CN113652532A - Production method of solute heat treatment Dumet wire - Google Patents
Production method of solute heat treatment Dumet wire Download PDFInfo
- Publication number
- CN113652532A CN113652532A CN202110937637.3A CN202110937637A CN113652532A CN 113652532 A CN113652532 A CN 113652532A CN 202110937637 A CN202110937637 A CN 202110937637A CN 113652532 A CN113652532 A CN 113652532A
- Authority
- CN
- China
- Prior art keywords
- wire
- heat
- dumet
- energy converter
- wires
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000010438 heat treatment Methods 0.000 title claims abstract description 20
- 230000014759 maintenance of location Effects 0.000 claims abstract description 22
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 15
- 239000011777 magnesium Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims abstract description 7
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 229910052751 metal Inorganic materials 0.000 claims description 31
- 239000002184 metal Substances 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000004677 Nylon Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 9
- 229920001778 nylon Polymers 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000005070 sampling Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 239000008399 tap water Substances 0.000 claims description 3
- 235000020679 tap water Nutrition 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 12
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000005855 radiation Effects 0.000 abstract description 3
- 239000013078 crystal Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010622 cold drawing Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/001—Heat treatment of ferrous alloys containing Ni
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention discloses a production method of solute heat treatment Dumet wires; the method comprises the following steps: s1, unwinding the magnesium Dewar wire through a tension electromagnetic controlled U-shaped wire unwinding frame; s2, discharging the Demet wires from the wire-discharging disc and inputting the Demet wires into the continuous energy converter; s3, circulating and redirecting solute heat treatment through the circulating pump pool and the retention pool; s4, finally, winding the processed magnesium Dewar wire through a take-up reel; according to the invention, the fine control speed of the closed-loop wire take-up is realized according to a material extension value set after the material is subjected to heat treatment, and more specifically, the preparation method can realize the batch fine control of the tensile strength of the material on a certain set value of 25-33%; and then the surface brightness of the Dumet wire Cu and the perfect Curie point actual value of the 4J43 core alloy crystal grain are promoted in the heat radiation of the liquid heat transfer medium, so that the method and the system have obvious effects on reducing resource consumption, saving energy, protecting environment and producing and preparing cost safely.
Description
Technical Field
The invention belongs to the technical field of metal materials, and particularly relates to a production method of solute heat treatment Dumet wires.
Background
The method comprises the following steps that three methods are adopted in the traditional bright heat treatment process preparation production of the Dumet wire core material, firstly, a well-type furnace is used, a heat-resistant stainless steel storage tank is packaged in a loading frame, materials to be subjected to bright heat treatment are hung on the frame, and a sealing cover is covered on the frame; secondly, placing the rack of the bell-type furnace after being fully hung with materials to be subjected to bright heat treatment into a bell-type furnace platform, covering a heat-resistant stainless steel inner container, and sealing the joint of the inner container and the furnace platform by Al2O3 powder; and thirdly, placing a plurality of heat-resistant stainless steel tubes in a continuous horizontal furnace, and enabling a single Dumet wire core material to penetrate through each heat-resistant stainless steel tube. The three bright heat treatment processes are all prepared by firstly using nitrogen to drive air out of a heat-resistant stainless steel tank, a steel ladle and a steel pipe, and then filling hydrogen to protect and heat the stainless steel tank, the steel ladle and the steel pipe to the process temperature point. The preparation method has the following disadvantages: n, H2 is used to consume electric energy and liquid ammonia (NH3) resources in the process, while H2 protects bright heat treatment process, has certain potential safety hazard, and consumes certain safe production management resources in daily production process.
For example, the manufacturing technique of the ternary structure composite dumet wire disclosed in the patent publication No. CN100445022C realizes that when the ternary structure composite dumet wire is subjected to thermal expansion, the thermal expansion force of the core layer metal and the partial thermal expansion force (with obviously low thermal expansion coefficient) of the outer layer metal are diffused to the middle metal layer, so as to reach the thermal expansion coefficient of the platinum group soft glass both in the axial direction and the radial direction, and the matching ensures the sealing airtightness, and the traditional dumet wire structure concept is completely changed by the optimized combination of the three material components, so that the nickel content is greatly reduced, the copper content is relatively reduced, and because of the innovation of the technique, the environmental pollution is eliminated, the productivity is greatly improved, the product quality is stabilized, the precious metal nickel material is saved, and the production cost is reduced, but the problem that the existing dumet wire cannot realize the bright treatment of the surface during the production is not solved, therefore, a production method of the solute heat treatment Dumet wire is provided.
Disclosure of Invention
The invention aims to provide a method for producing solute heat-treated Dumet wires, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a production method of solute heat treatment Dumet wires comprises the following steps:
s1, unwinding the magnesium Dewar wire through a tension electromagnetic controlled U-shaped wire unwinding frame;
s2, discharging the Demet wires from the wire-discharging disc and inputting the Demet wires into the continuous energy converter;
s3, circulating and redirecting solute heat treatment through the circulating pump pool and the retention pool;
and S4, finally, winding the processed magnesium Dewar wire through a take-up reel.
Preferably, in S1, the surface of the 4J43 core alloy is cold-coated with copper and then cold-drawn to form a semi-finished product, and then the semi-finished product is loaded into a set of 16 tension-equipped electromagnetically-controlled U-shaped filament-releasing frames, each U-shaped filament-releasing frame is provided with an independent filament-releasing disc, each filament-releasing disc is placed on a rotatable circular planar disc with the same diameter as the filament-releasing disc, the circular planar disc is mounted on an adjustable tension motor shaft, a fixing pin and a pin groove are embedded between the motor shaft and the circular planar disc, and two sets of positioning pins are arranged at any point of the edge of a bonding gap where the circular planar disc and the filament-releasing disc are placed.
Preferably, in S2, the dumet wire passes through the limiting die hole and is input into the transfer part of the continuous energy converter, and the continuous energy converter converts the energy source into energy in different states through the transfer part, and the heat generated by the conversion of the energy passes through the liquid heat transfer medium, so that the dumet wire receives heat from the liquid heat transfer medium of the energy converter; the energy converter is provided with independent vertical filament-separating shaft columns and horizontal filament-separating upper and lower press roll shafts, the vertical filament-separating shaft columns and the horizontal filament-separating upper and lower press roll shafts are vertically arranged on a central axis of the energy converter in parallel through a platform support frame, and the Dumet wires on the wire-releasing disc are input into the continuous energy converter transmission part after passing through a group of die-inserting holes formed by the upper press roll shafts, the lower press roll shafts, a group of wire-passing wheels and a group of Dumet wire penetrating wires.
Preferably, the liquid heat transfer medium in S2 contains water and a water-compatible solute, the solute has a molecular structure including two hydroxyl groups, the heat-resistant metal tubes inside the energy converter are arranged in a seamless horizontal manner, the input side of the heat-resistant metal tubes is exposed to an extent of 30-60 mm, hollow ceramic plugs are embedded in the tube openings of the heat-resistant metal tubes, the tube supporting pulleys are arranged below the inlet of the heat-resistant metal tubes, and hollow hasps convenient for the penetration of a steel cable are welded above the tube supporting pulleys and below the tube openings.
Preferably, four horizontal adjusting machine legs are uniformly welded at positions near the bottoms of two sides of the energy converter in the S2 and provided with adjusting bolts, the heat-resistant metal pipes in the energy converter are horizontally arranged until the dumet wire is exposed by 300-400 mm in the wire outlet and take-up direction, an extension steel pipe flexible access device is arranged, and the length of the steel pipe extending to the wire take-up end of the dumet wire by the access device is 5900-6300 mm.
Preferably, in S3, the metal tubes in the energy converter are horizontally arranged and introduced into the wall of the retention tank device and then extended by 280mm-320mm, a group of retention tank devices is further included at the front end of the retention tank, and the water in the retention tank at the front end is continuously supplied with a certain flow of standard pure water by the water softening device and enters the circulating pump pool, and the pure water in the independent water storage pool is respectively pumped out by two circulating pumps and enters the retention tank, and the retention tank devices control the water to enter the energy converter; the pipe orifice of each metal pipe is internally provided with a throttling ceramic inner plug, the joint of the metal pipe horizontally arranged and introduced into the detention pool device is provided with a water sealing ring for pressing connection, two groups of detaining pools are arranged in the detention pool, and the height of the walls of the detaining pools is lower than the horizontal height of the outer wall of the detention pool device but higher than the shelving height of the outer wall of the heat-resistant metal pipe horizontally arranged.
Preferably, in S4, the magnesium Dewar wire is wound on the take-up reel through the first combined wire passing wheel, the second combined wire passing wheel, the third combined wire passing wheel and the monofilament tension measuring sensor wheel on the take-up platform, the wire is taken up by the tension motor controller after being dragged by the electric precise wire arranging wheel, the microprocessor is operated by the sampling signal of the tension measuring sensor, and closed-loop data is operated to respectively control the tension circumference constant speed wheel of the wire-releasing reel tension motor to take up the magnesium Dewar wire at a constant speed; the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and all be higher than the first combination is crossed the silk wheel with monofilament tension measurement sensor wheel, the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and equal, the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and be higher than monofilament tension measurement sensor wheel all the time.
Preferably, the middle part of the two sides of the take-up platform in the S4 is respectively provided with 8 sets of force moment motor multifunctional controllers with a PC processing function and 8 sets of electric precise wire arranging devices, the lower parts of the two sides of the take-up platform are respectively provided with 8 sets of torque take-up motor assembly and a take-up reel set, the torque take-up motor is installed horizontally, and the bottom of the shell of the take-up platform is provided with 8 supporting horizontal adjusting machine feet.
Preferably, in S3 the detention pond device toward receiving the line direction install one row of 16 nylon matter threading sleeve pipes on the box body board of detention pond, nylon matter threading sleeve pipe passes the box body board of detention pond, nylon matter threading sleeve pipe one side up respectively has 1 air branch way pipe to insert the connection, air branch way pipe one side is equipped with the preformed hole, air branch way pipe opposite side inserts the delivery outlet that the gas collection distribution holds always corresponds, the gas source that the gas collection distribution held always derives from compressed air pump.
Preferably, the water storage tank in S3 is fixedly communicated with a water softening device through a pipeline, an input port and an output port of the water softening device are respectively connected to a tap water source and the water storage tank, and the bottom of the water storage tank shell is provided with 4 machine feet for supporting horizontal adjustment.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the fine control speed of the closed-loop wire take-up is realized according to a material extension value set after the material is subjected to heat treatment, and more specifically, the preparation method can realize the batch fine control of the tensile strength of the material on a certain set value of 25-33%; and in the heat radiation of the liquid heat transfer medium, the Dumet wire material is conducted by heat radiation set values from the first temperature zone to the sixth temperature zone, and a group of actual Curie point values which are higher than the set values of the temperature zone and other temperature zones by 0.9919 percent and can promote the Cu surface brightness of the Dumet wire and improve the alloy crystal grains of the 4J43 core material are displayed in the fifth temperature control zone, so that the material is rolled within the take-up speed range of 5-17 m/min, and the product is at the quality good point of homogeneous control in subsequent process processing.
Drawings
FIG. 1 is a flow chart illustrating the steps of the method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a production method of solute heat treatment Dumet wires comprises the following steps:
s1, unwinding the magnesium Dewar wire through a tension electromagnetic controlled U-shaped wire unwinding frame: cold-drawing the 4J43 core alloy surface to form a semi-finished product, then loading the semi-finished product into a group of 16U-shaped wire releasing frames with tension electromagnetic control, wherein each U-shaped wire releasing frame is provided with an independent wire releasing disc, each wire releasing disc is placed on a rotatable circular plane disc with the same diameter as the wire releasing disc, and the circular plane disc is installed on an adjustable tension motor shaft;
and S2, releasing the Demet wires from the wire releasing disc and inputting the Demet wires into the continuous energy converter: the Dumet wire penetrates through the limited die hole and then is input into a transmission part of a continuous energy converter, the continuous energy converter converts an energy source into energy in different states through the transmission part, and the heat generated by converting the energy passes through a liquid heat transfer medium, so that the Dumet wire receives the heat from the liquid heat transfer medium of the energy converter;
s3, circulation and redirection of solute heat treatment are realized through the circulation pump pool and the retention pool: the metal pipes in the energy converter are horizontally arranged and led into the wall of the detention pool device to be extended by 280-320 mm, the front end of the detention pool also comprises a group of detention pool devices, the water in the detention pool at the front end continuously provides standard pure water with certain flow rate from the water softening device to enter the circulating pump pool, and the pure water in the independent water storage pool is respectively pumped out by two circulating pumps to enter the detention pool, and the detention pool devices control the water to enter the energy converter;
s4, finally, winding the processed Demet wires through a take-up reel: the magnesium Dewar wire is wound on a take-up reel through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a single wire tension measuring sensor wheel on a take-up platform, the wire is taken up by a tension motor controller after being dragged by an electric precise wire arranging wheel, a microprocessor is subjected to sampling signal operation of a tension measuring sensor, and closed-loop data is operated to respectively control a wire take-up constant speed winding wheel of a tension circumference constant speed of a tension motor of the wire releasing reel to wind the magnesium Dewar wire.
In this embodiment, preferably, a fixing pin and a pin groove are embedded between the motor shaft and the circular planar disc in S1, and two sets of positioning pins are disposed at any point of an edge of a combining gap where the circular planar disc and the filament-releasing disc are disposed.
In this embodiment, preferably, the energy converter in S2 is provided with an independent vertical filament-separating shaft column and horizontal filament-separating upper and lower compression roller shafts, the vertical filament-separating shaft column and the horizontal filament-separating upper and lower compression roller shafts are erected in parallel on a central axis of the energy converter through a platform support frame, and the dummies on the filament-releasing disc are input into the continuous energy converter transmission part through a group of limited die holes formed by the upper compression roller shaft, the lower compression roller shaft, a group of filament-passing wheels and a group of dummies passing through filaments.
In this embodiment, preferably, the liquid heat transfer medium in S2 includes water and a water-compatible solute, the solute has a molecular structure including two hydroxyl groups, the heat-resistant metal tubes disposed inside the energy converter are arranged in a seamless horizontal manner, the input side of the heat-resistant metal tubes is exposed and extended by 30-60 mm, hollow ceramic plugs are embedded in the tube openings of the heat-resistant metal tubes, supporting tube pulleys are disposed below the inlet of the heat-resistant metal tubes, and hollow hasps for facilitating penetration of steel cables are welded above the supporting tube pulleys and below the tube openings.
In this embodiment, preferably, four horizontal adjusting legs are uniformly welded at positions near the bottoms of two sides of the energy converter in S2, and are provided with adjusting bolts, the heat-resistant metal tubes in the energy converter are horizontally arranged until the dumet wire is exposed by 300-400 mm in the wire outgoing and wire receiving direction, and an extension steel tube flexible connector is provided, and the length of the steel tube extending to the wire receiving end of the dumet wire is 5900-6300 mm.
In this embodiment, preferably, a throttling ceramic inner plug is installed in a pipe orifice of each metal pipe in S3, a water sealing ring is arranged at a joint where the metal pipes are horizontally arranged and introduced into the retention tank device, two groups of retention tanks are arranged in the retention tank, and the tank wall heights of the retention tanks are both lower than the outer wall horizontal height of the retention tank device and higher than the resting height of the outer wall of the heat-resistant metal pipe horizontally arranged.
In this embodiment, preferably, in S4, the installation horizontal installation positions of the second combined filament passing wheel and the third combined filament passing wheel are higher than the installation horizontal installation positions of the first combined filament passing wheel and the monofilament tension measuring sensor wheel, the installation horizontal installation positions of the second combined filament passing wheel and the third combined filament passing wheel are equal to each other, and the installation horizontal installation positions of the second combined filament passing wheel and the third combined filament passing wheel are always higher than the monofilament tension measuring sensor wheel.
In this embodiment, it is preferable that the middle part of the two sides of the take-up platform in S4 is respectively provided with 8 sets of torque motor multifunctional controllers with a PC processing function and 8 sets of electric precise wire arranging devices, the lower parts of the two sides of the take-up platform are respectively provided with 8 sets of torque take-up motor assemblies and a take-up reel set, the torque take-up motor is installed horizontally, and the bottom of the shell of the take-up platform is provided with 8 supporting horizontal adjusting machine legs.
In this embodiment, it is preferable that, in S3 the detention pond device toward receiving the line direction install one row of 16 nylon matter threading sleeve pipes on the box body board of detention pond, nylon matter threading sleeve pipe passes the box body board of detention pond, nylon matter threading sleeve pipe one side up respectively has 1 air branch pipe to insert the connection, air branch pipe one side is equipped with the preformed hole, air branch pipe opposite side inserts the delivery outlet that the gas collection distribution holds always corresponds, the gas source that the gas collection distribution held always derives from compressed air pump.
In this embodiment, preferably, the water storage tank in S3 is fixedly communicated with a water softening device through a pipeline, an input port and an output port of the water softening device are respectively connected to a tap water source and the water storage tank, and the bottom of the water storage tank housing is provided with 4 machine legs for supporting horizontal adjustment.
The working principle and the using process of the invention are as follows:
firstly, the magnesium Dewar wire is released through a tension electromagnetic controlled U-shaped wire releasing frame: cold-drawing the 4J43 core alloy surface to form a semi-finished product, then loading the semi-finished product into a group of 16U-shaped wire releasing frames with tension electromagnetic control, wherein each U-shaped wire releasing frame is provided with an independent wire releasing disc, each wire releasing disc is placed on a rotatable circular plane disc with the same diameter as the wire releasing disc, and the circular plane disc is installed on an adjustable tension motor shaft;
secondly, the Demet wires are discharged from the wire discharging disc and input into the continuous energy converter; the Dumet wire penetrates through the limited die hole and then is input into a transmission part of a continuous energy converter, the continuous energy converter converts an energy source into energy in different states through the transmission part, and the heat generated by converting the energy passes through a liquid heat transfer medium, so that the Dumet wire receives the heat from the liquid heat transfer medium of the energy converter;
thirdly, realizing circulation and redirection of solute heat treatment through a circulating pump pool and a retention pool: the metal pipes in the energy converter are horizontally arranged and led into the wall of the detention pool device to be extended by 280-320 mm, the front end of the detention pool also comprises a group of detention pool devices, the water in the detention pool at the front end continuously provides standard pure water with certain flow rate from the water softening device to enter the circulating pump pool, and the pure water in the independent water storage pool is respectively pumped out by two circulating pumps to enter the detention pool, and the detention pool devices control the water to enter the energy converter;
and step four, finally, the processed magnesium Dewar wire is rolled through a take-up reel: the magnesium Dewar wire is wound on a take-up reel through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a single wire tension measuring sensor wheel on a take-up platform, the wire is taken up by a tension motor controller after being dragged by an electric precise wire arranging wheel, a microprocessor is subjected to sampling signal operation of a tension measuring sensor, and closed-loop data is operated to respectively control a wire take-up constant speed winding wheel of a tension circumference constant speed of a tension motor of the wire releasing reel to wind the magnesium Dewar wire.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A production method of solute heat treatment Dumet wires is characterized in that: the method comprises the following steps:
s1, unwinding the magnesium Dewar wire through a tension electromagnetic controlled U-shaped wire unwinding frame;
s2, discharging the Demet wires from the wire-discharging disc and inputting the Demet wires into the continuous energy converter;
s3, circulating and redirecting solute heat treatment through the circulating pump pool and the retention pool;
and S4, finally, winding the processed magnesium Dewar wire through a take-up reel.
2. The method for producing solute heat-treated dumet wire according to claim 1, wherein: in the S1, the surface of 4J43 core alloy is cold coated with copper and then is cold drawn to form a semi-finished product, then the semi-finished product is put into a group of 16U-shaped wire releasing frames with tension electromagnetic control, each U-shaped wire releasing frame is provided with an independent wire releasing disc, each wire releasing disc is placed on a rotatable circular plane disc with the same diameter as the wire releasing disc, the circular plane discs are installed on an adjustable tension motor shaft, a fixing pin and a pin groove are embedded between the motor shaft and the circular plane discs, and any point of the edge of a combination gap where the circular plane discs and the wire releasing discs are placed is provided with two groups of positioning pins.
3. The method for producing solute heat-treated dumet wire according to claim 1, wherein: in the step S2, the Dumet wires pass through the limited die holes and then are input into the transmission part of the continuous energy converter, the continuous energy converter converts the energy source into energy in different states through the transmission part, and the heat generated by converting the energy passes through the liquid heat transfer medium, so that the Dumet wires receive the heat from the liquid heat transfer medium of the energy converter; the energy converter is provided with independent vertical filament-separating shaft columns and horizontal filament-separating upper and lower press roll shafts, the vertical filament-separating shaft columns and the horizontal filament-separating upper and lower press roll shafts are vertically arranged on a central axis of the energy converter in parallel through a platform support frame, and the Dumet wires on the wire-releasing disc are input into the continuous energy converter transmission part after passing through a group of die-inserting holes formed by the upper press roll shafts, the lower press roll shafts, a group of wire-passing wheels and a group of Dumet wire penetrating wires.
4. The method for producing solute heat-treated dumet wire as claimed in claim 3, wherein: in S2 liquid heat transfer medium contains water and the solute that is compatible with water, the solute has the molecular structure including two hydroxyl, the seamless horizontal arrangement of the heat-resisting tubular metal resonator that energy converter inside was equipped with, the input side of heat-resisting tubular metal resonator exposes extension 30 ~ 60mm, it has hollow ceramic plug to inlay in the mouth of pipe of heat-resisting tubular metal resonator, the below of heat-resisting tubular metal resonator entry all is provided with trusteeship pulley, trusteeship pulley top is leaned on the welding of orificial vertical below to have a hollow hasp of being convenient for the steel cable to penetrate.
5. The method for producing solute heat-treated dumet wire as claimed in claim 4, wherein: four horizontal adjusting machine legs are uniformly welded at positions near the bottoms of two sides of the energy converter in the S2 and are provided with adjusting bolts, the heat-resistant metal pipes in the energy converter are horizontally arranged until the dumet wire is exposed by 300-400 mm in the wire outlet and take-up direction, an extension steel pipe flexible access device is arranged, and the length of the steel pipe extending to the wire take-up end of the dumet wire by the access device is 5900-6300 mm.
6. The method for producing solute heat-treated dumet wire according to claim 5, wherein: in the step S3, metal tubes in the energy converter are horizontally arranged and introduced into the wall of the retention tank device and then extended by 280-320 mm, the front end of the retention tank device also comprises a group of retention tank devices, water in the retention tank at the front end continuously provides standard pure water with a certain flow rate by a water softening device and enters a circulating pump tank, the pure water in an independent water storage tank is respectively pumped out by two circulating pumps and enters the retention tank, and the retention tank devices control the water to enter the energy converter; the pipe orifice of each metal pipe is internally provided with a throttling ceramic inner plug, the joint of the metal pipe horizontally arranged and introduced into the detention pool device is provided with a water sealing ring for pressing connection, two groups of detaining pools are arranged in the detention pool, and the height of the walls of the detaining pools is lower than the horizontal height of the outer wall of the detention pool device but higher than the shelving height of the outer wall of the heat-resistant metal pipe horizontally arranged.
7. The method for producing solute heat-treated dumet wire according to claim 1, wherein: in the S4, the Demet wires are wound on a take-up reel through a first combined wire passing wheel, a second combined wire passing wheel, a third combined wire passing wheel and a monofilament tension measuring sensor wheel on a take-up platform, the Demet wires are dragged by an electric precise wire arranging wheel and then are taken up by a tension motor controller, a microprocessor is subjected to sampling signal operation of a tension measuring sensor, and closed-loop data is operated to respectively control a tension circumferential constant speed wheel of a wire releasing reel tension motor to take up the Demet wires at a constant speed; the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and all be higher than the first combination is crossed the silk wheel with monofilament tension measurement sensor wheel, the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and equal, the second combination is crossed the silk wheel with the third combination is crossed silk wheel installation level and is set up the position height and be higher than monofilament tension measurement sensor wheel all the time.
8. The method for producing solute heat-treated dumet wire according to claim 1, wherein: the utility model discloses a take-up platform, including S4, take-up platform shell bottom sets up support horizontal adjustment machine foot 8 altogether, respectively be provided with 8 sets of moment motor multifunctional controller and 8 sets of electronic accurate winding displacement wares that have PC processing function in the middle part of the line platform both sides, take-up platform both sides lower part respectively sets up and installs 8 sets of moment and receive line motor assembly and wind and receive the line dish group, the moment is received the line motor and is horizontal installation, take-up platform shell bottom sets up support horizontal adjustment machine foot 8 altogether.
9. The method for producing solute heat-treated dumet wire according to claim 1, wherein: s3 the detention pond device is toward receiving the line direction install one row of 16 nylon matter threading sleeve pipes on the box body board of detention pond, nylon matter threading sleeve pipe passes the box body board of detention pond, nylon matter threading sleeve pipe one side up respectively has 1 air branch way pipe to insert to connect, air branch way pipe one side is equipped with the preformed hole, air branch way pipe opposite side inserts the delivery outlet that the gas collection distribution holds always to correspond, the gas source that the gas collection distribution held always is derived from compressed air pump.
10. The method for producing solute heat-treated dumet wire according to claim 1, wherein: the water storage tank in the S3 is fixedly communicated with a water softening device through a pipeline, an input port and an output port of the water softening device are respectively connected with a tap water source and the water storage tank, and 4 machine legs for supporting horizontal adjustment are arranged at the bottom of the shell of the water storage tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110937637.3A CN113652532B (en) | 2021-08-16 | 2021-08-16 | Method for producing solute heat treatment Dumet wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110937637.3A CN113652532B (en) | 2021-08-16 | 2021-08-16 | Method for producing solute heat treatment Dumet wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113652532A true CN113652532A (en) | 2021-11-16 |
| CN113652532B CN113652532B (en) | 2023-06-27 |
Family
ID=78491108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110937637.3A Active CN113652532B (en) | 2021-08-16 | 2021-08-16 | Method for producing solute heat treatment Dumet wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113652532B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6030543A (en) * | 1983-07-27 | 1985-02-16 | Toshiba Corp | Manufacture of composite metallic wire |
| CN1236969A (en) * | 1999-06-10 | 1999-12-01 | 王继红 | Technology for manufacturing white dumet wire |
| US20040188847A1 (en) * | 2003-03-31 | 2004-09-30 | Toshiya Nozawa | Semiconductor device |
| CN1739910A (en) * | 2005-07-12 | 2006-03-01 | 成都佳路电子材料有限公司 | Ternary structure compounding process of producing dumat wire |
| CN101620970A (en) * | 2009-05-22 | 2010-01-06 | 彩虹集团电子股份有限公司 | Electron gun three-section guide wire for color picture tube and processing method thereof |
| CN103400657A (en) * | 2013-08-12 | 2013-11-20 | 丹阳利华电子有限公司 | Preparation method for binary du maisy |
| CN203999743U (en) * | 2014-07-03 | 2014-12-10 | 陕西省电力设计院 | A kind of oil heating hollow interlayer is incubated wireless temperature control continuous annealer |
| CN108806825A (en) * | 2018-07-09 | 2018-11-13 | 江阴六环合金线有限公司 | A kind of oxidation Dumet wire and its method for processing forming |
| CN108994107A (en) * | 2018-07-09 | 2018-12-14 | 江阴六环合金线有限公司 | A kind of oxidation Dumet wire and its processing technology using set process for copper |
| CN209481739U (en) * | 2019-02-11 | 2019-10-11 | 江西创昱金属有限公司 | A kind of copper wire continuous annealing water cooling device |
| CN111014336A (en) * | 2018-10-10 | 2020-04-17 | 江苏昆仑光源材料有限公司 | Wire unwinding system for producing high-purity nanoscale cuprous oxide coated layer dumet wire |
| CN211839590U (en) * | 2020-03-20 | 2020-11-03 | 佛山市顺德区斯创机械设备有限公司 | Continuous annealing production line for metal wire |
-
2021
- 2021-08-16 CN CN202110937637.3A patent/CN113652532B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6030543A (en) * | 1983-07-27 | 1985-02-16 | Toshiba Corp | Manufacture of composite metallic wire |
| CN1236969A (en) * | 1999-06-10 | 1999-12-01 | 王继红 | Technology for manufacturing white dumet wire |
| US20040188847A1 (en) * | 2003-03-31 | 2004-09-30 | Toshiya Nozawa | Semiconductor device |
| CN1739910A (en) * | 2005-07-12 | 2006-03-01 | 成都佳路电子材料有限公司 | Ternary structure compounding process of producing dumat wire |
| CN101620970A (en) * | 2009-05-22 | 2010-01-06 | 彩虹集团电子股份有限公司 | Electron gun three-section guide wire for color picture tube and processing method thereof |
| CN103400657A (en) * | 2013-08-12 | 2013-11-20 | 丹阳利华电子有限公司 | Preparation method for binary du maisy |
| CN203999743U (en) * | 2014-07-03 | 2014-12-10 | 陕西省电力设计院 | A kind of oil heating hollow interlayer is incubated wireless temperature control continuous annealer |
| CN108806825A (en) * | 2018-07-09 | 2018-11-13 | 江阴六环合金线有限公司 | A kind of oxidation Dumet wire and its method for processing forming |
| CN108994107A (en) * | 2018-07-09 | 2018-12-14 | 江阴六环合金线有限公司 | A kind of oxidation Dumet wire and its processing technology using set process for copper |
| CN111014336A (en) * | 2018-10-10 | 2020-04-17 | 江苏昆仑光源材料有限公司 | Wire unwinding system for producing high-purity nanoscale cuprous oxide coated layer dumet wire |
| CN209481739U (en) * | 2019-02-11 | 2019-10-11 | 江西创昱金属有限公司 | A kind of copper wire continuous annealing water cooling device |
| CN211839590U (en) * | 2020-03-20 | 2020-11-03 | 佛山市顺德区斯创机械设备有限公司 | Continuous annealing production line for metal wire |
Non-Patent Citations (4)
| Title |
|---|
| 倪鲁峰: "杜美丝芯材4J43合金生产工艺初探", 《材料开发与应用》 * |
| 倪鲁峰: "杜美丝芯材4J43合金生产工艺初探", 《材料开发与应用》, no. 01, 15 February 2003 (2003-02-15), pages 39 - 40 * |
| 方威: "杜美丝芯合金4J43棒材的开发", 《金属制品》 * |
| 方威: "杜美丝芯合金4J43棒材的开发", 《金属制品》, no. 02, 25 April 2001 (2001-04-25), pages 50 - 52 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113652532B (en) | 2023-06-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101629274B (en) | Upward forming method of thermal dip-coating copper covered steel and upward forming device thereof | |
| CN103397170B (en) | Atmosphere protective high-frequency induction heating and continuous annealing method and device for tube stocks and wire rods | |
| CN113652532A (en) | Production method of solute heat treatment Dumet wire | |
| CN105132841B (en) | A kind of CICC types RRP Nb3The thermal treatment process technology of Sn superconducting coils | |
| CN108396393A (en) | A kind of chemical fiber wire cooling device | |
| CN206907572U (en) | A kind of electric heating cable high temperature self limiting temperature spiral cable extrusion line | |
| CN210529008U (en) | A356 aluminum alloy fuse-element purifier | |
| CN113637838A (en) | Solute heat treatment Dumet wire brightness system | |
| CN106180231A (en) | A kind of drawing mould and the draw systems of metal wire | |
| CN2636178Y (en) | Furnace body for vertical heating furnace | |
| CN210523427U (en) | Alloy wire machining and forming device | |
| CN212870724U (en) | Copper-silver alloy efficient smelting device | |
| CN210856298U (en) | Copper wire continuous tin plating annealing system for preventing black line oxidation | |
| CN112670007A (en) | Electric aluminum alloy round rod for aluminum-based electromagnetic wire and production process thereof | |
| CN216592816U (en) | Heat treatment part air cooling system | |
| CN207199370U (en) | A kind of nothing moves back button frame twisted wire armoring machine | |
| CN211005508U (en) | Quenching device for producing grinding balls | |
| CN206134375U (en) | Pay -off who turns round function is moved back in area of vertical cable -former | |
| CN85200536U (en) | One-layered water bath processing device for wire | |
| CN215543755U (en) | Automatic wire drawing machine of waste water is handled in cooling | |
| CN105093449B (en) | A kind of bosh made for cable | |
| CN213914376U (en) | Device for heating and adjusting temperature of wax liquid | |
| CN210676413U (en) | Cooling device for extrusion wheel of zinc-coated steel cladding machine | |
| CN2545221Y (en) | Secondary stretching apparatus for precursor of polyacrylonitrile based carbon fibre | |
| CN219993904U (en) | Controllable pump body of temperature |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Production Method for Solute Heat Treatment of Dummy Silk Granted publication date: 20230627 Pledgee: Bank of Nanjing Co.,Ltd. Taizhou Branch Pledgor: JIANGSU KUNLUN LIGHT SOURCE MATERIAL CO.,LTD. Registration number: Y2024980012522 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |