CN108707756A - A method of with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes - Google Patents

A method of with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes Download PDF

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Publication number
CN108707756A
CN108707756A CN201810437754.1A CN201810437754A CN108707756A CN 108707756 A CN108707756 A CN 108707756A CN 201810437754 A CN201810437754 A CN 201810437754A CN 108707756 A CN108707756 A CN 108707756A
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oxygen
lead
copper
smelting furnace
brick
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CN201810437754.1A
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CN108707756B (en
Inventor
华宏全
戴俊普
黎开金
孙斌
李俊峰
崔纪义
何世祥
唐晓明
杨子奇
刘志明
曹远栋
杨平
王冲
史谊峰
舒波
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Yunnan Copper Co ltd
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Fumin Metallurgical Industry And Trade Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/02Working-up flue dust
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/02Obtaining lead by dry processes
    • C22B13/025Recovery from waste materials
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • C22B15/0052Reduction smelting or converting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/006Pyrometallurgy working up of molten copper, e.g. refining
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention discloses a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes, belongs to Metallurgical Solid Wastes technical field of comprehensive utilization.Copper fumes acid leaching residue is subjected to dispensing, the material of brick for meeting oxygen-enriched side-blown reducing smelting furnace melting is made, can put into oxygen-enriched side-blown reducing smelting furnace without sulfur removal technology directly carries out reduction melting, obtains a lead bullion, a lead copper matte, clinker and ash-laden gas;The lead copper matte that reduction melting obtains is subjected to concentration smelting with oxygen-enriched side-blown reducing smelting furnace, obtain secondary lead bullion, secondary lead copper matte, clinker and ash-laden gas, during handling herein, other valuable metals such as Bi, Sn, Ag, Au contained in copper fumes can enter lead bullion part, be separated and recovered during follow-up refining.Copper fumes integrated conduct method provided by the invention, treatment process is simple, and synthetical recovery is efficient, few using equipment, and processing cost is relatively low.

Description

A method of with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes
Technical field
The invention belongs to Metallurgical Solid Wastes technical field of comprehensive utilization, and in particular to a kind of to use oxygen-enriched side-blown reducing smelting furnace The method of integrated treatment copper fumes.
Background technology
Copper making technology refers to passing through kinds of processes step by Copper Ores, obtains the process of refined copper, during Copper making, Chinese mugwort Sa stove, converter, electric furnace flue gas generate flue dust, usually contain the valuable metal of up to 9 kinds or more of Cu, Pb, Zn, Bi etc., change The features such as learning complicated component, difficult, environmental pollution, belongs to danger wastes.If copper fumes directly return to copper metallurgy industry, The impurity content of feed stock for blast furnace is then not only greatly increased, deteriorates the working of a furnace, reduces the processing capacity of stove.When copper fumes processing, one As need to be handled again after first carrying out calcination steps desulfurization, the prior art there are problems that:1, valuable element synthetical recovery Rate is relatively low, and cost recovery is higher;2, the product market space is limited;3, there is potential environmentally friendly hidden danger.Therefore, it is a kind of to be badly in need of exploitation The integrated conduct method of copper fumes.
Invention content
In view of this, the present invention provides a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes, the party Method input is low, the integrated treatment of copper fumes can be realized using a kind of equipment, treatment process is simple, can be by copper fumes after processing In lead and copper efficiently separate, provide convenience condition for follow-up refining.
A method of with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes, acid being obtained after copper fumes are carried out acidleach Phase analysis carries out integrated treatment using oxygen-enriched side-blown reducing smelting furnace, follows the steps below:
A prepares the material of brick
After copper fumes acid leaching residue is dried, match with coke powder, lime, iron powder, other dead meals containing metal and sewage disposal sheet frame slag Material, the material of brick is made after crushing;The addition of coke powder is the 2-5% of acid leaching residue weight, and the addition of lime is the 5- of acid leaching residue weight 8%, the addition of iron powder is the 10-15% of acid leaching residue weight, manufactured material of brick lead tolerance >=20%.
Coke powder is the flour of coke raw material in dispensing, if being directly added into oxygen-enriched side-blown reducing smelting furnace can be carried away by the wind, Utilization rate is not high, is added in the material of brick, realizes making full use of for raw material.Iron powder and lime are added as slag former, this three Kind dispensing needs to determine proportioning according to acid leaching residue and other dead meals containing metal and sewage disposal sheet frame slag ingredient, ensures in the material of brick Lead tolerance >=20% ensures that oxygen-enriched side-blown reducing smelting furnace produces stable operation within a certain period of time.
The uniform breathability of the lumpiness and intensity effect material of the material of brick, it is molten to influence the reduction of oxygen-enriched side-blown reducing smelting furnace Refine speed and efficiency, it is therefore desirable to select suitable lumpiness and intensity.
B reduction melting
Oxygen-enriched side-blown reducing smelting furnace is added in the material of brick made, while flux is added, except copper ashes, coke, from air port with 2.0- 10.0kPa pressure sprays into oxygen-enriched air, and oxygen-enriched air addition is 40-80 m3/ min, in-furnace temperature are controlled in 1100-1300 DEG C, reduction melting 3-4h, the lead sulfate in the material of brick is largely converted into a lead bullion, and a lead bullion and primary is released from lead outlet Lead copper matte, a lead copper matte ingot bar, slag notch puts clinker, while generating high-temperature flue gas, qualified discharge after flue gas dust collection.
When reduction melting, when oxygen-enriched side-blown reducing smelting furnace stock column from top to bottom moves a series of physical occurs for the material of brick Chemical reaction process and heat exchanging process, most of lead sulfate are reduced into vulcanized lead, this process major influence factors temperature And composition of fumes, temperature and composition of fumes and the quality of coke, slag type, the intake in air port and wind pressure have relationship, wherein slag Type determines the fusing point and viscosity of clinker, it is therefore desirable to determine indices according to the material of reduction melting.In fusion process, It analyzes smoke components, measure furnace roof flue-gas temperature, the response situation in reaction oxygen-enriched side-blown reducing smelting furnace that also can be reversed, from And relevant parameter is adjusted in time, general smoke components CO/CO2In 0.2-0.5 ranges, furnace roof flue-gas temperature is 100-350 DEG C, rich Reduction melting process is normal in oxygen side-blown reduction smelting furnace.
C concentration smeltings
A lead copper matte block in step C is returned, oxygen-enriched side-blown reducing smelting furnace is added, while iron filings and coke are added, from wind Mouth sprays into oxygen-enriched air with 1.0-6.0kPa pressure, and oxygen-enriched air addition is 35-75 m3/ min, in-furnace temperature control exist 1100-1300 DEG C, melting 1-4h, concentration smelting obtains secondary lead bullion and secondary lead copper matte, from lead outlet release secondary lead bullion and Secondary lead copper matte, slag notch releases clinker, while generating high-temperature flue gas, qualified discharge after flue gas dust collection.
The purpose of concentration smelting is to reduce the lead content of a lead copper matte, improves copper content.Iron filings are added by a lead ice Lead in copper cements out, and obtains a lead bullion and secondary lead copper matte.
Further, the material of brick lumpiness that prepared by step A is that 50-120mm weight ratio is no less than 75%, material of brick moisture No more than 25%, material of brick intensity be from 1.5 meters of height drop down onto cement flooring naturally three times after lumpiness be less than the weight ratio of 10mm Less than 15%.
Further, the oxygen-enriched air oxygen content is 22-24%.
Further, the flux being added in step B is quartz and lime stone, and quartz and lime stone addition are respectively The 0-5% of material of brick weight, except the 0-2% that copper ashes is material of brick weight, amount of coke is the 18-22% of material of brick weight.
Further, iron filings addition is the 1-3% of a lead copper matte weight in step C, and coke addition is a lead ice The 12-18% of weight of copper.
Further, clinker slag type is iron oxide content 20-28%, dioxide-containing silica 20-30%, calcium oxide in step B 10-18%, clinker lead tolerance 1.5-10%.
Further, a lead bullion grade is 60-75%, lead copper matte copper content >=15% in step B.
Further, secondary lead copper matte copper content >=18% in step C.
The leaded Main Morphology of copper fumes acid leaching residue material that the present invention is handled is lead sulfate, without carrying out sulfur removal technology, is made It can be reduced directly in oxygen-enriched side-blown reducing smelting furnace after the material of brick, primary reduction can obtain a lead bullion, a lead ice Copper, clinker and ash-laden gas, then a lead copper matte is subjected to concentration smelting with oxygen-enriched side-blown reducing smelting furnace, it obtains secondary thick Lead, secondary lead copper matte, filter residue and ash-laden gas, during handling herein, Bi, Sn, Ag, Au for containing in copper fumes etc. other have Valence metal can enter lead bullion part, be separated and recovered during follow-up refining.The present invention can be real by a kind of equipment The integrated treatment of existing copper fumes, realizes effective recycling of valuable metal in copper fumes, simple for process, input cost is low.
Description of the drawings
The process flow chart of Fig. 1 acid leaching residue material of brick oxygen-enriched side-blown reducing smelting furnace reducing and smeltings
Lead copper matte oxygen-enriched side-blown reducing smelting furnace concentration smelting process flow chart of Fig. 2.
Specific implementation mode
The invention will be further described with reference to embodiments.
Embodiment 1
A method of with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes, copper fumes being subjected to acidleach(Sulfuric acid)After obtain Acid leaching residue carries out integrated treatment using oxygen-enriched side-blown reducing smelting furnace, follows the steps below:
A prepares the material of brick
After copper fumes acid leaching residue is dried, be added the coke powder of acid leaching residue weight 2-5%, 5-8% lime, 10-15% iron powder and its The material of brick is made in his dead meal containing metal and sewage disposal sheet frame slag burden after crushing, control material of brick lead tolerance >=20%, material of brick block Degree is that 50-120mm weight ratio is no less than 75%, and material of brick moisture is not more than 25%, and material of brick intensity is the height three from 1.5 meters It is secondary to drop down onto weight ratio of the lumpiness less than 10mm behind cement flooring naturally and be less than 15%.
B reduction melting
Oxygen-enriched side-blown reducing smelting furnace is added in the material of brick made, while the stone of the quartz and 0-5% of material of brick weight 0-5% is added Lime stone as flux, material of brick weight 0-2% except copper ashes, material of brick weight 18-22% coke, pressed from air port with 2.0-10.0kPa Power sprays into the oxygen-enriched air that oxygen content is 22-24%, and oxygen-enriched air addition is 40-80 m3/ min, in-furnace temperature control exist 1100-1300 DEG C, reduction melting 3-4h, the lead sulfate in the material of brick is largely converted into a lead bullion, is released from lead outlet primary Lead bullion(Grade is 60-75%)With a lead copper matte(Copper content >=15%), a lead copper matte ingot bar, slag notch puts clinker(Slag type For iron oxide content 20-28%, dioxide-containing silica 20-30%, calcium oxide 10-18%, clinker lead tolerance 1.5-10%), produce simultaneously Raw high-temperature flue gas, qualified discharge after flue gas dust collection;
C concentration smeltings
A lead copper matte block in step C is returned, oxygen-enriched side-blown reducing smelting furnace is added, while that primary lead copper matte weight is added The coke for measuring the iron filings and 12-18% of 1-3% sprays into oxygen content as the oxygen-enriched sky of 22-24% from air port with 1.0-6.0kPa pressure Gas, oxygen-enriched air addition are 35-75 m3/ min, in-furnace temperature are controlled at 1100-1300 DEG C, and melting 1-4h, melting obtains two Secondary lead bullion and secondary lead copper matte(Copper content >=18%), secondary lead bullion and secondary lead copper matte are released from lead outlet, slag notch releases stove Slag, while high-temperature flue gas is generated, qualified discharge after flue gas dust collection.

Claims (8)

1. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes obtains acidleach after copper fumes are carried out acidleach Slag carries out integrated treatment, which is characterized in that follow the steps below using oxygen-enriched side-blown reducing smelting furnace:
A prepares the material of brick
After copper fumes acid leaching residue is dried, match with coke powder, lime, iron powder, other dead meals containing metal and sewage disposal sheet frame slag Material, the material of brick is made after crushing;The addition of coke powder is the 2-5% of acid leaching residue weight, and the addition of lime is the 5- of acid leaching residue weight 8%, the addition of iron powder is the 10-15% of acid leaching residue weight, manufactured material of brick lead tolerance >=20%;
B reduction melting
Oxygen-enriched side-blown reducing smelting furnace is added in the material of brick made, while flux is added, except copper ashes, coke, from air port with 2.0- 10.0kPa pressure sprays into oxygen-enriched air, and oxygen-enriched air addition is 40-80 m3/ min, in-furnace temperature are controlled in 1100-1300 DEG C, reduction melting 3-4h, the lead sulfate in the material of brick is largely converted into a lead bullion, and a lead bullion and primary is released from lead outlet Lead copper matte, a lead copper matte ingot bar, slag notch puts clinker, while generating high-temperature flue gas, qualified discharge after flue gas dust collection;
C concentration smeltings
A lead copper matte block in step C is returned, oxygen-enriched side-blown reducing smelting furnace is added, while iron filings and coke are added, from wind Mouth sprays into oxygen-enriched air with 1.0-6.0kPa pressure, and oxygen-enriched air addition is 35-75 m3/ min, in-furnace temperature control exist 1100-1300 DEG C, melting 1-4h, concentration smelting obtains secondary lead bullion and secondary lead copper matte, from lead outlet release secondary lead bullion and Secondary lead copper matte, slag notch releases clinker, while generating high-temperature flue gas, qualified discharge after flue gas dust collection.
2. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:Material of brick lumpiness prepared by step A is that 50-120mm weight ratio is no less than 75%, and material of brick moisture is not more than 25%, brick Material intensity be from 1.5 meters of height drop down onto cement flooring naturally three times after weight ratio of the lumpiness less than 10mm be less than 15%.
3. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:The oxygen-enriched air content amount is 22-24%.
4. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:The flux being added in step B is quartz and lime stone, and quartz and lime stone addition are the 0- of material of brick weight 5%, except the 0-2% that copper ashes addition is material of brick weight, amount of coke is the 18-22% of material of brick weight.
5. a kind of side with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to any one of claims 1 to 4 Method, it is characterised in that:Iron filings addition is the 1-3% of a lead copper matte weight in step C, and coke addition is a lead copper matte The 12-18% of weight.
6. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:Clinker slag type is iron oxide content 20-28%, dioxide-containing silica 20-30%, calcium oxide 10-18%, clinker in step B Lead tolerance 1.5-10%.
7. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:A lead bullion grade is 60-75%, lead copper matte copper content >=15% in step B.
8. a kind of method with oxygen-enriched side-blown reducing smelting furnace integrated treatment copper fumes according to claim 1, feature It is:Secondary lead copper matte copper content >=18% in step C.
CN201810437754.1A 2018-05-09 2018-05-09 Method for comprehensively treating copper smoke dust by using oxygen-enriched side-blown reduction smelting furnace Active CN108707756B (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN111850308A (en) * 2020-07-22 2020-10-30 湖北大江环保科技股份有限公司 Method for treating copper smoke dust by using oxygen-enriched side-blown reduction smelting furnace
CN113621797A (en) * 2021-08-18 2021-11-09 江西金洋金属股份有限公司 Desulfurization lead plaster brick and preparation method thereof
CN113621810A (en) * 2021-08-12 2021-11-09 尤全仁 Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof
CN113981231A (en) * 2021-11-03 2022-01-28 安徽铜冠有色金属(池州)有限责任公司 Process for recovering lead, bismuth, gold and silver from copper anode slime smelting slag

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111850308A (en) * 2020-07-22 2020-10-30 湖北大江环保科技股份有限公司 Method for treating copper smoke dust by using oxygen-enriched side-blown reduction smelting furnace
CN111850308B (en) * 2020-07-22 2021-04-16 湖北大江环保科技股份有限公司 Method for treating copper smoke dust by using oxygen-enriched side-blown reduction smelting furnace
CN113621810A (en) * 2021-08-12 2021-11-09 尤全仁 Waste lead-acid storage battery and lead-containing waste regenerated and reduced lead ingredient and preparation method thereof
CN113621797A (en) * 2021-08-18 2021-11-09 江西金洋金属股份有限公司 Desulfurization lead plaster brick and preparation method thereof
CN113981231A (en) * 2021-11-03 2022-01-28 安徽铜冠有色金属(池州)有限责任公司 Process for recovering lead, bismuth, gold and silver from copper anode slime smelting slag

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