CN113650860A - Automatic aligning device for packing special petroleum pipeline - Google Patents
Automatic aligning device for packing special petroleum pipeline Download PDFInfo
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- CN113650860A CN113650860A CN202111212719.8A CN202111212719A CN113650860A CN 113650860 A CN113650860 A CN 113650860A CN 202111212719 A CN202111212719 A CN 202111212719A CN 113650860 A CN113650860 A CN 113650860A
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- 239000003208 petroleum Substances 0.000 title claims abstract description 51
- 238000012856 packing Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 230000000087 stabilizing effect Effects 0.000 claims description 35
- 238000003825 pressing Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 10
- 230000006641 stabilisation Effects 0.000 description 10
- 238000011105 stabilization Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003245 working effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/10—Bundling rods, sticks, or like elongated objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
Abstract
The invention relates to the technical field of petroleum pipelines, in particular to an automatic alignment device for packing a pipeline special for petroleum, which comprises an alignment mechanism, a pipeline feeding mechanism and a locking mechanism, wherein the pipeline feeding mechanism is arranged on the pipeline feeding mechanism; the lower locking groups are fixed at two ends of the supporting base, the pipeline feeding mechanism and the aligning mechanism are fixed on the supporting base, the aligning groups are slidably mounted at two ends of the pipeline frame, the special petroleum pipelines enter the pipeline frame from the pipeline feeding mechanism, and the aligning groups assist in arrangement and alignment of the special petroleum pipelines; the mechanism that locks sets up in the top of alignment mechanism and pipeline feed mechanism, locks the group and fixes respectively at the sliding plate both ends, locks the group on two sets of and corresponds with two sets of locking groups down respectively, and the end angle that locks the group on every group has two sets of groups of pushing down, pushes down the U type that the group promoted to lock on the group and detains the downstream, and the special pipeline of oil on the pipe rack is locked to U type knot, and the interlock is detained with the straight line that locks down on the group to U type, and the special pipeline of oil packing finishes. The mechanical cooperation between the structure is inseparable, thinks about ingeniously, and degree of automation is higher, and the practicality scope is wider.
Description
Technical Field
The invention relates to the technical field of petroleum pipelines, in particular to an automatic aligning device for packing a pipeline special for petroleum.
Background
Petroleum is one of the main objects of geological exploration, is a viscous dark brown liquid called industrial blood, and the pipeline is a device for conveying gas, liquid or fluid with solid particles connected by pipes, pipe connectors, valves and the like. With the continuous improvement of the yield of companies, the traditional alignment operation mode is to align the trees one by utilizing manpower, the packing mode is slow and consumes physical power, and the manpower resource is greatly consumed; meanwhile, in the streamlined production operation process, due to the complexity and time consumption of the packaging process, the flow of other production processes is stopped, the production benefit of a company is influenced, and the working mode has high labor intensity and low working efficiency.
The Chinese patent with the publication number of CN112644785A discloses a special petroleum pipeline packing and aligning device and a method thereof, and the special petroleum pipeline packing and aligning device comprises a rotating device, a bottom plate, a hydraulic cylinder II, an adjusting plate, a driving device and a moving plate, wherein the rotating device comprises a box body I, a servo motor I is fixedly installed on the inner wall of the box body I, the output end of the servo motor I is inserted into the inner wall of a bearing I, the inner wall of the bearing I is inserted into a rotating shaft I, and the output end of the rotating shaft I is inserted into the inner wall of a rotating plate; two ends of the bottom of the adjusting plate are fixedly provided with a second bearing, the inner walls of the second two groups of bearings are inserted with a second rotating shaft, the bottom of the adjusting plate is arranged in a square shape and fixedly provided with a third bearing, and the inner walls of the third two groups of bearings are inserted with a third rotating shaft; the driving device comprises a box body in the prior art, and the special petroleum pipeline is packed and aligned in a semi-mechanized mode, so that the time is shortened, the labor intensity is reduced, and the working efficiency is improved.
In the prior art, in the feeding process of a special petroleum pipeline, gravity automatic feeding of the pipeline is utilized, the pipeline is easily collided in the process, and the automatic alignment of the special petroleum pipeline is realized, so that the special petroleum pipeline can not be automatically packed, the manpower can be wasted, and the full automation can not be realized, so that an automatic aligning device for packing the special petroleum pipeline is urgently needed.
Disclosure of Invention
Aiming at the technical problems, the technical scheme adopted by the invention is as follows: an automatic aligning device for packing pipelines special for petroleum comprises a supporting mechanism, an aligning mechanism, a pipeline feeding mechanism and a locking mechanism.
The supporting mechanism comprises a supporting base and two lower locking groups, the two lower locking groups are respectively and fixedly arranged at two ends of the supporting base, the pipeline feeding mechanism and the aligning mechanism are fixedly arranged on the supporting base, the aligning mechanism comprises a pipeline frame and two aligning groups, the pipeline frame is fixedly arranged on the supporting base, the two aligning groups are arranged, the aligning groups are slidably arranged at two ends of the pipeline frame, special petroleum pipelines enter the pipeline frame from the pipeline feeding mechanism, and the aligning groups assist in arrangement and alignment of the special petroleum pipelines; the mechanism sets up in the top of alignment mechanism and pipeline feed mechanism, the mechanism of locking includes the sliding plate, lock the group, it has two sets ofly to lock the group, it is fixed mounting at the sliding plate both ends respectively to lock the group, it corresponds with two sets of locking groups down respectively to lock the group on two sets of, be provided with four groups on the sliding plate and push down the group, the end angle that locks the group in every group is provided with two sets of groups of pushing down, the sliding plate drives and locks the group and pushes down group downstream, push down the group and promote the U type that locks on the group and detain downstream, the special pipeline of oil on the pipe rack is detained to U type, the interlock is detained with the straight line that locks down on the group, the special pipeline of oil packing finishes.
Further, pipeline feed mechanism includes the pipe channel, goes up the feed cylinder, and fixed mounting has the material loading support on the support base, and pipe channel fixed mounting is in material loading support top, and material loading cylinder fixed mounting is on material loading support, and material loading cylinder tip fixed mounting has the pipeline push rod, and pipeline push rod slidable mounting is on material loading support. The feeding hydraulic cylinder pushes the pipeline push rod to slide on the feeding support, and the pipeline push rod pushes the special petroleum pipeline on the pipeline groove to fall into the pipeline frame.
Further, it includes the alignment pneumatic cylinder, aligns the push pedal to align the group, is fixed with the alignment support on the pipe rack, aligns pneumatic cylinder fixed mounting on aligning the support, aligns push pedal fixed mounting at the pneumatic cylinder top of aliging, aligns push pedal slidable mounting on the pipe rack, and pipe rack both ends slidable mounting has the stable group respectively. The alignment hydraulic cylinder pushes the alignment push plate to slide on the pipeline frame, and the alignment push plate assists in arranging and aligning the special petroleum pipelines in the pipeline frame.
Further, stabilize group including stabilizing slide, stabilizing the slide bar, stabilize slide slidable mounting inside the pipe rack, stabilize slide bottom fixed mounting and have the stable diaphragm, stabilize the diaphragm setting outside the pipe rack, stabilize slide bar fixed mounting and stabilize the diaphragm both ends, stabilize slide bar slidable mounting outside the pipe rack, be provided with between stable slide bar and the pipe rack and stabilize the spring, align push pedal slidable mounting on stabilizing the slide bar. The special petroleum pipeline falling into the pipeline frame extrudes the stabilizing sliding plate, the stabilizing sliding plate pushes the stabilizing transverse plate and the stabilizing sliding rod to move downwards on the pipeline frame, and the stabilizing spring compresses.
Furthermore, the mechanism of locking still includes the support frame, locks the pneumatic cylinder, and support frame fixed mounting is on supporting the base, and it has two sets of pneumatic cylinders to lock, and two pneumatic cylinders fixed mounting of locking are on the support frame, and the tip fixed mounting of the pneumatic cylinder of locking is on the sliding plate, and the support fixed mounting of locking group has placed U type and has detained at the sliding plate both ends, lock the support and placed U type and detain, it includes the push pedal of locking, the slide bar of locking to lock the group, and the push pedal slidable mounting of locking is on the support of locking, and the slide bar fixed mounting of locking is on the push pedal of locking, and the slide bar slidable mounting of locking is on the support of locking, and the spring slidable mounting of locking is on the slide bar of locking between the push pedal of locking and the support. The hydraulic cylinder that locks promotes the sliding plate and moves down, and the sliding plate drives and locks the group and move down, and under the effect of locking the spring last, the spring that locks cooperates with the support of locking, promotes to lock the push pedal and slides on last lock support, makes U type detain automatic feeding.
Further, the pushing group comprises a driving rack and a driven rack, a pushing sliding frame is fixedly mounted on the sliding plate, the driving rack is slidably mounted at the first end of the pushing sliding frame, a driving round rod is fixed at the bottom of the driving rack, the driving round rod is slidably mounted at the first end of the pushing sliding frame, a reset spring is slidably mounted on the driving round rod, the reset spring is arranged below the pushing sliding frame, the driven rack is slidably mounted at the second end of the pushing sliding frame, the driven rack is slidably mounted on a locking support, a transmission gear is rotatably mounted in the middle of the pushing sliding frame, and the transmission gear is meshed with the driving rack and the driven rack respectively. The sliding plate drives the pressing group to move downwards, when the bottom of the driving round rod contacts with a petroleum special pipeline on the pipeline frame, the reset spring is compressed, the driving round rod drives the driving rack to move upwards on the pressing sliding frame, the driving rack drives the transmission gear to rotate, the transmission gear drives the driven rack to move downwards, the driven rack pushes the U-shaped buckle on the locking support to move downwards, and the U-shaped buckle wraps the petroleum special pipeline which is arranged on the pipeline frame completely.
Further, the mechanism of locking still includes the limit group, the total four groups of limit group, the both ends that the support was locked to every group are provided with two sets of limit group, limit group includes spacing balladeur train, spacing slide bar slidable mounting is on spacing balladeur train, spacing balladeur train fixed mounting is in the support bottom of locking, be fixed with the swing span on the support of locking, the first end of spacing slide bar is rotated and is installed on the swing span, spacing slide bar second end sets up in the support below of locking, be provided with spacing spring on the spacing slide bar, the first end of spacing spring is rotated and is installed on the support of locking, spacing spring second end is rotated and is installed on spacing slide bar. When the driven rack pushes the U-shaped buckle on the locking support, the U-shaped buckle pushes the second end of the limiting slide bar, the limiting slide bar slides downwards on the limiting slide frame, the first end of the limiting slide bar rotates on the swing frame, the limiting spring extends, the four limiting slide frames assist in limiting the special petroleum pipeline, and the limiting slide bar and the limiting slide frame assist in U-shaped buckle to wrap the special petroleum pipeline.
Furthermore, the supporting mechanism also comprises two pushing groups, the two pushing groups are respectively arranged below the end part of the lower locking group, each pushing group comprises a pushing hydraulic cylinder and a pushing sliding block, the pushing hydraulic cylinders are fixedly arranged on the pushing supports of the pipeline frame, and the pushing sliding blocks are fixedly arranged at the tops of the pushing hydraulic cylinders; lower locking group includes lower lock support, lower lock slide, promotes slider slidable mounting at lower lock support tip, and lower lock support fixed mounting has placed the straight line on the lower lock support and has detained on supporting the base, and lower lock slide slidable mounting is fixed with the lower lock slide bar on the lower lock support on the lower lock slide, and lower lock slide bar slidable mounting is provided with the lower lock spring between lower lock support and the lower lock slide on the lower lock slide bar, and lower lock spring slidable mounting is on the lower lock slide bar. The pushing hydraulic cylinder pushes the linear buckle on the lower locking support upwards to enable the linear buckle to be meshed with the U-shaped buckle, and after the pushing hydraulic cylinder recovers the initial position, the lower locking spring extends to push the linear buckle on the lower locking support to move towards the pushing hydraulic cylinder, so that automatic feeding of the linear buckle is completed.
Further, the supporting mechanism further comprises a hydraulic mechanism, the hydraulic mechanism is arranged on a hydraulic base below the supporting base, the hydraulic mechanism comprises a hydraulic pump and an oil tank, the hydraulic pump is fixedly arranged on the hydraulic base, a hydraulic motor is arranged on the hydraulic base, the hydraulic pump is fixedly arranged on an output shaft of the hydraulic motor, a hydraulic valve group is connected between the hydraulic pump and the oil tank, and the hydraulic valve group controls the pushing hydraulic cylinder, the aligning hydraulic cylinder, the feeding hydraulic cylinder and the locking hydraulic cylinder to be used. The hydraulic pump and the oil tank are matched in an auxiliary mode, so that the service life and the working effect of the pushing hydraulic cylinder, the aligning hydraulic cylinder, the feeding hydraulic cylinder and the locking hydraulic cylinder are prolonged.
Compared with the prior art, the invention has the beneficial effects that: (1) the hydraulic mechanism assists in controlling the pushing hydraulic cylinder, the aligning hydraulic cylinder, the feeding hydraulic cylinder and the locking hydraulic cylinder, so that the service lives and the working effects of the pushing hydraulic cylinder, the aligning hydraulic cylinder, the feeding hydraulic cylinder and the locking hydraulic cylinder are prolonged; (2) the alignment group and the stabilization group are matched in an auxiliary mode, so that when the special petroleum pipelines are aligned, the collision and arrangement of the special petroleum pipelines are reduced, and the quality of the special petroleum pipelines is guaranteed; (3) the lower locking group is matched with the upper locking group, the pushing group assists the U-shaped buckle and the linear buckle to be occluded, and automatic packaging is completed; (4) the pressing group is matched mechanically, and pushes the U-shaped buckle when contacting the special petroleum pipeline, so that the structural matching is ingenious; (5) the limiting group limits the aligned special petroleum pipeline, so that the U-shaped buckle can wrap the special petroleum pipeline and is meshed with the straight buckle; (6) the cooperation is inseparable between the structure, conceives ingeniously, and degree of automation is higher, has improved work efficiency, and the practicality scope is wider.
Drawings
FIG. 1 is a schematic view of a first angle of the overall structure of the present invention;
FIG. 2 is a schematic view of a second angle of the overall structure of the present invention;
FIG. 3 is a schematic view of the pipe feeding mechanism of the present invention;
FIG. 4 is a schematic view of the alignment mechanism of the present invention;
FIG. 5 is a schematic representation of a stabilization set according to the present invention;
FIG. 6 is a schematic view of a locking mechanism according to the present invention;
FIG. 7 is a schematic view of a locking group of the present invention;
FIG. 8 is a schematic view of a hold-down stack of the present invention;
FIG. 9 is a schematic diagram of the restriction group of the present invention;
FIG. 10 is a schematic view of a support mechanism of the present invention;
FIG. 11 is a schematic view of the lower locking group of the present invention;
FIG. 12 is a schematic view of a pusher group according to the present invention;
FIG. 13 is a schematic view of the U-shaped buckle and the linear buckle of the present invention in an engaged state;
fig. 14 is a schematic view of the hydraulic mechanism of the present invention.
Reference numerals: 1-a support mechanism; 101-a support base; 102-lower locking group; 103-a hydraulic mechanism; 104-push group; 10101-hydraulic base; 10201-lower lock bracket; 10202-lower lock slide; 10203-lower lock slide bar; 10204-lower lock spring; 10301-hydraulic motor; 10302-hydraulic pump; 10303-a fuel tank; 10304-hydraulic valve group; 10401-pushing hydraulic cylinder; 10402-pushing the slider; 2-an alignment mechanism; 201-a pipeline rack; 202-alignment group; 203-stable group; 20101-pushing the square hole; 20102-pushing the bracket; 20201-alignment hydraulic cylinder; 20202-alignment bracket; 20203-alignment push plate; 20301 — stabilizing the sled; 20302-stabilizing the transverse plate; 20303-a stabilizing spring; 20304-stabilizing the slide bar; 3-a pipeline feeding mechanism; 301-a pipe trough; 302-a loading support; 303-feeding hydraulic cylinder; 304-a conduit push rod; 4-a locking mechanism; 401-a support frame; 402-lock set; 403-pressing group; 404-a limit bit group; 405-locking hydraulic cylinders; 406-a sliding plate; 40201-a locking scaffold; 40202-locking the slide bar; 40203-a locking push plate; 40204-locking spring; 40301-push down carriage; 40302-active rack; 40303-drive gear; 40304-driven rack; 40305-active round bar; 40306-return spring; 40401-limit carriage; 40402-limit spring; 40403-swing frame; 40404-limit slide bar; 40601-auxiliary frame.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example (b): as shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14, the automatic aligning device for baling petroleum-dedicated pipelines includes a support mechanism 1, an aligning mechanism 2, a pipeline feeding mechanism 3 and a locking mechanism 4.
As shown in fig. 3, 4 and 10, in the pipe feeding mechanism 3, the pipe groove 301 is fixedly installed on the feeding bracket 302, the feeding bracket 302 is fixedly installed on the supporting base 101, the oil pipe falls on the feeding bracket 302 under the action of the inclined surface of the pipe groove 301, the feeding hydraulic cylinder 303 is fixedly installed on the feeding bracket 302, the pipe push rod 304 is fixedly installed at the end of the feeding hydraulic cylinder 303, the pipe push rod 304 is slidably installed on the feeding bracket 302, the feeding hydraulic cylinder 303 pushes the pipe push rod 304 to slide on the feeding bracket 302, and the pipe push rod 304 pushes the oil pipe on the feeding bracket 302 to fall into the pipe rack 201.
As shown in fig. 4, 5 and 10, in the alignment mechanism 2, a pipe rack 201 is fixedly installed on a support base 101, two groups of alignment groups 202 are provided, the alignment groups 202 are slidably installed at two ends of the pipe rack 201, each alignment group 202 includes an alignment hydraulic cylinder 20201, an alignment bracket 20202 and an alignment push plate 20203, the alignment bracket 20202 is fixedly installed on the pipe rack 201, the alignment hydraulic cylinders 20201 are fixedly installed on the alignment brackets 20202, the alignment push plates 20203 are fixedly installed on the tops of the alignment hydraulic cylinders 20201, the alignment push plates 20203 are slidably installed on the pipe rack 201, the alignment hydraulic cylinders 20201 push the alignment push plates 20203 to slide on the pipe rack 201, the alignment push plates 20203 assist in aligning the oil-dedicated pipes inside the pipe rack 201, two groups of stabilization groups 203 are provided, the stabilization groups 203 are respectively slidably installed at two ends of the pipe rack 201, each stabilization group 203 includes a stabilization sliding plate 20301, a stabilization transverse plate 20302, a stabilization spring 20303, a stabilization sliding plate 20304, a stabilization sliding plate 20301 is slidably installed inside the pipe rack 201, stabilizing diaphragm 20302 is fixedly installed at the bottom of stabilizing sliding plate 20301, stabilizing diaphragm 20302 is arranged outside pipeline frame 201, stabilizing slide bar 20304 has two, stabilizing slide bar 20304 is fixedly installed at two ends of stabilizing diaphragm 20302 respectively, stabilizing slide bar 20304 is slidably installed outside pipeline frame 201, stabilizing spring 20303 is arranged between stabilizing slide bar 20304 and pipeline frame 201, stabilizing spring 20303 is slidably installed on stabilizing slide bar 20304, oil-dedicated pipeline that falls into pipeline frame 201 extrudes stabilizing sliding plate 20301, stabilizing sliding plate 20301 moves down, stabilizing sliding plate 20301 drives stabilizing diaphragm 20302 and stabilizing slide bar 20304 to move down on pipeline frame 201, stabilizing spring 20303 compresses.
As shown in fig. 6, 7 and 10, in the locking mechanism 4, a support frame 401 is fixedly mounted on a support base 101, two groups of locking hydraulic cylinders 405 are provided, two groups of locking hydraulic cylinders 405 are fixedly mounted on the support frame 401, the end parts of the locking hydraulic cylinders 405 are fixedly mounted on a sliding plate 406, the locking hydraulic cylinders 405 push the sliding plate 406 to slide on the support frame 401, two groups of locking groups 402 are provided, the locking groups 402 are respectively fixedly mounted at two ends of the sliding plate 406, the sliding plate 406 drives the upper locking group 402 to move downwards, each locking group 402 comprises a locking bracket 40201, a locking sliding rod 40202, a locking push plate 40203 and a locking spring 40204, the locking bracket 40201 is fixedly mounted at two ends of the sliding plate 406, an auxiliary bracket 40601 is arranged above the locking bracket 40201, a U-shaped buckle is placed on the locking bracket 40201, the auxiliary bracket 40601 assists the locking bracket 40201 to arrange the U-shaped buckles, the locking push plate 40203 is slidably mounted on the locking bracket 40201, the locking slide bar 40202 is fixedly arranged on the locking push plate 40203, the locking slide bar 40202 is slidably arranged on the locking support 40201, the locking spring 40204 is arranged between the locking push plate 40203 and the locking support 40201, the locking spring 40204 is slidably arranged on the locking slide bar 40202, and under the action of the locking spring 40204, the locking spring 40204 is matched with the locking support 40201 to push the locking push plate 40203 to slide on the locking support 40201, so that the U-shaped buckle is automatically fed.
As shown in fig. 4, 6 and 8, the push-down sets 403 have four groups, two groups of push-down sets 403 are disposed at the end corner of each upper lock set 402, the push-down sets 403 are fixedly mounted on a sliding plate 406, the sliding plate 406 drives the push-down sets 403 to move downward, each push-down set 403 includes a push-down carriage 40301, a driving rack 40302, a transmission gear 40303, a driven rack 40304, a driving round bar 40305 and a return spring 40306, the push-down carriage 40301 is fixedly mounted on the sliding plate 406, the driving rack 40302 is slidably mounted at the first end of the push-down carriage 40301, the driving round bar 40305 is fixedly mounted at the bottom of the driving rack 40302, the driving round bar 40305 is slidably mounted at the first end of the push-down carriage 40301, the return spring 40306 is slidably mounted on the driving round bar 40305, the return spring 40306 is disposed below the push-down carriage 40301, the bottom of the driving round bar 40305 contacts a special oil pipe on the pipe rack 403201, the return spring 40306 compresses, the drive round 40305 pushes the drive rack 40302 to move upward on the push-down carriage 40301, the transmission gear 40303 is rotatably mounted in the middle of the lower pressing carriage 40301, the transmission gear 40303 is meshed with the driving rack 40302, the transmission gear 40303 is driven to rotate when the driving rack 40302 moves upwards, the driven rack 40304 is slidably mounted at the second end of the lower pressing carriage 40301, the transmission gear 40303 is meshed with the driven rack 40304, the driven rack 40304 is driven to move downwards when the transmission gear 40303 rotates, and the driven rack 40304 is slidably mounted on the upper locking support 40201.
As shown in fig. 4, 6, 7, 8, 9, and 12, the limit groups 404 have four sets, two sets of limit groups 404 are disposed at two ends of each set of locking bracket 40201, each limit group 404 includes a limit carriage 40401, a limit spring 40402, a swing bracket 40403, and a limit slider 40404, the limit carriage 40401 is fixedly mounted at the bottom of the locking bracket 40201, the limit slider 40404 is slidably mounted on the limit carriage 40401, a second end of the limit slider 40404 is disposed below the locking bracket 40201, the driven rack 40304 pushes the U-shaped buckle on the locking bracket 40201 to move downward, the U-shaped buckle pushes the second end of the limit slider 40404, the second end of the limit slider 40404 slides downward on the limit carriage 40401, a first end of the limit slider 40404 is rotatably mounted on the swing bracket 40403, the swing bracket 40403 is fixedly mounted on the locking bracket 40201, the limit spring 40402 is disposed between the limit slider 40404 and the locking bracket 40201, a first end of the limit spring 40402 is rotatably mounted on the locking bracket 40201, the second end of a limiting spring 40402 is rotatably mounted on a limiting sliding rod 40404, when the second end of the limiting sliding rod 40404 slides downwards, the first end of the limiting sliding rod 40404 rotates on the swinging rack 40403, the limiting spring 40402 extends, the oil-dedicated pipeline is framed by the four limiting sliding carriages 40401, the driven rack 40304 continuously slides into the locking bracket 40201, the driven rack 40304 continuously pushes the U-shaped buckle to slide on the limiting sliding carriage 40401, the limiting sliding rod 40404 and the limiting sliding carriages 40401 assist the U-shaped buckle to wrap the oil-dedicated pipeline which is completely arranged on the pipeline frame 201, and the U-shaped buckle penetrates through the pushing square hole 20101.
As shown in fig. 4, 10, 11, and 12, in the supporting mechanism 1, two sets of the lower lock group 102 and the pushing group 104 are provided, the lower lock group 102 corresponds to the upper lock group 402, the lower lock group 102 is fixedly installed on the supporting base 101, the lower lock group 102 includes a lower lock bracket 10201, a lower lock slider 10202, a lower lock slider 10203, and a lower lock spring 10204, the lower lock brackets 10201 are fixedly installed at both ends of the supporting base 101, a linear fastener is disposed on the lower lock bracket 10201, the lower lock slider 10202 is slidably installed on the lower lock bracket 10201, the lower lock slider 10203 is fixedly installed on the lower lock slider 10202, the lower lock spring 10204 is disposed between the lower lock slider 10202 and the lower lock bracket 10201, the lower lock spring 10204 is slidably installed on the lower lock slider 10203, the lower lock spring 04 is extended, the lower lock bracket 10201 and the lower lock slider 10202 are pushed by the lower lock slider 10204, the linear fastener moves toward the pushing group 104, the automatic feeding of the linear fastener is completed, the pushing group 104 is respectively arranged below the end portion of the lower locking group 102, the pushing group 104 comprises a pushing hydraulic cylinder 10401 and a pushing slider 10402, the pushing hydraulic cylinder 10401 is fixedly arranged on a pushing support 20102 of the pipeline frame 201, the pushing slider 10402 is fixedly arranged at the top of the pushing hydraulic cylinder 10401, the pushing slider 10402 is slidably arranged on a lower locking support 10201, the pushing hydraulic cylinder 10401 pushes the linear fastener on the lower locking support 10201 upwards, the linear fastener is meshed with a U-shaped fastener penetrating through a pushing square hole 20101, and as shown in fig. 13, the petroleum special pipeline is completely packaged.
As shown in fig. 14, 10, 12, 3, 4, and 6, the hydraulic mechanism 103 is disposed on the hydraulic base 10101 under the support base 101, the hydraulic mechanism 103 includes a hydraulic motor 10301, a hydraulic pump 10302, an oil tank 10303, and a hydraulic valve bank 10304, the hydraulic pump 10302 is fixedly mounted on the hydraulic base 10101, the hydraulic pump 10302 is fixedly mounted on an output shaft of the hydraulic motor 10301, the hydraulic motor 10301 powers the hydraulic pump 10302, the hydraulic valve bank 10304 is fixedly connected between the hydraulic pump 10302 and the oil tank 10303, the hydraulic valve bank 10304 controls the pushing hydraulic cylinder 10401, the aligning hydraulic cylinder 20201, the upper hydraulic cylinder 303, and the locking hydraulic cylinder 405, when the pushing hydraulic cylinder 10401, the aligning hydraulic cylinder 20201, the upper hydraulic cylinder 303, and the locking hydraulic cylinder 405 are not in use, the hydraulic motor 10301 is activated, the hydraulic valve bank 10304 is opened, and the hydraulic pump 10302 pushes the pushing hydraulic cylinder 10401, the aligning hydraulic cylinder 20201, the upper hydraulic cylinder 303, the locking hydraulic cylinder is locked hydraulic cylinder is unlocked, The liquid in the alignment hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405 is pumped back to the oil tank 10303, and when the pushing hydraulic cylinder 10401, the alignment hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405 are used, the hydraulic pump 10302 assists the oil tank 10303 to respectively send the liquid into the pushing hydraulic cylinder 10401, the alignment hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405, so that the service life and the working effect of the pushing hydraulic cylinder 10401, the alignment hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405 are improved.
The working principle is as follows: the hydraulic motor 10301 is started, the hydraulic pump 10302 assists the oil tank 10303 to respectively send liquid into the pushing hydraulic cylinder 10401, the aligning hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405, so that the pushing hydraulic cylinder 10401, the aligning hydraulic cylinder 20201, the feeding hydraulic cylinder 303 and the locking hydraulic cylinder 405 can work, after the preparation work is completed, the special petroleum pipelines to be packaged are placed into the pipeline groove 301, under the inclined surface of the pipeline groove 301, the special petroleum pipelines fall onto the feeding bracket 302, the feeding hydraulic cylinder 303 drives the pipeline push rod 304 to slide on the feeding bracket 302, the pipeline push rod 304 pushes the special petroleum pipelines on the feeding bracket 302 to fall into the pipeline bracket 201, the two groups of aligning groups 202 work simultaneously, the aligning hydraulic cylinder 20201 pushes the aligning push plate 20203 to slide on the pipeline bracket 201, the aligning push plate 20203 to assist the arrangement and alignment of the special petroleum pipelines inside the pipeline bracket 201, the special petroleum pipelines extrude and stabilize the pipeline 20301, the stabilizing sliding plate 20301 moves downwards, the stabilizing sliding plate 20301 drives the stabilizing transverse plate 20302 and the stabilizing sliding rod 20304 to move downwards on the pipeline frame 201, the stabilizing spring 20303 is compressed, the special oil pipeline falls stably, and the special oil pipeline is prevented from colliding; the locking hydraulic cylinder 405 is activated, the locking hydraulic cylinder 405 pushes the sliding plate 406 to slide downwards on the supporting frame 401, and the sliding plate 406 drives the upper locking group 402 and the lower pressing group 403 to move downwards.
When the bottom of the driving round bar 40305 contacts the special oil pipeline on the pipeline rack 201, the return spring 40306 is compressed, the driving round bar 40305 pushes the driving rack 40302 to move upwards on the lower pressing carriage 40301, the driving rack 40302 drives the transmission gear 40303 to rotate when moving upwards, the transmission gear 40303 drives the driven rack 40304 to move downwards when rotating, the driven rack 40304 pushes the U-shaped buckle on the upper locking bracket 40201 to move downwards, the U-shaped buckle pushes the second end of the limit slide bar 40404 to slide downwards on the limit carriage 40401, the first end of the limit slide bar 40404 rotates on the swing bracket 40403, the limit spring 40402 extends, the four limit carriages 40401 assist in limiting the special oil pipeline, the driven rack 40304 continues to slide into the upper locking bracket 40201, the driven rack 40304 continues to push the U-shaped buckle to slide on the limit carriage 40401, the limit slide bar 40404 and the limit carriage 40401 assist in buckling the special oil pipeline on the pipeline rack 201, the U-shaped buckle penetrates through the pushing square hole 20101, the pushing hydraulic cylinder 10401 pushes the linear buckle on the lower lock bracket 10201 upwards, the linear buckle is meshed with the U-shaped buckle penetrating through the pushing square hole 20101, and the petroleum special pipeline is completely packaged.
After the petroleum pipeline is packaged, the pushing hydraulic cylinder 10401 drives the pushing sliding block 10402 to move downwards, when the pushing sliding block 10402 is located below the lower lock bracket 10201, the lower lock spring 10204 continues to extend, and the lower lock sliding plate 10202 pushes the linear fastener on the lower lock bracket 10201 to move towards the pushing group 104, so that automatic feeding of the linear fastener is completed; the upper locking hydraulic cylinder 405 drives the sliding plate 406 to move upwards, the sliding plate 406 drives the upper locking group 402 and the lower pressing group 403 to move upwards, the bottom of the driving round bar 40305 is not contacted with a special petroleum pipeline on the pipeline rack 201 any more, the return spring 40306 extends, the driving rack 40302 moves downwards on the lower pressing sliding frame 40301, the driving rack 40302 drives the transmission gear 40303 to rotate, and the transmission gear 40303 drives the driven rack 40304 to move upwards until the lower pressing group 403 recovers to the initial position; in the process, the swinging frame 40403 is contracted, the first end of the limiting sliding rod 40404 rotates on the swinging frame 40403, and the limiting group 404 returns to the initial position; after the driven rack 40304 withdraws the locking bracket 40201, the locking spring 40204 continues to extend to push the locking push plate 40203 to slide on the locking bracket 40201 in the direction of the downward pressing group 403, so that the U-shaped buckle is automatically fed; until the sliding plate 406 returns to the original position, the next packing of the oil pipes is performed.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.
Claims (9)
1. The utility model provides a special pipeline of oil packing automatic alignment device, includes supporting mechanism (1), alignment mechanism (2), pipeline feed mechanism (3), locking mechanism (4), its characterized in that: the supporting mechanism (1) comprises a supporting base (101) and lower locking groups (102), the lower locking groups (102) are divided into two groups, the lower locking groups (102) are respectively and fixedly installed at two ends of the supporting base (101), the pipeline feeding mechanism (3) and the aligning mechanism (2) are fixedly installed on the supporting base (101), the aligning mechanism (2) comprises a pipeline frame (201) and an aligning group (202), the pipeline frame (201) is fixedly installed on the supporting base (101), the aligning group (202) comprises two groups, the aligning group (202) is slidably installed at two ends of the pipeline frame (201), special petroleum pipelines enter the pipeline frame (201) from the pipeline feeding mechanism (3), and the aligning group (202) assists arrangement and alignment of the special petroleum pipelines; the locking mechanism (4) is arranged above the aligning mechanism (2) and the pipeline feeding mechanism (3), the locking mechanism (4) comprises a sliding plate (406) and two locking groups (402), the two locking groups (402) are arranged, the upper locking groups (402) are fixedly arranged at two ends of the sliding plate (406) respectively, the two locking groups (402) correspond to the two lower locking groups (102) respectively, four lower pressing groups (403) are arranged on the sliding plate (406), two lower pressing groups (403) are arranged at end corners of each upper locking group (402), the sliding plate (406) drives the upper locking group (402) and the lower pressing groups (403) to move downwards, the lower pressing groups (403) push U-shaped buckles on the upper locking groups (402) to move downwards, the U-shaped buckles lock the special oil pipelines on the pipeline frame (201), the U-shaped buckles are meshed with straight lines on the lower locking groups (102), and the special oil pipelines are packed completely.
2. The automatic aligning device for the packing of the special petroleum pipeline according to claim 1, characterized in that: pipeline feed mechanism (3) are including pipeline groove (301), go up feed hydraulic cylinder (303), and fixed mounting has material loading support (302) on support base (101), and pipeline groove (301) fixed mounting is in material loading support (302) top, goes up feed hydraulic cylinder (303) fixed mounting on material loading support (302), goes up feed hydraulic cylinder (303) tip fixed mounting have pipeline push rod (304), and pipeline push rod (304) slidable mounting is on material loading support (302).
3. The automatic aligning device for the packing of the special petroleum pipeline according to claim 1, characterized in that: the alignment group (202) comprises an alignment hydraulic cylinder (20201) and an alignment push plate (20203), an alignment support (20202) is fixed on the pipeline frame (201), the alignment hydraulic cylinder (20201) is fixedly installed on the alignment support (20202), the alignment push plate (20203) is fixedly installed at the top of the alignment hydraulic cylinder (20201), the alignment push plate (20203) is slidably installed on the pipeline frame (201), and the two ends of the pipeline frame (201) are respectively slidably installed with the stabilizing group (203).
4. The automatic aligning device for the packing of the special petroleum pipeline according to claim 3, characterized in that: stabilize group (203) including stabilizing slide (20301), stabilize slide bar (20304), it is inside at pipeline frame (201) to stabilize slide (20301) slidable mounting, it has stable diaphragm (20302) to stabilize slide (20301) bottom fixed mounting, it sets up in pipeline frame (201) outside to stabilize diaphragm (20302), it has stable diaphragm (20302) both ends to stabilize slide bar (20304) fixed mounting, it is outside at pipeline frame (201) to stabilize slide bar (20304) slidable mounting, it is provided with between slide bar (20304) and pipeline frame (201) and stabilizes spring (20303), it installs on stabilizing slide bar (20304) to align push pedal (20203) slidable mounting.
5. The automatic aligning device for the packing of the special petroleum pipeline according to claim 1, characterized in that: the locking mechanism (4) further comprises a support frame (401) and two groups of locking hydraulic cylinders (405), the support frame (401) is fixedly arranged on the support base (101), the two groups of locking hydraulic cylinders (405) are fixedly arranged on the support frame (401), the end parts of the locking hydraulic cylinders (405) are fixedly arranged on the sliding plate (406), the locking brackets (40201) of the locking group (402) are fixedly arranged at two ends of the sliding plate (406), U-shaped buckles are arranged on the locking brackets (40201), the locking group (402) comprises a locking push plate (40203) and a locking sliding rod (40202), the locking push plate (40203) is slidably arranged on the locking brackets (40201), the locking sliding rod (40202) is fixedly arranged on the locking push plate (40203), the locking sliding rod (40202) is slidably arranged on the locking brackets (40201), and a locking spring (40204) is arranged between the locking push plate (40203) and the locking brackets (40201), the locking spring (40204) is slidably mounted on the locking slide bar (40202).
6. The automatic aligning device for the packing of the special petroleum pipeline according to claim 1, characterized in that: the pressing group (403) comprises a driving rack (40302) and a driven rack (40304), a pressing carriage (40301) is fixedly mounted on a sliding plate (406), a driving rack (40302) is slidably mounted at the first end of the pressing carriage (40301), a driving round bar (40305) is fixedly arranged at the bottom of the driving rack (40302), the driving round bar (40305) is slidably mounted at the first end of the pressing carriage (40301), a return spring (40306) is slidably mounted on the driving round bar (40305), the return spring (40306) is arranged below the pressing carriage (40301), a driven rack (40304) is slidably mounted at the second end of the pressing carriage (40301), the driven rack (40304) is slidably mounted on a locking support (40201), a transmission gear (40303) is rotatably mounted in the middle of the pressing carriage (40301), and the transmission gear (40303) is respectively meshed with the driving rack (40302) and the driven rack (40304).
7. The automatic aligning device for the baling of the special petroleum pipeline according to claim 5, wherein: the locking mechanism (4) further comprises limiting groups (404), the limiting groups (404) are four in number, two limiting groups (404) are arranged at two ends of each group of locking support (40201), each limiting group (404) comprises a limiting sliding frame (40401) and a limiting sliding rod (40404), the limiting sliding rods (40404) are slidably mounted on the limiting sliding frames (40401), the limiting sliding frames (40401) are fixedly mounted at the bottoms of the locking support (40201), swing frames (40403) are fixed on the locking support (40201), first ends of the limiting sliding rods (40404) are rotatably mounted on the swing frames (40403), second ends of the limiting sliding rods (40404) are arranged below the locking support (40201), limiting springs (40402) are arranged on the limiting sliding rods (40404), first ends of the limiting springs (40402) are rotatably mounted on the locking support (40201), and second ends of the limiting springs (40402) are rotatably mounted on the limiting sliding rods (40404).
8. The automatic aligning device for the packing of the special petroleum pipeline according to claim 1, characterized in that: the supporting mechanism (1) further comprises two pushing groups (104), the two pushing groups (104) are arranged, the pushing groups (104) are respectively arranged below the end part of the lower locking group (102), each pushing group (104) comprises a pushing hydraulic cylinder (10401) and a pushing slider (10402), the pushing hydraulic cylinders (10401) are fixedly installed on pushing supports (20102) of the pipeline frame (201), and the pushing sliders (10402) are fixedly installed at the tops of the pushing hydraulic cylinders (10401); lower locking group (102) include down lock support (10201), down lock slide (10202), promote slider (10402) slidable mounting at down lock support (10201) tip, down lock support (10201) fixed mounting is on supporting base (101), the straight line of having placed on down lock support (10201) is buckled, down lock slide (10202) slidable mounting is on down lock support (10201), be fixed with down lock slide (10203) on down lock slide (10202), down lock slide (10203) slidable mounting is on down lock support (10201), be provided with down lock spring (10204) between down lock support (10201) and down lock slide (10202), down lock spring (10204) slidable mounting is on down lock slide (10203).
9. The automatic aligning device for the baling of the special petroleum pipeline according to claim 8, wherein: the supporting mechanism (1) further comprises a hydraulic mechanism (103), the hydraulic mechanism (103) is arranged on a hydraulic base (10101) below the supporting base (101), the hydraulic mechanism (103) comprises a hydraulic pump (10302) and an oil tank (10303), the hydraulic pump (10302) is fixedly installed on the hydraulic base (10101), a hydraulic motor (10301) is arranged on the hydraulic base (10101), the hydraulic pump (10302) is fixedly installed on an output shaft of the hydraulic motor (10301), a hydraulic valve group (10304) is connected between the hydraulic pump (10302) and the oil tank (10303), and the hydraulic valve group (10304) controls the pushing hydraulic cylinder (10401), the aligning hydraulic cylinder (20201), the feeding hydraulic cylinder (303) and the locking hydraulic cylinder (405) to be used.
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| CN202111212719.8A CN113650860B (en) | 2021-10-19 | 2021-10-19 | Automatic aligning device for packing special petroleum pipeline |
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| CN105235941A (en) * | 2015-09-30 | 2016-01-13 | 汤荣图博可特（山西）石油管道涂层有限公司 | Automatic alignment device for packaging of special petroleum pipelines |
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| CN113650860B (en) | 2022-01-18 |
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