CN113622613A - Light, thermal insulation, water-proof and fire-proof composite wall board and its production technology - Google Patents

Abstract

The invention discloses a light, heat-insulating, waterproof and fireproof composite wallboard and a production process technology thereof, relates to the technical field of building material industry, and particularly relates to a composite building material board which is prefabricated by an automatic production line and has the functions of light, heat insulation, water resistance, fire resistance and the like, and a production process technology of the board. The composite wallboard comprises an inner wallboard and an outer wallboard. The production process of the inner and outer wallboards comprises a die manufacturing working section, an inner wallboard pouring and forming working section, an outer wallboard pouring and forming working section, a wallboard maintenance working section, a robot carrying and stacking working section and an automatic control and industrial computer management system. The whole production process of the invention adopts industrial computer control and digital process management. The invention has the advantages of light weight, good heat preservation effect, environmental protection, energy saving, easy construction, shortened construction period, low cost and the like, and solves the defects of easy cracking, large deformation, unstable quality and the like of the existing wall body.

Description

Light, thermal insulation, water-proof and fire-proof composite wall board and its production technology

Technical Field

The invention discloses a light, heat-insulating, waterproof and fireproof composite wallboard and a production process technology thereof, relates to the technical field of building material industry, and particularly relates to a composite building material board which is prefabricated by an automatic production line and has the functions of light, heat insulation, water resistance, fire resistance and the like, and a production process technology of the board.

Background

At present, the traditional building method in the building industry is to build a wall on site, plaster, then hang stone or other devices outside externally, and the inner wall surface needs to be scraped with a large white veneer or other inner veneers. The on-site wall building not only needs a large amount of labor and increases the thermotechnical cost, but also is limited by seasons, the construction cannot be carried out in the high-temperature period in summer, and the limitation of material characteristics is carried out in the ultralow-temperature period in winter; and the interior or exterior decoration of the site decoration causes damage to the environment.

At present, the silicate calcium board wallboard and other strip-shaped wallboards exist in the industry, but the wallboards have the defects of wall cracking, large deformation, unstable quality and the like, and meanwhile, the wallboards leave the factory for the whole large wallboard, so that certain difficulty exists in transportation and hoisting, the requirement on site construction is high, and the requirement on building precision is difficult to achieve.

Aiming at the problems in the prior art, a novel light, heat-insulating, waterproof and fireproof composite wallboard and a production process technology thereof are researched and designed, so that the problem in the prior art is very necessary to be overcome.

Disclosure of Invention

According to the technical problems that the existing prefabricated wallboard is easy to crack, large in deformation, unstable in quality, difficult to hoist in factory transportation, high in site construction requirement, low in precision and the like, the composite wallboard is light, heat-insulating, waterproof and fireproof and the production process technology thereof are provided. The invention mainly utilizes an automatic control system to control an industrial production line to perform flow prefabrication of an inner wall and an outer wall which have the characteristics of light weight, heat preservation, water resistance, fire resistance and the like in a workshop, thereby replacing the traditional gun plate manufacturing process of building walls, plastering and large white decorative surfaces on site and achieving the quality problems of preventing the wall from cracking, deforming and the like.

The technical means adopted by the invention are as follows:

a lightweight, insulating, waterproof, fire-resistant composite wall panel comprising: the wall board comprises an inner wall board and an outer wall board;

further, interior wallboard is multilayer composite wall board, and its structure is by outer to interior being in proper order: the mortar comprises a first decorative surface layer, a glass fiber net, a first waterproof crack-resistant enhancement functional mortar surface layer, an aggregate heat-insulating layer, a second waterproof crack-resistant enhancement functional mortar surface layer, a glass fiber net and a second decorative surface layer; a steel wire mesh is pre-embedded in the aggregate heat-insulating layer;

the side fascia for including exterior finish and interior finish structure, have light-duty, heat preservation, waterproof, fire behavior's integration wallboard simultaneously, its structure is by outer to interior being in proper order: the decorative material, a waterproof anti-cracking enhancement functional mortar I surface layer, a polyurethane foaming heat insulation layer, an aggregate heat insulation layer, a waterproof anti-cracking enhancement functional mortar II surface layer, a glass fiber net and a decorative surface layer; a keel frame is embedded in the aggregate insulating layer and the polyurethane foaming insulating layer; steel plate nets are pre-buried in the surface layer I of the waterproof anti-cracking enhancement functional mortar and the surface layer II of the waterproof anti-cracking enhancement functional mortar.

The production process technology of the further light, heat-insulating, waterproof and fireproof composite wallboard comprises the following steps: an inner wallboard production process and an outer wallboard production process;

further, the production process of the inner wallboard and the production process of the outer wallboard comprises the following steps: the system comprises a mould manufacturing working section, an inner wallboard casting and forming working section, an outer wallboard casting and forming working section, a wallboard maintenance working section, a robot carrying and stacking working section and an automatic control and industrial computer management system;

further moving, the rear part of the die manufacturing section is divided into an inner wallboard processing assembly line and an outer wallboard processing assembly line according to different manufactured dies; the inner wallboard processing line sequentially comprises an inner wallboard casting molding working section, a wallboard maintenance working section and a robot carrying and stacking working section; the outer wall panel processing assembly line sequentially comprises an outer wall panel pouring forming working section, a wallboard curing working section and a robot carrying stacking working section; the automatic control and industrial computer management system is arranged beside the two production lines and is respectively connected with each section device to automatically control the section devices;

further, the mold manufacturing workshop section equipment comprises: a plate shearing machine, a bending machine and a welding machine;

further move, interior wallboard pours shaping workshop section equipment and includes: the automatic labeling machine comprises a two-dimensional code labeling machine A, a manipulator A, a roller conveyor A, a surface coating machine A, a waterproof mortar coating machine A, a manipulator B, an aggregate casting machine A, a quantitative casting machine A, a surface coating machine B and a two-dimensional code labeling machine B, wherein the surface coating machine A, the waterproof mortar coating machine A, the manipulator B, the aggregate casting machine A, the quantitative casting machine A, the surface coating machine B and the two-dimensional code labeling machine B are sequentially arranged in the advancing direction of the roller conveyor A; all the devices are connected with an automatic control and industrial computer management system and work according to instructions sent by the devices;

further move, the shaping workshop section equipment is pour to side fascia includes: the automatic coating machine comprises a two-dimensional code labeling machine C, a manipulator D, a roller conveyor B, a manipulator E, a waterproof mortar coating machine B, a manipulator F, an aggregate casting machine B, a manipulator H, an aggregate casting machine C, a quantitative casting machine B, a surface layer coating machine C and a two-dimensional code labeling machine D, wherein the manipulator E, the waterproof mortar coating machine B, the manipulator F, the aggregate casting machine B, the manipulator H, the aggregate casting machine C, the quantitative casting machine B, the surface layer coating machine C and the two-dimensional code labeling machine D are sequentially arranged in the advancing direction of the roller conveyor B; all the devices are connected with an automatic control and industrial computer management system and work according to instructions sent by the devices;

further, wallboard maintenance workshop section equipment includes: a maintenance bin and an automatic die parking device;

further, the robot transport pile up neatly workshop section equipment includes: the manipulator C and the AGV move the robot;

further, the automated control and industrial computer management system comprises: PLC, touch-sensitive screen, industrial control computer, communication protocol server, wireless wiFi server, two-dimensional code identification processing system, terminal material level appearance, explosion-proof switch board and DCS system module electrical equipment.

Further, the production process of the inner wallboard comprises the following steps:

31. manufacturing a mould: an inner wallboard flat die with required specifications is manufactured by matching a plate shearing machine, a bending machine and a welding machine, and an inner wallboard flat die (15) is manufactured by adopting a galvanized stainless steel plate and other metal plates;

32. once code pasting: hoisting the manufactured inner wallboard flat die to a station I of a roller conveyor A through a manipulator A/manual work, and simultaneously pasting an identification two-dimensional code to each inner wallboard flat die by a two-dimensional code labeling machine A;

33. coating I layer of decorative surface layer: starting a roller conveyor A to convey the inner wallboard flat die to a station II, and coating a decorative surface layer I on the bottom surface of the die by a surface layer coating machine A;

34. coating a waterproof anti-cracking reinforced functional mortar I surface layer: controlling a roller conveyor A to convey the inner wallboard flat die to a station III, coating a waterproof crack-resistant reinforced functional mortar surface layer I on the basis of the decorative surface layer I in the die by a waterproof mortar coating machine A, and simultaneously adding a glass fiber net which is arranged between the decorative surface layer I and the waterproof crack-resistant reinforced functional mortar surface layer I;

35. laying steel wire meshes: controlling a roller conveyor A to convey the inner wallboard flat die to a station IV, and distributing steel wire meshes with different specifications and reinforced diameters of phi 0.2 mm-phi 10mm on the surface layer of the waterproof anti-cracking reinforced functional mortar I by using a manipulator B/manual work;

36. pouring an aggregate heat-insulating layer: controlling a roller conveyor A to convey the inner wallboard flat die to the station V, and pouring aggregate into the inner wallboard flat die by an aggregate pouring machine A, wherein the aggregate heat-insulating layer completely covers the steel wire meshes;

37. coating a waterproof anti-cracking reinforced functional mortar II surface layer: controlling a roller conveyor A to convey the inner wallboard flat die to a station VI, pouring a waterproof anti-cracking reinforced functional mortar surface layer II on the upper part of the aggregate heat-insulating layer by a quantitative pouring machine A, and simultaneously adding a glass fiber net and a glass fiber net;

38. coating II layers of decorative surface layers: controlling a roller conveyor A to convey the inner wallboard flat die to a VII station, and coating a II-layer decorative surface layer on the upper part of the glass fiber net by a surface layer coating machine B;

39. secondary code pasting: controlling a roller conveyor A to convey the basically molded inner wallboard flat die to a station B of a two-dimensional code labeling machine in front of a curing bin, and adhering/spraying a product real-time data two-dimensional code on the surface of each inner wallboard by the two-dimensional code labeling machine B;

310. health preserving: controlling the roller conveyor A to convey the inner wallboard subjected to secondary stacking to an automatic mould parking device, starting the automatic mould parking device to work, parking the inner wallboard to a specified parking position in a maintenance bin according to an instruction of an automatic control and industrial computer management system, automatically controlling a heating and air supply system to work in the maintenance bin, and performing 10-24-hour maintenance molding on the indoor wallboard;

311. stacking: after the curing is finished, the automatic die parking device moves out of the inner wallboard flat die to a site specified position, and then a manipulator C performs stacking to a tray according to a program;

312. planning parking: the latent/backpack AGV mobile robot drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

313. finishing the processing of the inner wallboard: and (4) finishing the whole automatic production process of the inner wallboard, and using sound and light display as a mark for finishing the automatic production.

Further, the production process of the external wall panel comprises the following steps:

41. manufacturing a mould: adopting a plate shearing machine, a bending machine and a welding machine to be matched to manufacture an external wall panel mould with required specifications, wherein the external wall panel mould is made of galvanized stainless steel plates and other metals;

42. once code pasting: hoisting the manufactured external wall panel mould to a vertical surface of a B I station of a roller conveyor by using a manipulator D/manual operation, and simultaneously pasting a two-dimensional code to each external wall panel mould by using a two-dimensional code labeling machine C;

43. paving an outer decorative surface: controlling a roller conveyor B to convey the outer wall plate mold to a station II, and paving the exterior finishing material by a manipulator E/manual work, wherein the paving of the connecting piece is also included; the facing material includes: building materials such as ceramic tiles, stone, and the like;

44. coating a waterproof anti-cracking reinforced functional mortar I surface layer: conveying the outer wall plate mould to a station III by a roller conveyor B, and coating a layer of waterproof anti-cracking reinforced functional mortar surface layer I on the laid outer decorative surface by a waterproof mortar coating machine B;

45. arranging a keel frame: after the first surface layer of the waterproof anti-crack enhancing functional mortar is coated, a keel frame consisting of a cross keel and a vertical keel is grabbed by a manipulator F and laid into an outer wall plate mould, and a steel plate net (10) arranged outside the keel frame is pressed into the first surface layer of the waterproof anti-crack enhancing functional mortar;

46. pouring a polyurethane foaming heat-insulating layer: controlling a roller conveyor B to convey the outer wall plate mold to an IV station, and pouring a polyurethane foaming heat-insulating layer into the outer wall plate mold by an aggregate pouring machine B, wherein the keel frame is completely covered by the polyurethane foaming heat-insulating layer;

47. arranging a keel frame and a steel plate net: controlling a roller conveyor B to convey the external wall panel mould to a station V, arranging a keel frame in the external wall panel mould in a special area by a manipulator H, and then grabbing a steel plate mesh and laying the steel plate mesh on the keel frame;

48. pouring an aggregate heat-insulating layer: after the steel plate net is arranged, an aggregate heat-insulating layer is poured by an aggregate pouring machine C, the keel frame is completely covered by the aggregate heat-insulating layer, and the steel plate net is positioned outside the aggregate heat-insulating layer;

49. coating a waterproof anti-cracking reinforced functional mortar II surface layer: controlling a roller conveyor B to convey the external wall panel mould to a station VI, and coating a waterproof anti-cracking reinforced functional mortar surface layer II on the upper part of the aggregate heat-insulating layer by a quantitative casting machine B; the steel plate net is completely covered by the waterproof crack-resistant reinforced functional mortar II surface layer, and then a glass fiber net is paved outside the waterproof crack-resistant reinforced functional mortar II surface layer;

410. coating a decorative surface layer: controlling a roller conveyor B to convey the external wall panel die to a VII station, and coating a decorative surface layer by a surface layer coating machine C;

411. secondary code pasting: controlling a roller conveyor B to convey the basically molded external wall panel mould to a station of a two-dimensional code labeling machine D in front of a curing bin, and adhering/spraying a product real-time data two-dimensional code on the surface of each external wall panel mould by the two-dimensional code labeling machine D;

412. health preserving: controlling a roller conveyor B to convey the outer wallboard die subjected to secondary stacking to an automatic die parking device, starting the automatic die parking device to work, parking the inner wallboard to a specified parking position in a curing bin according to an instruction of an automatic control and industrial computer management system, automatically controlling a heating and air supply system to work in the curing bin, and carrying out curing molding on the indoor wallboard for 10-24 hours;

413. stacking: after the curing is finished, the automatic die parking device moves out of the external wall panel die to a site specified position, and then a manipulator C pulls the die from the curing bin by an electromagnet sucker manipulator, so that the molded external wall panel is taken out; taking out and stacking the materials on a tray;

414. planning parking: the latent/backpack AGV mobile robot drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

415. finishing the processing of the external wall panel: and (4) finishing the automatic production process of the whole external wall panel, and using sound and light display as a mark for completing the automatic production.

The invention relates to an automatic control production line and an industrial computer information management system, which are composed of the most advanced digital and automatic production technology and an industrial computer management network system. The system consists of a DCS control system consisting of Siemens PLC. The field control station (each production line is a control station independently, and the total number of the production lines is two field control cabinets), and the engineer station (an industrial computer is used as a remote control station for field data acquisition, monitoring and management) form the DCS network control system with the highest Siemens configuration.

Automatic control system

1. A control station: the field control station is formed by Siemens S7-1500 series PLC controllers and Siemens touch screens. The main functions of the field control station are:

1) automatic control of the production process of the wallboard is achieved, and an operator updates and modifies data on site in real time.

2) The remote station (engineer station) is controlled, and the data of the field production process is transmitted to an upper industrial management computer, namely, the data is acquired.

2. The remote station: the remote station and the control station are connected by a field bus. The remote station receives the command of the control station, and executes the start and stop of each device, the interlocking control among stations, the running state signal detection of each device and the coordination work among robots which are specified by a protocol. And the field control tasks such as material level signal detection, temperature and humidity detection, pneumatic pressure signal detection and the like. The Siemens touch screen is designed at a field station. The material level signal change, the material level change trend, the temperature change trend, the start and stop of an oil pump motor, the control of an electric heater and other operations are all carried out on the Siemens touch screen.

3. Operator station (operator station): the operation stations are called upper computers, the system is provided with two operation stations which have the same function and can be mutually standby. The operation station adopts a high-reliability industrial personal computer, mainly provides a human-computer interface for system monitoring, and realizes the functions of data display, parameter setting, data storage and recording, alarming, report printing and the like.

4. Engineer station (using wireless network): the engineer station is mainly used for system maintenance work and can inquire field data by a mobile phone. Such as software debugging, parameter setting and modification, etc. In order to save cost, the system can not only be provided with an engineer station, but also be used as the engineer station, namely, the engineer station function is realized on the operation station. Both the operator station and the engineer station may view the production line operational data.

Second, industrial control computer management system (industrial control computer + monitoring management software)

The industrial control computer management system is composed of an industrial control computer, a network system and monitoring management software. The system collects data transmitted in a digital quantity form from each equipment signal of a wallboard production field, and realizes monitoring and control functions through the operation of real-time data of each process on the field. The monitoring management software provides a real-time database that helps monitor the production process. The database updates the data display setting picture in real time, and provides a large picture to display the whole operation flow, thereby being convenient for observing the whole production process flow. The data displayed includes mode of operation, wallboard production process, cumulative production quantity, material location, product count and other similar data. And system data is displayed on a display screen and displayed on a field touch screen operation panel. While also allowing an operator to monitor and set up remote field devices in the control room. The display screen includes:

(1) production process data and history: (data Log, recording cumulative amount, flow, level, and/or other relevant data)

A data recorder of the system collects data of each device and keeps running accumulated quantity and event record. These data logs retain current and historical data, run continuously and provide queries over time. And (5) counting options. Providing charts and alarm functions based on real-time processing data, operators can monitor and adjust individual production processes.

(2) And an imaging interface:

and providing a graphical mode for system control configuration. The application system is easy to develop and maintain. Individual attributes and their display characteristics can be selected and placed on the screen by expanding the list. The user-defined display can be displayed immediately on the screen, and what you see is what you get.

(3) Alarm control and management:

the production process is continuously monitored, and potential problem links are alarmed in time. The user can define the required upper and lower alarm limits by the alarm configuration. The alarm information can be composed by means of pictures, printers, Email and the like. And forming an alarm file to be stored in a database, and automatically recording operation information. The operator's picture of the batching scale control system provides a quick and intuitive analysis tool for the production process. Therefore, the operator can quickly confirm, analyze and judge the alarm, perform required process adjustment control operation, and monitor and control equipment directly from a computer according to the image.

(4) And historical trend:

the historical trend graph can display the history of the data which changes constantly, and the historical data and the trend display function provided by the control system can be used for carrying out offline data analysis. The historical trend display function may represent various trends in a curvilinear manner and may represent dynamic relationships between different variables. The history file formed from the history data may also be exported to other hypervisors for further detailed analysis.

Compared with the prior art, the invention has the following advantages:

1. according to the light, heat-preservation, waterproof and fireproof composite wallboard and the production process technology thereof, four wall surface device processes of coating a decorative surface layer I, coating a decorative surface layer II, paving an outer decorative surface and coating the decorative surface layer are arranged in the production of the inner wall body and the outer wall body, so that the complex process of scraping large white stone materials in the site and the danger of hanging stone materials outside the site are avoided;

2. according to the light, heat-insulating, waterproof and fireproof composite wallboard and the production process technology thereof, the steel wire mesh combined aggregate is preset in the inner wall body for filling, so that the cracking phenomenon of the wall body is avoided;

3. according to the light, heat-insulating, waterproof and fireproof composite wallboard and the production process technology thereof, the keel frame and the steel plate net are arranged in the outer wall body, so that the strength and the bearing performance of the outer wall body of a building are improved;

4. according to the light, heat-insulating, waterproof and fireproof composite wallboard and the production process technology thereof, the waterproof and anti-cracking reinforced functional mortar surface layers are arranged in the inner wall body and the outer wall body, so that the waterproof property and the anti-cracking property of the wall body are improved;

5. according to the light, heat-insulating, waterproof and fireproof composite wallboard and the production process technology thereof, the specifications of the inner wall body and the outer wall body are in accordance with the requirements of site construction, the production cost is convenient for transporting and hoisting small wallboards, the construction precision is improved, and the building quality is ensured;

6. the light, heat-insulating, waterproof and fireproof composite wallboard and the production process technology thereof provided by the invention realize extremely high automation degree through automatic control and automatic control of an industrial computer management system in the whole process.

In conclusion, the technical scheme of the invention solves the problems that the existing prefabricated wallboard in the prior art is easy to crack, large in deformation, unstable in quality, difficult to transport and hoist when leaving a factory, high in on-site construction requirement, low in precision and the like.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the structure of an interior wall according to the present invention;

FIG. 2 is a schematic view of the construction of the exterior wall of the present invention;

FIG. 3 is a production line of the present invention;

FIG. 4 is a schematic diagram of an automated control and industrial computer management system.

In the figure: 1. i decorative surface layer 2, I surface layer 3 of waterproof anti-cracking reinforced functional mortar, steel wire mesh 4, aggregate heat-insulating layer 5, II surface layer 6 of waterproof anti-cracking reinforced functional mortar, II decorative surface layer 7, finishing material 8, polyurethane foam heat-insulating layer 9, keel frame 10, steel plate net 11, decorative surface layer 12, plate shearing machine 13, bending machine 14, welding machine 15, inner wallboard flat die mould 16, outer wallboard mould 17, two-dimensional code labeling machine A18, manipulator A19, roller conveyor A20, surface coating machine A21, waterproof mortar coating machine A22, manipulator B23, aggregate casting machine A24, quantitative casting machine A25, surface coating machine B26, two-dimensional code B27, curing bin 28, automatic die parking device 29, manipulator C30, AGV moving robot 31, AGV moving machine, The automatic control and industrial computer management system 32, the two-dimensional code labeling machine C33, the manipulator D34, the roller conveyor B35, the manipulator E36, the waterproof mortar coating machine B37, the manipulator F38, the aggregate casting machine B39, the manipulator H40, the aggregate casting machine C41, the quantitative casting machine B42, the surface layer coating machine C43, the two-dimensional code labeling machine D44, the PLC 45, the touch screen 46, the industrial control computer 47, the communication protocol server 48, the wireless WiFi server 49, the two-dimensional code recognition processing system 50, the terminal material level instrument 51, the explosion-proof control cabinet 52, the DCS system module electrical equipment 53 and the fiber web glass.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the absence of any contrary indication, these directional terms are not intended to indicate and imply that the device or element so referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be considered as limiting the scope of the present invention: the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.

As shown in the figures, the present invention provides a lightweight, insulating, waterproof, fire resistant composite wall panel comprising: the wall board comprises an inner wall board and an outer wall board;

interior wallboard is multilayer composite wall board, and its structure is by outer to interior being in proper order: the mortar comprises a first decorative surface layer 1, a glass fiber net 53, a first waterproof crack-resistant reinforcing functional mortar surface layer 2, an aggregate insulating layer 4, a second waterproof crack-resistant reinforcing functional mortar surface layer 5, a glass fiber net 53 and a second decorative surface layer 6; a steel wire mesh 3 is pre-embedded in the aggregate heat-insulating layer 4;

the side fascia is for including outer veneer and interior trim structure, has light-duty, heat preservation, waterproof, fire behavior's integration wallboard simultaneously, and its structure is by outer to interior being in proper order: the decorative material 7, a waterproof anti-crack enhancement functional mortar I surface layer 2, a polyurethane foam heat insulation layer 8, an aggregate heat insulation layer 4, a waterproof anti-crack enhancement functional mortar II surface layer 5, a glass fiber net 53 and a decorative surface layer 11; a keel frame 9 is embedded in the aggregate insulating layer 4 and the polyurethane foam insulating layer 8; a steel plate net 10 is pre-embedded in the surface layer 2 of the waterproof anti-crack enhancing functional mortar I and the surface layer 5 of the waterproof anti-crack enhancing functional mortar II.

The production process technology of the light, heat-insulating, waterproof and fireproof composite wallboard comprises the following steps: an inner wallboard production process and an outer wallboard production process;

the production process of the inner wallboard and the production process of the outer wallboard comprises the following steps: a mould manufacturing working section, an inner wallboard casting and forming working section, an outer wallboard casting and forming working section, a wallboard maintenance working section, a robot carrying and stacking working section and an automatic control and industrial computer management system 31;

the rear part of the mold manufacturing section is divided into an inner wallboard processing assembly line and an outer wallboard processing assembly line according to different manufactured molds; the inner wallboard processing line sequentially comprises an inner wallboard casting molding working section, a wallboard maintenance working section and a robot carrying and stacking working section; the outer wall panel processing assembly line sequentially comprises an outer wall panel pouring forming working section, a wallboard curing working section and a robot carrying stacking working section; the automatic control and industrial computer management system 31 is arranged beside the two production lines and is respectively connected with each section device to automatically control the section devices;

the mould preparation workshop section equipment includes: a plate shearing machine 12, a bending machine 13 and a welding machine 14;

interior wallboard pouring shaping workshop section equipment includes: the device comprises a two-dimensional code labeling machine A17, a manipulator A18, a roller conveyor A19, a surface coating machine A20, a waterproof mortar coating machine A21, a manipulator B22, an aggregate casting machine A23, a quantitative casting machine A24, a surface coating machine B25 and a two-dimensional code labeling machine B26 which are sequentially arranged along the advancing direction of the roller conveyor A19; all the devices are connected with an automatic control and industrial computer management system 31 and work according to instructions sent by the automatic control and industrial computer management system;

external wall panel pours shaping workshop section equipment includes: the automatic labeling machine comprises a two-dimensional code labeling machine C32, a manipulator D33, a roller conveyor B34, a manipulator E35, a waterproof mortar coating machine B36, a manipulator F37, an aggregate casting machine B38, a manipulator H39, an aggregate casting machine C40, a quantitative casting machine B41, a surface layer coating machine C42 and a two-dimensional code labeling machine D43 which are sequentially arranged in the advancing direction of the roller conveyor B34; all the devices are connected with an automatic control and industrial computer management system 31 and work according to instructions sent by the automatic control and industrial computer management system;

wallboard maintenance workshop section equipment includes: a curing chamber 27 and an automatic mold parking device 28;

robot transport pile up neatly workshop section equipment includes: manipulator C29 and AGV movement robot 30;

the automation control and industrial computer management system 31 includes: PLC44, touch screen 45, industrial control computer 46, communication protocol server 47, wireless WiFi server 48, two-dimensional code discernment processing system 49, terminal material level appearance 50, explosion-proof switch board 51 and DCS system module electrical equipment 52.

The production process of the inner wallboard comprises the following steps:

31. manufacturing a mould: an inner wallboard flat die 15 with required specifications is manufactured by matching a plate shearing machine 12, a bending machine 13 and a welding machine 14, and the inner wallboard flat die 15 is manufactured by adopting a galvanized stainless steel plate and other metal plates;

32. once code pasting: hoisting the manufactured inner wallboard flat die 15 to a station I of a roller conveyor A19 through a manipulator A18/manual work, and simultaneously sticking an identification two-dimensional code to each inner wallboard flat die 15 by a two-dimensional code labeling machine A17;

33. coating I layer of decorative surface layer 1: starting a roller conveyor A19 to convey the inner wallboard flat die 15 to a station II, and coating a decorative surface layer 1 of a layer I on the bottom surface of the die by a surface layer coating machine A20;

34. coating a waterproof anti-cracking reinforced functional mortar I surface layer 2: controlling a roller conveyor A19 to convey the inner wallboard flat die 15 to a station III, coating a waterproof crack-resistant enhancement functional mortar surface layer I2 on the basis of a decorative surface layer I1 in the die by a waterproof mortar coating machine A21, and adding a glass fiber net 53 at the same time, wherein the glass fiber net 53 is arranged between the decorative surface layer I1 and the decorative surface layer I2;

35. laying steel wire meshes: controlling a roller conveyor A19 to convey the inner wallboard flat die mould 15 to an IV station, and manually arranging steel wire meshes 3 with different specifications and reinforced diameters of phi 0.2 mm-phi 10mm on the waterproof anti-crack reinforced functional mortar I surface layer 2 by using a manipulator B22;

36. pouring an aggregate heat-insulating layer 4: controlling a roller conveyor A19 to convey the inner wallboard flat die mould 15 to the station V, pouring aggregate into the inner wallboard flat die mould 15 by an aggregate pouring machine A23, and completely covering the steel wire meshes 3 by the aggregate insulating layer 4;

37. coating a waterproof anti-cracking reinforced functional mortar II surface layer 5: controlling a roller conveyor A19 to convey the inner wallboard flat die mould 15 to a station VI, pouring a waterproof anti-cracking reinforced functional mortar II surface layer 5 on the upper part of the aggregate heat-insulating layer 4 by a quantitative pouring machine A24, and simultaneously adding a glass fiber net 53 and the glass fiber net 53;

38. coating II layers of decorative surface layers 6: controlling a roller conveyor A19 to convey the inner wallboard flat die 15 to a VII station, and coating the upper part of the glass fiber net 53 with a II-layer decorative surface layer 6 by a surface layer coating machine B25;

39. secondary code pasting: controlling a roller conveyor A19 to convey the basically molded inner wallboard flat die 15 to a two-dimensional code labeling machine B26 station in front of the curing bin 27, and adhering/spraying a product real-time data two-dimensional code on the surface of each inner wallboard by using a two-dimensional code labeling machine B26;

310. health preserving: controlling the roller conveyor A19 to convey the inner wallboard subjected to secondary stacking to the automatic mould parking device 28, enabling the automatic mould parking device 28 to start working, parking the inner wallboard to a specified parking position in the maintenance bin 27 according to an instruction of an automatic control and industrial computer management system 31, automatically controlling the heating and air supply system to work by the maintenance bin 27, and performing the health maintenance molding on the indoor wallboard for 10-24 hours;

311. stacking: after the curing is finished, the automatic die parking device 28 moves out of the inner wallboard flat die 15 to a site specified position, and then the inner wallboard flat die is stacked on a tray by a manipulator C29 according to a program;

312. planning parking: the latent/backpack AGV mobile robot 30 drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

313. finishing the processing of the inner wallboard: and (4) finishing the whole automatic production process of the inner wallboard, and using sound and light display as a mark for finishing the automatic production.

The production process of the external wall panel comprises the following steps:

41. manufacturing a mould: adopting a plate shearing machine 12, a bending machine 13 and a welding machine 14 to be matched to manufacture an external wall panel mould 16 with required specification, wherein the external wall panel mould 16 is made of galvanized stainless steel plates and other metals;

42. once code pasting: hoisting the manufactured external wall panel mould 16 to a vertical surface of a B34I station of a roller conveyor by using a manipulator D33/manual work, and simultaneously pasting a two-dimensional code to each external wall panel mould 16 by using a two-dimensional code labeling machine C32;

43. paving an outer decorative surface: controlling a roller conveyor B34 to convey the exterior wall panel mould 16 to a station II, and paving the exterior finish material by a manipulator E35/manual work, wherein the paving of the connecting piece is also included; the facing material includes: building materials such as ceramic tiles, stone, and the like;

44. coating a waterproof anti-cracking reinforced functional mortar I surface layer 2: conveying the outer wall plate mould 16 to a station III by a roller conveyor B34, and coating a layer of waterproof anti-cracking reinforced functional mortar surface I layer 2 on the laid outer facing by a waterproof mortar coating machine B36;

45. arranging a keel frame: after the waterproof anti-crack enhancement functional mortar I surface layer 2 is coated, a keel frame 9 consisting of a transverse keel and a vertical keel is grabbed by a manipulator F37 and laid into an outer wall plate mould 16, and a steel plate net (10) arranged outside the keel frame 9 is pressed into the waterproof anti-crack enhancement functional mortar I surface layer 2;

46. pouring a polyurethane foaming heat-insulating layer 8: controlling a roller conveyor B34 to convey the outer wallboard mould 16 to an IV station, and pouring a polyurethane foam heat-insulating layer 8 into the outer wallboard mould 16 by an aggregate pouring machine B38, wherein the keel frame 9 is completely covered by the polyurethane foam heat-insulating layer 8;

47. arranging a keel frame 9 and a steel plate net 10: controlling a roller conveyor B34 to convey the external wall panel mould 16 to a station V, arranging the keel frame 9 in the external wall panel mould 16 by a manipulator H39 in a special area, and then grabbing a steel plate net 10 and laying the steel plate net on the keel frame 9;

48. pouring an aggregate heat-insulating layer 4: after the arrangement of the steel plate net 10 is finished, an aggregate heat-insulating layer 4 is poured by an aggregate pouring machine C40, the keel frame 9 is completely covered by the aggregate heat-insulating layer 4, and the steel plate net 10 is positioned outside the aggregate heat-insulating layer 4;

49. coating a waterproof anti-cracking reinforced functional mortar II surface layer 5: controlling a roller conveyor B34 to convey the external wall panel mould 16 to a VI station, and coating a waterproof anti-cracking reinforced functional mortar II surface layer 5 on the upper part of the aggregate heat-insulating layer 4 by a quantitative casting machine B41; the steel plate net 10 is completely covered by the waterproof crack-resistant reinforced functional mortar II surface layer 5, and then a glass fiber net 53 is paved outside the waterproof crack-resistant reinforced functional mortar II surface layer 5;

410. coating a decorative surface layer 11: controlling a roller conveyor B34 to convey the outer wall plate die 16 to a VII station, and coating the decorative surface layer 11 by a surface layer coating machine C42;

411. secondary code pasting: controlling a roller conveyor B34 to convey the basically molded external wall panel mould 16 to a D43 station of a two-dimensional code labeling machine in front of a curing bin 27, and adhering/spraying a product real-time data two-dimensional code on the surface of each external wall panel mould 16 by the two-dimensional code labeling machine D43;

412. health preserving: controlling a roller conveyor B34 to convey the secondary-stacked external wallboard mold 16 to an automatic mold parking device 28, starting the automatic mold parking device 28 to work, parking the internal wallboard to a specified parking position in a maintenance bin 27 according to an instruction of an automatic control and industrial computer management system 31, and automatically controlling a heating and air supply system to work by the maintenance bin 27 to perform 10-24-hour maintenance molding on the internal wallboard;

413. stacking: after the curing is finished, the automatic mold parking device 28 moves out of the external wall panel mold 16 to a site specified position, and then the mechanical arm C29 performs mold stripping from the curing bin 27 by an electromagnet sucker mechanical arm, so that the molded external wall panel is taken out; taking out and stacking the materials on a tray;

414. planning parking: the latent/backpack AGV mobile robot 30 drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

415. finishing the processing of the external wall panel: and (4) finishing the automatic production process of the whole external wall panel, and using sound and light display as a mark for completing the automatic production.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (4)

1. The utility model provides a light-duty, heat preservation, waterproof, fire prevention composite wall panel which characterized in that, light-duty, heat preservation, waterproof, fire prevention composite wall panel include: the wall board comprises an inner wall board and an outer wall board;

interior wallboard be multilayer composite wall board, its structure is by outer to interior being in proper order: the mortar insulation board comprises a first decorative surface layer (1), a glass fiber net (53), a first waterproof crack-resistant reinforced functional mortar surface layer (2), an aggregate insulation layer (4), a second waterproof crack-resistant reinforced functional mortar surface layer (5), a glass fiber net (53) and a second decorative surface layer (6); a steel wire mesh (3) is embedded in the aggregate insulating layer (4);

the side fascia for including exterior finish and interior finish structure, have light-duty, heat preservation, waterproof, fire behavior's integration wallboard simultaneously, its structure is by outer to interior being in proper order: the waterproof crack-resistant reinforced functional mortar comprises a finishing material (7), a waterproof crack-resistant reinforced functional mortar I surface layer (2), a polyurethane foam heat-insulating layer (8), an aggregate heat-insulating layer (4), a waterproof crack-resistant reinforced functional mortar II surface layer (5), a glass fiber net (53) and a decorative surface layer (11); a keel frame (9) is embedded in the aggregate insulating layer (4) and the polyurethane foaming insulating layer (8); a steel plate net (10) is pre-buried in a surface layer (2) of the waterproof anti-cracking enhancement functional mortar I and a surface layer (5) of the waterproof anti-cracking enhancement functional mortar II.

2. The production process technology of the light, heat-preservation, waterproof and fireproof composite wallboard is characterized by comprising the following steps of: an inner wallboard production process and an outer wallboard production process;

the production process of the inner wallboard and the production process of the outer wallboard comprises the following steps: a mould manufacturing working section, an inner wallboard casting and forming working section, an outer wallboard casting and forming working section, a wallboard maintenance working section, a robot carrying and stacking working section and an automatic control and industrial computer management system (31);

the rear part of the die manufacturing section is divided into an inner wallboard processing assembly line and an outer wallboard processing assembly line according to different manufactured dies; the inner wallboard processing line sequentially comprises an inner wallboard casting molding working section, a wallboard maintenance working section and a robot carrying and stacking working section; the outer wall panel processing assembly line sequentially comprises an outer wall panel pouring forming working section, a wallboard curing working section and a robot carrying stacking working section; the automatic control and industrial computer management system (31) is arranged beside the two production lines and is respectively connected with each workshop section device to automatically control the workshop section devices;

the mould manufacturing workshop section equipment comprises: the device comprises a plate shearing machine (12), a bending machine (13) and a welding machine (14);

interior wallboard pour shaping workshop section equipment include: the device comprises a two-dimensional code labeling machine A (17), a manipulator A (18), a roller conveyor A (19), and a surface layer coating machine A (20), a waterproof mortar coating machine A (21), a manipulator B (22), an aggregate casting machine A (23), a quantitative casting machine A (24), a surface layer coating machine B (25) and a two-dimensional code labeling machine B (26) which are sequentially arranged along the advancing direction of the roller conveyor A (19); all the devices are connected with an automatic control and industrial computer management system (31) and work according to the instructions sent by the devices;

the external wall panel pouring forming workshop section equipment comprises: the automatic labeling machine comprises a two-dimensional code labeling machine C (32), a manipulator D (33), a roller conveyor B (34), and a manipulator E (35), a waterproof mortar coating machine B (36), a manipulator F (37), an aggregate casting machine B (38), a manipulator H (39), an aggregate casting machine C (40), a quantitative casting machine B (41), a surface layer coating machine C (42) and a two-dimensional code labeling machine D (43) which are sequentially arranged along the advancing direction of the roller conveyor B (34); all the devices are connected with an automatic control and industrial computer management system (31) and work according to the instructions sent by the devices;

wallboard maintenance workshop section equipment include: a curing bin (27) and an automatic die parking device (28);

robot transport pile up neatly workshop section equipment include: a manipulator C (29) and an AGV moving robot (30);

the automation control and industrial computer management system (31) comprises: the system comprises a PLC (44), a touch screen (45), an industrial control computer (46), a communication protocol server (47), a wireless WiFi server (48), a two-dimensional code recognition processing system (49), a terminal material level instrument (50), an explosion-proof control cabinet (51) and DCS system module electrical equipment (52).

3. The process for manufacturing a light, heat-insulating, waterproof and fireproof composite wall panel according to claim 2, wherein the process for manufacturing the inner wall panel comprises:

31. manufacturing a mould: an inner wallboard flat die (15) with required specifications is manufactured by matching a plate shearing machine (12), a bending machine (13) and a welding machine (14), and the inner wallboard flat die (15) is manufactured by adopting a galvanized stainless steel plate and other metal plates;

32. once code pasting: hoisting the manufactured inner wallboard flat die (15) to a station I of a roller conveyor A (19) through a manipulator A (18)/a manual work, and simultaneously pasting an identification two-dimensional code to each inner wallboard flat die (15) by a two-dimensional code labeling machine A (17);

33. coating I layer of decorative surface layer (1): starting a roller conveyor A (19) to convey the inner wallboard flat die (15) to a station II, and coating a decorative surface layer (1) I on the bottom surface of the die by a surface layer coating machine A (20);

34. coating a waterproof anti-cracking reinforced functional mortar I surface layer (2): controlling a roller conveyor A (19) to convey the inner wallboard flat die mould (15) to a station III, coating a waterproof crack-resistant enhancement functional mortar surface layer I (2) on the basis of a decorative surface layer I (1) in the mould by a waterproof mortar coating machine A (21), and adding a glass fiber net (53), wherein the glass fiber net (53) is arranged between the decorative surface layer I (1) and the decorative surface layer I (2) of the waterproof crack-resistant enhancement functional mortar;

35. laying steel wire meshes: controlling a roller conveyor A (19) to convey the inner wallboard flat die mould (15) to a station IV, and manually distributing steel wire meshes (3) with different specifications and reinforced diameters of phi 0.2 mm-phi 10mm on the waterproof anti-cracking reinforced functional mortar surface layer I (2) by using a manipulator B (22)/manpower;

36. pouring an aggregate insulating layer (4): controlling a roller conveyor A (19) to convey the inner wallboard flat die (15) to a V-shaped station, pouring aggregate into the inner wallboard flat die (15) by an aggregate pouring machine A (23), and completely covering the steel wire meshes (3) by an aggregate insulating layer (4);

37. coating a waterproof anti-cracking reinforced functional mortar II surface layer (5): controlling a roller conveyor A (19) to convey the inner wallboard flat die (15) to a VI station, pouring a waterproof anti-cracking reinforced functional mortar II surface layer (5) on the upper part of the aggregate heat-insulating layer (4) by a quantitative pouring machine A (24), and simultaneously adding a glass fiber net (53) and the glass fiber net (53);

38. coating II layers of decorative surface layers (6): controlling a roller conveyor A (19) to convey the inner wallboard flat die (15) to a VII station, and coating a II-layer decorative surface layer (6) on the upper part of the glass fiber net (53) by a surface layer coating machine B (25);

39. secondary code pasting: controlling a roller conveyor A (19) to convey the basically molded inner wallboard flat die (15) to a station of a two-dimensional code labeling machine B (26) in front of a curing bin (27), and adhering/spraying a product real-time data two-dimensional code on the surface of each inner wallboard by the two-dimensional code labeling machine B (26);

310. health preserving: controlling a roller conveyor A (19) to convey the inner wallboard subjected to secondary stacking to an automatic die parking device (28), enabling the automatic die parking device (28) to start working, parking the inner wallboard to a specified parking position in a maintenance bin (27) according to an instruction of an automatic control and industrial computer management system (31), and enabling the maintenance bin (27) to automatically control a heating and air supply system to work to perform maintenance molding on the indoor wallboard for 10-24 hours;

311. stacking: after the curing is finished, the automatic die parking device (28) moves out of the inner wallboard flat die (15) to a site specified position, and then a manipulator C (29) stacks the inner wallboard flat die on a tray according to a program;

312. planning parking: the latent/backpack AGV moving robot (30) drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

313. finishing the processing of the inner wallboard: and (4) finishing the whole automatic production process of the inner wallboard, and using sound and light display as a mark for finishing the automatic production.

4. The process for manufacturing the light, heat-insulating, waterproof and fireproof composite wallboard according to claim 2, wherein the process for manufacturing the external wallboard comprises:

41. manufacturing a mould: the external wall panel die (16) with the required specification is manufactured by matching a plate shearing machine (12), a bending machine (13) and a welding machine (14), and the external wall panel die (16) is manufactured by adopting a galvanized stainless steel plate and other metals;

42. once code pasting: the manufactured outer wall plate molds (16) are hoisted to a vertical surface on a station of a roller conveyor B (34) I by a manipulator D (33)/manual operation and placed, and meanwhile, a two-dimensional code is pasted to each outer wall plate mold (16) by a two-dimensional code labeling machine C (32);

43. paving an outer decorative surface: controlling a roller conveyor B (34) to convey the outer wall plate mold (16) to a station II, and paving the exterior finishing material by a manipulator E (35)/manpower, wherein the paving of the connecting piece is also included; the facing material (7) comprises: building materials such as ceramic tiles, stone, and the like;

44. coating a waterproof anti-cracking reinforced functional mortar I surface layer (2): conveying the outer wall plate mould (16) to a station III by a roller conveyor B (34), and coating a layer of waterproof anti-cracking reinforced functional mortar surface layer I (2) on the laid outer facing by a waterproof mortar coating machine B (36);

45. arranging a keel frame: after the first surface layer (2) of the waterproof anti-crack enhancing functional mortar is coated, a keel frame (9) consisting of a transverse keel and a vertical keel is grabbed by a manipulator F (37) and laid into an outer wall plate mold (16), and a steel plate net (10) arranged outside the keel frame (9) is pressed into the first surface layer (2) of the waterproof anti-crack enhancing functional mortar;

46. pouring a polyurethane foaming heat-insulating layer (8): controlling a roller conveyor B (34) to convey the outer wall plate mold (16) to an IV station, pouring a polyurethane foam heat-insulating layer (8) into the outer wall plate mold (16) by an aggregate pouring machine B (38), and completely covering the keel frame (9) by the polyurethane foam heat-insulating layer (8);

47. arranging a keel frame (9) and a steel plate net (10): controlling a roller conveyor B (34) to convey the external wall panel mould (16) to a station V, arranging a keel frame (9) in the external wall panel mould (16) in a special area by a manipulator H (39), and then grabbing a steel plate net (10) and laying the steel plate net on the keel frame (9);

48. pouring an aggregate insulating layer (4): after the arrangement of the steel plate net (10) is finished, an aggregate heat-insulating layer (4) is poured by an aggregate pouring machine C (40), the keel frame (9) is completely covered by the aggregate heat-insulating layer (4), and the steel plate net (10) is positioned outside the aggregate heat-insulating layer (4);

49. coating a waterproof anti-cracking reinforced functional mortar II surface layer (5): controlling a roller conveyor B (34) to convey the outer wall plate mold (16) to a VI station, and coating a waterproof anti-cracking reinforced functional mortar II surface layer (5) on the upper part of the aggregate heat-insulating layer (4) by a quantitative casting machine B (41); the steel plate net (10) is completely covered by the waterproof crack-resistant reinforced functional mortar II surface layer (5), and then a glass fiber net (53) is paved outside the waterproof crack-resistant reinforced functional mortar II surface layer (5);

410. coating a decorative surface layer (11): controlling a roller conveyor B (34) to convey the outer wall plate die (16) to a VII station, and coating the decorative surface layer (11) by a surface layer coating machine C (42);

411. secondary code pasting: controlling a roller conveyor B (34) to convey the basically molded external wallboard molds (16) to a station of a two-dimensional code labeling machine D (43) in front of a curing bin (27), and adhering/spraying a product real-time data two-dimensional code on the surface of each external wallboard mold (16) by the two-dimensional code labeling machine D (43);

412. health preserving: controlling a roller conveyor B (34) to convey the outer wallboard die (16) subjected to secondary stacking to an automatic die parking device (28), enabling the automatic die parking device (28) to start working at the moment, parking the inner wallboard to a specified parking position in a maintenance bin (27) according to an instruction of an automatic control and industrial computer management system (31), and enabling the maintenance bin (27) to automatically control a heating and air supply system to work to perform 10-24-hour maintenance molding on the inner wallboard;

413. stacking: after the curing is finished, the automatic die parking device (28) moves out of the external wall panel die (16) to a site specified position, and then a manipulator C (29) lifts the die from the curing bin (27) by an electromagnet sucker manipulator, so that the molded external wall panel is taken out; taking out and stacking the materials on a tray;

414. planning parking: the latent/backpack AGV moving robot (30) drives the stacked trays to be delivered to a construction designated site position according to a planned track for parking;

415. finishing the processing of the external wall panel: and (4) finishing the automatic production process of the whole external wall panel, and using sound and light display as a mark for completing the automatic production.

Images