals in the first-stage layered melting crystallizer, heating to the final sweating temperature of 76.5 ℃ at the heating rate of 4K/h, keeping the temperature for 0.8h, discharging the first-stage sweating, and using the first-stage sweating as a first-stage raw material to obtain 164.06g of a molten DMDO crude product with the purity of 97.22%.
2) Second-stage layer type melt crystallization: adding the molten DMDO obtained by the first-stage layer-type melt crystallization into a second-stage layer-type melt crystallizer, cooling at a cooling rate of 2K/h, and cooling to a final crystallization temperature of 68.5 ℃. And discharging the second-stage mother liquor after the constant temperature is maintained for 0.5h, wherein the second-stage mother liquor is used as a first-stage raw material for application. And (3) performing second-stage sweating on crystals in the second-stage layered melting crystallizer, heating to the final sweating temperature of 79.5 ℃ at the heating rate of 3K/h, and keeping the temperature for 0.8h, discharging second-stage sweating liquid, and applying the second-stage sweating liquid as a second-stage raw material to obtain 68.64g of DMDO product. The purity was 98.34% and the total yield was 54.51%.
By comparing the two-stage laminar melting crystallization process with the bubble-blown two-stage laminar melting crystallization process, the laminar melting crystallization without the bubble-blown can not reach the target purity under the two-stage crystallization condition, and if the target purity is reached, a higher operation level is required, which clearly increases the operation cost. And bubbles are blown in under the condition of secondary layer type melting crystallization, heterogeneous nucleation sites are provided, impurities are reduced to be embedded into the crystal layer, growth of the crystal layer is facilitated, and crystal purity is improved. Meanwhile, the process time is shortened, and the operation cost is reduced.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that variations and modifications can be made without departing from the scope of the invention.

Claims (9)

1. A method for refining high purity DMDO, comprising the steps of:
step 1) primary feeding: adding molten DMDO coarse material with mass content more than or equal to 80% into a primary layer type melt crystallizer;
Step 2) cooling and crystallizing: cooling the molten DMDO coarse material at a cooling rate of 1-10K/h, and bubbling air bubbles at a cooling process at a cooling rate of 1-20 mL/min until crystals appear; the final temperature is 50-65 ℃, the temperature is kept for 0.5-1 h, and the first-stage mother liquor which is not crystallized is treated;
Step 3) first-stage sweating: after the first-stage mother liquor is discharged, performing first-stage sweating on the crystal layer, wherein the heating rate is 1-15K/h, heating to 76-78.5 ℃, and keeping the temperature for 0.5-1 h, and discharging the first-stage sweating liquid which is used as the raw material of the step 1);
Step 4) material melting: heating to melt the crystal layer to obtain a molten DMDO crude product with the mass content of more than or equal to 95%, wherein the crude product enters the step 5) to be used as a raw material of secondary layer type melt crystallization;
Step 5) secondary feed: adding the molten DMDO crude product with the mass content of more than or equal to 95% in the step 4) into a secondary layer type melting crystallizer;
And 6) cooling and crystallizing: cooling the molten DMDO crude product at a cooling rate of 1-10K/h, and bubbling at a rate of 1-20 mL/min in the cooling process until crystals appear; the final temperature is reduced to 55-70 ℃, the temperature is kept for 0.5-1 h, and the second-stage mother liquor is discharged;
step 7) second-stage sweating: after the second-stage mother solution is discharged, second-stage sweating is carried out on the crystal layer, the heating rate is 1-15K/h, the temperature is raised to 78-80 ℃, the temperature is kept for 0.5-1 h, and the second-stage sweating is discharged;
step 8) material melting: and after the second-stage sweat is discharged, heating until the crystal layer is completely melted and discharged, and finally obtaining the high-purity DMDO with the purity of more than 99.95%.
2. The refining method according to claim 1, wherein the bubbling rate is 1 to 12mL/min.
3. The refining method according to claim 1, wherein the cooling rate of step 2) is 1-8K/h, the final cooling temperature is 52-62.5 ℃, and the constant temperature is 0.5-0.8 h.
4. The refining method according to claim 1, wherein the rate of temperature rise in step 3) is 1-12K/h, the final temperature of temperature rise is 76.5-78.5 ℃, and the temperature is kept constant for 0.5-0.8 h.
5. The refining method according to claim 1, wherein the cooling rate of step 6) is 1-8K/h, the final cooling temperature is 58-70 ℃, and the constant temperature is 0.5-0.8 h.
6. The refining method as claimed in claim 1, wherein the rate of temperature rise in the step 7) is1 to 10K/h, the final temperature of temperature rise is 79 to 80 ℃, and the temperature is kept for 0.5 to 0.8h.
7. The refining method according to claim 1, wherein the step 6) returns the second-stage mother liquor which is not crystallized after the temperature reduction to the step 1) as a raw material for reuse.
8. The refining method as recited in claim 1, wherein in the step 7), the second-stage sweat which is not crystallized when the temperature of the crystals in the second-stage melt crystallizer is raised to the final temperature is returned to the step 5) to be used as a raw material.
9. The refining method according to claim 1, wherein the layer-type melt crystallization is a static layer-type melt crystallization method or a dynamic layer-type melt crystallization method.
CN202410148823.2A 2024-02-02 2024-02-02 Refining method of high-purity DMDO (digital media do) Pending CN117986224A (en)

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