CN113633587A - Fermentation method and device of camellia seed enzyme - Google Patents
Fermentation method and device of camellia seed enzyme Download PDFInfo
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- CN113633587A CN113633587A CN202110748952.1A CN202110748952A CN113633587A CN 113633587 A CN113633587 A CN 113633587A CN 202110748952 A CN202110748952 A CN 202110748952A CN 113633587 A CN113633587 A CN 113633587A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/96—Cosmetics or similar toiletry preparations characterised by the composition containing materials, or derivatives thereof of undetermined constitution
- A61K8/97—Cosmetics or similar toiletry preparations characterised by the composition containing materials, or derivatives thereof of undetermined constitution from algae, fungi, lichens or plants; from derivatives thereof
- A61K8/9783—Angiosperms [Magnoliophyta]
- A61K8/9789—Magnoliopsida [dicotyledons]
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q19/00—Preparations for care of the skin
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
- A61K2800/80—Process related aspects concerning the preparation of the cosmetic composition or the storage or application thereof
- A61K2800/85—Products or compounds obtained by fermentation, e.g. yoghurt, beer, wine
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Abstract
The invention discloses a fermentation method and a fermentation device of camellia seed enzyme, and relates to the technical field of production of camellia seed enzyme. Compared with the prior art, the fermentation raw materials heated at two sides are extruded to the middle part by the stirring mechanism through the first screw rod and the second screw rod with opposite screw thread turning directions, and then are uniformly mixed by the stirring frame, so that the fermentation raw materials are conveniently kept away from full heating, the fermentation effect is improved, meanwhile, the auxiliary material feeding mechanism and the pressure relief mechanism are adopted as the auxiliary material and strain adding devices, the adding process is completely isolated from the external environment, the fermentation tank body is prevented from being polluted by external flora, and the fermentation quality is improved.
Description
Technical Field
The invention relates to the technical field of production of camellia seed enzyme, and particularly relates to a fermentation method and device of camellia seed enzyme.
Background
The camellia seeds are the alias of camellia seeds and are fruits of camellia trees. The camellia oleifera is a main woody oil tree in China and is known as an oriental tree, and camellia seed enzyme is used as a processing product of camellia seeds and is widely applied to the field of skin care products. However, in the prior art, the camellia seed ferment fermentation equipment is simple in structure, the fermentation tank needs to be opened to stir and add auxiliary materials when the camellia seed ferment fermentation equipment is used, the microbial balance in the device is affected by frequently opening the fermentation tank, the camellia seed ferment is difficult to achieve an ideal large fermentation effect, and the camellia seed ferment fermentation method and the camellia seed ferment fermentation device are not enough in use.
Disclosure of Invention
The invention provides a fermentation method and a fermentation device of camellia seed enzyme, which solve the technical problem that the camellia seed enzyme is difficult to achieve ideal large fermentation effect because the fermentation equipment of the camellia seed enzyme is simple in structure, a fermentation tank needs to be opened for stirring and adding auxiliary materials when the fermentation equipment is used, and the microbial balance in the fermentation equipment is influenced by frequently opening the fermentation tank.
In order to solve the technical problem, the fermentation device for camellia seed ferment provided by the invention comprises a base, wherein a fermentation tank mechanism is installed at the top of the base, the fermentation tank mechanism comprises a fermentation tank body fixed in the base, a cushion pad is installed between the fermentation tank body and the base, a heat insulation sleeve is arranged on the fermentation tank body, a feeding pipe, an auxiliary material feeding mechanism and a pressure relief mechanism are installed at the top of the fermentation tank body, a liquid drainage mechanism is installed at the bottom of the fermentation tank mechanism, a stirring mechanism and an electric heating rod are installed inside the fermentation tank, a sealing door is installed on the front side of the fermentation tank body, and a control panel is installed on the heat insulation sleeve.
Preferably, the rabbling mechanism is including installing the first motor in the base and installing the first pivot in the fermentation cylinder body, install first belt pulley on the output shaft of first motor, install the second belt pulley in the first pivot, install the belt between first belt pulley and the second belt pulley, first pivot inserts the inside of fermentation cylinder body and is connected with first screw rod, the side-mounting of first screw rod has the stirring frame, the second screw rod is installed to the one end of stirring frame.
Preferably, the stirring frame is rotatably connected with the fermentation tank body, and the rotating directions of the threads on the first screw rod and the second screw rod are opposite.
Preferably, the drainage mechanism comprises a funnel arranged at the bottom of the fermentation tank body, a first separation net is fixed inside the funnel, a first connecting pipe is fixed at the bottom of the funnel, a first electromagnetic valve is arranged inside the first connecting pipe, and a drainage pipe is arranged on the first connecting pipe through a flow meter.
Preferably, the first connecting pipe is connected with the flowmeter through a flange, the drain pipe is connected with the flowmeter through a flange, and a clamp is mounted on the flange through a bolt.
Preferably, auxiliary material feeding device is including installing the mounting bracket at the insulation cover top, the mounting bracket is U type frame, the internally mounted of mounting bracket has the second connecting pipe, row's material pipe is installed to the bottom of second connecting pipe, the internally mounted who arranges the material pipe has the second solenoid valve, arrange material pipe and fermentation cylinder body intercommunication, the side-mounting of mounting bracket has the second motor, the output shaft of second motor inserts the inside of second connecting pipe and is connected with the third screw rod, the storage tank is installed at the top of mounting bracket, storage tank and second connecting pipe intercommunication.
Preferably, the screw threads at the two ends of the third screw rod are opposite in rotating direction, a third motor is installed on the side surface of the storage tank, and an output shaft of the third motor is inserted into the storage tank and connected with a partition plate.
Preferably, the pressure release mechanism includes the sleeve with fermentation cylinder body intercommunication, telescopic internally mounted has the third to separate the net, the barometer is installed at telescopic top, telescopic side-mounting has the branch pipe, the internally mounted of branch pipe has the third solenoid valve.
Compared with the related art, the camellia seed ferment fermentation method and device provided by the invention have the following beneficial effects:
the invention provides a fermentation method and a fermentation device of camellia seed enzyme.
The invention provides a fermentation method and a device of camellia seed enzyme, wherein an auxiliary material feeding mechanism and a pressure relief mechanism are adopted as auxiliary material and strain adding devices, the adding process is completely isolated from the external environment, the external flora is prevented from polluting a fermentation tank body, and the fermentation quality is improved.
A fermentation method of camellia seed enzyme comprises the following steps:
s1: starting up preparation:
s11: injecting acetic acid into the fermentation tank body 21 for acid washing, and adjusting the pH value of the acetic acid to 3.0, wherein the acid washing time is 8 hours;
s12: discharging acetic acid after pickling, injecting tap water into the fermentation tank body 21 for soaking, starting the stirring mechanism 3, and stirring for 20min every 4h at a stirring speed of 120 r/min;
s2: raw material treatment:
s21: cleaning the deteriorated part of the camellia seed raw material, putting the deteriorated part into a cleaning machine to clean impurities, taking out the camellia seed, drying the camellia seed, and putting the camellia seed into a multifunctional grinder to be ground into powder;
s3: the proportion of the fermented tap water, the camellia seed raw material, the carbon source, the nitrogen source and the strain is 71: 22: 7: 0.2: 0.2:
s31: the camellia seed raw material and tap water are put into the fermentation tank body 21, the carbon source and the nitrogen source are added through the auxiliary material feeding mechanism 6, the stirring is carried out by the stirring mechanism 3 while adding, and the stirring speed is 60 r/min;
s32: after the addition is finished, heating the interior of the fermentation tank body 21 to 30 ℃ by using the electric heating rod 24;
s33: injecting a strain of the composite probiotics through a branch pipe 74 in the pressure relief mechanism 7, heating to 35 ℃, and stirring at the same time, wherein the stirring speed is 60 r/min;
s34: standing for fermentation for 120 hr, adjusting pH inside the fermenter body 21 to 3.5 or less, and ending fermentation.
Drawings
FIG. 1 is a front view of a method and an apparatus for fermenting camellia seed ferment according to the present invention;
FIG. 2 is a front cross-sectional view of FIG. 1;
FIG. 3 is a cross-sectional view of the drainage mechanism of FIG. 1;
FIG. 4 is an isometric view of the clamp of FIG. 3;
FIG. 5 is a cross-sectional view of the auxiliary material feeding mechanism of FIG. 1;
fig. 6 is a cross-sectional view of the pressure relief mechanism of fig. 1.
Reference numbers in the figures: the fermentation tank comprises a base 1, a fermentation tank mechanism 2, a fermentation tank body 21, a cushion 22, a feeding pipe 23, an electric heating rod 24, a stirring mechanism 3, a first motor 31, a first belt pulley 32, a first rotating shaft 33, a second belt pulley 34, a belt 35, a first screw rod 36, a stirring frame 37, a second screw rod 39, a heat preservation sleeve 4, a liquid drainage mechanism 5, a funnel 51, a first separation net 52, a first connecting pipe 53, a first electromagnetic valve 54, a flowmeter 55, a liquid drainage pipe 56, a clamp 57, an auxiliary material feeding mechanism 6, a mounting frame 61, a second connecting pipe 62, a material drainage pipe 63, a second electromagnetic valve 64, a second motor 65, a third screw rod 66, a material storage tank 67, a third motor 68, a partition plate 69, a pressure relief mechanism 7, a sleeve 71, a third separation net 72, a barometer 73, a branch pipe 74, a third electromagnetic valve 75, a sealing door 8 and an operation panel 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment, as shown in fig. 1 to 6, the camellia seed ferment fermentation apparatus provided by the present invention includes a base 1, a fermentation tank mechanism 2 is installed at the top of the base 1, the fermentation tank mechanism 2 includes a fermentation tank body 21 fixed in the base 1, a cushion pad 22 is installed between the fermentation tank body 21 and the base 1, a thermal insulation sleeve 4 is disposed on the fermentation tank body 21, a feeding pipe 23, an auxiliary material feeding mechanism 6 and a pressure relief mechanism 7 are installed at the top of the fermentation tank body 21, a liquid discharge mechanism 5 is installed at the bottom of the fermentation tank mechanism 21, a stirring mechanism 3 and an electric heating rod 24 are installed inside the fermentation tank 21, a sealing door 8 is installed on the front surface of the fermentation tank body 21, and a control panel 9 is installed on the thermal insulation sleeve 21.
The stirring mechanism 3 comprises a first motor 31 installed in the base 1 and a first rotating shaft 33 installed in the fermentation tank body 21, a first belt pulley 32 is installed on an output shaft of the first motor 31, a second belt pulley 34 is installed on the first rotating shaft 33, a belt 35 is installed between the first belt pulley 32 and the second belt pulley 34, the first rotating shaft 33 is inserted into the fermentation tank body 21 and is connected with a first screw 36, a stirring frame 37 is installed on the side surface of the first screw 36, a second screw 39 is installed at one end of the stirring frame 37, the stirring frame 37 is rotatably connected with the fermentation tank body 21, and the rotating directions of threads on the first screw 36 and the second screw 39 are opposite.
The liquid discharge mechanism 5 comprises a funnel 51 installed at the bottom of the fermentation tank body 21, a first separation net 52 is fixed inside the funnel 51, a first connecting pipe 53 is fixed at the bottom of the funnel 51, a first electromagnetic valve 54 is installed inside the first connecting pipe 53, a liquid discharge pipe 56 is installed on the first connecting pipe 53 through a flow meter 55, the first connecting pipe 53 is connected with the flow meter 55 through a flange, the liquid discharge pipe 56 is connected with the flow meter 55 through a flange, and a clamp 57 is installed on the flange through a bolt.
Auxiliary material feeding device 6 is including installing the mounting bracket 61 at the 4 tops of insulation cover, mounting bracket 61 is U type frame, the internally mounted of mounting bracket 61 has second connecting pipe 62, row's material pipe 63 is installed to the bottom of second connecting pipe 62, the internally mounted of arranging material pipe 63 has second solenoid valve 64, arrange material pipe 63 and fermentation cylinder body 21 intercommunication, the side-mounting of mounting bracket 61 has second motor 65, the output shaft of second motor 65 inserts the inside of second connecting pipe 62 and is connected with third screw rod 66, storage tank 67 is installed at the top of mounting bracket 61, storage tank 67 and second connecting pipe 62 intercommunication, the screw thread at third screw rod 66 both ends revolves to the contrary, the side-mounting of storage tank 67 has third motor 68, the output shaft of third motor 68 inserts the inside of storage tank 67 and is connected with baffle 69.
The pressure relief mechanism 7 comprises a sleeve 71 communicated with the fermentation tank body 21, a third separation net 72 is arranged inside the sleeve 71, an air pressure gauge 73 is arranged at the top of the sleeve 71, a branch pipe 74 is arranged on the side surface of the sleeve 71, and a third electromagnetic valve 75 is arranged inside the branch pipe 74.
A fermentation method of camellia seed enzyme comprises the following steps:
s1: starting up preparation:
s11: injecting acetic acid into the fermentation tank body 21 for acid washing, and adjusting the pH value of the acetic acid to 3.0, wherein the acid washing time is 8 hours;
s12: discharging acetic acid after pickling, injecting tap water into the fermentation tank body 21 for soaking, starting the stirring mechanism 3, and stirring for 20min every 4h at a stirring speed of 120 r/min;
s2: raw material treatment:
s21: cleaning the deteriorated part of the camellia seed raw material, putting the deteriorated part into a cleaning machine to clean impurities, taking out the camellia seed, drying the camellia seed, and putting the camellia seed into a multifunctional grinder to be ground into powder;
s3: the proportion of the fermented tap water, the camellia seed raw material, the carbon source, the nitrogen source and the strain is 71: 22: 7: 0.2: 0.2:
s31: the camellia seed raw material and tap water are put into the fermentation tank body 21, the carbon source and the nitrogen source are added through the auxiliary material feeding mechanism 6, the stirring is carried out by the stirring mechanism 3 while adding, and the stirring speed is 60 r/min;
s32: after the addition is finished, heating the interior of the fermentation tank body 21 to 30 ℃ by using the electric heating rod 24;
s33: injecting a strain of the composite probiotics through a branch pipe 74 in the pressure relief mechanism 7, heating to 35 ℃, and stirring at the same time, wherein the stirring speed is 60 r/min;
s34: standing for fermentation for 120 hr, adjusting pH inside the fermenter body 21 to 3.5 or less, and ending fermentation.
The working principle is as follows:
the implementation steps of innovation points are as follows:
the first step is as follows: when in use, the device is connected with a power supply, camellia seed raw materials and tap water are input through the feeding pipe 23, and carbon sources and nitrogen sources for fermentation are stored in the auxiliary material feeding mechanism 6;
the second step is that: starting the electric bar 24, the first motor 31, the second motor 61 and the third motor 68, starting the second electromagnetic valve 64, electrifying and heating the third heat bar 24 to heat the interior of the fermentation tank body 21, driving the first rotating shaft 33 to rotate by the output shaft of the first motor 31 through the first belt pulley 32, the belt 35 and the second belt pulley 34, driving the first screw 36, the stirring frame 37 and the second screw 38 by the first rotating shaft 33, driving the third screw 66 to rotate by the output shaft of the second motor 61, driving the partition plate 69 by the output shaft of the third motor 68, enabling the auxiliary materials to enter the second connecting pipe 62 due to the self-action of the auxiliary materials, then entering the fermentation tank body 21 through the third screw 66 and the discharging pipe 63, closing the second electromagnetic valve 64 after adding, and uniformly mixing the raw materials in the device under the stirring of the stirring frame 37, the first screw 36 and the second screw 38;
the third step: opening a third electromagnetic valve 75, detecting the air pressure in the device by using an air pressure gauge 73 in the pressure relief mechanism 7, and injecting a strain of the composite probiotics through a branch pipe 74 for fermentation;
the fourth step: the first electromagnetic valve 54 is opened, and the fermented camellia seed ferment is taken out through the liquid discharge mechanism 5.
In summary, compared with the prior art, the fermentation raw materials heated at two sides are extruded to the middle part by the stirring mechanism through the first screw rod and the second screw rod with opposite screw thread turning directions, and then are uniformly mixed by the stirring frame, so that the full heating is convenient to keep away, the fermentation effect is improved, meanwhile, the auxiliary material feeding mechanism and the pressure relief mechanism are adopted as the auxiliary material and strain adding devices, the adding process is completely isolated from the external environment, the fermentation tank body is prevented from being polluted by external flora, and the fermentation quality is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a fermenting installation of camellia seed ferment, includes base (1), its characterized in that: fermentation cylinder mechanism (2) are installed at the top of base (1), fermentation cylinder mechanism (2) are including fixing fermentation cylinder body (21) in base (1), install blotter (22) between fermentation cylinder body (21) and base (1), be provided with insulation cover (4) on fermentation cylinder body (21), inlet pipe (23), the reinforced mechanism of auxiliary material (6) and pressure relief mechanism (7) are installed at the top of fermentation cylinder body (21), flowing back mechanism (5) are installed to the bottom of fermentation cylinder mechanism (21), the internally mounted of fermentation cylinder (21) has rabbling mechanism (3) and electric heat bar (24), sealing door (8) are installed in the front of fermentation cylinder body (21), install control panel (9) on insulation cover (21).
2. The camellia seed ferment fermentation apparatus of claim 1, wherein the stirring mechanism (3) comprises a first motor (31) installed in the base (1) and a first rotating shaft (33) installed in the fermentation tank body (21), a first belt pulley (32) is installed on an output shaft of the first motor (31), a second belt pulley (34) is installed on the first rotating shaft (33), a belt (35) is installed between the first belt pulley (32) and the second belt pulley (34), the first rotating shaft (33) is inserted into the fermentation tank body (21) and connected with a first screw (36), a stirring frame (37) is installed on a side surface of the first screw (36), and a second screw (39) is installed at one end of the stirring frame (37).
3. The fermenting apparatus of camellia seed ferment of claim 2, wherein the stirring frame (37) is rotatably connected with the fermenting tank body (21), and the threads of the first screw (36) and the second screw (39) are opposite in rotation direction.
4. The camellia seed ferment fermentation apparatus of claim 1, wherein the drainage mechanism (5) comprises a funnel (51) installed at the bottom of the fermentation tank body (21), a first separation net (52) is fixed inside the funnel (51), a first connection pipe (53) is fixed at the bottom of the funnel (51), a first electromagnetic valve (54) is installed inside the first connection pipe (53), and a drainage pipe (56) is installed on the first connection pipe (53) through a flow meter (55).
5. The fermenting apparatus of camellia seed ferment, according to claim 4, wherein the first connecting pipe (53) and the flow meter (55) are connected by a flange, the drain pipe (56) and the flow meter (55) are connected by a flange, and the flange is provided with a clamp (57) by bolts.
6. The fermenting apparatus of camellia seed ferment of claim 1, the auxiliary material feeding device (6) comprises a mounting rack (61) arranged at the top of the heat insulation sleeve (4), the mounting rack (61) is a U-shaped rack, a second connecting pipe (62) is arranged in the mounting rack (61), a material discharging pipe (63) is arranged at the bottom of the second connecting pipe (62), a second electromagnetic valve (64) is arranged in the material discharging pipe (63), the discharging pipe (63) is communicated with the fermentation tank body (21), a second motor (65) is arranged on the side surface of the mounting frame (61), the output shaft of the second motor (65) is inserted into the second connecting pipe (62) and is connected with a third screw (66), the top of mounting bracket (61) is installed storage tank (67), storage tank (67) and second connecting pipe (62) intercommunication.
7. The camellia seed ferment fermentation apparatus of claim 6, wherein the threads at the two ends of the third screw (66) are oppositely threaded, a third motor (68) is installed at the side of the storage tank (67), and the output shaft of the third motor (68) is inserted into the storage tank (67) and connected with a partition (69).
8. The camellia seed ferment fermentation apparatus according to claim 1, wherein the pressure relief mechanism (7) comprises a sleeve (71) communicated with the fermentation tank body (21), a third separation net (72) is installed inside the sleeve (71), a barometer (73) is installed at the top of the sleeve (71), a branch pipe (74) is installed at the side of the sleeve (71), and a third solenoid valve (75) is installed inside the branch pipe (74).
9. A fermentation method of camellia seed enzyme comprises the following steps:
s1: starting up preparation:
s11: injecting acetic acid into the fermentation tank body (21) for acid washing, and adjusting the pH value of the acetic acid to 3.0, wherein the acid washing time is 8 hours;
s12: discharging acetic acid after the acid washing is finished, injecting tap water into the fermentation tank body (21) for soaking, starting the stirring mechanism (3) and stirring for 20min every 4h, wherein the stirring speed is 120 r/min;
s2: raw material treatment:
s21: cleaning the deteriorated part of the camellia seed raw material, putting the deteriorated part into a cleaning machine to clean impurities, taking out the camellia seed, drying the camellia seed, and putting the camellia seed into a multifunctional grinder to be ground into powder;
s3: fermenting (the ratio of tap water, camellia seed raw materials, carbon source, nitrogen source and strain is 71: 22: 7: 0.2: 0.2):
s31: the camellia seed raw material and tap water are put into a fermentation tank body (21), a carbon source and a nitrogen source are added through an auxiliary material feeding mechanism (6), and a stirring mechanism (3) is used for stirring while adding, wherein the stirring speed is 60 r/min;
s32: after the addition is finished, the temperature inside the fermentation tank body (21) is raised to 30 ℃ by using an electric heating rod (24);
s33: injecting a strain of the composite probiotics through a branch pipe 74 in the pressure relief mechanism 7, heating to 35 ℃, and stirring at the same time, wherein the stirring speed is 60 r/min;
s34: standing for fermentation for 120 hr, adjusting the pH inside the fermentation tank body (21) to 3.5 or less, and ending the fermentation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110748952.1A CN113633587A (en) | 2021-07-02 | 2021-07-02 | Fermentation method and device of camellia seed enzyme |
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| CN202110748952.1A CN113633587A (en) | 2021-07-02 | 2021-07-02 | Fermentation method and device of camellia seed enzyme |
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