CN113665189A - 一种夹芯防潮阻燃保温岩棉板及其制作工艺 - Google Patents

一种夹芯防潮阻燃保温岩棉板及其制作工艺 Download PDF

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CN113665189A
CN113665189A CN202110998346.5A CN202110998346A CN113665189A CN 113665189 A CN113665189 A CN 113665189A CN 202110998346 A CN202110998346 A CN 202110998346A CN 113665189 A CN113665189 A CN 113665189A
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rock wool
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李路
胡承亮
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Maanshan Honghe Industry Co ltd
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Abstract

本发明公开了一种夹芯防潮阻燃保温岩棉板及其制作工艺，包括岩棉板主体、上防护组合板和下防护组合板，所述上防护组合板和下防护组合板分别位于岩棉板主体上表面和下表面，所述上防护组合板和下防护组合板结构相同，且上防护组合板和下防护组合板以岩棉板主体为中心呈上下对称设置。本发明通过在岩棉板主体上表面和下表面分别固定连接上防护组合板和下防护组合板，可以增加岩棉板主体的强度，且通过将上防护组合板和下防护组合板内的防护面板和玻璃纤维板加强连接，可以增加上防护组合板和下防护组合板结构的稳定性，避免因表面光滑粘附力低出现脱落现象，有效增加岩棉板主体的使用寿命。

Description

一种夹芯防潮阻燃保温岩棉板及其制作工艺
技术领域
本发明涉及建筑保温材料相关技术领域，具体为一种夹芯防潮阻燃保温岩棉板及其制作工艺。
背景技术
随着社会的发展和进步，人们生活水平的提高，人们对用于建筑中保温隔热的保温板的要求也越来越高，目前使用在建筑物墙体上的保温板主要采用岩棉板，建筑用岩棉板具有优良的防火、保温和吸音性能，被广泛使用。
现有的岩棉板表面大多粘连金属薄板，且单一的采用胶黏剂相连接，容易导致粘连不牢固出现脱落的现象，且现有的岩棉板整体的防潮效果不佳，容易使得岩棉板内部因潮湿导致霉菌滋生，从而影响岩棉板的正常使用，需要进行改进。
发明内容
本发明的目的在于提供一种夹芯防潮阻燃保温岩棉板及其制作工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种夹芯防潮阻燃保温岩棉板，包括岩棉板主体、上防护组合板和下防护组合板，所述上防护组合板和下防护组合板分别位于岩棉板主体上表面和下表面，所述上防护组合板和下防护组合板结构相同，且上防护组合板和下防护组合板以岩棉板主体为中心呈上下对称设置。
作为本技术方案的进一步优选的：所述上防护组合板包括防护面板、玻璃纤维板、防水板和蜂窝加强板，所述防护面板下表面和玻璃纤维板上表面之间通过粘胶层固定粘连，所述防水板固定粘连在玻璃纤维板下表面，所述蜂窝加强板固定粘连在防水板下端。
作为本技术方案的进一步优选的：所述防护面板下表面凸出设有定位块，所述玻璃纤维板上表面开设有与定位块匹配的定位凹槽，所述定位凹槽内壁上涂抹有粘胶剂，所述定位块通过黏胶剂固定粘连在定位凹槽内部。
作为本技术方案的进一步优选的：所述定位块和定位凹槽均设有多个，多个所述定位块和定位凹槽分别排列设置在防护面板下表面和玻璃纤维板上表面，所述玻璃纤维板上设有定位杆，所述定位杆贯穿多个定位块和定位凹槽，且定位杆两端延伸至玻璃纤维板外部并固定连接有限位帽。
作为本技术方案的进一步优选的：所述防水板采用PVC材质，且防水板表面涂覆有防水涂层，所述防水涂层表面覆盖有纳米防水透气膜。
作为本技术方案的进一步优选的：所述蜂窝加强板包括表层固定板、底层固定板和芯板，所述芯板位于表层固定板、底层固定板之间，所述芯板上设有多个蜂窝孔。
作为本技术方案的进一步优选的：所述蜂窝孔内部填充有干燥剂，所述表层固定板、底层固定板上均贯穿设有通孔，所述通孔的直径小于蜂窝孔的直径，且通孔位于蜂窝孔两端并与蜂窝孔内部连通。
一种夹芯防潮阻燃保温岩棉板的制作工艺，包括如下步骤：
步骤1：利用冲压设备在玻璃纤维板表面冲压出定位凹槽，并在玻璃纤维板表面涂覆粘胶层，使玻璃纤维板与防护面板初步粘连，然后将防护面板底端的定位块插入到定位凹槽内部，然后利用压力设备推动定位杆穿入玻璃纤维板内部，并使定位杆依次穿过定位块和定位凹槽将玻璃纤维板与防护面板固定；
步骤2：对防水板预处理，并将预处理后的防水板表面涂抹粘胶剂，然后将防水板与玻璃纤维板下表面粘连；
步骤3：制备干燥剂，并将制备后的干燥剂加入到蜂窝加强板中的蜂窝孔内部，然后将加入干燥剂后的蜂窝加强板表面涂抹粘胶剂，并将蜂窝加强板与防水板固定粘连，组合完成上防护组合板和下防护组合板；
步骤4：选用玄武岩为主要原材料，经高温熔融加工制得岩棉板主体，并利用裁切装置对岩棉板主体裁切至适当大小；
步骤5：在岩棉板主体上表面和下表面分别涂覆粘胶剂，并将上防护组合板和下防护组合板分别粘连在岩棉板主体的上表面和下表面，完成岩棉板制作。
作为本技术方案的进一步优选的：步骤2中，防水板预处理时，在其表面涂覆防水涂层，并在防水涂层表面粘附纳米防水透气膜。
作为本技术方案的进一步优选的：步骤3中，干燥剂由下列重量份原料混合组成：
氧化镁30-35份、二水氯化钙20-25份、硅藻土10-15份、五氧化二磷8-12份、硫酸镁6-10份、碳粉3-6份。
本发明提供了一种夹芯防潮阻燃保温岩棉板及其制作工艺，具备以下有益效果：
(1)本发明通过在岩棉板主体上表面和下表面分别固定连接上防护组合板和下防护组合板，可以增加岩棉板主体的强度，且通过将上防护组合板和下防护组合板内的防护面板和玻璃纤维板加强连接，可以增加上防护组合板和下防护组合板结构的稳定性，避免因表面光滑粘附力低出现脱落现象，有效增加岩棉板主体的使用寿命。
(2)本发明通过在上防护组合板和下防护组合板内均设有蜂窝加强板，可以增加其抗压性和强度，同时在蜂窝加强板内部的蜂窝孔内填充由干燥剂，可以增加岩棉板整体的防潮效果，保证其内部的干燥性，避免出现因内部潮湿导致产生霉菌的现象，避免岩棉板损毁，延长其使用寿命。
(3)本发明通过将加入蜂窝孔内的干燥剂采用合理配方混合制成，可以使得制成的干燥剂吸湿效率高，干燥效果和脱氧效果好，有效保证岩棉板主体内部的干燥性，便于使用。
附图说明
图1为本发明的整体结构示意图；
图2为本发明的图1中A部分结构示意图；
图3为本发明的蜂窝加强板结构示意图；
图中：1、岩棉板主体；2、上防护组合板；3、下防护组合板；4、防护面板；5、芯板；6、玻璃纤维板；7、防水板；8、蜂窝加强板；9、定位杆；10、粘胶层；11、定位凹槽；12、定位块；13、限位帽；14、表层固定板；15、底层固定板；16、通孔；17、干燥剂；18、蜂窝孔。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
实施例1：
如图1-3所示，本发明提供一种技术方案：一种夹芯防潮阻燃保温岩棉板，包括岩棉板主体1、上防护组合板2和下防护组合板3，上防护组合板2和下防护组合板3分别位于岩棉板主体1上表面和下表面，上防护组合板2和下防护组合板3结构相同，且上防护组合板2和下防护组合板3以岩棉板主体1为中心呈上下对称设置。
本实施例中，具体的：上防护组合板2包括防护面板4、玻璃纤维板6、防水板7和蜂窝加强板8，防护面板4下表面和玻璃纤维板6上表面之间通过粘胶层10固定粘连，防水板7固定粘连在玻璃纤维板6下表面，蜂窝加强板8固定粘连在防水板7下端，通过设置玻璃纤维板6，玻璃纤维板6具有良好的阻燃效果，可以增加岩棉板的阻燃性。
本实施例中，具体的：防护面板4下表面凸出设有定位块12，玻璃纤维板6上表面开设有与定位块12匹配的定位凹槽11，定位凹槽11内壁上涂抹有粘胶剂，定位块12通过黏胶剂固定粘连在定位凹槽11内部，通过将防护面板4下表面的定位块12卡入到玻璃纤维板6上的定位凹槽11内部，可以增加防护面板4与玻璃纤维板6粘连时的接触面积，可以保证粘连的稳固性，避免防护面板4因表面光滑导致粘附不牢固脱落的现象。
本实施例中，具体的：定位块12和定位凹槽11均设有多个，多个定位块12和定位凹槽11分别排列设置在防护面板4下表面和玻璃纤维板6上表面，玻璃纤维板6上设有定位杆9，定位杆9贯穿多个定位块12和定位凹槽11，且定位杆9两端延伸至玻璃纤维板6外部并固定连接有限位帽13，通过利用定位杆9贯穿定位块12和定位凹槽11，可以进一步增加玻璃纤维板6和防护面板4连接的稳定性，防止防护面板4脱落。
本实施例中，具体的：防水板7采用PVC材质，且防水板7表面涂覆有防水涂层，防水涂层表面覆盖有纳米防水透气膜，可以利用防水涂层增加防水板7的防水性，同时纳米防水透气膜的设置，可以进一步增加防水板7的防水渗透效果，保证防水效果好。
本实施例中，具体的：蜂窝加强板8包括表层固定板14、底层固定板15和芯板5，芯板5位于表层固定板14、底层固定板15之间，芯板5上设有多个蜂窝孔18，可以利用蜂窝加强板8增加岩棉板整体的抗压性和强度。
本实施例中，具体的：蜂窝孔18内部填充有干燥剂17，表层固定板14、底层固定板15上均贯穿设有通孔16，通孔16的直径小于蜂窝孔18的直径，且通孔16位于蜂窝孔18两端并与蜂窝孔18内部连通，通过在蜂窝孔18内部填充干燥剂17，并在蜂窝孔18两端设有通孔16，可以使得蜂窝孔18内部的气流流动并经过干燥剂17，可以利用干燥剂17将气流中的湿气吸收并干燥，增加岩棉板整体内部的干燥效果。
需要说明的是，一种夹芯防潮阻燃保温岩棉板及其制作工艺，在工作时，通过在岩棉板主体1上表面和下表面分别设置上防护组合板2和下防护组合板3，可以增加岩棉板主体1的强度，并对岩棉板主体1进行保护，且通过在上防护组合板2和下防护组合板3内部均设有玻璃纤维板6，玻璃纤维板6具有良好的阻燃效果，可以增加岩棉板的阻燃性，通过将防护面板4下表面的定位块12卡入到玻璃纤维板6上的定位凹槽11内部，可以增加防护面板4与玻璃纤维板6粘连时的接触面积，可以保证粘连的稳固性，避免防护面板4因表面光滑导致粘附不牢固脱落的现象，通过利用定位杆9贯穿定位块12和定位凹槽11，可以进一步增加玻璃纤维板6和防护面板4连接的稳定性，防止防护面板4脱落，增加使用的安全性，通过设置蜂窝加强板8，利用蜂窝加强板8增加岩棉板整体的抗压性和强度，通过在蜂窝孔18内部填充干燥剂17，并在蜂窝孔18两端设有通孔16，可以使得蜂窝孔18内部的气流流动并经过干燥剂17，可以利用干燥剂17将气流中的湿气吸收并干燥，增加岩棉板整体内部的干燥效果，避免出现因内部潮湿导致产生霉菌的现象，避免岩棉板损毁，延长其使用寿命。
实施例2：
本发明提供一种技术方案：一种夹芯防潮阻燃保温岩棉板的制作工艺，包括如下步骤：
步骤1：利用冲压设备在玻璃纤维板6表面冲压出定位凹槽，并在玻璃纤维板6表面涂覆粘胶层10，使玻璃纤维板6与防护面板4初步粘连，然后将防护面板4底端的定位块12插入到定位凹槽11内部，然后利用压力设备推动定位杆9穿入玻璃纤维板6内部，并使定位杆9依次穿过定位块12和定位凹槽11将玻璃纤维板6与防护面板4固定；
步骤2：对防水板7预处理，在其表面涂覆防水涂层，并在防水涂层表面粘附纳米防水透气膜，并将预处理后的防水板7表面涂抹粘胶剂，然后将防水板7与玻璃纤维板6下表面粘连；
步骤3：制备干燥剂17，将氧化镁30份、二水氯化钙25份、硅藻土10份；五氧化二磷12份、硫酸镁6份、碳粉6份进行混合得打干燥剂17，并将制备后的干燥剂17加入到蜂窝加强板8中的蜂窝孔18内部，然后将加入干燥剂17后的蜂窝加强板8表面涂抹粘胶剂，并将蜂窝加强板8与防水板7固定粘连，组合完成上防护组合板2和下防护组合板3；
步骤4：选用玄武岩为主要原材料，经高温熔融加工制得岩棉板主体1，并利用裁切装置对岩棉板主体1裁切至适当大小；
步骤5：在岩棉板主体1上表面和下表面分别涂覆粘胶剂，并将上防护组合板2和下防护组合板3分别粘连在岩棉板主体1的上表面和下表面，完成岩棉板制作。
实施例3：
本发明提供一种技术方案：一种夹芯防潮阻燃保温岩棉板的制作工艺，包括如下步骤：
步骤1：利用冲压设备在玻璃纤维板6表面冲压出定位凹槽，并在玻璃纤维板6表面涂覆粘胶层10，使玻璃纤维板6与防护面板4初步粘连，然后将防护面板4底端的定位块12插入到定位凹槽11内部，然后利用压力设备推动定位杆9穿入玻璃纤维板6内部，并使定位杆9依次穿过定位块12和定位凹槽11将玻璃纤维板6与防护面板4固定；
步骤2：对防水板7预处理，在其表面涂覆防水涂层，并在防水涂层表面粘附纳米防水透气膜，并将预处理后的防水板7表面涂抹粘胶剂，然后将防水板7与玻璃纤维板6下表面粘连；
步骤3：制备干燥剂17，将氧化镁32份、二水氯化钙20份、硅藻土12份；五氧化二磷6份、硫酸镁10份、碳粉3份进行混合得打干燥剂17，并将制备后的干燥剂17加入到蜂窝加强板8中的蜂窝孔18内部，然后将加入干燥剂17后的蜂窝加强板8表面涂抹粘胶剂，并将蜂窝加强板8与防水板7固定粘连，组合完成上防护组合板2和下防护组合板3；
步骤4：选用玄武岩为主要原材料，经高温熔融加工制得岩棉板主体1，并利用裁切装置对岩棉板主体1裁切至适当大小；
步骤5：在岩棉板主体1上表面和下表面分别涂覆粘胶剂，并将上防护组合板2和下防护组合板3分别粘连在岩棉板主体1的上表面和下表面，完成岩棉板制作。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

1.一种夹芯防潮阻燃保温岩棉板，其特征在于，包括岩棉板主体(1)、上防护组合板(2)和下防护组合板(3)，所述上防护组合板(2)和下防护组合板(3)分别位于岩棉板主体(1)上表面和下表面，所述上防护组合板(2)和下防护组合板(3)结构相同，且上防护组合板(2)和下防护组合板(3)以岩棉板主体(1)为中心呈上下对称设置。
2.根据权利要求1所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述上防护组合板(2)包括防护面板(4)、玻璃纤维板(6)、防水板(7)和蜂窝加强板(8)，所述防护面板(4)下表面和玻璃纤维板(6)上表面之间通过粘胶层(10)固定粘连，所述防水板(7)固定粘连在玻璃纤维板(6)下表面，所述蜂窝加强板(8)固定粘连在防水板(7)下端。
3.根据权利要求2所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述防护面板(4)下表面凸出设有定位块(12)，所述玻璃纤维板(6)上表面开设有与定位块(12)匹配的定位凹槽(11)，所述定位凹槽(11)内壁上涂抹有粘胶剂，所述定位块(12)通过黏胶剂固定粘连在定位凹槽(11)内部。
4.根据权利要求3所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述定位块(12)和定位凹槽(11)均设有多个，多个所述定位块(12)和定位凹槽(11)分别排列设置在防护面板(4)下表面和玻璃纤维板(6)上表面，所述玻璃纤维板(6)上设有定位杆(9)，所述定位杆(9)贯穿多个定位块(12)和定位凹槽(11)，且定位杆(9)两端延伸至玻璃纤维板(6)外部并固定连接有限位帽(13)。
5.根据权利要求2所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述防水板(7)采用PVC材质，且防水板(7)表面涂覆有防水涂层，所述防水涂层表面覆盖有纳米防水透气膜。
6.根据权利要求2所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述蜂窝加强板(8)包括表层固定板(14)、底层固定板(15)和芯板(5)，所述芯板(5)位于表层固定板(14)、底层固定板(15)之间，所述芯板(5)上设有多个蜂窝孔(18)。
7.根据权利要求6所述的一种夹芯防潮阻燃保温岩棉板，其特征在于：所述蜂窝孔(18)内部填充有干燥剂(17)，所述表层固定板(14)、底层固定板(15)上均贯穿设有通孔(16)，所述通孔(16)的直径小于蜂窝孔(18)的直径，且通孔(16)位于蜂窝孔(18)两端并与蜂窝孔(18)内部连通。
8.根据权利要求1-7任一所述的一种夹芯防潮阻燃保温岩棉板的制作工艺，其特征在于，包括如下步骤：
步骤1：利用冲压设备在玻璃纤维板(6)表面冲压出定位凹槽，并在玻璃纤维板(6)表面涂覆粘胶层(10)，使玻璃纤维板(6)与防护面板(4)初步粘连，然后将防护面板(4)底端的定位块(12)插入到定位凹槽(11)内部，然后利用压力设备推动定位杆(9)穿入玻璃纤维板(6)内部，并使定位杆(9)依次穿过定位块(12)和定位凹槽(11)将玻璃纤维板(6)与防护面板(4)固定；
步骤2：对防水板(7)预处理，并将预处理后的防水板(7)表面涂抹粘胶剂，然后将防水板(7)与玻璃纤维板(6)下表面粘连；
步骤3：制备干燥剂(17)，并将制备后的干燥剂(17)加入到蜂窝加强板(8)中的蜂窝孔(18)内部，然后将加入干燥剂(17)后的蜂窝加强板(8)表面涂抹粘胶剂，并将蜂窝加强板(8)与防水板(7)固定粘连，组合完成上防护组合板(2)和下防护组合板(3)；
步骤4：选用玄武岩为主要原材料，经高温熔融加工制得岩棉板主体(1)，并利用裁切装置对岩棉板主体(1)裁切至适当大小；
步骤5：在岩棉板主体(1)上表面和下表面分别涂覆粘胶剂，并将上防护组合板(2)和下防护组合板(3)分别粘连在岩棉板主体(1)的上表面和下表面，完成岩棉板制作。
9.根据权利要求8所述的一种夹芯防潮阻燃保温岩棉板的制作工艺，其特征在于，步骤2中，防水板(7)预处理时，在其表面涂覆防水涂层，并在防水涂层表面粘附纳米防水透气膜。
10.根据权利要求8所述的一种夹芯防潮阻燃保温岩棉板的制作工艺，其特征在于，步骤3中，干燥剂(17)由下列重量份原料混合组成：
氧化镁30-35份、二水氯化钙20-25份、硅藻土10-15份、五氧化二磷8-12份、硫酸镁6-10份、碳粉3-6份。
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