CN113637839A - Heat treatment exception handling method - Google Patents
Heat treatment exception handling method Download PDFInfo
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- CN113637839A CN113637839A CN202110889749.6A CN202110889749A CN113637839A CN 113637839 A CN113637839 A CN 113637839A CN 202110889749 A CN202110889749 A CN 202110889749A CN 113637839 A CN113637839 A CN 113637839A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000032683 aging Effects 0.000 claims abstract description 38
- 238000010791 quenching Methods 0.000 claims abstract description 29
- 230000000171 quenching effect Effects 0.000 claims abstract description 28
- 239000006104 solid solution Substances 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000000243 solution Substances 0.000 claims description 29
- 230000005856 abnormality Effects 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 3
- 238000012790 confirmation Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims 9
- 238000012163 sequencing technique Methods 0.000 claims 2
- 238000011161 development Methods 0.000 abstract description 3
- 230000018109 developmental process Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 56
- 230000002159 abnormal effect Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Control Of Heat Treatment Processes (AREA)
Abstract
The invention discloses a heat treatment exception handling method, which comprises the following steps: step 1: measuring respective actual treatment temperature and actual treatment time of a heat-treated product on three stations of solid solution, gas quenching and aging respectively, wherein the actual treatment temperature comprises solid solution treatment temperature and aging treatment temperature, the actual treatment time comprises solid solution treatment time, gas quenching treatment time and aging treatment time, and the step 2: according to the comparison result of the actual processing temperature and the preset reference temperature and the actual processing time and the preset reference time, step 3: and outputting corresponding measures. According to the invention, the PLC is adopted to directly judge the abnormity of the three stations of the heat treatment solid solution, the gas quenching and the aging according to the time and the temperature, and the PLC directly outputs the corresponding measures according to the abnormity type, so that the time for treating the abnormity by a heat treatment engineer, a quality engineer and a development engineer is basically eliminated.
Description
Technical Field
The invention relates to the technical field of heat treatment, in particular to a heat treatment exception handling method.
Background
The current heat treatment exception handling mode is as follows: recording abnormal state, writing on the iron plate, isolating the product to be processed, and informing a heat treatment engineer, a quality engineer and a development engineer to judge. The processing process is very complicated, the consumed time is long, and the product is scrapped due to the fact that the record of the abnormal state is unclear frequently.
Disclosure of Invention
In view of the defects of the prior art, the invention provides a heat treatment exception handling method which can solve the problems of calculating exception types by adopting a PLC and providing a solution.
The technical scheme of the invention is as follows: a method for processing heat treatment abnormality comprises the steps of,
step 1: measuring the actual treatment temperature and the actual treatment time of the heat-treated product on three stations of solid solution, gas quenching and aging respectively, wherein the actual treatment temperature comprises the solid solution treatment temperature and the aging treatment temperature, and the actual treatment time comprises the solid solution treatment time, the gas quenching treatment time and the aging treatment time,
step 2: according to the comparison result of the actual processing temperature and the preset reference temperature and the actual processing time and the preset reference time,
and step 3: and outputting corresponding measures.
Further, the solution treatment time is shorter than the reference time, or the solution treatment temperature is lower than the reference temperature, or the process time between the transfer from the solution treatment station to the gas quenching station is longer than the reference time, or the gas quenching time is shorter than the reference time, or the aging treatment time is longer than the reference time, or the aging treatment temperature is higher than the reference temperature, or the aging treatment temperature is lower than the reference, and the measures are taken as follows: and carrying out secondary heat treatment.
Further, if the solution treatment time-reference time is less than or equal to a certain specific time, the measures are as follows: the product is normally processed; if the solid solution time-reference time is more than a certain specific time, the measures are taken as follows: and (5) measuring the hardness of the product, and checking the product after confirmation.
Furthermore, if the solution treatment temperature-reference temperature is less than or equal to a certain specific temperature, the measures are as follows: measuring the hardness of the product, wherein if the hardness is qualified, the product is normally in the order, and if the hardness is not qualified, the product is scrapped; the solution treatment temperature-reference temperature is more than a certain specific temperature, and the treatment is carried out according to the product scrap.
Furthermore, the solution treatment temperature is lower than the reference temperature in the solution treatment process, and measures are taken as follows: immediately resetting to correct temperature, keeping necessary temperature after reaching the temperature, continuously carrying out heat treatment according to operating conditions, measuring the hardness of the product, and if the hardness is qualified, carrying out normal sequence on the product, and if the hardness is not qualified, carrying out secondary heat treatment on the product.
Further, if the gas quenching treatment time-reference time is less than or equal to a certain specific time, the measures are taken as follows: continuing to perform aging treatment, and fully inspecting whether cracks and deformation exist in the product; if the gas quenching treatment time-reference time is more than a certain specific time, carrying out secondary heat treatment.
Furthermore, the temperature in the aging treatment process is lower than the reference temperature, and measures are taken as follows: and immediately resetting to the correct temperature, keeping the necessary temperature after the temperature is reached, continuously carrying out heat treatment, measuring the hardness of the product, and if the hardness is qualified, carrying out normal sequence treatment on the product, and if the hardness is not qualified, carrying out secondary heat treatment on the product.
Further, if the solution treatment and the aging treatment of the same product exceed 2 times, the heat-treated product needs to be scrapped.
Further, it is characterized in that: priority among the individual countermeasures: the corresponding measures comprise scrapping, secondary heat treatment, inspection and normal sequence passing, and the highest priority corresponding measure is output.
Further, the measures are remarked to the over-sequence card.
The invention has the beneficial effects that: according to the invention, the PLC is adopted to directly judge the abnormity of the three stations of the heat treatment solid solution, the gas quenching and the aging according to the time and the temperature, and the PLC directly outputs the corresponding measures according to the abnormity type, so that the time for treating the abnormity by a heat treatment engineer, a quality engineer and a development engineer is basically eliminated.
Drawings
FIG. 1 is a schematic diagram of thermal exception handling according to the present invention.
FIG. 2 is a schematic solid solution diagram of the present invention.
FIG. 3 is a schematic view of the gas quenching of the present invention.
FIG. 4 is a schematic illustration of the aging of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings and the detailed description below:
as shown in figure 1, the invention discloses a heat treatment exception handling method, product heat treatment needs to be respectively processed by three stations of solid solution, gas quenching and aging in sequence, each station is influenced by temperature and time factors, therefore, the exception type is calculated by adopting a PLC (programmable logic controller) after each station, and the temperature and the time of the three stations are monitored. The PLC calculates the abnormal type, compares the preset reference value with the actual value to determine whether the abnormal type is in an abnormal state, displays the corresponding measures or results through the touch screen and prints the corresponding measures or results into the sequence card, and facilitates related operators to directly process products according to the corresponding measures. The PLC is a programmable logic controller, belongs to the prior art, and adopts a programmable memory, the programmable memory stores instructions for executing operations such as logic operation, sequence control, timing, counting, arithmetic operation and the like, and various types of mechanical equipment or production processes are controlled through digital or analog input and output.
The reference value comprises reference time and reference temperature, is set in advance in the PLC before the heat treatment of the product, and is set according to the standard qualified by the heat treatment of the product and is used for comparing with an actual value.
The actual values refer to the values of the product in actual heat treatment, and comprise actual treatment temperature and actual treatment time, and aiming at three stations of solid solution, gas quenching and aging, the actual treatment temperature is respectively defined as the solid solution treatment temperature and the aging treatment temperature, and the actual treatment time is respectively defined as the solid solution treatment time, the gas quenching treatment time and the aging treatment time.
1. As shown in fig. 2, the anomaly type is calculated for the PLC after the solutionizing station:
1.1 the solution treatment time is shorter than the reference time, secondary heat treatment is needed, and notes are made in the sequence card.
1.2, the time of the solution treatment is longer than the reference time by less than 5 minutes, and the product normally passes the process; the solution treatment time is longer than the reference time by more than 5 minutes, the hardness of the product is measured, and the order is checked after the quality engineer and the product development engineer confirm.
1.3, the solution treatment temperature is higher than the reference temperature by within 5 ℃, the hardness of the product is measured, the product with qualified hardness can normally pass the process, and the product is scrapped if the hardness is not qualified; the solution treatment temperature is higher than the reference temperature by more than 5 ℃, and the product is discarded.
1.4 the temperature of the solution treatment is lower than the reference temperature, when the solution treatment is found, the temperature is immediately reset to the correct temperature, the necessary temperature is kept after the temperature is reached, the heat treatment is continued according to the operating conditions, the hardness of the product is measured, if the hardness is qualified, the product can be normally in the process, if the hardness is not qualified, the product is subjected to secondary heat treatment, and information is remarked by a process card;
1.5 the temperature of the solution treatment is lower than the reference temperature, and after the product is discharged from the furnace, the secondary heat treatment is carried out, and information is remarked by a sequence card.
As shown in fig. 3, the anomaly type is calculated for the PLC after the gas quench station:
2.1 the time for transferring the solid solution station to the gas quenching station is long (the time for transferring the solid solution furnace to the air quenching furnace is less than or equal to 15 seconds). And carrying out secondary heat treatment on the product again. And (5) remarking information of the over-sequence card.
2.2, the gas quenching treatment time is longer than the reference time (the time for transferring the gas quenching furnace to the aging furnace is longer), the aging treatment can be continued within 2 hours, and the product is completely checked whether cracks and deformation exist or not, and information is commented by an order card; for a time exceeding 2 hours, a secondary heat treatment is performed.
2.3 the gas quenching treatment time is shorter than the reference time, and the secondary heat treatment is carried out. And (5) product sequence card remarking information.
As shown in fig. 4, the anomaly type is calculated for the PLC after the aging workstation:
3.1 the aging treatment time is shorter than the reference time, and the secondary heat treatment is carried out. And (5) product sequence card remarking information.
3.2 the aging treatment time is longer than the reference time, and the secondary heat treatment is carried out. And (5) product sequence card remarking information.
3.3 the aging treatment temperature is higher than the reference temperature, and the product is subjected to secondary heat treatment, and information is remarked by the sequence card.
3.4 the aging treatment temperature is lower than the standard, when the aging treatment is found, the temperature is immediately reset to the correct temperature, the necessary temperature is kept after the temperature is reached, the heat treatment is continued according to the operating conditions, the hardness of the product is measured, if the hardness is qualified, the product can be normally in order, if the hardness is not qualified, the product is subjected to secondary heat treatment, and the information is remarked by a product order card.
3.5 the aging treatment temperature is lower than the reference, secondary heat treatment is carried out only after the product is discharged, and the product is annotated with information of the order card.
The hardness measurement of the product means that the hardness of the four corners and the center of the product is measured, and a certain number of products are selected from the same batch of products, for example, the hardness of the product is measured by selecting 5 or more products from the same batch of heat-treated products.
The secondary heat treatment refers to a process of treating the current station once again. For example, 2.3 gas quenching time is shorter than the benchmark, and the secondary heat treatment is carried out, which means that the primary gas quenching station is carried out again.
In addition, the solution treatment and the time treatment of the same product cannot exceed 2 times, and if the solution treatment and the time treatment exceed 2 times, the heat-treated product needs to be scrapped.
The abnormal type calculated by the PLC may be output in three stations of solid solution, gas quenching and aging, namely, a plurality of abnormal types may be output in the same product heat treatment, the treatment measure or result finally output by the abnormal type calculated by the PLC has uniqueness, and the abnormal type calculated by the PLC has priority: scrap > secondary heat treatment > inspection order > normal order.
The reference value for comparing the PLC calculation abnormality type with the actual value may be limited by product requirements, and is not limited to the specific value such as 5 minutes or 5 degrees.
Various other changes and modifications to the above-described embodiments and concepts will become apparent to those skilled in the art from the above description, and all such changes and modifications are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (10)
1. A method for processing heat treatment abnormality is characterized in that:
step 1: measuring the actual treatment temperature and the actual treatment time of the heat-treated product on three stations of solid solution, gas quenching and aging respectively, wherein the actual treatment temperature comprises the solid solution treatment temperature and the aging treatment temperature, and the actual treatment time comprises the solid solution treatment time, the gas quenching treatment time and the aging treatment time,
step 2: and outputting corresponding measures according to the comparison results of the actual processing temperature and the preset reference temperature as well as the actual processing time and the preset reference time.
2. The heat treatment abnormality processing method according to claim 1, characterized in that: the solution treatment time is shorter than the reference time, or the solution treatment temperature is lower than the reference temperature, or the process time between the transfer from the solution treatment station to the gas quenching station is longer than the reference time, or the gas quenching treatment time is shorter than the reference time, or the aging treatment time is longer than the reference time, or the aging treatment temperature is higher than the reference temperature, or the aging treatment temperature is lower than the reference, and the measures are taken as follows: and carrying out secondary heat treatment.
3. The heat treatment abnormality processing method according to claim 1, characterized in that: if the solution treatment time-reference time is less than or equal to a certain specific time, the measures are taken as follows: the product is normally processed; if the solid solution time-reference time is more than a certain specific time, the measures are taken as follows: and (5) measuring the hardness of the product, and checking the product after confirmation.
4. The heat treatment abnormality processing method according to claim 1, characterized in that: if the solution treatment temperature-reference temperature is less than or equal to a certain specific temperature, the measures are taken as follows: measuring the hardness of the product, wherein if the hardness is qualified, the product is normally in the order, and if the hardness is not qualified, the product is scrapped; the solution treatment temperature-reference temperature is more than a certain specific temperature, and the treatment is carried out according to the product scrap.
5. The heat treatment abnormality processing method according to claim 1, characterized in that: the solution treatment temperature is lower than the reference temperature in the solution treatment process, and the measures are taken as follows: immediately resetting to correct temperature, keeping necessary temperature after reaching the temperature, continuously carrying out heat treatment according to operating conditions, measuring the hardness of the product, and if the hardness is qualified, carrying out normal sequence on the product, and if the hardness is not qualified, carrying out secondary heat treatment on the product.
6. The heat treatment abnormality processing method according to claim 1, characterized in that: if the gas quenching treatment time-reference time is less than or equal to a certain specific time, the measures are taken as follows: continuing to perform aging treatment, and fully inspecting whether cracks and deformation exist in the product; if the gas quenching treatment time-reference time is more than a certain specific time, carrying out secondary heat treatment.
7. The heat treatment abnormality processing method according to claim 1, characterized in that: the temperature in the aging treatment process is lower than the reference temperature, and measures are taken as follows: and immediately resetting to the correct temperature, keeping the necessary temperature after the temperature is reached, continuously carrying out heat treatment, measuring the hardness of the product, and if the hardness is qualified, carrying out normal sequence treatment on the product, and if the hardness is not qualified, carrying out secondary heat treatment on the product.
8. The heat treatment abnormality processing method according to any one of claims 1 to 7, characterized in that: if the solution treatment and the aging treatment of the same product exceed 2 times, the heat-treated product is discarded.
9. The heat treatment abnormality processing method according to any one of claims 1 to 7, characterized in that: the corresponding measures comprise scrapping, secondary heat treatment, checking and sequencing, normal sequencing, and the priority among the corresponding measures is as follows: scrapping, secondary heat treatment, inspection and order passing, and outputting a countermeasure with the highest priority.
10. The heat treatment abnormality processing method according to claim 1, characterized in that: the handling measures are remarked to the over-sequence card.
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