CN113652076A - Dustproof sound insulation plate with buffering function and preparation method thereof - Google Patents
Dustproof sound insulation plate with buffering function and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a dustproof sound-insulation board with a buffering function and a preparation method thereof, and relates to the technical field of new materials. According to the invention, aniline, diamino-p-phenylenediamine sulfate and sodium chloride are firstly prepared into modified aniline under the action of ammonium persulfate, then the modified aniline is mixed with ferric oxychloride to prepare pre-modified ferric oxychloride, then the pre-modified ferric oxychloride is mixed with oxidized starch, a magnesium ion solution is added, the mixture is stirred and mixed, then ammonium sulfate and phytic acid are added, after stirring reaction, ammonia gas is continuously introduced, after reaction and aging, a modified foaming agent is prepared, finally, the modified foaming agent is mixed with molten thermoplastic polyurethane elastomer rubber, and the mixture is pressed and formed to prepare the dustproof sound-insulating board with the buffering function. The dustproof sound-insulating board with the buffering function, which is prepared by the invention, has excellent buffering performance and sound-insulating performance and better dustproof performance.
Description
Technical Field
The invention relates to the technical field of new materials, in particular to a dustproof sound-proof board with a buffering function and a preparation method thereof.
Background
The polyurethane sandwich board is a polyurethane heat insulation sandwich board for buildings, and is also called as an anti-leakage sandwich roof board, a polyurethane hard foam heat insulation board, a polyurethane composite board, a PU board and the like. The composite board is a composite board with double metal surfaces, single metal surfaces and non-metal surfaces, which takes polyurethane rigid foam as a heat-insulating layer, is usually used for wall surfaces and roof enclosure systems of industrial plants, logistics storage and integrated houses, and the composite board with the heat-conducting coefficient and the polyurethane sandwich board has small heat-conducting coefficient and good heat-insulating property, thereby being the best heat-insulating material at present.
However, the sound insulation effect of the existing polyurethane plate still needs to be improved, and the polyurethane plate is prone to cracking when being impacted and has poor dust resistance, so research on the polyurethane sound insulation plate is still needed.
Disclosure of Invention
The invention aims to provide a dustproof sound-insulation board with a buffering function and a preparation method thereof, and aims to solve the problems in the prior art.
The dustproof sound-insulation board with the buffering function is characterized by mainly comprising the following raw material components in parts by weight: 80-100 parts of thermoplastic polyurethane elastomer rubber and 8-18 parts of modified foaming agent;
the modified foaming agent is prepared from raw materials including ferric oxychloride, modified aniline, oxidized starch, magnesium ion solution and phytic acid.
Preferably, the modified aniline is prepared from diamino p-phenylenediamine sulfate, aniline, sodium chloride and ammonium persulfate serving as raw materials.
Preferably, the oxidized starch is prepared by oxidizing cassava starch with sodium periodate.
As optimization, the magnesium ion solution is a magnesium sulfate solution with the mass fraction of 10%; the thermoplastic polyurethane elastomer rubber is the thermoplastic polyurethane elastomer rubber of which the Bayer material science and technology group model is 5377A.
As optimization, the dustproof sound-proof board with the buffering function mainly comprises the following raw material components in parts by weight: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
As optimization, the preparation method of the dustproof and soundproof plate with the buffering function mainly comprises the following preparation steps:
(1) mixing aniline, diamino p-phenylenediamine sulfate and sodium chloride in hydrochloric acid, adding ammonium persulfate, stirring for reaction, filtering, washing and drying to obtain modified aniline;
(2) mixing ferric oxychloride with an organic solvent, adding the modified aniline obtained in the step (1), performing ultrasonic dispersion, stirring and mixing, filtering, and drying to obtain pre-modified ferric oxychloride;
(3) mixing oxidized starch with water to obtain an oxidized starch suspension, mixing the oxidized starch suspension with the pre-modified ferric oxychloride obtained in the step (2), adjusting the pH value to acidity, performing ultrasonic dispersion reaction in an inert gas atmosphere, filtering, and drying to obtain a foaming agent blank;
(4) mixing the foaming agent blank obtained in the step (3) with a magnesium ion solution, stirring and mixing, adjusting the pH value to acidity, adding ammonium sulfate and phytic acid, performing ultrasonic reaction, adding ammonia gas, continuing stirring and reacting, aging, and filtering to obtain a modified foaming agent;
(5) and (3) heating and melting the thermoplastic polyurethane elastomer rubber, adding the modified foaming agent obtained in the step (4), stirring and mixing to obtain a mixture, adding the mixture into a mold, and performing compression molding to obtain the dustproof and soundproof plate with the buffering function.
As optimization, the preparation method of the dustproof and soundproof plate with the buffering function mainly comprises the following preparation steps:
(1) aniline, diamino p-phenylenediamine sulfate and sodium chloride are mixed according to a mass ratio of 4: 1: 0.5-4.2: 1: 0.5, mixing the mixture in hydrochloric acid with the mass 40-50 times of that of aniline and the concentration of 1mol/L, adding ammonium persulfate with the mass 0.8-0.9 times of that of aniline at the speed of 1-5 mL/min, stirring and reacting for 1h at the temperature of-8 to-3 ℃, filtering to obtain a modified aniline blank, washing the modified aniline blank for 2-3 times by using hydrochloric acid with the concentration of 1mol/L, then washing for 3-5 times by using ammonia water with the concentration of 1mol/L, then washing by using deionized water until a washing solution is neutral, and freeze-drying to obtain modified aniline;
(2) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 20-1: 40, mixing the modified aniline obtained in the step (1) with the mass of 0.1-0.3 times of the ferric oxychloride in a beaker, ultrasonically dispersing for 60-120 min under the condition of the frequency of 45-60 kHz, stirring and mixing for 20-60 min under the condition of the rotating speed of 600-800 r/min, filtering to obtain a pre-modified ferric oxychloride blank, and drying the pre-modified ferric oxychloride blank for 1-2 h under the condition of the temperature of 85 ℃ to obtain the pre-modified ferric oxychloride;
(3) mixing oxidized starch and water according to a mass ratio of 1: 10-1: 15, stirring and mixing for 20-80 min under the conditions that the temperature is 45-60 ℃ and the rotating speed is 600-700 r/min to obtain oxidized starch suspension, and mixing the oxidized starch suspension with the pre-modified ferric chloride oxide obtained in the step (2) according to the mass ratio of 10: 1-10: 3, mixing the mixture in a three-neck flask, adjusting the pH of the material in the three-neck flask to 5-5.8 by using hydrochloric acid with the concentration of 0.5mol/L, introducing nitrogen into the three-neck flask at the speed of 50-80 mL/min, reacting for 5-6 hours at the temperature of 55-65 ℃, filtering to obtain a filter cake, and drying the filter cake to constant weight at the temperature of 80 ℃ to obtain a foaming agent blank;
(4) mixing the foaming agent blank obtained in the step (3) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 20-1: 30, mixing the mixture in a flask, stirring and mixing the mixture for 2 to 3 hours at room temperature, adjusting the pH of the material in the pH flask to 4 to 6 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 to 0.2 times of that of a foaming agent blank and phytic acid with the mass of 0.2 to 0.6 times of that of the foaming agent blank into the flask, reacting the mixture for 3 to 5 hours at the temperature of 60 to 85 ℃ and the ultrasonic frequency of 55 to 65kHz, introducing ammonia gas into the flask at the speed of 50 to 70mL/min, continuously stirring and reacting the mixture for 50 to 60 minutes at the temperature of 100 ℃ and the rotating speed of 300 to 500r/min, aging the mixture for 10 hours at room temperature, and filtering the mixture to modify the foaming agent;
(5) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (4) with the mass being 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 3-5 min under the conditions that the temperature is 170-180 ℃ and the rotating speed is 300-500 r/min to obtain a mixture, adding the mixture into a die, pressing for 10min under the conditions that the temperature is 170 ℃ and the pressure is 5MPa, and forming to obtain the dustproof sound insulation board with the buffering function.
Optimally, the preparation method of the iron oxychloride in the step (2) comprises the steps of adding ferric trichloride hexahydrate into a muffle furnace, heating to 240 ℃ at the heating rate of 1 ℃/min, keeping the temperature at the temperature for 60min, discharging to obtain an iron oxychloride blank, and mixing the iron oxychloride blank and water according to the mass ratio of 1: 100, ultrasonically stripping for 60-180 min under the condition of the frequency of 50-60 kHz, and filtering to obtain the ferric oxychloride.
Optimally, the preparation method of the oxidized starch in the step (3) comprises the following steps of mixing the cassava starch and water according to a mass ratio of 1: 30-1: 50, adding a 12% sodium periodate solution which is 3-6 times of the cassava starch in mass percentage, adjusting the pH value to 5, reacting for 5 hours in a dark place at the temperature of 25-35 ℃, filtering, and drying in vacuum to obtain the oxidized starch.
Compared with the prior art, the invention has the beneficial effects that:
the modified foaming agent is used for preparing the dustproof and soundproof board with the buffering function.
The modified foaming agent used in the invention is prepared by taking oxidized starch, ferric oxychloride, phytic acid and modified aniline as main raw materials; firstly, the ferric oxychloride is of a lamellar structure, and after the ferric oxychloride is added into a product, the stress area can be increased when the product is subjected to concentrated impact force, so that the product is prevented from cracking, and the buffering performance of the product is improved; secondly, the modified aniline contains amino groups at the head and the tail of a molecular chain, and after the modified aniline enters a lamellar structure of the oxy-ferric chloride through intercalation under the action of the amino groups, a hydrogel structure can be formed inside the lamellar structure of the oxy-ferric chloride under the action of phytic acid, and the hydrogel has certain elasticity under the condition of absorbing moisture, so that the buffering performance of the product can be further improved after the modified foaming agent is added into the product; moreover, due to the formation of hydrogel among the ferric oxychloride, the conductivity among the ferric oxychloride layers can be improved, so that the modified foaming agent has good conductivity, the overall conductivity of the product can be improved after the modified foaming agent is added into the product, the phenomenon that the product adsorbs a large amount of dust due to electrostatic action is reduced, and the dustproof performance of the product is indirectly improved; meanwhile, as the lamellar structure of the ferric oxychloride contains hydrogel with water, after the ferric oxychloride is added into the product, the ferric oxychloride can play a foaming effect in the product along with the evaporation of water, and simultaneously promote the modified foaming agent to be dispersed in the product, so that the dust resistance and the sound insulation performance of the product are further improved;
in the modified foaming agent added in the invention, due to the addition of oxidized starch, magnesium ions in magnesium sulfate can be adsorbed in a lamellar structure of the ferric oxychloride under the action of static electricity, basic magnesium sulfate whisker filling is formed in the lamellar structure of the ferric oxychloride in subsequent treatment, and the lamellar structure of the ferric oxychloride can be prevented from collapsing in the product forming process under the action of vapor pressure formed by evaporation of water in the basic magnesium sulfate whisker and hydrogel, so that the buffering and sound insulation performance of the product after pressing is ensured, and the basic magnesium sulfate whisker crushed after pressing can be filled in the hydrogel structure and can vibrate under the action of sound energy, thereby further improving the sound insulation performance of the product.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to more clearly illustrate the method of the present invention, the following examples are given, and the method of testing each index of the dustproof and soundproof plate having the buffering function manufactured in the following examples is as follows:
the buffer performance is as follows: the damping coefficients of the dustproof and soundproof sheet having the damping function obtained in each example and the comparative example were measured for 5 times, and the minimum value was obtained.
Sound insulation performance: the sound absorption coefficients of the dustproof and soundproof plate with the buffering function obtained in each example and the comparative product under the condition of the sound frequency of 2kHz were measured for 5 times, and the average value was taken.
Example 1
A dustproof acoustic celotex board with buffer function, by weight, mainly includes: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
A preparation method of a dustproof sound insulation board with a buffering function mainly comprises the following preparation steps:
(1) aniline, diamino p-phenylenediamine sulfate and sodium chloride are mixed according to a mass ratio of 4: 1: 0.5 is mixed in hydrochloric acid with the concentration of 1mol/L and the mass of which is 50 times that of aniline, ammonium persulfate with the mass of 0.8 time that of the aniline is added at the speed of 3mL/min, the mixture is stirred and reacted for 1h at the temperature of minus 5 ℃, and then the mixture is filtered to obtain a modified aniline blank, the modified aniline blank is washed for 3 times by hydrochloric acid with the concentration of 1mol/L, then washed for 4 times by ammonia water with the concentration of 1mol/L, washed by deionized water until the washing liquid is neutral, and freeze-dried to obtain the modified aniline;
(2) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 30, adding the modified aniline obtained in the step (1) with the mass of 0.2 time of the iron oxychloride into a beaker, ultrasonically dispersing for 60min under the condition of 50kHz, stirring and mixing for 40min under the condition of 700r/min of rotation speed, filtering to obtain a pre-modified iron oxychloride blank, and drying the pre-modified iron oxychloride blank for 1h at the temperature of 85 ℃ to obtain pre-modified iron oxychloride;
(3) mixing oxidized starch and water according to a mass ratio of 1: 12, stirring and mixing for 60min at the temperature of 50 ℃ and the rotating speed of 650r/min to obtain oxidized starch suspension, and mixing the oxidized starch suspension with the pre-modified ferric oxychloride obtained in the step (2) according to the mass ratio of 10: 1, mixing the mixture in a three-neck flask, adjusting the pH value of the material in the three-neck flask to 5 by using hydrochloric acid with the concentration of 0.5mol/L, introducing nitrogen into the three-neck flask at the speed of 60mL/min, reacting for 6 hours at the temperature of 60 ℃, filtering to obtain a filter cake, and drying the filter cake to constant weight at the temperature of 80 ℃ to obtain a foaming agent blank;
(4) mixing the foaming agent blank obtained in the step (3) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 25, mixing the mixture in a flask, stirring and mixing the mixture for 2 hours at room temperature, adjusting the pH of the materials in the pH flask to 4.5 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 time of that of foaming agent blanks and phytic acid with the mass of 0.4 time of that of the foaming agent blanks into the flask, reacting the mixture for 4 hours at the temperature of 70 ℃ and the ultrasonic frequency of 60kHz, introducing ammonia gas into the flask at the speed of 60mL/min, continuously stirring and reacting the mixture for 55 minutes at the temperature of 100 ℃ and the rotating speed of 400r/min, aging the mixture for 10 hours at room temperature, and filtering and modifying the foaming agent;
(5) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (4) with the mass of 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 4min at the temperature of 170 ℃ and the rotating speed of 400r/min to obtain a mixture, adding the mixture into a mold, pressing for 10min at the temperature of 170 ℃ and the pressure of 5MPa, and forming to obtain the dustproof and soundproof plate with the buffering function.
Optimally, the preparation method of the iron oxychloride in the step (2) comprises the steps of adding ferric trichloride hexahydrate into a muffle furnace, heating to 240 ℃ at the heating rate of 1 ℃/min, keeping the temperature at the temperature for 60min, discharging to obtain an iron oxychloride blank, and mixing the iron oxychloride blank and water according to the mass ratio of 1: 100, ultrasonically stripping for 80min under the condition that the frequency is 60kHz, and filtering to obtain the ferric oxychloride.
Optimally, the preparation method of the oxidized starch in the step (3) comprises the following steps of mixing the cassava starch and water according to a mass ratio of 1: 30, adding a sodium periodate solution with the mass fraction of 12 percent and the mass ratio of 4 times that of the cassava starch, adjusting the pH value to 5, carrying out light-shielding reaction for 5 hours at the temperature of 30 ℃, filtering, and carrying out vacuum drying to obtain the oxidized starch.
Example 2
A dustproof acoustic celotex board with buffer function, by weight, mainly includes: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
A preparation method of a dustproof sound insulation board with a buffering function mainly comprises the following preparation steps:
(1) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 30, adding aniline with the mass 0.2 times that of the ferric oxychloride into the beaker, ultrasonically dispersing for 60min under the condition of 50kHz, stirring and mixing for 40min under the condition of 700r/min, filtering to obtain a pre-modified ferric oxychloride blank, and drying the pre-modified ferric oxychloride blank for 1h at the temperature of 85 ℃ to obtain the pre-modified ferric oxychloride;
(2) mixing oxidized starch and water according to a mass ratio of 1: 12, stirring and mixing for 60min at the temperature of 50 ℃ and the rotating speed of 650r/min to obtain oxidized starch suspension, and mixing the oxidized starch suspension with the pre-modified ferric oxychloride obtained in the step (1) according to the mass ratio of 10: 1, mixing the mixture in a three-neck flask, adjusting the pH value of the material in the three-neck flask to 5 by using hydrochloric acid with the concentration of 0.5mol/L, introducing nitrogen into the three-neck flask at the speed of 60mL/min, reacting for 6 hours at the temperature of 60 ℃, filtering to obtain a filter cake, and drying the filter cake to constant weight at the temperature of 80 ℃ to obtain a foaming agent blank;
(3) mixing the foaming agent blank obtained in the step (2) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 25, mixing the mixture in a flask, stirring and mixing the mixture for 2 hours at room temperature, adjusting the pH of the materials in the pH flask to 4.5 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 time of that of foaming agent blanks and phytic acid with the mass of 0.4 time of that of the foaming agent blanks into the flask, reacting the mixture for 4 hours at the temperature of 70 ℃ and the ultrasonic frequency of 60kHz, introducing ammonia gas into the flask at the speed of 60mL/min, continuously stirring and reacting the mixture for 55 minutes at the temperature of 100 ℃ and the rotating speed of 400r/min, aging the mixture for 10 hours at room temperature, and filtering and modifying the foaming agent;
(4) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (3) with the mass of 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 4min at the temperature of 170 ℃ and the rotating speed of 400r/min to obtain a mixture, adding the mixture into a mold, pressing for 10min at the temperature of 170 ℃ and the pressure of 5MPa, and forming to obtain the dustproof and soundproof plate with the buffering function.
Optimally, the preparation method of the iron oxychloride in the step (1) comprises the steps of adding ferric trichloride hexahydrate into a muffle furnace, heating to 240 ℃ at the heating rate of 1 ℃/min, keeping the temperature at the temperature for 60min, discharging to obtain an iron oxychloride blank, and mixing the iron oxychloride blank and water according to the mass ratio of 1: 100, ultrasonically stripping for 80min under the condition that the frequency is 60kHz, and filtering to obtain the ferric oxychloride.
Optimally, the preparation method of the oxidized starch in the step (2) comprises the following steps of mixing the cassava starch and water according to a mass ratio of 1: 30, adding a sodium periodate solution with the mass fraction of 12 percent and the mass ratio of 4 times that of the cassava starch, adjusting the pH value to 5, carrying out light-shielding reaction for 5 hours at the temperature of 30 ℃, filtering, and carrying out vacuum drying to obtain the oxidized starch.
Example 3
A dustproof acoustic celotex board with buffer function, by weight, mainly includes: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
A preparation method of a dustproof sound insulation board with a buffering function mainly comprises the following preparation steps:
(1) aniline, diamino p-phenylenediamine sulfate and sodium chloride are mixed according to a mass ratio of 4: 1: 0.5 is mixed in hydrochloric acid with the concentration of 1mol/L and the mass of which is 50 times that of aniline, ammonium persulfate with the mass of 0.8 time that of the aniline is added at the speed of 3mL/min, the mixture is stirred and reacted for 1h at the temperature of minus 5 ℃, and then the mixture is filtered to obtain a modified aniline blank, the modified aniline blank is washed for 3 times by hydrochloric acid with the concentration of 1mol/L, then washed for 4 times by ammonia water with the concentration of 1mol/L, washed by deionized water until the washing liquid is neutral, and freeze-dried to obtain the modified aniline;
(2) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 30, adding the modified aniline obtained in the step (1) with the mass of 0.2 time of the iron oxychloride into a beaker, ultrasonically dispersing for 60min under the condition of 50kHz, stirring and mixing for 40min under the condition of 700r/min of rotation speed, filtering to obtain a pre-modified iron oxychloride blank, and drying the pre-modified iron oxychloride blank for 1h at the temperature of 85 ℃ to obtain a foaming agent blank;
(3) mixing the foaming agent blank obtained in the step (2) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 25, mixing the mixture in a flask, stirring and mixing the mixture for 2 hours at room temperature, adjusting the pH of the materials in the pH flask to 4.5 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 time of that of foaming agent blanks and phytic acid with the mass of 0.4 time of that of the foaming agent blanks into the flask, reacting the mixture for 4 hours at the temperature of 70 ℃ and the ultrasonic frequency of 60kHz, introducing ammonia gas into the flask at the speed of 60mL/min, continuously stirring and reacting the mixture for 55 minutes at the temperature of 100 ℃ and the rotating speed of 400r/min, aging the mixture for 10 hours at room temperature, and filtering and modifying the foaming agent;
(4) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (3) with the mass of 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 4min at the temperature of 170 ℃ and the rotating speed of 400r/min to obtain a mixture, adding the mixture into a mold, pressing for 10min at the temperature of 170 ℃ and the pressure of 5MPa, and forming to obtain the dustproof and soundproof plate with the buffering function.
Optimally, the preparation method of the iron oxychloride in the step (2) comprises the steps of adding ferric trichloride hexahydrate into a muffle furnace, heating to 240 ℃ at the heating rate of 1 ℃/min, keeping the temperature at the temperature for 60min, discharging to obtain an iron oxychloride blank, and mixing the iron oxychloride blank and water according to the mass ratio of 1: 100, ultrasonically stripping for 80min under the condition that the frequency is 60kHz, and filtering to obtain the ferric oxychloride.
Comparative example
A dustproof acoustic celotex board with buffer function, by weight, mainly includes: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
A preparation method of a dustproof sound insulation board with a buffering function mainly comprises the following preparation steps:
(1) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 30, adding aniline with the mass 0.2 times that of the ferric oxychloride into the beaker, ultrasonically dispersing for 60min under the condition of 50kHz, stirring and mixing for 40min under the condition of 700r/min, filtering to obtain a pre-modified ferric oxychloride blank, and drying the pre-modified ferric oxychloride blank for 1h at the temperature of 85 ℃ to obtain a foaming agent blank;
(2) mixing the foaming agent blank obtained in the step (1) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 25, mixing the mixture in a flask, stirring and mixing the mixture for 2 hours at room temperature, adjusting the pH of the materials in the pH flask to 4.5 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 time of that of foaming agent blanks and phytic acid with the mass of 0.4 time of that of the foaming agent blanks into the flask, reacting the mixture for 4 hours at the temperature of 70 ℃ and the ultrasonic frequency of 60kHz, introducing ammonia gas into the flask at the speed of 60mL/min, continuously stirring and reacting the mixture for 55 minutes at the temperature of 100 ℃ and the rotating speed of 400r/min, aging the mixture for 10 hours at room temperature, and filtering and modifying the foaming agent;
(3) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (2) with the mass of 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 4min at the temperature of 170 ℃ and the rotating speed of 400r/min to obtain a mixture, adding the mixture into a mold, pressing for 10min at the temperature of 170 ℃ and the pressure of 5MPa, and forming to obtain the dustproof and soundproof plate with the buffering function.
Optimally, the preparation method of the iron oxychloride in the step (1) comprises the steps of adding ferric trichloride hexahydrate into a muffle furnace, heating to 240 ℃ at the heating rate of 1 ℃/min, keeping the temperature at the temperature for 60min, discharging to obtain an iron oxychloride blank, and mixing the iron oxychloride blank and water according to the mass ratio of 1: 100, ultrasonically stripping for 80min under the condition that the frequency is 60kHz, and filtering to obtain the ferric oxychloride.
Examples of effects
Table 1 below shows the results of performance analysis of the dustproof and soundproof panel having the buffering function using examples 1 to 3 of the present invention and the comparative example.
TABLE 1
Example 1 | Example 2 | Example 3 | Comparative example | |
Coefficient of buffer | 1.35 | 0.89 | 0.93 | 0.62 |
Coefficient of sound absorption | 0.45 | 0.16 | 0.21 | 0.08 |
From the comparison of the experimental data of example 1 and the comparative example in table 1, it can be found that the addition of the modified foaming agent in the preparation of the dustproof and soundproof panel having the buffering function can effectively improve the buffering performance and the soundproof performance of the product; from the comparison of the experimental data of example 1 and example 2, it can be found that when modified aniline is not used in the preparation of the modified foaming agent, hydrogel cannot be formed between the ferric oxychloride, and the basic magnesium sulfate whisker cannot be effectively adsorbed between the ferric oxychloride, thereby seriously affecting the performance of the product; from the comparison of the experimental data of example 1 and example 3, it can be found that basic magnesium sulfate whiskers cannot be filled between the oxychlorinated irons without adding oxidized starch when preparing the modified foaming agent, thereby affecting the sound insulation performance of the product.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The dustproof sound-insulation board with the buffering function is characterized by mainly comprising the following raw material components in parts by weight: 80-100 parts of thermoplastic polyurethane elastomer rubber and 8-18 parts of modified foaming agent;
the modified foaming agent is prepared from raw materials including ferric oxychloride, modified aniline, oxidized starch, magnesium ion solution and phytic acid.
2. The dustproof and soundproof plate with the buffering function according to claim 1, wherein the modified aniline is prepared from diamino p-phenylenediamine sulfate, aniline, sodium chloride and ammonium persulfate.
3. The dustproof and soundproof plate with the buffering function according to claim 2, wherein the oxidized starch is prepared by oxidizing tapioca starch with sodium periodate.
4. The dustproof and soundproof plate with the buffering function according to claim 3, wherein the magnesium ion solution is a magnesium sulfate solution with a mass fraction of 10%; the thermoplastic polyurethane elastomer rubber is the thermoplastic polyurethane elastomer rubber of which the Bayer material science and technology group model is 5377A.
5. The dustproof and soundproof board with the buffering function according to claim 4, wherein the dustproof and soundproof board with the buffering function mainly comprises the following raw material components in parts by weight: 100 parts of thermoplastic polyurethane elastomer rubber and 15 parts of modified foaming agent.
6. A preparation method of a dustproof sound-insulation board with a buffering function is characterized by mainly comprising the following preparation steps:
(1) mixing aniline, diamino p-phenylenediamine sulfate and sodium chloride in hydrochloric acid, adding ammonium persulfate, stirring for reaction, filtering, washing and drying to obtain modified aniline;
(2) mixing ferric oxychloride with an organic solvent, adding the modified aniline obtained in the step (1), performing ultrasonic dispersion, stirring and mixing, filtering, and drying to obtain pre-modified ferric oxychloride;
(3) mixing oxidized starch with water to obtain an oxidized starch suspension, mixing the oxidized starch suspension with the pre-modified ferric oxychloride obtained in the step (2), adjusting the pH value to acidity, performing ultrasonic dispersion reaction in an inert gas atmosphere, filtering, and drying to obtain a foaming agent blank;
(4) mixing the foaming agent blank obtained in the step (3) with a magnesium ion solution, stirring and mixing, adjusting the pH value to acidity, adding ammonium sulfate and phytic acid, performing ultrasonic reaction, adding ammonia gas, continuing stirring and reacting, aging, and filtering to obtain a modified foaming agent;
(5) and (3) heating and melting the thermoplastic polyurethane elastomer rubber, adding the modified foaming agent obtained in the step (4), stirring and mixing to obtain a mixture, adding the mixture into a mold, and performing compression molding to obtain the dustproof and soundproof plate with the buffering function.
7. The method for preparing a dustproof acoustic baffle with a buffering function according to claim 6, wherein the method for preparing the dustproof acoustic baffle with the buffering function mainly comprises the following preparation steps:
(1) aniline, diamino p-phenylenediamine sulfate and sodium chloride are mixed according to a mass ratio of 4: 1: 0.5-4.2: 1: 0.5, mixing the mixture in hydrochloric acid with the mass 40-50 times of that of aniline and the concentration of 1mol/L, adding ammonium persulfate with the mass 0.8-0.9 times of that of aniline at the speed of 1-5 mL/min, stirring and reacting for 1h at the temperature of-8 to-3 ℃, filtering to obtain a modified aniline blank, washing the modified aniline blank for 2-3 times by using hydrochloric acid with the concentration of 1mol/L, then washing for 3-5 times by using ammonia water with the concentration of 1mol/L, then washing by using deionized water until a washing solution is neutral, and freeze-drying to obtain modified aniline;
(2) mixing ferric oxychloride and ethanol according to a mass ratio of 1: 20-1: 40, mixing the modified aniline obtained in the step (1) with the mass of 0.1-0.3 times of the ferric oxychloride in a beaker, ultrasonically dispersing for 60-120 min under the condition of the frequency of 45-60 kHz, stirring and mixing for 20-60 min under the condition of the rotating speed of 600-800 r/min, filtering to obtain a pre-modified ferric oxychloride blank, and drying the pre-modified ferric oxychloride blank for 1-2 h under the condition of the temperature of 85 ℃ to obtain the pre-modified ferric oxychloride;
(3) mixing oxidized starch and water according to a mass ratio of 1: 10-1: 15, stirring and mixing for 20-80 min under the conditions that the temperature is 45-60 ℃ and the rotating speed is 600-700 r/min to obtain oxidized starch suspension, and mixing the oxidized starch suspension with the pre-modified ferric chloride oxide obtained in the step (2) according to the mass ratio of 10: 1-10: 3, mixing the mixture in a three-neck flask, adjusting the pH of the material in the three-neck flask to 5-5.8 by using hydrochloric acid with the concentration of 0.5mol/L, introducing nitrogen into the three-neck flask at the speed of 50-80 mL/min, reacting for 5-6 hours at the temperature of 55-65 ℃, filtering to obtain a filter cake, and drying the filter cake to constant weight at the temperature of 80 ℃ to obtain a foaming agent blank;
(4) mixing the foaming agent blank obtained in the step (3) with a magnesium sulfate solution with the mass fraction of 10% according to the mass ratio of 1: 20-1: 30, mixing the mixture in a flask, stirring and mixing the mixture for 2 to 3 hours at room temperature, adjusting the pH of the material in the pH flask to 4 to 6 by using hydrochloric acid with the concentration of 1mol/L, adding ammonium sulfate with the mass of 0.1 to 0.2 times of that of a foaming agent blank and phytic acid with the mass of 0.2 to 0.6 times of that of the foaming agent blank into the flask, reacting the mixture for 3 to 5 hours at the temperature of 60 to 85 ℃ and the ultrasonic frequency of 55 to 65kHz, introducing ammonia gas into the flask at the speed of 50 to 70mL/min, continuously stirring and reacting the mixture for 50 to 60 minutes at the temperature of 100 ℃ and the rotating speed of 300 to 500r/min, aging the mixture for 10 hours at room temperature, and filtering the mixture to modify the foaming agent;
(5) and (3) heating the thermoplastic polyurethane elastomer rubber to be molten, adding the modified foaming agent obtained in the step (4) with the mass of 0.15 time of that of the thermoplastic polyurethane elastomer rubber, stirring and mixing for 3-5 min under the conditions that the temperature is 170-180 ℃ and the rotating speed is 300-500 r/min to obtain a mixture, adding the mixture into a mold, pressing for 10min under the conditions that the temperature is 160 ℃ and the pressure is 5MPa, and forming to obtain the dustproof and soundproof plate with the buffering function.
8. The method for preparing dustproof acoustic baffle plates with buffering function according to claim 6, wherein the method for preparing the ferric oxychloride in step (2) is that ferric trichloride hexahydrate is added into a muffle furnace, the temperature is raised to 240 ℃ at the heating rate of 1 ℃/min, the temperature is kept for 60min at the temperature, then discharging is carried out to obtain ferric oxychloride blank, and the ferric oxychloride blank and water are mixed according to the mass ratio of 1: 100, ultrasonically stripping for 60-180 min under the condition of the frequency of 50-60 kHz, and filtering to obtain the ferric oxychloride.
9. The method for preparing a dustproof and soundproof plate with a buffering function according to claim 6, wherein the oxidized starch of the step (3) is prepared by mixing tapioca starch and water in a mass ratio of 1: 30-1: 50, adding a 12% sodium periodate solution which is 3-6 times of the cassava starch in mass percentage, adjusting the pH value to 5, reacting for 5 hours in a dark place at the temperature of 25-35 ℃, filtering, and drying in vacuum to obtain the oxidized starch.
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