CN113621810A - Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof - Google Patents

Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof Download PDF

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CN113621810A
CN113621810A CN202110925071.2A CN202110925071A CN113621810A CN 113621810 A CN113621810 A CN 113621810A CN 202110925071 A CN202110925071 A CN 202110925071A CN 113621810 A CN113621810 A CN 113621810A
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ingredient
lead
furnace
waste
acid storage
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尤全仁
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/02Obtaining lead by dry processes
    • C22B13/025Recovery from waste materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention relates to the field of lead-zinc smelting secondary lead metallurgy, in particular to a waste lead-acid storage battery and lead-containing waste material regeneration reduction lead ingredient and a preparation method thereof, wherein the waste lead-acid storage battery and lead-containing waste material regeneration reduction lead ingredient comprises a first ingredient, a second ingredient, a third ingredient, a fourth ingredient, a fifth ingredient, a sixth ingredient and a seventh ingredient, the first ingredient comprises scrap iron, the second ingredient comprises coal, the third ingredient comprises the first ingredient and the second ingredient, the fourth ingredient comprises the first ingredient and iron ore cinder, the fifth ingredient comprises coke particles, the sixth ingredient comprises return slag, and the seventh ingredient comprises a main material; the method comprises the following steps: A. carrying out the above burdening; B. preparing equipment; C. adding the third ingredient, the fifth ingredient, the sixth ingredient and the seventh ingredient into the furnace and smelting; D. raking the liquid level by using a rake, and adding a fourth ingredient when dense smoke is emitted from the rake; stopping adding the fourth ingredient when the liquid level in the furnace is observed to be bright and no boiling is observed; E. and (5) putting the furnace in practice. The scheme reduces the cost of regeneration and reduction of the waste lead-acid storage battery and the lead-containing waste.

Description

Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof
Technical Field
The invention relates to the field of lead-zinc smelting secondary lead metallurgy, in particular to a waste lead-acid storage battery, a lead-containing waste material regeneration reduction lead ingredient and a preparation method thereof.
Background
The lead-containing waste materials comprise lead mud, lead paste and waste polar plates after the disassembly of the waste lead-acid storage battery, and are waste materials containing lead and lead compounds (PbSo4, PbO, PbS, Pb and the like). The waste (main material) is mixed with auxiliary materials (scrap iron, coke powder or white coal, etc.) and then added into a smelting furnace together to generate the reduced lead through high-temperature oxidation-reduction reaction. The raw materials added into the smelting furnace generate a slag layer after a series of high-temperature chemical reactions and are separated from the produced lead, the lead is in a lower layer due to high density, the slag is in an upper layer due to low density, and the slag in the upper layer is removed to obtain the lower layer of reduced lead (crude lead).
The slagging and redox reactions in the smelting furnace are as follows: fe + S → FeS, Fe + O2→FeO,PbSo4→PbO+SO2,PbO+C→Pb+CO2. The iron filings only play a role in fixing sulfur and slagging, the iron oxide and gangue components in the raw materials form an Fe-Si-Ca slag system, and C plays a role in reducing.
In the prior art, the iron filings are added according to the amount of water and lead compounds contained in the main materials, the iron filings added when the lead plaster contains water and So 4-with more components are up to 20%, and the iron filings added to the polar plate are at least 9%.
Therefore, the prior art has the following disadvantages when the waste containing lead and lead compounds is subjected to oxidation reduction:
the disadvantages are: the cost is enormous. Because the amount of the added scrap iron is high, the economic cost is increased, so that the enterprise runs at high cost for a long time, the scrap iron consumption amount is up to 20 tons in terms of processing 100 tons of lead plaster per day, and the scrap iron price per ton is 2900 yuan, so that the daily cost is increased by nearly 6 ten thousand yuan.
The defect is that: the energy consumption is high. In advance, the scrap iron is well participated in the reduction and slagging reaction and must be melted, and the heat energy consumption of 20 tons of scrap iron every day is equivalent to the consumption of more than 2.5 tons of standard coal.
The defect is that: the yield of the reduction process decreases. Because the amount of the slag after smelting is high due to the high amount of the added iron filings, the lead taken away from the slag is increased, the lead content of the slag is kept unchanged by taking 1.5 percent of the lead in the slag as an example, and the direct yield is reduced by 15 kilograms when the amount of the slag is increased by one ton.
Disadvantage iv: the iron chips are in a strict market supply and the price is high. The scrap iron only comes from the iron piece processing industry, and is a leftover material of a lathe in the iron piece processing industry for shoveling, planing and turning in the processing process, and the scrap iron is used in a large amount, so that the price of the scrap iron is high.
Disclosure of Invention
The invention aims to provide a waste lead-acid storage battery and lead-containing waste material regeneration and reduction lead ingredient and a preparation method thereof, so as to reduce the cost of the waste lead-acid storage battery and the lead-containing waste material regeneration and reduction.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a useless lead-acid storage battery and lead waste material's regeneration reduction lead batching, including first batching, the second batching, the third batching, the fourth batching that adds in the stove at melting reduction operation stage, the fifth batching, sixth batching and seventh batching, first batching includes iron fillings, the second batching includes the coal, the third batching includes first batching and second batching, the fourth batching includes first batching and iron ore cinder, the fifth batching includes the scorched particles, the sixth batching is including returning the sediment, the seventh batching includes the major ingredient.
The principle and the advantages of the scheme are as follows: the main material is waste containing lead and lead compounds, including lead mud, lead paste, waste polar plate and other waste materials. The returned slag is the residual iron and lead-containing bottom slag smelted in the previous furnace, the scheme realizes the reutilization of the bottom slag of the previous furnace, the addition of the returned slag can reduce the melting point of the whole slag on one hand, thereby saving energy, playing the role of slagging, reducing the using amount of scrap iron in slagging, and on the other hand, can further extract a small amount of valuable metals in the returned slag, and reducing the waste of the valuable metals. In addition, one of the main components in the returned slag is the oxide of iron, so the returned slag can provide a certain iron element, thereby being beneficial to reducing the using amount of the scrap iron and reducing the using cost of the scrap iron.
The main components of the iron ore cinder are ferrite, ferric oxide and ferrous oxide, and the substitute material is iron powder. The purpose of adding the iron ore cinder is slagging on one hand, so that the property activity coefficient of the cinder is increased, and the eutectic point of the slagging is reduced, thereby keeping the melt dilute and the fluidity by using lower heat energy, reducing the use of heat, reducing the use of energy and reducing the cost; on the other hand, the iron ore cinder is the metal liquid under the protection liquid surface and is not contacted with the air to volatilize, thereby reducing the waste and consumption of metal and reducing the cost.
In the prior art, as scrap iron, main materials and coal are added into the furnace together for smelting, a large amount of scrap iron is oxidized in advance and consumed when the materials react in the furnace, so that a large amount of oxidized scrap iron cannot play the roles of sulfur fixation and slag formation, and if certain effects of sulfur fixation and slag formation are achieved, a large amount of scrap iron must be added into the furnace, and the waste of the scrap iron is caused. In the scheme, the fourth ingredient is added into the furnace at the melting reduction operation stage instead of being added into the furnace with the main material and the coal for smelting, so that the iron filings are prevented from being added too early and consumed by oxidation, the utilization rate of the iron filings is improved, a large amount of iron filings are not required to be added into the furnace, the same effects of sulfur fixation and slag formation can be achieved, the using amount of the iron filings is reduced, and the using cost of the iron filings is reduced.
In conclusion, the scheme reduces the cost of regeneration and reduction of the waste lead-acid storage battery and the lead-containing waste materials by reducing the using amount of scrap iron, reducing the energy consumption, recovering valuable metals, reducing the volatilization of metal liquid and the like.
Preferably, as an improvement, the third ingredient comprises the following components in parts by weight: the first ingredient accounts for 0.3-1.8 parts, and the second ingredient accounts for 1.5-4 parts. Therefore, the proportion of the scrap iron and the coal in the third ingredient is proper, and the waste of the scrap iron can be avoided.
Preferably, as an improvement, the fourth ingredient comprises the following components in parts by weight: the first ingredient accounts for 9-10 parts, and the iron ore cinder accounts for less than or equal to 1 part. Therefore, the proportion of the iron filings and the iron ore cinder in the fourth ingredient is proper, and the materials can react well.
Preferably, as a modification, the ratio of the third ingredient to the seventh ingredient is 1-10:100, the ratio of the fifth ingredient to the seventh ingredient is 1-10:100, and the ratio of the sixth ingredient to the seventh ingredient is 1-8: 100. By adopting the proportion, the utilization rate of the ingredients can be maximized, and the waste of the ingredients is avoided.
A method for preparing regenerated reduced lead from waste lead-acid storage batteries and lead-containing waste materials comprises the following steps:
A. burdening according to the burdening of the waste lead-acid storage battery and the regenerated and reduced lead containing waste;
B. preparing equipment, namely preparing a main furnace kiln and a rake;
C. feeding and melting, namely uniformly premixing a third ingredient, a fifth ingredient, a sixth ingredient and a seventh ingredient before the ingredients are added into the furnace, adding the third ingredient, the fifth ingredient, the sixth ingredient and the seventh ingredient in the step A into a main furnace kiln for smelting, judging the melting condition of the materials in the furnace in the smelting process, touching the liquid level in the furnace by using a rake, touching the liquid level in the furnace by the rake to be flat, and pulling out the rake for observation after the rake rakes the liquid level back and forth when the rake can rake the liquid in the furnace;
D. melting and reducing, namely adding a fourth ingredient when the liquid adhered to the rake emits smoke to be dense smoke, and adding the fourth ingredient in batches; stopping adding the fourth ingredient when the liquid level in the furnace is observed to be bright and not boiled and the liquid in the furnace inserted into the rake is not sticky;
E. and (5) putting the furnace in practice.
When the scheme is adopted, the main furnace kiln is a smelting place. In the steps C and D, when the smoke emitted from the rake is thick smoke, the time for adding the fourth ingredient can be judged, the phenomenon that the excessive iron chips are consumed by oxidation due to the fact that the fourth ingredient is added too early is avoided, and waste of the iron chips is avoided. The time for stopping adding the fourth ingredient can be judged by observing that the liquid level in the furnace is bright, no boiling occurs and the iron scrap is wasted due to continuous and excessive addition of the fourth ingredient. In the step C, the materials are mixed more uniformly through premixing, different materials can be in full contact, the contact area between different materials is increased, and subsequent smelting and full reaction are facilitated.
The invention has the advantages of obvious effect and advantages, strong practicability, quick effect and easy mastering. The invention can save energy, reduce consumption, reduce emission and harm, has high economic value and social benefit, and can make great contribution to the society if the patent and the practical technology of the invention are flexibly applied.
Preferably, as an improvement, the main furnace kiln can be a short kiln, a rotary kiln, an oxygen-enriched bottom blowing furnace, an oxygen-enriched side blowing furnace, a multi-link furnace, a fuel oil reverberatory furnace, a gas reverberatory furnace, a coal-fired reverberatory furnace, a coal-to-gas reverberatory furnace or a shaft furnace. Therefore, the process method can be suitable for various main furnaces.
Preferably, as an improvement, the main furnace kiln is provided with an operating platform, the operating platform is provided with an observation hole or an operating hole, and the top of the operating platform is arranged 500 mm and 1000mm below the bottom edge of the operating hole. The observation hole is convenient for observing the state of the liquid in the furnace, the state of the liquid raked by the rakes and the like. The access hole facilitates the charging and the insertion of the rake into the furnace. The numerical control is within the range of 500-1000mm, the operating platform cannot be too high or too low, and operation is convenient for operators to operate.
Preferably, as an improvement, the rake is welded by a steel plate and is provided with a handle which can be held. The rake adopts the material of steel sheet, and the firm degree of rake can be improved to the material of steel sheet on the one hand, has improved the life of rake, and on the other hand, the material of steel sheet can be perceived the flow and the melting condition of fuse-element on the steel face to be convenient for accurately judge the opportunity of the start of adding and stopping adding of fourth batching.
Preferably, as a refinement, the total amount of the fourth ingredient added is within 8% of the total amount of the seventh ingredient. Therefore, compared with the prior art, the using amount of the scrap iron is reduced.
Preferably, as a modification, the material in the furnace is agitated before the fourth ingredient is added in step D. The purpose of the agitation is to mix the cold mass quickly with the melt displacement precipitation reaction.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
example 1
Substantially as shown in figure 1: a method for preparing regenerated reduced lead from waste lead-acid storage batteries and lead-containing waste materials comprises the following steps:
A. preparing materials, namely preparing scrap iron, coal, iron ore cinder, coke particles, return slag and main materials in advance; the scrap iron is named as a first ingredient, the coal is named as a second ingredient, and the coal is white coal or anthracite; the mixture of the first ingredient and the second ingredient is designated as the third ingredient. And mixing the first ingredient and the iron ore cinder, and naming the mixture as a fourth ingredient, wherein the iron ore cinder is pyrite cinder. The coke particles are named as the fifth ingredient, the return slag is named as the sixth ingredient, and the main material is named as the seventh ingredient. The main material is waste containing lead and lead compounds, including lead mud, lead paste, waste polar plate and other waste materials. The return slag is the bottom slag containing iron and lead left in the previous smelting.
In this example, 10 tons of the seventh ingredient is prepared; preparing a third ingredient which accounts for 9 percent of the seventh ingredient, namely 900 kilograms, wherein the first ingredient accounts for 0.3 part and the second ingredient accounts for 1.5 parts in the third ingredient; preparing a fifth ingredient which accounts for 1 percent of the seventh ingredient, namely 100 kilograms; a sixth ingredient is prepared, which accounts for 1% of the seventh ingredient, i.e. 100 kg. A fourth burden of 3%, i.e., 300 kg, of the seventh burden is prepared, wherein the first burden accounts for 9 parts and the iron ore slag accounts for 1 part in the fourth burden.
B. Preparing equipment, namely preparing a main furnace kiln and a rake; the main furnace kiln in the embodiment is a fuel reverberatory furnace, and can be a short kiln, a rotary kiln, an oxygen-enriched bottom blowing furnace, an oxygen-enriched side blowing furnace, a multi-link furnace, a fuel reverberatory furnace, a coal-fired reverberatory furnace, a coal-to-gas reverberatory furnace or a shaft furnace. The fuel reverberatory furnace in the embodiment is provided with an operating platform, and the operating platform is provided with an observation hole and an operating hole. The table top of the operating platform is arranged 500 mm and 1000mm below the bottom edge of the operating hole. The harrow plate of the harrow is welded by steel plates, the length and width of the harrow plate are 80-165mm, the thickness of the harrow plate is 15mm, and the harrow plate is provided with a handle which can be held.
C. Feeding and melting, namely uniformly mixing the third ingredient, the fifth ingredient, the sixth ingredient and the seventh ingredient in the step A, adding the mixture into a furnace, smelting, judging the melting condition of the material in the furnace in the smelting process, touching the liquid level in the furnace by using a rake, and pulling out the rake for observation after the rake touches the liquid level back and forth when the rake can rake the liquid in the furnace (namely when the liquid in the furnace has fluidity); and comprehensively judging according to the liquidity of the liquid adhered on the surface of the rake and the flying smoke condition in the furnace.
D. B, melting reduction operation, namely adding the fourth ingredient in the step A when the smoke emitted by the liquid adhered to the rake is observed to be dense smoke, adding the fourth ingredient in two batches, and ensuring the heat in the furnace; when the liquid level in the furnace is observed to be bright and not to be boiled and the liquid in the furnace inserted into the rake is not sticky (the liquid has good fluidity at the moment), the fourth ingredient is stopped being added.
E. And (5) putting the furnace in practice. 6.1 tons of reduced lead ingots are obtained after the furnace is placed, the water reduction direct yield reaches 69.3 percent, and the total recovery rate can reach 98.5 percent.
Example 2
The difference between this example and example 1 is that the dosage of the ingredients in step a is different, and in this example, 10 tons of the seventh ingredient are prepared; preparing a third ingredient which accounts for 9 percent of the seventh ingredient, namely 900 kilograms, wherein the first ingredient accounts for 1 part and the second ingredient accounts for 3 parts in the third ingredient; preparing a fifth ingredient which accounts for 1 percent of the seventh ingredient, namely 100 kilograms; a sixth ingredient is prepared, which accounts for 1% of the seventh ingredient, i.e. 100 kg. A fourth burden of 3%, i.e., 300 kg, of the seventh burden is prepared, wherein the fourth burden comprises 9.5 parts of the first burden and 0.5 part of the iron ore slag.
6.1 tons of reduced lead ingots are obtained after the reduction furnace is placed, the water reduction direct yield reaches 68.5 percent, and the total recovery rate can reach 98.8 percent.
Example 3
The difference between this example and example 1 is that the amount of the ingredients in step a is different, and 10 tons of the seventh ingredient are prepared; preparing a third ingredient which accounts for 9 percent of the seventh ingredient, namely 900 kilograms, wherein the first ingredient accounts for 1.8 parts and the second ingredient accounts for 4 parts in the third ingredient; preparing a fifth ingredient which accounts for 1 percent of the seventh ingredient, namely 100 kilograms; a sixth ingredient is prepared, which accounts for 1% of the seventh ingredient, i.e. 100 kg. A fourth burden of 3%, i.e., 300 kg, of the seventh burden is prepared, wherein the fourth burden comprises 10 parts of the first burden and 0.1 part of the iron ore slag.
6.04 tons of reduced lead ingots are obtained after the reduction furnace is placed, the water reduction direct yield reaches 70.2 percent, and the total recovery rate can reach 97.3 percent.
Example 4
The difference between this example and example 1 is that the amount of the ingredients in step a is different, and 10 tons of the seventh ingredient are prepared; preparing a third ingredient which accounts for 10 percent of the seventh ingredient, namely 1000 kilograms, wherein the first ingredient accounts for 1 part and the second ingredient accounts for 3 parts in the third ingredient; preparing a fifth ingredient which accounts for 10 percent of the seventh ingredient, namely 1000 kilograms; a sixth ingredient is prepared, which accounts for 8% of the seventh ingredient, i.e. 1000 kg. And preparing a fourth ingredient accounting for 6 percent of the seventh ingredient, namely 600 kilograms, wherein the first ingredient accounts for 9.5 parts and the iron ore cinder accounts for 0.5 part in the fourth ingredient.
6.11 tons of reduced lead ingots are obtained after the furnace is placed, the water reduction direct yield reaches 70.5 percent, and the total recovery rate can reach 99 percent.
Example 5
The difference between this example and example 1 is that the amount of the ingredients in step a is different, and 10 tons of the seventh ingredient are prepared; preparing a third ingredient which accounts for 1 percent of the seventh ingredient, namely 100 kilograms, wherein the first ingredient accounts for 1 part and the second ingredient accounts for 3 parts in the third ingredient; preparing a fifth ingredient which accounts for 5 percent of the seventh ingredient, namely 500 kilograms; a sixth ingredient is prepared, which accounts for 5% of the seventh ingredient, i.e. 500 kg. And preparing a fourth ingredient accounting for 8 percent of the seventh ingredient, namely 800 kg, wherein the first ingredient accounts for 9.5 parts of the fourth ingredient, and the iron ore cinder accounts for 0.5 part of the fourth ingredient.
6.12 tons of reduced lead ingots are obtained after the furnace is placed, the water reduction yield reaches 71.8 percent, and the total recovery rate can reach 97.9 percent.
When the scheme of the embodiment 1-3 is adopted, the method has remarkable effects and advantages that:
1. the addition amount of scrap iron in the fourth ingredient is reduced due to the change of the formula and the feeding time of the fourth ingredient, and the huge cost expenditure is reduced:
for example: in the prior art, more than 14 percent of scrap iron is required to be added for the smelting of the lead plaster, the technology of the invention only needs to add about 3 percent, and the cost can be saved by calculating the year of processing 100 tons of lead plaster per day:
100 ton/day x (14-3)% × 2900 yuan/ton x 300 day/year 957 ten thousand yuan/year.
2. The amount of discharged slag is reduced by more than 10 percent (raw material ratio) due to the change of the formula and the feeding time for controlling the fourth ingredient, and the disposal cost of hazardous waste is reduced.
After scrap iron blended in lead plaster smelting is reduced from 14% to 3%, the amount of slag discharged from the furnace is reduced by 11%, and the cost can be saved in the year by calculating the 300 yuan disposal cost of disposing 1 ton of slag (dangerous waste) per commission at present:
100 ton/day x (14-3)% × 300 days/year x 300 yuan ═ 99 ten thousand yuan/year.
3. The amount of the slag is reduced due to the change of the formula and the feeding time for controlling the fourth ingredient, so that the loss of valuable metals from the slag is reduced, the recovery rate of the valuable metals is greatly improved, and the valuable metals can be recovered: in the prior art, the lead content in the slag generated by scrap iron mixed in lead plaster smelting is 1.5 percent (the requirement of the Standard conditions of the Secondary lead industry), and in practice, most enterprises can hardly reach 1.5 percent at one time, generally between 1.0 and 4.5 percent, and a 1.5 percent value is obtained for unified calculation. The invention reduces the slag amount due to the change of the formula and the mode, thereby improving the valuable metal amount:
lead content of 49.5 ton/year, 100 ton/day x (14-3)% × 300 day/year x 1.5%
49.5 tons/year × 13000 yuan/ton equals 64.35 ten thousand yuan/year.
4. The energy consumption is greatly reduced due to the formula and the change of the feeding time of the fourth ingredient.
Compared with the method, the method has the advantages that the iron filings are added in the lead plaster smelting pre-mixing way by 11 percent in the prior art, the iron filings are saved by the method: 100 ton/day x (14-3)% -11 ton. The prior art needs to melt the 11 tons of iron filings to 1200 ℃, and consumes a large amount of heat energy.
According to the experience, 100-130 kg of coke (120 is taken for convenient calculation) is needed for melting 1 ton of scrap iron, and the calorific value of 1 kg of coke is 30000000 joules.
The annual energy consumption is as follows:
100 ton/day x (14-3)% × 120kg coke/ton x 30000000 joule 39600000000 joule/day.
39600000000 joules/day × 300 days 1188000,0000000 joules.
The calorific value of 1 kilogram of standard coal is 29307.6 kJ. The standard coal can be saved in the year:
405.36 (ton/year) for 1188000,0000000J/29307600J/kg standard coal.
5. The returned slag of the previous furnace can be recycled due to the change of the formula and the feeding time of the fourth ingredient, the returned slag can carry out slagging reaction, and on one hand, the activated slag is produced, and on the other hand, a small amount of valuable metal in the slag is further extracted.
The foregoing is merely an example of the present invention and common general knowledge in the art of designing and/or characterizing particular aspects and/or features is not described in any greater detail herein. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. The utility model provides a regeneration of useless lead-acid storage battery and lead-containing waste material reduces lead batching which characterized in that: the iron ore smelting furnace comprises a first ingredient, a second ingredient, a third ingredient, a fourth ingredient, a fifth ingredient, a sixth ingredient and a seventh ingredient, wherein the fourth ingredient, the fifth ingredient, the sixth ingredient and the seventh ingredient are added into the furnace in a smelting reduction operation stage, the first ingredient comprises scrap iron, the second ingredient comprises coal, the third ingredient comprises the first ingredient and the second ingredient, the fourth ingredient comprises the first ingredient and iron ore cinder, the fifth ingredient comprises coke particles, the sixth ingredient comprises return slag, and the seventh ingredient comprises main materials.
2. The recycling and reducing lead ingredient for waste lead-acid storage batteries and lead-containing wastes according to claim 1, wherein: the third ingredient comprises the following components in parts by weight: the first ingredient accounts for 0.3-1.8 parts, and the second ingredient accounts for 1.5-4 parts.
3. The recycling and reducing lead ingredient for waste lead-acid storage batteries and lead-containing wastes according to claim 1, wherein: the fourth ingredient comprises the following components in parts by weight: the first ingredient accounts for 9-10 parts, and the iron ore cinder accounts for less than or equal to 1 part.
4. The recycling and reducing lead ingredient for waste lead-acid storage batteries and lead-containing wastes according to claim 1, wherein: the ratio of the third ingredient to the seventh ingredient is 1-10:100, the ratio of the fifth ingredient to the seventh ingredient is 1-10:100, and the ratio of the sixth ingredient to the seventh ingredient is 1-8: 100.
5. A method for preparing regenerated reduced lead from waste lead-acid storage batteries and lead-containing wastes is characterized by comprising the following steps: the method comprises the following steps:
A. the ingredients are prepared according to the ingredients of the waste lead-acid storage battery and the lead-containing waste regeneration and reduction lead ingredients in any one of claims 1 to 4;
B. preparing equipment, namely preparing a main furnace kiln and a rake;
C. feeding and melting, namely uniformly premixing a third ingredient, a fifth ingredient, a sixth ingredient and a seventh ingredient before the ingredients are added into the furnace, adding the third ingredient, the fifth ingredient, the sixth ingredient and the seventh ingredient in the step A into a main furnace kiln for smelting, judging the melting condition of the materials in the furnace in the smelting process, touching the liquid level in the furnace by using a rake, touching the liquid level in the furnace by the rake to be flat, and pulling out the rake for observation after the rake rakes the liquid level back and forth when the rake can rake the liquid in the furnace;
D. melting and reducing, namely adding a fourth ingredient when the smoke emitted by the liquid adhered to the rake is observed to be dense smoke, and adding the fourth ingredient in batches; stopping adding the fourth ingredient when the liquid level in the furnace is observed to be bright and not boiled and the liquid in the furnace inserted into the rake is not sticky;
E. and (5) putting the furnace in practice.
6. The method for preparing the regenerated reduced lead of the waste lead-acid storage batteries and the lead-containing wastes according to claim 5, which comprises the following steps: the main furnace kiln can be a short kiln, a rotary kiln, an oxygen-enriched bottom blowing furnace, an oxygen-enriched side blowing furnace, a multi-link furnace, a fuel oil reverberatory furnace, a gas reverberatory furnace, a coal-fired reverberatory furnace, a coal-to-gas reverberatory furnace or a shaft furnace.
7. The method for preparing the regenerated reduced lead of the waste lead-acid storage batteries and the lead-containing wastes according to claim 5, which comprises the following steps: the main furnace kiln is provided with an operating platform, the operating platform is provided with an observation hole or an operating hole, and the platform surface of the operating platform is arranged at the bottom of the operating hole along the lower part of 500-1000 mm.
8. The method for preparing the regenerated reduced lead of the waste lead-acid storage batteries and the lead-containing wastes according to claim 5, which comprises the following steps: the rake is welded by a steel plate and is provided with a handle which can be held.
9. The method for preparing the regenerated reduced lead of the waste lead-acid storage batteries and the lead-containing wastes according to claim 5, which comprises the following steps: the total adding amount of the fourth ingredient accounts for 8% of the total adding amount of the seventh ingredient.
10. The method for preparing the regenerated reduced lead of the waste lead-acid storage batteries and the lead-containing wastes according to claim 5, which comprises the following steps: and D, stirring the materials in the furnace before adding the fourth ingredient in the step D.
CN202110925071.2A 2021-08-12 2021-08-12 Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof Pending CN113621810A (en)

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