CN113649886A - Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof - Google Patents

Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof Download PDF

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Publication number
CN113649886A
CN113649886A CN202111049901.6A CN202111049901A CN113649886A CN 113649886 A CN113649886 A CN 113649886A CN 202111049901 A CN202111049901 A CN 202111049901A CN 113649886 A CN113649886 A CN 113649886A
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CN
China
Prior art keywords
plate
rotating
rectangular
feeding
groove
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Withdrawn
Application number
CN202111049901.6A
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Chinese (zh)
Inventor
李鹏
黄先明
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Shenzhen Zhongxun Precision Machinery Co ltd
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Shenzhen Zhongxun Precision Machinery Co ltd
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Priority to CN202111049901.6A priority Critical patent/CN113649886A/en
Publication of CN113649886A publication Critical patent/CN113649886A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/068Table-like supports for panels, sheets or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/06Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention belongs to the field of machine tool equipment, in particular to a high-efficiency energy-saving full-automatic optical R angle grinding machine and a use method thereof, aiming at the problems of low grinding efficiency, low automation degree and time and labor waste caused by the fact that workers often need to carry out operations of feeding, corresponding fixing, processing and the like on rectangular plates one by one in the existing R angle grinding operation, the invention provides a scheme which comprises a base, wherein a feeding shell and a grinding seat are fixedly arranged at the top of the base, a feeding cavity is formed in the feeding shell, and a feeding through hole communicated with the feeding cavity is formed in the top of the feeding shell. Time and labor are saved, and the automation degree is high.

Description

Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof
Technical Field
The invention relates to the technical field of machine tool equipment, in particular to an efficient energy-saving full-automatic optical R angle grinding machine and a using method thereof.
Background
In the processing technology of the modern technology, the corners of some workpieces need to be polished into R corners for aesthetic appearance or some condition design requirements, especially some rectangular plates, but under the general technical conditions, workers need to monitor and operate the grinding machine all the way to work;
in the R angle grinding operation at the present stage, workers are often required to carry out operations such as feeding, corresponding fixing and processing on rectangular plates one by one, so that the grinding efficiency is low, the automation degree is low, and time and labor are wasted.
Disclosure of Invention
The invention aims to solve the defects of low grinding efficiency, low automation degree, time and labor waste caused by the fact that in R angle grinding operation in the prior art, workers are required to carry out feeding, corresponding fixing, processing and the like on rectangular plates one by one, and the high-efficiency energy-saving full-automatic optical R angle grinding machine is provided.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-efficiency energy-saving full-automatic optical R angle grinder comprises a base, wherein a feeding shell and a grinding seat are fixedly installed at the top of the base, a feeding cavity is formed in the feeding shell, a feeding through hole communicated with the feeding cavity is formed in the top of the feeding shell, a rectangular feeding element communicated with the feeding cavity is arranged on one side of the feeding shell, an automatic feeding mechanism is arranged on the feeding shell, a rotary groove is formed in the grinding seat, a first rotary rod is rotatably installed in the rotary groove, a first rotary plate is fixedly sleeved on the outer side of the first rotary rod, a plurality of processing grooves are formed in the first rotary plate, automatic fastening mechanisms are arranged in the processing grooves, the processing grooves are matched with the rectangular feeding element, two baffles and an L-shaped top plate are fixedly connected to the top of the grinding seat, an air cylinder is fixedly installed at the top of the L-shaped top plate, and a telescopic rod is welded on an output shaft of the air cylinder, l shape roof and fixedly connected with mounting panel are run through to the bottom of telescopic link, be provided with first motor on the mounting panel, be connected with the grinding miller on the output shaft of first motor, be provided with the PLC controller on the L shape roof, the PLC controller cooperatees with cylinder and first motor, set up the ejection of compact opening of putting through mutually with the rotating groove on the grinding seat, the top fixed mounting of base has the collection casing, be provided with screening mechanism in the collection casing, one side fixed mounting who grinds the seat has the second motor, the welding has the rotation axis on the output shaft of second motor, the rotation axis cooperatees with screening mechanism.
Automatic feeding mechanism installs the second rotary rod in the material loading intracavity including rotating, the one end of second rotary rod extends to the outside and the fixedly connected with belt pulley of material loading casing, and the outside fixed cover of second rotary rod is equipped with the second rotor plate, be provided with the magnet piece on the second rotor plate, the magnet piece cooperatees with rectangle material loading component, the first bevel gear of one end fixedly connected with of rotation axis, the one end of first rotary rod extends to the outside and the fixedly connected with second bevel gear of grinding the seat, second bevel gear meshes with first bevel gear mutually, the magnet piece can produce the attraction to the rectangle panel in the material loading intracavity, rectangle through-hole thickness in the rectangle material loading component can only pass through a rectangle panel.
The fixed cover in the outside of first rotary rod is equipped with big belt pulley, and the outside cover of big belt pulley and belt lace wheel is equipped with same belt, and big belt pulley can drive belt lace wheel through the belt and rotate and promote speed.
The automatic fastening mechanism comprises a containing groove arranged on the inner wall of one side of the processing groove and a sliding hole arranged on one side of the first rotating plate, the sliding hole is communicated with the containing groove, a sliding rod is arranged in the sliding hole in a sliding mode, one end of the sliding rod extends into the containing groove and is fixedly connected with an extrusion plate, one side of the extrusion plate is provided with a rubber pad, a first spring is sleeved on the outer side of the sliding rod, one end of the first spring is fixedly connected with the extrusion plate, the other end of the first spring is fixedly connected with the inner wall of one side of the containing groove, and the first spring can drive the extrusion plate and the sliding rod to reset.
The rotary groove is characterized in that an annular sliding groove is formed in the inner wall of one side of the rotary groove, an arc-shaped wedge block is arranged in the annular sliding groove, one end of a sliding rod penetrates through a sliding hole and is slidably installed in the annular sliding groove, the sliding rod is matched with the arc-shaped wedge block, and the sliding rod can move in the annular sliding groove and can move when contacting with the arc-shaped wedge block.
Screening mechanism is including offering the rectangle recess on collecting the casing both sides inner wall, and slidable mounting has same screening board in two rectangle recesses, and fixedly connected with second spring on the inner wall of a rectangle recess in two rectangle recesses, and one side fixed connection of one end of second spring and screening board collects and slides on the casing and be provided with and collect the box, and the second spring can drive the screening board and reset.
Collect one side of casing and seted up the slip opening, slidable mounting has the connecting plate in the slip opening, one side and the screening board fixed connection of connecting plate, and one side slidable mounting who grinds the seat has the ratch, the one end and the connecting plate fixed connection of ratch, and the fixed cover in the outside of rotation axis is equipped with the semi-gear, and the semi-gear meshes with the ratch mutually, and the semi-gear can drive the ratch displacement by intermittent type nature.
The invention also provides a use method of the high-efficiency energy-saving full-automatic optical R angle grinder, which comprises the following steps:
s1: the rectangular plate required to be processed into an R angle is placed into a feeding cavity in a feeding shell through a feeding port, the operation is simple and convenient, then a second motor is started, and the operation of the air cylinder and the first motor is controlled through a PLC (programmable logic controller), at the moment, an output shaft of the second motor drives a rotating shaft to rotate, the rotating shaft drives a first bevel gear to rotate, the first bevel gear drives a second bevel gear to rotate, the second bevel gear drives a first rotating rod to rotate, the first rotating rod synchronously drives a first rotating plate and a big belt pulley to rotate, the big belt pulley drives a small belt pulley to rotate and increase the speed, the small belt pulley drives a second rotating rod to rotate, the second rotating rod drives a second rotating plate to rotate, each circle of the second rotating plate can attract the rectangular plate through a magnet block, and the rectangular plate is guided to an inlet of a rectangular feeding element along with the rotation of the second rotating plate, the rectangular opening of the rectangular feeding element can just accommodate the thickness of one rectangular plate, so that the second rotating plate can drive one rectangular plate to pass through the rectangular feeding element every time the second rotating plate rotates for one circle, and when the first rotating plate rotates and drives the machining groove to correspond to the machining groove, the rectangular plate is accurately conveyed into the machining groove;
s2: along with the rotation of the second rotation, the rectangular plate in the processing groove gradually rotates to the highest position, at the moment, the sliding rod moves in the annular sliding groove and is extruded by the arc-shaped wedge block, so that the sliding rod moves and drives the extrusion plate and the rubber pad to move and deform the first spring until the rubber pad tightly fixes the rectangular plate, in the process, the PLC controller accurately controls the first motor and the cylinder, the output shaft of the first motor drives the grinding wheel to rotate, the cylinder drives the telescopic rod to move through the output shaft, the telescopic rod adjusts the displacement of the grinding wheel through the mounting plate, and the fixed rectangular plate is ground at the R angle;
s3: after the rectangular plate is machined, the sliding rod gradually moves away from the arc wedge block, at the moment, the first spring is deformed and restored and drives the sliding rod, the extrusion plate and the rubber pad to reset, so that the rectangular plate is not fixed any more, due to the existence of the baffle plates on two sides of the top of the grinding seat, a large amount of impurities and the like in the grinding process finally fall into the rotary groove, and finally the rectangular plate and the impurities are discharged into the collecting shell through the discharging through hole;
s4: because the rotation axis can drive the pinion rack rotation during rotation, the pinion rack displacement in area can be driven to the pinion rack that half gear can intermittent type nature, can drive the displacement of screening board through the connecting plate during the pinion rack displacement, can drive the deformation of second spring again during the displacement of screening board to make the screening board can the horizontal hunting, make in impurity etc. can drop the collection box of below, be convenient for by unified clearance, the effectual clean that keeps the operation environment.
Compared with the prior art, the invention has the beneficial effects that:
1. the scheme is that the large belt pulley and the belt are matched with the small belt pulley, the second rotating plate is matched with the rectangular feeding element through the magnet block, the first rotating rod drives the first rotating rod to rotate for a certain angle, and then the second rotating plate can synchronously rotate for a circle, the rectangular plate can be attracted through the magnet block when the second rotating plate rotates for a circle, and the rectangular plate is guided to the inlet of the rectangular feeding element along with the rotation of the second rotating plate, and the rectangular opening of the rectangular feeding element can just accommodate the thickness of a rectangular plate, so that the second rotating plate can drive a rectangular plate to pass through the rectangular feeding element every circle until the rectangular plate is accurately conveyed into the processing groove on the first rotating plate;
2. according to the scheme, the sliding rod is matched with the annular sliding groove and the arc-shaped wedge block, and the first spring is matched with the extrusion plate, so that when the first rotating plate rotates and rotates to the highest position after a rectangular plate is automatically added into the processing groove, the sliding rod is extruded by the arc-shaped wedge block, the sliding rod is enabled to displace and drive the extrusion plate and the rubber pad to displace until the rubber pad tightly fixes the rectangular plate, and the problem that the R angle processing fails due to the fact that the rectangular plate shakes in the R angle processing process is avoided;
3. according to the scheme, the half gear is matched with the rack bar, the screening plate is matched with the second spring, so that most of dust in the processing process of the rectangular plate can be intercepted by the baffle plate, then the rectangular plate is discharged into the collecting shell together with the processed rectangular plate through the rotary groove and the discharging port, the processed rectangular plate is separated from impurities along with the swinging of the screening plate, the impurity dust and the like finally fall into the collecting box to be cleaned uniformly, and the cleanness of the operation environment is effectively kept;
according to the invention, in the R-angle grinding operation process, automatic feeding and R-angle grinding of rectangular plates can be realized, the plates can be automatically fixed during processing, the R-angle grinding quality is improved, and finally, processed finished products and waste materials can be separately collected, so that the cleanness of the operation environment is effectively maintained, time and labor are saved, and the automation degree is high.
Drawings
FIG. 1 is a schematic structural diagram of an efficient energy-saving fully-automatic optical R-angle grinder according to the present invention;
FIG. 2 is a schematic diagram of a cross-sectional front view of a grinding seat of the efficient energy-saving full-automatic optical R-angle grinder according to the present invention;
FIG. 3 is a schematic diagram of a right-view cross-sectional structure of a grinding seat of the high-efficiency energy-saving full-automatic optical R-angle grinder according to the present invention;
FIG. 4 is a schematic cross-sectional view of a feeding shell of the efficient energy-saving full-automatic optical R-angle grinder according to the present invention;
FIG. 5 is a schematic diagram of a left side sectional view of a grinding seat of the high-efficiency energy-saving full-automatic optical R-angle grinder according to the present invention;
FIG. 6 is a schematic diagram of a side view of a collecting housing of the efficient energy-saving full-automatic optical R-angle grinder according to the present invention;
FIG. 7 is a schematic diagram of a cross-sectional top view of a collecting housing of the efficient energy-saving fully-automatic optical R-angle grinder according to the present invention;
FIG. 8 is an enlarged schematic structural view of the point A in FIG. 2 of the high-efficiency energy-saving full-automatic optical R-angle grinder according to the present invention;
fig. 9 is a schematic view of a three-dimensional structure of an arc-shaped wedge block of the efficient energy-saving full-automatic optical R-angle grinder provided by the invention.
In the figure: 1 base, 2 feeding shell, 3 grinding seat, 4 feeding through holes, 5 rectangular feeding elements, 6 rotating grooves, 7 first rotating rods, 8 first rotating plates, 9 processing grooves, 10 baffle plates, 11L-shaped top plates, 12 air cylinders, 13 telescopic rods, 14 mounting plates, 15 first motors, 16 grinding wheels, 17 PLC controllers, 18 collecting shell, 19 second motors, 20 rotating shafts, 21 second rotating rods, 22 small belt pulleys, 23 second rotating plates, 24 magnet blocks, 25 first bevel gears, 26 second bevel gears, 27 large belt pulleys, 28 belts, 29 sliding rods, 30 extrusion plates, 31 rubber pads, 32 first springs, 33 annular sliding grooves, 34 arc-shaped wedges, 35 screening plates, 36 second springs, 37 collecting boxes, 38 connecting plates, 39 toothed bars and 40 half gears.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-9, a high-efficiency energy-saving full-automatic optical R angle grinder comprises a base 1, a feeding shell 2 and a grinding seat 3 are fixedly installed at the top of the base 1 through bolts, a feeding cavity is formed in the feeding shell 2, a feeding through hole 4 communicated with the feeding cavity is formed in the top of the feeding shell 2, a rectangular feeding element 5 communicated with the feeding cavity is arranged on one side of the feeding shell 2, an automatic feeding mechanism is arranged on the feeding shell 2, a rotary groove 6 is formed in the grinding seat 3, a first rotary rod 7 is rotatably installed in the rotary groove 6, a first rotary plate 8 is fixedly installed on the outer side of the first rotary rod 7 through welding, a plurality of processing grooves 9 are formed in the first rotary plate 8, automatic fastening mechanisms are arranged in the plurality of processing grooves 9, the processing grooves 9 are matched with the rectangular feeding element 5, two baffles 10 and an L-shaped top plate 11 are fixedly connected to the top of the grinding seat 3 through welding, there is cylinder 12 at the top of L shape roof 11 through bolt fixed mounting, the welding has telescopic link 13 on the output shaft of cylinder 12, L shape roof 11 is run through and is connected with mounting panel 14 through welded fastening to the bottom of telescopic link 13, be provided with first motor 15 on mounting panel 14, be connected with grinding miller 16 on the output shaft of first motor 15, be provided with PLC controller 17 on the L shape roof 11, PLC controller 17 cooperatees with cylinder 12 and first motor 15, set up the ejection of compact opening of putting through with swivelling chute 6 on the grinding seat 3, there is collection casing 18 at the top of base 1 through bolt fixed mounting, be provided with screening mechanism in the collection casing 18, there is second motor 19 one side of grinding seat 3 through bolt fixed mounting, the welding has rotation axis 20 on the output shaft of second motor 19, rotation axis 20 cooperatees with screening mechanism.
In this embodiment, the automatic feeding mechanism includes the second rotary rod 21 installed in the feeding cavity in a rotating manner, one end of the second rotary rod 21 extends to the outside of the feeding housing 2 and is connected with the small belt pulley 22 through welding and fixing, the outside of the second rotary rod 21 is sleeved with the second rotary plate 23 through welding and fixing, the second rotary plate 23 is provided with the magnet block 24, the magnet block 24 is matched with the rectangular feeding element 5, one end of the rotary shaft 20 is connected with the first bevel gear 25 through welding and fixing, one end of the first rotary rod 7 extends to the outside of the grinding seat 3 and is connected with the second bevel gear 26 through welding and fixing, the second bevel gear 26 is meshed with the first bevel gear 25, the magnet block 24 can attract the rectangular plate in the feeding cavity, and the thickness of the rectangular through hole in the rectangular feeding element 5 can only pass through one rectangular plate.
In this embodiment, the outside of the first rotating rod 7 is provided with a large belt pulley 27 through a welding fixing sleeve, the outside sleeves of the large belt pulley 27 and the small belt pulley 22 are provided with the same belt 28, and the large belt pulley 27 can drive the small belt pulley 22 to rotate and increase the speed through the belt 28.
In this embodiment, automatic fastening device is including offering the recess of accomodating on processing recess 9 one side inner wall, still including offering the slide opening in first rotor plate 8 one side, the slide opening is put through with accomodating the recess mutually, slidable mounting has slide bar 29 in the slide opening, the one end of slide bar 29 extends to and accomodates in the recess and is connected with stripper plate 30 through welded fastening, one side of stripper plate 30 is provided with rubber pad 31, the outside cover of slide bar 29 is equipped with first spring 32, the one end of first spring 32 is connected through welded fastening with stripper plate 30, the other end of first spring 32 passes through welded fastening with one side inner wall of accomodating the recess and is connected, first spring 32 can drive stripper plate 30 and slide bar 29 and reset.
In this embodiment, an annular sliding groove 33 is formed in an inner wall of one side of the rotating groove 6, an arc-shaped wedge 34 is disposed in the annular sliding groove 33, one end of the sliding rod 29 penetrates through the sliding hole and is slidably mounted in the annular sliding groove 33, the sliding rod 29 is matched with the arc-shaped wedge 34, and the sliding rod 29 can displace when displacing in the annular sliding groove 33 and contacting with the arc-shaped wedge 34.
In this embodiment, screening mechanism is including offering the rectangle recess on collecting 18 both sides inner wall of casing, and slidable mounting has same screening board 35 in two rectangle recesses, and is connected with second spring 36 through welded fastening on the inner wall of a rectangle recess in two rectangle recesses, and welded fastening is connected through one end of second spring 36 and one side of screening board 35, and it is provided with collection box 37 to collect sliding on the casing 18, and second spring 36 can drive screening board 35 and reset.
In this embodiment, collect one side of casing 18 and seted up the slip opening, slidable mounting has connecting plate 38 in the slip opening, one side and the screening board 35 of connecting plate 38 pass through welded fastening and are connected, one side slidable mounting who grinds seat 3 has ratch 39, one end and the connecting plate 38 of ratch 39 pass through welded fastening and are connected, the fixed cover that welds in the outside of rotation axis 20 is equipped with half gear 40, half gear 40 meshes with ratch 39 mutually, half gear 40 can drive the displacement of ratch 39 by intermittent type nature.
The embodiment also provides a use method of the high-efficiency energy-saving full-automatic optical R angle grinder, which comprises the following steps:
s1: the rectangular plate to be processed into the angle R can be put into the feeding cavity in the feeding shell 2 through the feeding through hole 4, the operation is simple and convenient, then the second motor 19 is started, and the operation of the air cylinder 12 and the first motor 15 is controlled through the PLC 17, at this time, the output shaft of the second motor 19 drives the rotating shaft 20 to rotate, the rotating shaft 20 drives the first bevel gear 25 to rotate, the first bevel gear 25 drives the second bevel gear 26 to rotate, the second bevel gear 26 drives the first rotating rod 7 to rotate, the first rotating rod 7 synchronously drives the first rotating plate 8 and the big belt pulley 27 to rotate, the big belt pulley 27 drives the small belt pulley 22 to rotate and increase the speed through the belt 28, the small belt pulley 22 drives the second rotating rod 21 to rotate, the second rotating rod 21 drives the second rotating plate 23 to rotate, each rotation of the second rotating plate 23 can attract the rectangular plate through the magnet block 24, the rectangular plate is guided to the inlet of the rectangular feeding element 5 along with the rotation of the second rotating plate 23, and the rectangular opening of the rectangular feeding element 5 can just accommodate the thickness of one rectangular plate, so that each rotation of the second rotating plate 23 can drive one rectangular plate to pass through the rectangular feeding element 5, and when the first rotating plate 8 rotates and drives the processing groove 9 to correspond to the processing groove, the rectangular plate is accurately conveyed into the processing groove 9;
s2: along with the rotation of the second rotation 8, the rectangular plate in the processing groove 9 gradually rotates to the highest position, at the moment, the sliding rod 29 displaces in the annular sliding groove 33 and is extruded by the arc-shaped wedge block 34, so that the sliding rod 29 displaces and drives the extrusion plate 30 and the rubber pad 31 to displace and deform the first spring 32 until the rubber pad 31 tightly fixes the rectangular plate, in the process, the PLC 17 accurately controls the first motor 15 and the air cylinder 12, the output shaft of the first motor 15 drives the grinding wheel 16 to rotate, the air cylinder 12 drives the telescopic rod 13 to displace through the output shaft, so that the telescopic rod 13 adjusts the displacement of the grinding wheel 16 through the mounting plate 14, and the fixed rectangular plate is ground at the R angle, and the problem that the R angle processing fails due to the shaking of the rectangular plate in the R angle processing process is avoided because the rectangular plate is fixed;
s3: after the rectangular plate is machined, the sliding rod 29 gradually moves away from the arc-shaped wedge block 34, at the moment, the first spring 32 is deformed and restored and drives the sliding rod 29, the extrusion plate 30 and the rubber pad 31 to reset, so that the rectangular plate is not fixed any more, a large amount of impurities and the like in the grinding process finally fall into the rotary groove 6 due to the existence of the baffle plates 10 on the two sides of the top of the grinding seat 3, and finally the rectangular plate and the impurities are discharged into the collecting shell 18 through the discharging through hole;
s4: because rotation axis 20 can drive half gear 40 when rotating and rotate, half gear 40 can drive the rack bar 39 displacement in area by intermittent type nature, can drive screening board 35 displacement through connecting plate 38 during the rack bar 39 displacement, can drive 36 deformations of second spring again during the displacement of screening board 35, thereby make screening board 35 can the horizontal hunting, make impurity etc. can drop in the collection box 37 of below, be convenient for by unified clearance, the effectual clean that keeps the operation environment.
Example two
The difference from the first embodiment is that: comprises a base 1, a feeding shell 2 and a grinding seat 3 are fixedly arranged at the top of the base 1, a feeding cavity is arranged in the feeding shell 2, a feeding through hole 4 communicated with the feeding cavity is arranged at the top of the feeding shell 2, a rectangular feeding element 5 communicated with the feeding cavity is arranged at one side of the feeding shell 2, an automatic feeding mechanism is arranged on the feeding shell 2, a rotary groove 6 is arranged on the grinding seat 3, a first rotary rod 7 is rotatably arranged in the rotary groove 6, a first rotary plate 8 is fixedly sleeved at the outer side of the first rotary rod 7, a plurality of processing grooves 9 are arranged on the first rotary plate 8, automatic fastening mechanisms are arranged in the processing grooves 9, the processing grooves 9 are matched with the rectangular feeding element 5, an L-shaped top plate 11 is fixedly connected at the top of the grinding seat 3, a visual protective cover is arranged between the grinding seat 3 and the L-shaped top plate 11, a cylinder 12 is fixedly arranged at the top of the L-shaped top plate 11, the welding has telescopic link 13 on the output shaft of cylinder 12, L shape roof 11 and fixedly connected with mounting panel 14 are run through to the bottom of telescopic link 13, be provided with first motor 15 on the mounting panel 14, be connected with grinding miller 16 on the output shaft of first motor 15, be provided with PLC controller 17 on the L shape roof 11, PLC controller 17 cooperatees with cylinder 12 and first motor 15, set up the ejection of compact opening of putting through with swivelling chute 6 on the grinding seat 3, the top fixed mounting of base 1 has collection casing 18, be provided with screening mechanism in the collection casing 18, one side fixed mounting of grinding seat 3 has second motor 19, the welding has rotation axis 20 on second motor 19's the output shaft, rotation axis 20 cooperatees with screening mechanism.
The embodiment also provides a use method of the high-efficiency energy-saving full-automatic optical R angle grinder, which comprises the following steps:
s1: the rectangular plate to be processed into the angle R can be put into the feeding cavity in the feeding shell 2 through the feeding through hole 4, the operation is simple and convenient, then the second motor 19 is started, and the operation of the air cylinder 12 and the first motor 15 is controlled through the PLC 17, at this time, the output shaft of the second motor 19 drives the rotating shaft 20 to rotate, the rotating shaft 20 drives the first bevel gear 25 to rotate, the first bevel gear 25 drives the second bevel gear 26 to rotate, the second bevel gear 26 drives the first rotating rod 7 to rotate, the first rotating rod 7 synchronously drives the first rotating plate 8 and the big belt pulley 27 to rotate, the big belt pulley 27 drives the small belt pulley 22 to rotate and increase the speed through the belt 28, the small belt pulley 22 drives the second rotating rod 21 to rotate, the second rotating rod 21 drives the second rotating plate 23 to rotate, each rotation of the second rotating plate 23 can attract the rectangular plate through the magnet block 24, the rectangular plate is guided to the inlet of the rectangular feeding element 5 along with the rotation of the second rotating plate 23, and the rectangular opening of the rectangular feeding element 5 can just accommodate the thickness of one rectangular plate, so that each rotation of the second rotating plate 23 can drive one rectangular plate to pass through the rectangular feeding element 5, and when the first rotating plate 8 rotates and drives the processing groove 9 to correspond to the processing groove, the rectangular plate is accurately conveyed into the processing groove 9;
s2: along with the rotation of the second rotation 8, the rectangular plate in the processing groove 9 gradually rotates to the highest position, at the moment, the sliding rod 29 displaces in the annular sliding groove 33 and is extruded by the arc-shaped wedge block 34, so that the sliding rod 29 displaces and drives the extrusion plate 30 and the rubber pad 31 to displace and deform the first spring 32 until the rubber pad 31 tightly fixes the rectangular plate, in the process, the PLC 17 accurately controls the first motor 15 and the air cylinder 12, the output shaft of the first motor 15 drives the grinding wheel 16 to rotate, the air cylinder 12 drives the telescopic rod 13 to displace through the output shaft, so that the telescopic rod 13 adjusts the displacement of the grinding wheel 16 through the mounting plate 14, and the fixed rectangular plate is ground at the R angle, and the problem that the R angle processing fails due to the shaking of the rectangular plate in the R angle processing process is avoided because the rectangular plate is fixed;
s3: after the rectangular plate is processed, the sliding rod 29 gradually moves away from the arc-shaped wedge block 34, at the moment, the first spring 32 deforms and recovers and drives the sliding rod 29, the extrusion plate 30 and the rubber pad 31 to recover, so that the rectangular plate is not fixed any more, and as a visual protective cover is arranged between the grinding seat 3 and the L-shaped top plate 11, impurities, dust and the like generated by grinding cannot fly in disorder, most of the impurities and the like finally fall into the rotary groove 6, and finally the rectangular plate and the impurities are discharged into the collection shell 18 through the discharge port;
s4: because rotation axis 20 can drive half gear 40 when rotating and rotate, half gear 40 can drive the rack bar 39 displacement in area by intermittent type nature, can drive screening board 35 displacement through connecting plate 38 during the rack bar 39 displacement, can drive 36 deformations of second spring again during the displacement of screening board 35, thereby make screening board 35 can the horizontal hunting, make impurity etc. can drop in the collection box 37 of below, be convenient for by unified clearance, the effectual clean that keeps the operation environment.
The rest is the same as the first embodiment.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. An efficient energy-saving full-automatic optical R angle grinder comprises a base (1) and is characterized in that a feeding shell (2) and a grinding seat (3) are fixedly mounted at the top of the base (1), a feeding cavity is formed in the feeding shell (2), a feeding through hole (4) communicated with the feeding cavity is formed in the top of the feeding shell (2), a rectangular feeding element (5) communicated with the feeding cavity is arranged on one side of the feeding shell (2), an automatic feeding mechanism is arranged on the feeding shell (2), a rotating groove (6) is formed in the grinding seat (3), a first rotating rod (7) is rotatably mounted in the rotating groove (6), a first rotating plate (8) is fixedly sleeved on the outer side of the first rotating rod (7), a plurality of processing grooves (9) are formed in the first rotating plate (8), and automatic fastening mechanisms are arranged in the processing grooves (9), the processing groove (9) is matched with the rectangular feeding element (5), the top of the grinding seat (3) is fixedly connected with two baffle plates (10) and an L-shaped top plate (11), the top of the L-shaped top plate (11) is fixedly provided with an air cylinder (12), an output shaft of the air cylinder (12) is welded with a telescopic rod (13), the bottom end of the telescopic rod (13) penetrates through the L-shaped top plate (11) and is fixedly connected with a mounting plate (14), the mounting plate (14) is provided with a first motor (15), an output shaft of the first motor (15) is connected with a grinding wheel (16), the L-shaped top plate (11) is provided with a PLC (17), the PLC (17) is matched with the air cylinder (12) and the first motor (15), the grinding seat (3) is provided with a discharging through hole communicated with the rotary groove (6), the top of the base (1) is fixedly provided with a collecting shell (18), and a screening mechanism is arranged in the collecting shell (18), one side of the grinding seat (3) is fixedly provided with a second motor (19), an output shaft of the second motor (19) is welded with a rotating shaft (20), and the rotating shaft (20) is matched with the screening mechanism.
2. The efficient energy-saving full-automatic optical R-angle grinder as claimed in claim 1, wherein the automatic feeding mechanism comprises a second rotating rod (21) rotatably mounted in the feeding cavity, one end of the second rotating rod (21) extends to the outer side of the feeding shell (2) and is fixedly connected with a small belt pulley (22), a second rotating plate (23) is fixedly sleeved on the outer side of the second rotating rod (21), a magnet block (24) is arranged on the second rotating plate (23), and the magnet block (24) is matched with the rectangular feeding element (5).
3. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, characterized in that one end of the rotating shaft (20) is fixedly connected with a first bevel gear (25), one end of the first rotating rod (7) extends to the outer side of the grinding seat (3) and is fixedly connected with a second bevel gear (26), and the second bevel gear (26) is meshed with the first bevel gear (25).
4. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, characterized in that the outside of the first rotating rod (7) is fixedly sleeved with a large belt pulley (27), and the outside of the large belt pulley (27) and the outside of the small belt pulley (22) are sleeved with the same belt (28).
5. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, wherein the automatic fastening mechanism comprises a receiving groove formed on an inner wall of one side of the processing groove (9), and further comprises a sliding hole formed on one side of the first rotating plate (8), the sliding hole is communicated with the receiving groove, a sliding rod (29) is slidably mounted in the sliding hole, one end of the sliding rod (29) extends into the receiving groove and is fixedly connected with a squeezing plate (30), and a rubber pad (31) is arranged on one side of the squeezing plate (30).
6. The efficient energy-saving full-automatic optical R angle grinder according to claim 5, characterized in that a first spring (32) is sleeved outside the sliding rod (29), one end of the first spring (32) is fixedly connected with the extrusion plate (30), and the other end of the first spring (32) is fixedly connected with one side inner wall of the receiving groove.
7. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, wherein an annular sliding groove (33) is formed on one side inner wall of the rotating groove (6), an arc-shaped wedge block (34) is arranged in the annular sliding groove (33), one end of the sliding rod (29) penetrates through the sliding hole and is slidably installed in the annular sliding groove (33), and the sliding rod (29) is matched with the arc-shaped wedge block (34).
8. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, wherein the screening mechanism comprises rectangular grooves formed in the inner walls of the two sides of the collecting shell (18), the same screening plate (35) is slidably mounted in the two rectangular grooves, a second spring (36) is fixedly connected to the inner wall of one rectangular groove of the two rectangular grooves, one end of the second spring (36) is fixedly connected to one side of the screening plate (35), and a collecting box (37) is slidably arranged on the collecting shell (18).
9. The efficient energy-saving full-automatic optical R angle grinder according to claim 1, wherein a sliding through opening is formed in one side of the collecting shell (18), a connecting plate (38) is slidably mounted in the sliding through opening, one side of the connecting plate (38) is fixedly connected with the screening plate (35), a toothed bar (39) is slidably mounted on one side of the grinding seat (3), one end of the toothed bar (39) is fixedly connected with the connecting plate (38), a half gear (40) is fixedly sleeved on the outer side of the rotating shaft (20), and the half gear (40) is meshed with the toothed bar (39).
10. The use method of the high-efficiency energy-saving full-automatic optical R angle grinder provided by the claims 1-9 is characterized by comprising the following steps:
s1: the rectangular plate to be processed with the R angle is placed into a feeding cavity in a feeding shell (2) through a feeding through hole (4), then a second motor (19) is started, and the operation of an air cylinder (12) and a first motor (15) is controlled through a PLC (17), at the moment, an output shaft of the second motor (19) drives a rotating shaft (20) to rotate, the rotating shaft (20) drives a first bevel gear (25) to rotate, the first bevel gear (25) drives a second bevel gear (26) to rotate, the second bevel gear (26) drives a first rotating rod (7) to rotate, the first rotating rod (7) synchronously drives a first rotating plate (8) and a large belt pulley (27) to rotate, the large belt pulley (27) drives a small belt pulley (22) to rotate and increase the speed through a belt (28), the small belt pulley (22) drives a second rotating rod (21) to rotate, and the second rotating rod (21) drives a second rotating plate (23) to rotate, the rectangular plate can be attracted by the magnet block (24) when the second rotating plate (23) rotates for one circle, and the rectangular plate is guided to the inlet of the rectangular feeding element (5) along with the rotation of the second rotating plate (23), and the rectangular opening of the rectangular feeding element (5) can just accommodate the thickness of one rectangular plate, so that the rectangular plate can be driven to pass through the rectangular feeding element (5) when the second rotating plate (23) rotates for one circle, and when the first rotating plate (8) rotates and drives the processing groove (9) to correspond to the rectangular plate, the rectangular plate is accurately conveyed into the processing groove (9);
s2: along with the rotation of the second rotation (8), the rectangular plate in the processing groove (9) gradually rotates to the highest position, at the moment, the sliding rod (29) displaces in the annular sliding groove (33) and is extruded by the arc-shaped wedge block (34), so that the sliding rod (29) displaces and drives the extrusion plate (30) and the rubber pad (31) to displace and the first spring (32) to deform until the rubber pad (31) tightly fixes the rectangular plate, in the process, the PLC (17) accurately controls the first motor (15) and the air cylinder (12), the output shaft of the first motor (15) drives the grinding wheel (16) to rotate, the air cylinder (12) drives the telescopic rod (13) to displace through the output shaft, so that the telescopic rod (13) adjusts the displacement of the grinding wheel (16) through the mounting plate (14), and then the fixed rectangular plate is ground at an R angle, and the rectangular plate is fixed, the problem that the R angle processing fails due to the fact that the rectangular plate shakes in the R angle processing process is avoided;
s3: after the rectangular plate is processed, the sliding rod (29) gradually moves away from the arc wedge block (34), at the moment, the first spring (32) deforms and restores to drive the sliding rod (29), the extrusion plate (30) and the rubber pad (31) to restore, so that the rectangular plate is not fixed any more, due to the existence of the baffle plates (10) on the two sides of the top of the grinding seat (3), a large amount of impurities and the like in the grinding process finally fall into the rotary groove (6), and finally the rectangular plate and the impurities are discharged into the collection shell (18) through the discharge through hole;
s4: because rotation axis (20) can drive half gear (40) when rotating and rotate, gear rack (39) displacement in area can be driven to half gear (40) intermittent type nature, can drive screening board (35) displacement through connecting plate (38) during gear rack (39) displacement, can drive second spring (36) deformation again during screening board (35) displacement, thereby make screening board (35) can the horizontal hunting, make in collection box (37) that impurity etc. can drop the below, be convenient for by unified clearance, the effectual clean that keeps the operation environment.
CN202111049901.6A 2021-09-08 2021-09-08 Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof Withdrawn CN113649886A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111049901.6A CN113649886A (en) 2021-09-08 2021-09-08 Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111049901.6A CN113649886A (en) 2021-09-08 2021-09-08 Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof

Publications (1)

Publication Number Publication Date
CN113649886A true CN113649886A (en) 2021-11-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111049901.6A Withdrawn CN113649886A (en) 2021-09-08 2021-09-08 Efficient energy-saving full-automatic optical R angle grinding machine and using method thereof

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Country Link
CN (1) CN113649886A (en)

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