CN113652532B - Method for producing solute heat treatment Dumet wire - Google Patents
Method for producing solute heat treatment Dumet wire Download PDFInfo
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- CN113652532B CN113652532B CN202110937637.3A CN202110937637A CN113652532B CN 113652532 B CN113652532 B CN 113652532B CN 202110937637 A CN202110937637 A CN 202110937637A CN 113652532 B CN113652532 B CN 113652532B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000004804 winding Methods 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 239000011777 magnesium Substances 0.000 claims abstract description 13
- 239000011162 core material Substances 0.000 claims abstract description 9
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 32
- 238000000926 separation method Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000004677 Nylon Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 229920001778 nylon Polymers 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 239000008234 soft water Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 241000274582 Pycnanthus angolensis Species 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 239000011087 paperboard Substances 0.000 claims description 4
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- 239000008399 tap water Substances 0.000 claims description 3
- 235000020679 tap water Nutrition 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 13
- 238000002360 preparation method Methods 0.000 abstract description 5
- 230000005855 radiation Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000010935 stainless steel Substances 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- 238000000576 coating method Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
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- 230000004075 alteration Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/001—Heat treatment of ferrous alloys containing Ni
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention discloses a method for producing a solute heat treatment Dumet wire; the method comprises the following steps: s1, carrying out wire unwinding on Du-magnesium wires through a tension electromagnetic controlled U-shaped wire unwinding frame; s2, discharging the Du-Mg wire from a wire discharging disc and inputting the Du-Mg wire into the continuous energy converter; s3, circulating and redirecting the solute heat treatment through a circulating pump pool and a detention pool; s4, finally, winding the treated dumet wires through a winding disc; the invention is based on a material extension value set after material heat treatment to close loop wire-collecting accurate control speed, more specifically, the preparation method can enable the tensile strength of the material to be accurately controlled on a certain set value in 25% -33% in batches; the method and the system have remarkable effects on reducing resource consumption, saving energy, protecting environment and producing and preparing cost safely by destroying the actual values of the surface brightness of the Dumet wire Cu and the complete Curie point of the 4J43 core material alloy grains in the heat radiation of the liquid heat transfer medium.
Description
Technical Field
The invention belongs to the technical field of metal materials, and particularly relates to a production method of a solute heat treatment Dumet wire.
Background
Three methods exist in the traditional bright heat treatment process preparation and production of the Dumet wire core material, namely, a pit furnace is used for packaging a heat-resistant stainless steel storage tank into a charging frame, the frame is fully hung with a material to be subjected to bright heat treatment, and a sealing cover is covered; secondly, hanging the material to be subjected to bright heat treatment on a rack of a material rack in a bell-type furnace, putting the material into a bell-type furnace platform, covering a heat-resistant stainless steel liner, and sealing the joint of the liner and the furnace platform with Al2O3 powder; thirdly, placing a plurality of heat-resistant stainless steel pipes in a continuous horizontal furnace, and enabling a single Dumet wire core material to pass through each heat-resistant stainless steel pipe. The three bright heat treatment process preparation methods all need to use nitrogen to run out air in a heat-resistant stainless steel tank, a steel ladle and a steel pipe, and then the heat-resistant stainless steel tank, the steel ladle and the steel pipe are fully filled with hydrogen for protection and heating to a process temperature point. The preparation method has the following defects: in the process, N, H2 is required to consume electric energy and liquid ammonia (NH 3) resources, and in the H2 protection bright heat treatment process, certain potential safety hazards exist, and certain safety production management resources are required to be consumed in the daily production process.
The ternary structure covered Dumet wire production process disclosed in the authority publication No. CN100445022C realizes that when the ternary structure covered Dumet wire is heated and expanded, the thermal expansion force of the core metal and the thermal expansion force of part of the outer metal (with obviously low thermal expansion coefficient) of the ternary structure covered Dumet wire are diffused to the middle metal layer, so that the thermal expansion coefficients of the axial and radial directions of the ternary structure covered Dumet wire tend to be the thermal expansion coefficients of platinum group soft glass, the sealing tightness is ensured by matching, the traditional Dumet wire structure concept is thoroughly changed through the optimized combination of three material components, the nickel content is greatly reduced, the copper content is relatively reduced, the environmental pollution is eliminated due to the innovation of the process, the productivity is greatly improved, the product quality is stabilized, the noble metal nickel material is saved, and the production cost is reduced.
Disclosure of Invention
The invention aims to provide a production method of a solute heat treatment Dumet wire, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a method for producing a solute heat treatment dumet wire, comprising the following method steps:
s1, carrying out wire unwinding on Du-magnesium wires through a tension electromagnetic controlled U-shaped wire unwinding frame;
s2, discharging the Du-Mg wire from a wire discharging disc and inputting the Du-Mg wire into the continuous energy converter;
s3, circulating and redirecting the solute heat treatment through a circulating pump pool and a detention pool;
and S4, finally, winding the treated dumagnesium wire through a winding disc.
Preferably, in the step S1, the surface of the 4J43 core material alloy is coated with copper, and then cold-drawn to form a semi-finished product, then the semi-finished product is loaded into 16 groups of electromagnetic controlled-tension U-shaped wire-releasing frames, each U-shaped wire-releasing frame is provided with an independent wire-releasing disc, each wire-releasing disc is placed on a rotatable circular planar disc with the same diameter as the wire-releasing disc, the circular planar disc is mounted on an adjustable tension motor shaft, a fixed pin and a pin slot are embedded between the motor shaft and the circular planar disc, and two groups of positioning pins are arranged on any point of the edge of a combination gap where the circular planar disc is placed with the wire-releasing disc.
Preferably, in the step S2, dumet wires are input into a transmission component of a continuous energy converter after passing through a limiting die hole, the continuous energy converter converts energy sources into energy in different states through the transmission component, and heat generated by energy conversion passes through a liquid heat transfer medium, so that the dumet wires receive heat from the liquid heat transfer medium of the energy converter; the energy converter is provided with an independent vertical wire separation shaft column, an upper press roller shaft and a lower press roller shaft of a horizontal wire separation, the vertical wire separation shaft column, the upper press roller shaft and the lower press roller shaft of the horizontal wire separation are vertically arranged on a central axis of the energy converter in parallel through a platform support frame, and the Du magnesium wire on the wire discharge disc is input into a continuous energy converter transmission part after passing through a group of upper press roller shafts, the lower press roller shafts, a group of wire passing wheels and a group of die limiting holes of Dumet wires.
Preferably, the liquid heat transfer medium in S2 comprises water and a solute compatible with the water, the solute has a molecular structure comprising two hydroxyl groups, heat-resistant metal pipes arranged inside the energy converter are arranged horizontally in a seamless mode, the input sides of the heat-resistant metal pipes are exposed and extend for 30-60 mm, hollow ceramic plugs are embedded in pipe orifices of the heat-resistant metal pipes, supporting pulleys are arranged below inlets of the heat-resistant metal pipes, and a hollow hasp which is convenient for steel cables to penetrate is welded below the vertical sides of the pipe orifices above the supporting pulleys.
Preferably, four leveling machine legs are uniformly welded at positions near the bottoms of two sides of the energy converter in the S2, and are provided with adjusting bolts, the heat-resistant metal pipes in the energy converter are horizontally arranged until the Dumet wires are exposed to 300-400 mm in the wire outlet and winding direction, and an extension steel pipe flexible connector is arranged, and the length of a steel pipe extending to the wire winding end of the Dumet wires is 5900-6300 mm.
Preferably, in the step S3, the metal pipes in the energy converter are horizontally arranged and introduced into the wall of the detention pond device, and then the metal pipes are prolonged by 280-320 mm, the front end of the detention pond also comprises a group of detention pond devices, the water in the detention pond at the front end continuously provides standard pure water with certain flow through the soft water device into the circulating pump pond, the pure water in the independent water storage pond is respectively pumped out through the two circulating pumps into the withholding pond, and the detention pond devices enable the water to enter the energy converter under control; the pipe orifice of each metal pipe is internally provided with a throttling ceramic inner plug, the joint of the devices for horizontally arranging and introducing the metal pipes into the detention pond is provided with a water sealing ring for pressing connection, two groups of withhold ponds are arranged in the detention pond, and the pond wall heights of the withhold ponds are lower than the outer wall horizontal height of the detention pond device, but higher than the pipe outer wall laying height of the heat-resistant metal pipes.
Preferably, in the step S4, the dumet wire is wound on a winding drum through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a monofilament tension measuring sensor wheel on a winding platform, and is wound by a tension motor controller after being drawn by an electric precise wire arranging device wheel, a microprocessor is subjected to sampling signal operation by the tension measuring sensor, and operation closed-loop data respectively control a tension circumference constant speed wheel winding constant speed winding of a tension motor of a wire releasing disc to wind the dumet wire; the second combined yarn passing wheel and the third combined yarn passing wheel are higher than the first combined yarn passing wheel and the monofilament tension measuring sensor wheel in installation horizontal setting position, the second combined yarn passing wheel and the third combined yarn passing wheel are equal in installation horizontal setting position, and the second combined yarn passing wheel and the third combined yarn passing wheel are always higher than the monofilament tension measuring sensor wheel in installation horizontal setting position.
Preferably, 8 sets of force distance motor multifunctional controllers with PC processing functions and 8 sets of electric precise wire arranging devices are respectively arranged in the middle of two sides of the wire collecting platform in the S4, 8 sets of moment wire collecting motor assemblies and winding disc groups are respectively arranged at the lower parts of two sides of the wire collecting platform, the moment wire collecting motors are horizontally arranged, and 8 supporting level adjusting machine legs are arranged at the bottom of a shell of the wire collecting platform.
Preferably, a row of 16 nylon wire-penetrating sleeves are installed on the box body plate of the detention pond in the winding direction of the detention pond device in the S3, the nylon wire-penetrating sleeves penetrate through the box body plate of the detention pond, 1 air branch pipe is inserted and connected to one face upwards of each nylon wire-penetrating sleeve, a reserved hole is formed in one side of each air branch pipe, an output port corresponding to the air distribution assembly is inserted into the other side of each air branch pipe, and an air source of the air distribution assembly is derived from a compressed air pump.
Preferably, the water storage tank in the step S3 is fixedly communicated with the water softening device through a pipeline, an input port and an output port of the water softening device are respectively connected with a tap water source and the water storage tank, and 4 machine legs for supporting horizontal adjustment are arranged at the bottom of the shell of the water storage tank.
Compared with the prior art, the invention has the beneficial effects that:
the invention is based on a material extension value set after material heat treatment to close loop wire-collecting accurate control speed, more specifically, the preparation method can enable the tensile strength of the material to be accurately controlled on a certain set value in 25% -33% in batches; and then in the heat radiation of the liquid heat transfer medium, the Dumet wire is conducted by a heat radiation set value from the first temperature region to the sixth temperature region, a group of Curie point actual values which are 0.9919 percent higher than the set values of the temperature region and other temperature regions and are used for destroying the Cu surface brightness of the Dumet wire and perfected grains of the 4J43 core material alloy are displayed in the fifth temperature control region, so that the material is rolled in the wire-collecting speed range of 5-17 m/min, the product is in a quality good point of homogeneous control in the subsequent process, and the method and the system have remarkable effects in reducing the resource consumption, saving energy, protecting environment and producing and preparing cost safely.
Drawings
FIG. 1 is a flow chart of the method steps of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the present invention provides a technical solution: a method for producing a solute heat treatment dumet wire, comprising the following method steps:
s1, carrying out wire unwinding on Du-Mg wires through a tension electromagnetic controlled U-shaped wire unwinding frame: cold-coating copper on the surface of the 4J43 core material alloy, cold-drawing to form a semi-finished product, and then loading the semi-finished product into 16 groups of electromagnetic controlled-tension U-shaped wire discharging frames, wherein each U-shaped wire discharging frame is provided with an independent wire discharging disc, each wire discharging disc is placed on a rotatable circular plane disc with the same diameter as the wire discharging disc, and the circular plane disc is arranged on an adjustable tension motor shaft;
s2, discharging the dumet wire from a wire discharging disc and inputting the dumet wire into the continuous energy converter: the dumet wire is input into a transmission component of the continuous energy converter after passing through a limiting die hole, the continuous energy converter converts an energy source into energy in different states through the transmission component, and heat generated by energy conversion passes through a liquid heat transfer medium, so that the dumet wire receives heat from the liquid heat transfer medium of the energy converter;
s3, circulating and redirecting the solute heat treatment through a circulating pump pool and a detention pool: the metal pipes in the energy converter are horizontally arranged and introduced into the wall of the detention pond device to be prolonged by 280-320 mm, the front end of the detention pond also comprises a group of detention pond devices, the water in the detention pond at the front end continuously provides standard pure water with certain flow through the soft water device to enter the circulating pump pond, the pure water in the independent water storage pond is respectively pumped out through the two circulating pumps to enter the withholding pond, and the detention pond devices enter the energy converter under control;
s4, finally, winding the treated dumet wires through a winding disc: the dumg wire is wound on a winding drum through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a single wire tension measuring sensor wheel on a winding platform, the winding is executed by a tension motor controller after the dumg wire is dragged through an electric precise wire arranging device wheel, a microprocessor is subjected to sampling signal operation by the tension measuring sensor, and operation closed-loop data respectively control a tension circumference constant speed wheel winding constant speed winding of a wire unwinding disc tension motor to wind up the dumg wire.
In this embodiment, preferably, a fixing pin and a pin groove are embedded between the motor shaft in S1 and the circular planar disk, and two sets of positioning pins are arranged at any point on the edge of the combination gap between the circular planar disk and the wire releasing disk.
In this embodiment, preferably, the energy converter in S2 is provided with an independent vertical filament separation shaft column, an independent horizontal filament separation upper pressing roller shaft, an independent horizontal filament separation lower pressing roller shaft, the vertical filament separation shaft column, the horizontal filament separation upper pressing roller shaft and the horizontal filament separation lower pressing roller shaft are parallel and vertically arranged on a central axis of the energy converter through a platform support frame, and dumet wires on the filament discharge tray are input into the continuous energy converter transmission component after passing through a group of upper pressing roller shafts, a group of lower pressing roller shafts, a group of filament passing wheels and a group of dumet wire threading limiting die holes.
In this embodiment, preferably, the liquid heat transfer medium in S2 includes water and a solute compatible with the water, the solute has a molecular structure including two hydroxyl groups, heat-resistant metal pipes inside the energy converter are arranged horizontally and seamlessly, the input sides of the heat-resistant metal pipes are exposed and extend for 30-60 mm, hollow ceramic plugs are embedded in pipe openings of the heat-resistant metal pipes, hosting pulleys are arranged below the inlets of the heat-resistant metal pipes, and a hollow buckle which is convenient for a steel cable to penetrate is welded above the hosting pulleys and is located below the pipe openings.
In this embodiment, preferably, four leveling legs are welded at positions near the bottom of two sides of the energy converter in S2, and are provided with adjusting bolts, the heat-resistant metal pipes in the energy converter are horizontally arranged until the dumet wires are exposed 300-400 mm in the wire outlet and winding direction, and an extension steel pipe flexible connector is provided, and the length of the steel pipe extending to the wire winding end of the dumet wires is between 5900-6300 mm.
In this embodiment, preferably, a throttling ceramic inner plug is installed in the pipe orifice of each metal pipe in S3, a water sealing ring pressing connection is provided at a junction of the devices for horizontally arranging and introducing the metal pipes into the detention pond, two groups of withhold ponds are provided in the detention pond, and the pond wall heights of the withhold ponds are lower than the outer wall level of the detention pond device, but higher than the pipe outer wall laying height of the heat-resistant metal pipes horizontally arranged.
In this embodiment, preferably, the second combined yarn passing wheel and the third combined yarn passing wheel in S4 are both higher than the first combined yarn passing wheel and the monofilament tension measuring sensor wheel in terms of installation horizontal setting position, the second combined yarn passing wheel and the third combined yarn passing wheel are equal in terms of installation horizontal setting position, and the second combined yarn passing wheel and the third combined yarn passing wheel are always higher than the monofilament tension measuring sensor wheel in terms of installation horizontal setting position.
In this embodiment, preferably, 8 sets of force-distance motor multifunctional controllers with PC processing functions and 8 sets of electric precise wire arranging devices are respectively arranged in the middle of two sides of the wire collecting platform in S4, 8 sets of moment wire collecting motor assemblies and winding disc groups are respectively arranged at the lower parts of two sides of the wire collecting platform, the moment wire collecting motors are horizontally arranged, and 8 support level adjustment machine legs are arranged at the bottom of a shell of the wire collecting platform.
In this embodiment, preferably, a row of 16 nylon wire-threading sleeves are installed on the box board of the detention pond in the direction of winding up of the detention pond device in the S3, the nylon wire-threading sleeves pass through the box board of the detention pond, 1 air branch pipe is inserted and connected to the upward side of each nylon wire-threading sleeve, a reserved hole is formed in one side of each air branch pipe, an output port corresponding to the air collecting and distributing assembly is inserted into the other side of each air branch pipe, and an air source of the air collecting and distributing assembly is derived from a compressed air pump.
In this embodiment, preferably, the water storage tank in S3 is fixedly connected to the water softening device through a pipeline, the input port and the output port of the water softening device are respectively connected to the tap water source and the water storage tank, and 4 machine legs for supporting horizontal adjustment are arranged at the bottom of the shell of the water storage tank.
The working principle and the using flow of the invention are as follows:
firstly, carrying out wire unwinding on Du-Mg wires through a tension electromagnetic controlled U-shaped wire unwinding frame: cold-coating copper on the surface of the 4J43 core material alloy, cold-drawing to form a semi-finished product, and then loading the semi-finished product into 16 groups of electromagnetic controlled-tension U-shaped wire discharging frames, wherein each U-shaped wire discharging frame is provided with an independent wire discharging disc, each wire discharging disc is placed on a rotatable circular plane disc with the same diameter as the wire discharging disc, and the circular plane disc is arranged on an adjustable tension motor shaft;
secondly, discharging the dumet wire from a wire discharging disc and inputting the dumet wire into the continuous energy converter; the dumet wire is input into a transmission component of the continuous energy converter after passing through a limiting die hole, the continuous energy converter converts an energy source into energy in different states through the transmission component, and heat generated by energy conversion passes through a liquid heat transfer medium, so that the dumet wire receives heat from the liquid heat transfer medium of the energy converter;
thirdly, circulating and redirecting the solute heat treatment through a circulating pump pool and a detention pool: the metal pipes in the energy converter are horizontally arranged and introduced into the wall of the detention pond device to be prolonged by 280-320 mm, the front end of the detention pond also comprises a group of detention pond devices, the water in the detention pond at the front end continuously provides standard pure water with certain flow through the soft water device to enter the circulating pump pond, the pure water in the independent water storage pond is respectively pumped out through the two circulating pumps to enter the withholding pond, and the detention pond devices enter the energy converter under control;
and step four, finally realizing the rolling treatment of the treated dumagnesium wire through a winding disc: the dumg wire is wound on a winding drum through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a single wire tension measuring sensor wheel on a winding platform, the winding is executed by a tension motor controller after the dumg wire is dragged through an electric precise wire arranging device wheel, a microprocessor is subjected to sampling signal operation by the tension measuring sensor, and operation closed-loop data respectively control a tension circumference constant speed wheel winding constant speed winding of a wire unwinding disc tension motor to wind up the dumg wire.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A method for producing a solute heat treatment Dumet wire is characterized in that: comprises the following steps of
The steps are as follows:
s1, carrying out wire unwinding on Du-magnesium wires through a tension electromagnetic controlled U-shaped wire unwinding frame;
s2, discharging the Du-Mg wire from a wire discharging disc and inputting the Du-Mg wire into the continuous energy converter;
s3, circulating and redirecting the solute heat treatment through a circulating pump pool and a detention pool;
s4, finally, winding the treated dumet wires through a winding disc;
in the S1, the surface of the 4J43 core material alloy is coated with copper in a cold way and then is subjected to cold drawing to form a semi-finished product, then 16 semi-finished products are arranged in a group of electromagnetic controlled U-shaped wire discharging frames with tension, each U-shaped wire discharging frame is provided with an independent wire discharging disc, each wire discharging disc is placed on a rotatable circular plane disc with the same diameter as the wire discharging disc, the circular plane disc is installed on an adjustable tension motor shaft, a fixing pin and a pin slot are embedded between the motor shaft and the circular plane disc, and two groups of positioning pins are arranged on any point of the edge of a combination gap where the circular plane disc is placed with the wire discharging disc.
2. The method for producing a solute-heat treated dumet wire as defined in claim 1 wherein: in the step S2, the Dumet wire passes through the limiting die hole and is then input into a transmission component of the continuous energy converter, the continuous energy converter converts an energy source into energy in different states through the transmission component, and heat generated by energy conversion passes through a liquid heat transfer medium, so that the Dumet wire receives heat from the liquid heat transfer medium of the energy converter; the energy converter is provided with an independent vertical wire separation shaft column, an upper press roller shaft and a lower press roller shaft of a horizontal wire separation, the vertical wire separation shaft column, the upper press roller shaft and the lower press roller shaft of the horizontal wire separation are vertically arranged on a central axis of the energy converter in parallel through a platform support frame, and the Du magnesium wire on the wire discharge disc is input into a continuous energy converter transmission part after passing through a group of upper press roller shafts, the lower press roller shafts, a group of wire passing wheels and a group of die limiting holes of Dumet wires.
3. A process for producing a solute-heat treated dumet wire as defined in claim 2 wherein: the liquid heat transfer medium in the S2 comprises water and a solute compatible with the water, the solute has a molecular structure comprising two hydroxyl groups, and a heat-resistant metal pipe arranged inside the energy converter is seamless in level
The arrangement is that the input side of the heat-resistant metal pipe is exposed and extends for 30-60 mm, the hollow ceramic plug is embedded in the pipe orifice of the heat-resistant metal pipe, the managed pulleys are arranged below the inlet of the heat-resistant metal pipe, and a hollow hasp which is convenient for a steel cable to penetrate is welded below the managed pulleys vertically.
4. A process for producing a solute-heat treated dumet wire as defined in claim 3 wherein: four horizontal adjustment machine legs are uniformly welded at the positions, close to the bottoms, of two sides of the energy converter in the S2, and are provided with adjusting bolts, the heat-resistant metal pipes in the energy converter are horizontally arranged until the Dumet wires are exposed out of the wire winding direction by 300-400 mm, and an extension steel pipe flexible connector is arranged, and the length of a steel pipe extending to the wire winding end of the Dumet wires is 5900-6300 mm.
5. The method for producing a solute-heat treated dumet wire as defined in claim 4 wherein: in the step S3, the metal pipes in the energy converter are horizontally arranged and introduced into the wall of the detention pond device, and then the wall of the detention pond device is prolonged by 280-320 mm, the front end of the detention pond also comprises a group of detention pond devices, the water in the detention pond at the front end continuously provides standard pure water with certain flow through the soft water device and enters the circulating pump pond, the pure water in the independent water storage pond is respectively pumped out through the two circulating pumps and enters the withholding pond, and the detention pond devices enter the energy converter under control; a throttling ceramic inner plug is arranged in the pipe orifice of each metal pipe, water sealing rings are arranged at the joint of the devices for horizontally arranging and introducing the metal pipes into the detention pond and are in pressing connection, two groups of withhold ponds are arranged in the detention pond, the pond wall heights of the withhold ponds are lower than the outer wall level of the detention pond device,
but is higher than the rest height of the outer wall of the tube in which the heat-resistant metal tube is horizontally arranged.
6. The method for producing a solute-heat treated dumet wire as defined in claim 1 wherein: in the step S4, the Dumet wires are wound on a winding disc through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a single wire tension measuring sensor wheel on a winding platform, the dumet wires are wound by a tension motor controller after being dragged by an electric precise wire arranging device wheel, a microprocessor is subjected to sampling signal operation by the tension measuring sensor, and the operation closed loop data respectively control the winding constant speed winding of the dumet wires of the tension circumference constant speed wheel of the tension motor of a wire releasing disc; the second combined yarn passing wheel and the third combined yarn passing wheel are higher than the first combined yarn passing wheel and the monofilament tension measuring sensor wheel in installation horizontal setting position, the second combined yarn passing wheel and the third combined yarn passing wheel are equal in installation horizontal setting position, and the second combined yarn passing wheel and the third combined yarn passing wheel are always higher than the monofilament tension measuring sensor wheel in installation horizontal setting position.
7. The method for producing a solute-heat treated dumet wire as defined in claim 1 wherein: the middle parts of two sides of the winding platform in the step S4 are respectively provided with 8 sets of torque motor multifunctional controllers with PC processing functions and 8 sets of electric precise winding devices, the lower parts of two sides of the winding platform are respectively provided with 8 sets of torque winding motor assemblies and winding disc groups, the torque winding motors are horizontally arranged,
the bottom of the winding platform shell is provided with 8 supporting horizontal adjustment machine legs.
8. The method for producing a solute-heat treated dumet wire as defined in claim 1 wherein: the utility model discloses a solar energy collection device, including the detention pond, S3 in the detention pond towards the line direction install a row of 16 nylon silk sleeve pipes on the box board of detention pond, nylon silk sleeve pipe passes the box board of detention pond, nylon silk sleeve pipe up one side respectively has 1 air branch pipe to insert to be connected, air branch pipe one side is equipped with the preformed hole, air branch pipe opposite side inserts the delivery outlet that the gas collection distribution assembly corresponds, the air supply of gas collection distribution assembly derives from the compressed air pump.
9. The method for producing a solute-heat treated dumet wire as defined in claim 5 wherein: the water storage tank in the step S3 is fixedly communicated with the soft water device through a pipeline, an input port and an output port of the soft water device are respectively connected with a tap water source and the water storage tank, and the bottom of a shell of the water storage tank is provided with
4 machine legs for supporting horizontal adjustment are arranged.
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| JP4724355B2 (en) * | 2003-03-31 | 2011-07-13 | ルネサスエレクトロニクス株式会社 | Semiconductor device |
| CN101620970B (en) * | 2009-05-22 | 2011-06-08 | 彩虹集团电子股份有限公司 | Electron gun three-section guide wire for color picture tube and processing method thereof |
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| CN1739910A (en) * | 2005-07-12 | 2006-03-01 | 成都佳路电子材料有限公司 | Ternary structure compounding process of producing dumat wire |
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Denomination of invention: A Production Method for Solute Heat Treatment of Dummy Silk Granted publication date: 20230627 Pledgee: Bank of Nanjing Co.,Ltd. Taizhou Branch Pledgor: JIANGSU KUNLUN LIGHT SOURCE MATERIAL CO.,LTD. Registration number: Y2024980012522 |