CN113650139B - Glass magnesium flat plate template pretreatment device - Google Patents
Glass magnesium flat plate template pretreatment device Download PDFInfo
- Publication number
- CN113650139B CN113650139B CN202110923627.4A CN202110923627A CN113650139B CN 113650139 B CN113650139 B CN 113650139B CN 202110923627 A CN202110923627 A CN 202110923627A CN 113650139 B CN113650139 B CN 113650139B
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- China
- Prior art keywords
- glass magnesium
- plate
- template
- flat plate
- magnesium flat
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- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims abstract description 112
- 229910052749 magnesium Inorganic materials 0.000 title claims abstract description 112
- 239000011777 magnesium Substances 0.000 title claims abstract description 112
- 239000011521 glass Substances 0.000 title claims abstract description 106
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- 229910001868 water Inorganic materials 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000002893 slag Substances 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000011010 flushing procedure Methods 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 16
- 238000007790 scraping Methods 0.000 claims abstract description 15
- 238000009736 wetting Methods 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 10
- 239000000853 adhesive Substances 0.000 abstract description 5
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000395 magnesium oxide Substances 0.000 description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 239000013049 sediment Substances 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a glass magnesium flat template pretreatment device, which comprises a production line and a glass magnesium flat template arranged on the production line, wherein the production line is provided with a flushing mechanism for removing adhesive slag on the surface of the glass magnesium flat template and a sprinkling mechanism for wetting the glass magnesium flat template; a material slag scraping and moving part is arranged between the flushing mechanism and the sprinkling mechanism and fixedly connected with the assembly line; and translation parts for controlling the washing mechanism and the sprinkling mechanism to move along the direction of the assembly line are arranged on two sides of the assembly line, and baffles for making the glass magnesium flat template stand on the assembly line are arranged on the translation parts. The invention can adapt to glass magnesium flat templates with different width specifications and length specifications, and the application range of the invention is expanded; by uniformly sprinkling water on the glass magnesium flat plate template, the processing quality of the glass magnesium flat plate is improved, and the waste of water resources is avoided; the operation process comprises the steps of adhering material slag detection, flushing, scraping and moving, and watering and moistening, the whole process is automatic, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to production line equipment of a glass magnesium flat plate, in particular to a processing device of a glass magnesium flat plate template before use.
Background
The magnesium oxide slab is a magnesium gel material with stable performance, which is prepared by preparing and adding a modifier in a ternary system of magnesium oxide, magnesium chloride and water, and the magnesium oxide slab is required to be rolled and molded on a magnesium oxide slab template in the preparation process of the magnesium oxide slab, so that the magnesium oxide slab template is repeatedly used. The magnesium flat plate template is adhered with the glass magnesium plate slag in the using process, the material slag adhered on the glass magnesium flat plate template is removed before the glass magnesium flat plate template is used again, otherwise, the surface of the glass magnesium flat plate after roll forming is uneven, and in addition, a layer of water beads are required to be uniformly sprayed on the glass magnesium flat plate template before the glass magnesium flat plate template is used, so that the adsorbability of non-woven fabrics in the next procedure is improved, the non-woven fabrics laid in the next procedure are enabled to be adsorbed on the glass magnesium flat plate template regularly, and then the uniformly stirred raw materials fall onto the glass magnesium flat plate template on the production line and are rolled into a glass magnesium flat plate through a roller. At present, the material slag and the water are removed manually, and the following problems exist in manual operation: 1) The labor intensity of workers is high, and the efficiency is low; 2) Manual operation, uneven water spraying, and influence on the quality of the glass magnesium flat plate; 3) The manual work, it is inhomogeneous to sprinkle water, causes the waste of water resource.
Disclosure of Invention
The invention aims to: the invention aims to provide a treatment device for automatically removing slag adhered to a glass magnesium flat template and spraying water before the glass magnesium flat template is used.
The technical scheme is as follows: the invention discloses a glass magnesium flat plate template pretreatment device, which comprises a production line and a glass magnesium flat plate template arranged on the production line, wherein the production line is provided with a flushing mechanism for removing adhesive slag on the surface of the glass magnesium flat plate template and a sprinkling mechanism for wetting the glass magnesium flat plate template; a material slag scraping and moving part is arranged between the flushing mechanism and the sprinkling mechanism and fixedly connected with the assembly line; and translation parts for controlling the washing mechanism and the sprinkling mechanism to move in the direction of the assembly line are arranged on two sides of the assembly line, and baffle plates for making the glass magnesium flat plate template stand on the assembly line are arranged on the translation parts.
Furthermore, the sprinkling mechanism comprises a water tank, a plurality of through holes for sprinkling are formed in the bottom of the water tank, and a guide plate is arranged at the top of the water tank; the utility model discloses a water tank, including the through-hole, the through-hole is installed on the water tank, set up the actuating mechanism who is used for controlling through-hole aperture size or closes on the water tank, actuating mechanism includes movable upper plate, back riser and hole regulation pole, back riser is connected with the deflector is perpendicular, the hole regulation pole passes movable upper plate and deflector in proper order and inserts in the through-hole of water tank bottom, one side of back riser is equipped with electronic jar from top to bottom, and the both sides correspondence of electronic jar from top to bottom is equipped with the fourth polished rod, the movable upper plate is installed on the fourth polished rod, and the output shaft of electronic jar is connected with the movable upper plate from top to bottom, and the output shaft of electronic jar from top to bottom drives movable upper plate through stretching out or retracting and removes along the fourth polished rod. When the movable upper plate moves, the aperture adjusting rod can be driven to vertically move in the box body, so that the opening size of the through hole can be controlled or the through hole can be closed, and water in the water tank can be sprayed to the surface of the glass magnesium flat plate template from the bottom.
Furthermore, movable stop blocks are arranged on two sides of the water tank, a bottom plate is arranged at the bottom of the water tank, the bottom plate extends towards the two sides and is used for moving the stop blocks, and the tops of the stop blocks are in clearance fit with the guide plate; the stop block comprises a hollow shell, an electromagnetic chuck and a sealing gasket; a connecting rod is arranged on the outer side of the hollow shell, an electromagnetic chuck is mounted in the middle of the bottom of the hollow shell, and sealing gaskets are arranged on two sides of the electromagnetic chuck; the extension plate is provided with a left electric cylinder and a right electric cylinder which are used for controlling the stop block to move, an output shaft of the left electric cylinder and the right electric cylinder are connected with a connecting rod of the hollow shell, and one side of the left electric cylinder and the right electric cylinder is provided with a limiting block used for limiting the stop block. In order to match the size of a glass magnesium flat plate template on a production line, two sides of the water tank are arranged into movable structures, the movement of the stop block is realized through a left electric cylinder and a right electric cylinder, and meanwhile, the stop block is prevented from exceeding the limit position in the movement process through a limit block, so that the water in the water tank can be completely stored; the check block adopts a hollow structure, so that the weight of the check block can be greatly reduced, and the friction force in the moving process of the check block is reduced; a gap exists between the top of the stop block and the guide plate, so that the stop block cannot be influenced by the guide plate in the moving process. Meanwhile, the thickness of the sealing gasket is slightly larger than the height of the electromagnetic chuck, so that the sealing gasket can be always in contact with the bottom of the water tank.
Furthermore, the end part of the aperture adjusting rod inserted into the through hole is conical. Conical structure can help the aperture to adjust the pole quick positioning to the through-hole that corresponds on the one hand, can also guarantee simultaneously that the aperture of aperture regulation pole reciprocates the in-process and adjusts the aperture size of through-hole, when electronic jar output shaft stretches out from top to bottom, it moves down to drive the activity upper plate, owing to the effect of self gravity, the aperture is adjusted the pole and is moved down, thereby make the clearance between bottom plate through-hole and the aperture adjustment pole cone end diminish, when electronic jar output shaft retracts from top to bottom, it shifts up to drive activity upper plate and aperture adjustment pole, thereby make the clearance grow between bottom plate through-hole and the aperture adjustment pole cone end.
Furthermore, one side of the water tank is provided with a water inlet valve.
Further, it includes the first mounting panel of being connected with the translation part and sets up the installation flat board on first mounting panel to wash the mechanism, the one end of first mounting panel sets up first motor, the installation is dull and stereotyped to be driven at first motor and removes along first mounting panel down, be equipped with the industrial camera that is used for detecting the material sediment on the installation flat board and be used for washing the squirt of material sediment. The industrial camera is connected with an external controller through a wire, the controller receives image information shot by the industrial camera and converts the image information into a signal for controlling a water gun switch, and when the industrial camera shoots material residues, the controller outputs a signal to control the water gun to be opened and wash the material residues.
Furthermore, the translation component comprises a support frame, one end of the support frame is provided with a second motor, an output shaft of the second motor is connected with a second lead screw, two sides of the second lead screw are provided with a second feed bar in parallel, and the second lead screw and the second feed bar are respectively provided with a second nut and a second linear bearing; and a swing cylinder is arranged on one side of the second motor, a swing shaft of the swing cylinder is connected with a swing rod, the swing rod is parallel to the second lead screw, the baffle is fixedly arranged on the swing rod, and when the swing shaft of the swing cylinder swings, the swing rod is driven to rotate, so that the baffle is laid flat, the glass magnesium flat plate template on the roller assembly line is blocked, and the glass magnesium flat plate template is made to stand on the roller assembly line. Each two translation components are in a group, symmetrically arranged on two sides of the flow line and respectively used for controlling the washing mechanism and the sprinkling mechanism to move; and two ends of the bottom of the flushing mechanism and the bottom of the sprinkling mechanism are respectively connected with the second nut and the second linear bearing.
Furthermore, the slag scraping and moving component comprises a second mounting plate vertically connected with the assembly line, one side of the second mounting plate, which is close to the flushing mechanism, is provided with a micro cylinder, two sides of the micro cylinder are symmetrically provided with third feed bars, and the third feed bars are provided with third linear bearings; one end of the third linear bearing is fixedly connected with the scraper, and a piston rod of the micro cylinder is fixedly connected with the scraper. When the piston rod of the micro cylinder stretches, the scraper is driven to move up and down along the third polished rod, due to the compressibility of compressed air, the scraper is in contact with the glass magnesium flat template passing through the assembly line with a constant force, the glass magnesium flat template flows along the roller assembly line, and the scraper scrapes off material residues on the glass magnesium flat template.
The operation principle of the invention is as follows: firstly, scanning a glass magnesium flat magnesium template point by point through an industrial camera to find slag adhered to the glass magnesium flat magnesium template, flushing the adhered slag by a high-pressure water gun, and scraping the slag away by a scraper; then, the size of the gap between the through hole of the bottom plate and the conical end of the pore adjusting rod is changed by changing the upper and lower positions of the pore adjusting rod, so that the change of the water spraying amount is realized; through the position of dog for the bottom plate of water tank to the through-hole that makes the water tank bottom is sheltered from, changes the quantity that actually sprinkles the mouth of a river, realizes the adjustment of watering width.
Has the advantages that: compared with the prior art, the invention has the following remarkable advantages: 1) The device can adapt to glass magnesium flat templates with different width specifications and length specifications, and the application range of the device is expanded; 2) The device disclosed by the invention has the advantages that the adhesive slag detection, flushing, scraping and moving are carried out, the glass magnesium flat plate template is sprayed with water and is wet, the whole operation process is automatic, and the labor intensity of workers is reduced; 3) The device drives the movable upper plate to move up and down by extending or retracting the output shaft of the upper and lower electric cylinders, so that the gap between the through hole at the bottom of the water tank and the conical end of the pore adjusting rod is adjusted, the opening of the water sprinkling port is changed, and the change of the water sprinkling amount is realized; 4) The device provided by the invention can uniformly sprinkle water on the glass magnesium flat plate template, improve the processing quality of the glass magnesium flat plate and avoid waste of water resources; 5) No matter the thickness difference of the glass magnesium flat template, the scraper of the device can be contacted with the glass magnesium flat template on the production line with constant force, so that the reliability of the device is improved; 6) When the device is suitable for glass magnesium flat templates with different width specifications, the left stop block and the right stop block of the device move, the consumed power is low, and meanwhile, the tightness of the water tank can be ensured.
Drawings
FIG. 1 is a schematic view of a mechanism of a glass magnesium flat plate template pretreatment device;
FIG. 2 is a schematic view of the flushing mechanism;
FIG. 3 is a schematic view of a translating element;
FIG. 4 is a schematic structural view of a slag scraping and moving part;
FIG. 5 is a schematic view of a sprinkler mechanism;
FIG. 6 is a schematic view of the internal structure of the sprinkler mechanism;
FIG. 7 is a right side view of FIG. 6;
FIG. 8 isbase:Sub>A cross-sectional view A-A of FIG. 7;
FIG. 9 is an enlarged view taken at A of FIG. 8;
FIG. 10 is a schematic view of a stopper structure;
FIG. 11 is a cross-sectional view of the stop.
Detailed Description
The invention is further illustrated by the following figures and examples.
As shown in fig. 1, the glass magnesium flat template pretreatment device comprises a washing mechanism 1, a translation component, a material slag scraping component 3, a sprinkling mechanism 4 and a production line 6, wherein the production line 6 is a roller production line, and a glass magnesium flat template 7 is arranged on the production line 6; the washing mechanism 1 is arranged on the first left translation component 10 and the first right translation component 2 across the assembly line 6; no. two left side translation parts 8 and No. two right translation parts 5 are symmetrically arranged on the both sides of assembly line 6 rear section, and watering mechanism 4 spanes assembly line 6 and installs on No. two left translation parts 8 and No. two right translation parts 5, and the material sediment is scraped and is moved part 3 and spanes and install at assembly line 6 intermediate position and be located watering part 4 the place ahead.
The washing mechanism 1, the first right translation component 2, the material slag scraping component 3, the first left translation component 10 and the front section of the production line 6 form a material slag removing station adhered to the glass magnesium flat plate template, and the material slag removing station is used for removing material slag 9 adhered to the surface of the glass magnesium flat plate template 7. When a glass magnesium flat plate template 7 on the upstream of a production line flows to a glass magnesium flat plate template adhesive slag removing station, a first left translation part 10 and a right translation part 2 block the glass magnesium flat plate template 7 to enable the glass magnesium flat plate template 7 to be in a static state, then the first left translation part 10 and the first right translation part 2 drive a washing mechanism 1 to move along the length direction of the glass magnesium flat plate template 7 at a constant speed, meanwhile, the washing mechanism 1 drives an industrial camera 107 and a water gun 106 to move along the width direction of the glass magnesium flat plate template 7, once the industrial camera 107 finds the slag 9 adhered to the upper surface of the glass magnesium flat plate template 7, the water gun 106 immediately washes the slag 9, after the whole glass magnesium flat plate template 7 is detected, the glass magnesium flat plate template 7 moves along with the production line 6, the slag scraping part 3 scrapes the washed slag 9 to remove the slag 9 adhered to the surface of the glass magnesium flat plate template 7, and the first left translation part 10 and the right translation part 2 drive the washing mechanism 1 to move reversely to return to the initial position.
The sprinkling mechanism 4, the second right translation part 5, the rear section of the assembly line 6 and the second left translation part 8 form a sprinkling station for sprinkling water on the surface of the glass magnesium flat template 7. When the glass magnesium flat template 7 on the upstream of the production line flows to the station of the glass magnesium flat template watering device, the second left translation component 8 and the second right translation component 5 block the glass magnesium flat template 7 to enable the glass magnesium flat template 7 to be in a static state, then the second left translation component 8 and the second right translation component 5 drive the watering mechanism 4 to move along the length direction of the glass magnesium flat template 7 at a constant speed, so that the glass magnesium flat template 7 is watered uniformly, after watering is completed, the second left translation component 8 and the second right translation component 5 drive the watering mechanism 4 to move reversely to return to the initial position, and meanwhile, the glass magnesium flat template 7 moves to the next station along with the production line 6.
As shown in fig. 2, the flushing mechanism 1 includes a first motor 101, a first mounting plate 102, a first beam 103, a first lead screw 104, a mounting plate 105, a water gun 106, and an industrial camera 107. The first lead screw 104 is installed at the middle position of the vertical surface of the first installation plate 102 through a bearing with a base, the two first feed screws 103 are installed on the vertical surface of the first installation plate 102 through T-shaped feed screw installation bases and are symmetrically distributed at two sides of the first lead screw 104, the first motor 101 is installed at the middle position of one end of the vertical surface of the first installation plate 102 through a motor installation frame, an output shaft of the first motor 101 is in transmission connection with the first lead screw 104 through a coupler, a first nut (not shown in the drawing) is installed on the first lead screw 104 in a matched mode, a first linear bearing (not shown in the drawing) is installed on the two first feed screws 103 in a matched mode, the installation flat plate 105 is fixedly connected with the first nut installed on the first lead screw 104 and the first linear bearing installed on the first feed screw 103, the industrial camera 107 and the water gun 106 are installed on the installation flat plate 105, the lens of the industrial camera 107 is vertically downward, and a water outlet of the industrial camera 106 is aligned with the upper surface of the glass magnesium flat plate formwork 7 at a certain inclination angle. After the first motor 101 is started, the industrial camera 107 and the water gun 106 which are installed on the installation flat plate 105 can be driven to move left and right, once the industrial camera 107 finds the slag 9 adhered to the upper surface of the glass magnesium flat plate template 7, the water gun 106 immediately washes the slag 9. The industrial camera 107 and the water gun 106 are in signal connection with the controller, and the controller controls the industrial camera and the water gun 106 to achieve the functions.
As shown in fig. 3, the first right translating element 2 of the translating elements includes a supporting frame 201, a second motor 202, a swing cylinder 203, a second nut 204, a second linear bearing 205, a second lever 206, a second lead screw 207, a baffle 208, and a swing rod 209. The second screw 207 is installed on the upper surface of the support frame 201 through a bearing with a seat, the two second light bars 206 are installed on the upper surface of the support frame 201 through a T-shaped light bar installation seat and symmetrically distributed on two sides of the second screw 207, the second motor 202 is installed at one end of the upper surface of the support frame 201 through a motor installation seat, an output shaft of the second motor 202 is in transmission connection with the second screw 207 through a coupling, a second nut 204 is installed on the second screw 207 in a matching manner, a second linear bearing 205 is installed on the two second light bars 206 in a matching manner, a swing rod 209 is installed on the outer side of the upper surface of the support frame 201 through the T-shaped light bar installation seat, a baffle 208 is fixedly installed on a swing rod 209, a swing cylinder 203 is installed at one end of the upper surface of the support frame 201, a swing shaft of the swing cylinder 203 is in transmission connection with the swing rod 209, when the swing shaft of the swing cylinder 203 swings, the swing rod 209 is driven to rotate, so as to level the baffle 208, the magnesium plate template 7 on the assembly line 6 is blocked, and the magnesium plate template 7 is made to be stationary on the assembly line 6.
The rest of the second right translation part 5, the second left translation part 8 and the first left translation part 10 are the same as the first right translation part 2 in structure.
As shown in fig. 1, the bottoms of the left and right sides of the horizontal plane of the first mounting plate 102 of the flushing mechanism 1 are respectively connected to the first left translation part 10, the second nut 204 on the first right translation part 2, which is installed in cooperation with the second lead screw 207, and the second linear bearing 205 on the first right translation part 206, so that when the second motors 202 on the first left translation part 10 and the first right translation part 2 rotate, the flushing mechanism 1 is driven to move back and forth along the second right translation part 206.
As shown in fig. 4, the slag scraping member 3 includes a third lever 301, a third linear bearing 302, a scraping plate 303, a microcylinder 304, and a third mounting plate 305. The micro cylinder 304 is installed in the middle of a vertical surface of the third installation plate 305, the two third feed bars 301 are installed on the vertical surface of the third installation plate 305 through the T-shaped feed bar installation seats and symmetrically distributed on two sides of the micro cylinder 304, the two third feed bars 301 are both provided with the third linear bearings 302 in a matched mode, the scraper 303 is installed on the third linear bearings 302, the tail end of a piston rod of the micro cylinder 304 is fixedly connected with the scraper 303, when the piston rod of the micro cylinder 304 stretches, the scraper 303 is driven to move up and down along the third feed bar 301, due to compressibility of compressed air, the scraper 303 is enabled to be in contact with the glass magnesium flat plate template 7 passing through the assembly line 6 with constant force, the glass magnesium flat plate template 7 flows along the assembly line 6, and the scraper 303 scrapes off slag 9 on the glass magnesium flat plate 7.
As shown in fig. 5 to 9, the water spraying mechanism 4 includes a front vertical plate 401, a bottom plate 402, a left and right electric cylinder, a stopper, a movable upper plate 405, a fourth lever 406, a hole adjusting rod 407, an up and down electric cylinder 408, a rear vertical plate 409, a guide plate 410, a limiting block 413, and a water inlet valve 414. The two sets of stoppers have the same structure and respectively comprise a left baffle 404 and a right baffle 411, and the corresponding left and right electric cylinders comprise a left electric cylinder 403 and a right electric cylinder 412. The front vertical plate 401 is fixedly welded and installed at the front side edge of the bottom plate 402, the rear vertical plate 409 is fixedly welded and installed at the rear side edge of the bottom plate 402, the guide plate 410 is fixedly welded and installed on the rear vertical plate 409 in a manner of being perpendicular to the rear vertical plate 409, the left baffle 404 and the right baffle 411 are movably installed at the left side and the right side of the bottom plate 402 and are positioned in a gap between the front vertical plate 401 and the rear vertical plate 409, and the bottom plate 402, the front vertical plate 401, the rear vertical plate 409, the left baffle 404 and the right baffle 411 form a water tank with variable size; if the size of the glass magnesium flat template is not considered, a water tank with unchanged volume can be directly arranged; a gap is reserved between the guide plate 410 and the left baffle 404 and the right baffle 411, the water inlet valve 414 is arranged at the lower position in the middle of the rear vertical plate 409 and is used for supplying water to the water tank, and the height of the water in the water tank is lower than that of the stop block; the left electric cylinder 403 and the right electric cylinder 412 are installed on the bottom plate 402 and are respectively located on the left side of the left baffle 404 and the right side of the right baffle 411, the tail ends of output shafts of the left electric cylinder 403 and the right electric cylinder 412 are respectively connected with the left baffle 404 and the right baffle 411, and the extension or retraction of the output shafts of the left electric cylinder 403 and the right electric cylinder 412 drives the left baffle 404 and the right baffle 411 to move in the opposite direction or in the opposite direction, so that the size of a water tank formed by the bottom plate 402, the front vertical plate 401, the rear vertical plate 409, the left baffle 404 and the right baffle 411 is changed; a stop block 413 is further disposed on the bottom plate 402 to prevent the left and right shutters 411 of the left and right shutters 404 from exceeding the limit position during the movement process. Two fourth light bars 406 are vertically arranged on two sides of a rear vertical plate 409 through a light bar supporting seat, an upper electric cylinder 408 and a lower electric cylinder 408 are vertically arranged on the rear vertical plate 409 and are positioned between the two light bars 406, a movable upper plate 405 is arranged on the two fourth light bars 406 through a linear bearing, the tail ends of output shafts of the upper electric cylinder 408 and the lower electric cylinder 408 are connected with the movable upper plate 405, and the extending or retracting of the output shafts of the upper electric cylinder 408 and the lower electric cylinder 408 drives the movable upper plate 405 to move up and down along the fourth light bars 406. A plurality of through holes are processed at the corresponding positions of the movable upper plate 405, the guide plate 410 and the bottom plate 402, the shape of each through hole is consistent with the cross section shape of the aperture adjusting rod 407, one end of the aperture adjusting rod 407 is cylindrical, the other end of the aperture adjusting rod 407 is conical, the aperture adjusting rod 407 penetrates through the through holes of the movable upper plate 405 and the guide plate 410, and the conical end of the aperture adjusting rod 407 is inserted into the through hole 4021 of the bottom plate 402, when the output shaft of the upper and lower electric cylinders 408 extends out, the movable upper plate 405 is driven to move downwards, due to the action of self gravity, the aperture adjusting rod 407 moves downwards, so that the gap between the through hole 4021 of the bottom plate 402 and the conical end of the aperture adjusting rod 407 is reduced, when the output shaft of the upper and lower electric cylinders 408 retracts, the movable upper plate 405 and the aperture adjusting rod 407 are driven to move upwards, so that the gap between the through hole 4021 of the bottom plate 402 and the conical end of the aperture adjusting rod 407 is increased.
As shown in fig. 10 and fig. 11, for a concrete structure of the stopper, taking the right baffle 411 as an example, the structure of the stopper is composed of a hollow housing 4111, a sealing gasket 4114 and an electromagnetic chuck 4113, two sides of the hollow housing 4111 in the length direction are wear-resistant layers, two connecting rods 4112 are arranged on one side of the hollow housing 4111 in the width direction, the connecting rods 4112 are connected with the tail end of the output shaft of the right electric cylinder, the electromagnetic chuck 4113 is arranged in the middle of the bottom of the hollow housing 4111, the sealing gasket 4114 is arranged outside the electromagnetic chuck 4113 in the bottom of the hollow housing 4111, the thickness of the sealing gasket 4114 is slightly larger than that of the electromagnetic chuck 4113, when the right baffle 411 needs to be moved, the electromagnetic chuck 4113 is de-energized, so that the right baffle 411 is moved, when the electromagnetic chuck 4113 is energized, and when the right baffle 411 is moved in place, the electromagnetic chuck 4113 is energized, due to the effect of electromagnetic force, the sealing gasket 4114 is compressed, so that the sealability of the water tank composed of the bottom plate 402, the front vertical plate 401, the rear vertical plate 409, the left baffle 404 and the right baffle 411 is effectively ensured. The left baffle 404 is identical in structure to the right baffle 411. The electromagnetic chuck 4113 is connected with an external power supply through a wire, so that the power-off and power-on processes are realized.
As shown in fig. 1, the bottoms of the left and right sides of the bottom plate 402 of the watering mechanism 4 are respectively connected to the second left translation component 8, the second nut 204 on the second right translation component 5 and fitted with the second lead screw 207, and the second linear bearing 205 fitted with the two second polished rods 206, so that when the second motors 202 on the second left translation component 8 and the second right translation component 5 rotate, the watering mechanism 4 is driven to move back and forth along the second polished rods 206.
The working process of the embodiment is as follows:
1) According to the length specification of the glass magnesium flat plate template, the positions of the baffles 208 on the swinging rods 209 of the first left translation component 10, the first right translation component 2, the second left translation component 8 and the second right translation component 5 are adjusted. The positions of the left baffle 404 and the right baffle 411 of the sprinkling mechanism 4 are adjusted according to the width specification of the glass magnesium flat template, so that the sprinkling width is ensured to be equal to the width of the glass magnesium flat template 7.
2) When the glass magnesium flat plate template 7 on the upstream of the production line flows to the glass magnesium flat plate template adhesive slag removing station, the swinging shafts of the swinging cylinders 203 of the first translation component 10 and the right translation component 2 swing to drive the swinging rods 209 to rotate, so that the baffle plate 208 is laid flat to block the glass magnesium flat plate template 7 on the production line 6, and the glass magnesium flat plate template 7 is made to stand on the production line 6.
3) The first left translation part 10 and the first right translation part 2 drive the washing mechanism 1 to move along the length direction of the glass magnesium flat plate template 7 at a constant speed, meanwhile, the material washing mechanism 1 drives the industrial camera 107 and the water gun 106 to move along the width direction of the glass magnesium flat plate template 7, and once the industrial camera 107 finds the material residues 9 adhered to the upper surface of the glass magnesium flat plate template 7, the water gun 106 immediately washes the material residues 9.
4) After the detection of the whole glass magnesium flat plate template 7 is completed, the swinging shafts of the swinging cylinders 203 of the first left translation part 10 and the right translation part 2 swing reversely to drive the swinging rods 209 to rotate reversely, so that the baffle plate 208 is erected, and the glass magnesium flat plate template 7 moves along with the production line 6.
5) The piston rod of the micro cylinder 304 extends out to drive the scraper 303 to move downwards along the third polished rod 301, the scraper 303 contacts with the magnesium oxide flat template 7 passing through the production line 6 with constant force, the magnesium oxide flat template 7 flows along the production line 6, and the scraper 303 scrapes off the slag 9 on the magnesium oxide flat template 7.
6) The first left translation component 10 and the right translation component 2 drive the slag detection and washing component 1 to move reversely and return to the initial position, the piston rod of the micro cylinder 304 retracts to drive the scraper blade 303 to move upwards along the third polished rod 301, and the scraper blade 303 returns to the initial state.
7) The glass magnesium flat plate template 7 at the upstream of the production line flows to the station of the glass magnesium flat plate template watering device, the swinging shafts of the swinging cylinders 203 of the second left translation component 8 and the second right translation component 5 swing to drive the swinging rods 209 to rotate, so that the baffle plate 208 is laid flat to block the glass magnesium flat plate template 7 on the production line 6, and the glass magnesium flat plate template 7 is made to stand on the production line 6.
8) An output shaft of an upper electric cylinder 408 and a lower electric cylinder 408 of the sprinkling mechanism 4 retract to drive the movable upper plate 405 to move upwards, so that a certain gap is formed between the through hole 4021 of the bottom plate 402 and the conical end of the aperture adjusting rod 407, and the glass magnesium flat plate template 7 starts to be sprinkled with water and moistened, and meanwhile, the second left translation part 8 and the second right translation part 5 drive the sprinkling mechanism 4 to move at a constant speed along the length direction of the glass magnesium flat plate template 7 at a constant speed, so that the glass magnesium flat plate template 7 is sprinkled with water and moistened uniformly.
9) When the uniform watering and moistening of the whole glass magnesium flat plate template 7 are completed, the output shaft of the upper and lower electric cylinders 408 of the watering mechanism 4 extends out to drive the movable upper plate 405 to move downwards, and the conical end of the gap adjusting rod 407 seals the through hole 4021 of the bottom plate 402.
10 The second left translation part 8 and the second right translation part 5 drive the sprinkling mechanism 4 to move reversely, and drive the sprinkling mechanism 4 to return to the initial position.
11 The oscillating shafts of the oscillating cylinders 203 of the second left translating part 8 and the second right translating part 5 oscillate reversely to drive the oscillating rods 209 to rotate reversely, so that the baffle plate 208 is erected, and the glass magnesium flat template 7 moves to the next station along with the production line 6.
Claims (7)
1. The utility model provides a dull and stereotyped template pretreatment device of glass magnesium, includes assembly line (6) and glass magnesium dull and stereotyped template (7) of setting on assembly line (6), its characterized in that: the assembly line (6) is provided with a flushing mechanism (1) for removing material slag adhered to the surface of the glass magnesium flat template (7) and a sprinkling mechanism (4) for wetting the glass magnesium flat template (7); a material slag scraping and moving part (3) is arranged between the flushing mechanism (1) and the sprinkling mechanism (4), and the material slag scraping and moving part (3) is fixedly connected with the production line (6); translation components for controlling the washing mechanism (1) and the sprinkling mechanism (4) to move along the direction of the assembly line are arranged on two sides of the assembly line (6), and baffles (208) for enabling the glass magnesium flat template (7) to be stationary on the assembly line (6) are arranged on the translation components;
the sprinkling mechanism (4) comprises a water tank, the bottom of the water tank is provided with a plurality of through holes (4021) for sprinkling, and the top of the water tank is provided with a guide plate (410); the water tank is provided with a driving mechanism for controlling the opening or closing of the through hole (4021), the driving mechanism comprises a movable upper plate (405), a rear vertical plate (409) and a pore adjusting rod (407), the rear vertical plate (409) is vertically connected with a guide plate (410), the pore adjusting rod (407) sequentially penetrates through the movable upper plate (405) and the guide plate (410) and is inserted into the through hole (4021) at the bottom of the water tank, one side of the rear vertical plate (409) is provided with an upper electric cylinder (408) and a lower electric cylinder (408), both sides of the upper electric cylinder (408) and the lower electric cylinder (408) are correspondingly provided with a fourth polished rod (406), the movable upper plate (405) is installed on the fourth polished rod (406), an output shaft of the upper electric cylinder (408) and the lower electric cylinder (408) are connected with the movable upper plate (405), and output shafts of the upper electric cylinder (408) and the lower electric cylinder (408) drive the movable upper plate (405) to move along the fourth polished rod (406) through extending or retracting; two movable stop blocks are arranged on two sides of the water tank;
the flushing mechanism comprises a first motor (101), a first mounting plate (102), a first feed screw (103), a first lead screw (104), a mounting flat plate (105), a water gun (106) and an industrial camera (107);
the first mounting plate (102) comprises a first mounting plate vertical surface and a first mounting plate horizontal surface, the first motor (101) is mounted at one end of the first mounting plate (102), and an output shaft is in transmission connection with the first lead screw (104); the horizontal plane of the first mounting plate is connected with the translation component; the first lead screw (104) is arranged in the middle of the vertical surface of the first mounting plate, and a pair of first feed bars (103) are symmetrically distributed on two sides of the first lead screw (104);
a first nut is installed on the first lead screw (104) in a matched mode, first linear bearings are installed on the two first feed bars (103) in a matched mode, the installation flat plate (105) is fixedly connected with the first nut installed on the first lead screw (104) and the first linear bearing installed on the first feed bar (103), and the first lead screw (104) pushes the installation flat plate (105) to move along the first feed bar (103);
an industrial camera (107) for detecting the material slag and a water gun (106) for flushing the material slag are arranged on the mounting flat plate (105); after the first motor (101) is started, the first lead screw (104) is driven to rotate, and when the first lead screw (104) rotates, the mounting flat plate (105) is pushed to move along the first feed rod (103), so that the industrial camera (107) and the water gun (106) are driven to move;
the material slag scraping and moving component (3) comprises a third mounting plate (305) which is vertically connected with the assembly line (6), a micro cylinder (304) is arranged on one side, close to the washing mechanism (1), of the third mounting plate (305), third feed bars (301) are symmetrically arranged on two sides of the micro cylinder (304), and third linear bearings (302) are arranged on the third feed bars (301); one end of the third linear bearing (302) is fixedly connected with the scraper (303), and a piston rod of the micro cylinder (304) is fixedly connected with the scraper (303).
2. The glass magnesium flat plate template pretreatment device according to claim 1, characterized in that: the bottom of the water tank is provided with a bottom plate (402), the bottom plate (402) extends towards two sides and is used for moving a stop block, and the top of the stop block is in clearance fit with the guide plate (410); the stop block comprises a hollow shell (4111), an electromagnetic chuck (4113) and a sealing gasket (4114); hollow casing (4111) outside is equipped with connecting rod (4112), the bottom intermediate position installation electromagnet (4113) of hollow casing (4111), electromagnet (4113) both sides are sealed pad (4114).
3. The glass magnesium flat plate template pretreatment device according to claim 2, characterized in that: the bottom plate (402) is further provided with a left electric cylinder and a right electric cylinder which are used for controlling the stop block to move, an output shaft of the left electric cylinder and the right electric cylinder are connected with a connecting rod (4112) of the hollow shell, and one side of the left electric cylinder and the right electric cylinder is provided with a limiting block (413) used for limiting the stop block.
4. The glass magnesium flat plate template pretreatment device according to claim 1, characterized in that: the end part of the aperture adjusting rod (407) inserted into the through hole is conical.
5. The glass magnesium flat plate template pretreatment device according to claim 1, characterized in that: and a water inlet valve (414) is arranged on one side of the water tank.
6. The glass magnesium flat plate template pretreatment device according to claim 1, characterized in that: the translation component comprises a support frame (201), one end of the support frame (201) is provided with a second motor (202), an output shaft of the second motor (202) is connected with a second lead screw (207), two sides of the second lead screw (207) are provided with second feed bars (206) in parallel, and the second lead screw (207) and the second feed bars (206) are respectively provided with a second nut (204) and a second linear bearing (205); one side of the second motor (202) is provided with a swing cylinder (203), a swing shaft of the swing cylinder (203) is connected with a swing rod (209), the swing rod (209) is parallel to the second lead screw (207), and the baffle (208) is fixedly installed on the swing rod (209).
7. The glass magnesium flat plate template pretreatment device according to claim 6, characterized in that: each two translation components are in a group, are symmetrically arranged on two sides of the assembly line and are respectively used for controlling the washing mechanism (1) and the sprinkling mechanism (4) to move; and two ends of the bottom of the flushing mechanism (1) and the bottom of the sprinkling mechanism (4) are respectively connected with a second nut (204) and a second linear bearing (205).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110923627.4A CN113650139B (en) | 2021-08-12 | 2021-08-12 | Glass magnesium flat plate template pretreatment device |
| PCT/CN2022/084549 WO2023015913A1 (en) | 2021-08-12 | 2022-03-31 | Pretreatment apparatus for glass-magnesium plate template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110923627.4A CN113650139B (en) | 2021-08-12 | 2021-08-12 | Glass magnesium flat plate template pretreatment device |
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| Publication Number | Publication Date |
|---|---|
| CN113650139A CN113650139A (en) | 2021-11-16 |
| CN113650139B true CN113650139B (en) | 2022-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110923627.4A Active CN113650139B (en) | 2021-08-12 | 2021-08-12 | Glass magnesium flat plate template pretreatment device |
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| Country | Link |
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| CN (1) | CN113650139B (en) |
| WO (1) | WO2023015913A1 (en) |
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| CN113650139B (en) * | 2021-08-12 | 2022-11-08 | 江苏科技大学 | Glass magnesium flat plate template pretreatment device |
| CN117380689B (en) * | 2023-12-11 | 2024-03-15 | 山东耀华玻璃有限公司 | Glass coating cleaning device with quick drying function |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19736458A1 (en) * | 1997-08-21 | 1999-02-25 | Inhag Ind Handels Ag | Mold table for making prefabricated concrete slabs |
| CN102501312B (en) * | 2011-10-08 | 2014-04-23 | 张家港市玉龙科技板材有限公司 | Template feeding device used for glass magnesium board production line |
| CN208408970U (en) * | 2018-07-09 | 2019-01-22 | 浙江鑫宇装饰工业有限公司 | Platform is used in a kind of aluminum alloy pattern plate processing of self-cleaning type |
| CN108941475B (en) * | 2018-07-18 | 2020-04-03 | 浙江瑞麒科技股份有限公司 | Mould flattening equipment for aluminum casting processing |
| CN109591199B (en) * | 2018-11-22 | 2020-09-22 | 江苏科技大学 | Multi-spindle glass magnesium flat plate edge cutting machine and edge cutting method |
| CN212948364U (en) * | 2020-06-18 | 2021-04-13 | 四川上锦雅筑绿色科技有限公司 | Slag removal device for aerated concrete brick template |
| CN213166026U (en) * | 2020-06-24 | 2021-05-11 | 山东天康恒达科技有限公司 | Scraping groove of block forming machine |
| CN112520353A (en) * | 2020-11-16 | 2021-03-19 | 于海庆 | Belt assembly line cleaning equipment for processing electronic components |
| CN113650139B (en) * | 2021-08-12 | 2022-11-08 | 江苏科技大学 | Glass magnesium flat plate template pretreatment device |
-
2021
- 2021-08-12 CN CN202110923627.4A patent/CN113650139B/en active Active
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- 2022-03-31 WO PCT/CN2022/084549 patent/WO2023015913A1/en unknown
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| WO2023015913A1 (en) | 2023-02-16 |
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