CN113618536A - Glass deep processing production line connection method - Google Patents
Glass deep processing production line connection method Download PDFInfo
- Publication number
- CN113618536A CN113618536A CN202110851295.3A CN202110851295A CN113618536A CN 113618536 A CN113618536 A CN 113618536A CN 202110851295 A CN202110851295 A CN 202110851295A CN 113618536 A CN113618536 A CN 113618536A
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- China
- Prior art keywords
- glass
- information
- size information
- edging
- upper computer
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- 239000011521 glass Substances 0.000 title claims abstract description 118
- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000007688 edging Methods 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims 3
- 238000005498 polishing Methods 0.000 description 16
- 238000005496 tempering Methods 0.000 description 13
- 239000005328 architectural glass Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000005341 toughened glass Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 210000003811 finger Anatomy 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
Abstract
The invention relates to the technical field of glass machinery, in particular to a glass deep processing production line connecting method for building glass. The invention discloses a glass deep processing production line connecting method, which comprises the following steps of sending size information of glass after being broken off and order information of serial number information to an upper computer after a sheet cutting and breaking process to form size information for comparison; the method comprises the steps that glass size information of an edging cleaning procedure is obtained in the edging cleaning procedure, the obtained glass size information of the edging cleaning procedure is compared with alignment size information and combined with number information on an upper computer, and piece outlet sequence information is obtained; and outputting the piece output sequence information. The arrangement of the sheets is not needed to be considered or is less considered by an operator, so that the labor intensity of the operator can be reduced.
Description
Technical Field
The invention relates to the technical field of glass machinery, in particular to a glass deep processing production line connecting method for building glass.
Background
The flat glass is mainly applied to three fields of building glass, industrial glass and photovoltaic glass, wherein the industrial glass and the photovoltaic glass have industrial standards and enterprise standards, have few specifications (the specifications of the rectangular size such as length, width and the like are few), and have long been continuously and automatically produced.
The flat glass and the architectural glass are widely used, the order quantity is large, but the architectural glass is scattered in use, and the unified standard is not existed at present, so that the order specification is scattered (the specifications of the rectangle with the length, the width and the like are more), and the continuous automatic production is difficult to realize. Therefore, the processing of the architectural glass is generally carried out separately according to the process, and the connection is not realized.
In the working procedure of the building glass processing, cutting and breaking off a large piece of building glass (namely, an original large piece of glass) into small pieces (namely, broken glass) after cutting and forming a breaking-off groove; polishing and cleaning four sides of the broken glass to form an edge polishing and cleaning process of the polished and cleaned glass; tempering the grinded and cleaned glass to form tempered glass; the three successive processes are essential processes for most architectural glass. However, for the reasons mentioned above, and the differences in the process requirements and the effective efficiency of the three steps, the three continuous steps are not connected and are performed in a segmented manner. After the sheet cutting and breaking process, required personnel turn the broken glass from horizontal to vertical and carry the glass to a glass frame; after the glass is transported to the edging and cleaning process, the glass is horizontally turned over approximately vertically by personnel and is carried to edging and cleaning equipment for edging and cleaning. After the edging and cleaning process, required personnel turn the broken glass from horizontal to approximately vertical and carry the glass to a glass frame; after being transported to the toughening procedure, the glass is horizontally turned from the approximately vertical direction by personnel and is transported to toughening equipment for toughening.
The following difficult problems of production pain points exist:
firstly, the labor intensity is high, and the number of required personnel is large. After the cutting and sheet breaking process, workers divide the glass frame (move the glass frame) according to the specification (the specification of the size such as the length and the width of a rectangle) according to the order, and the manual labor intensity and the mental labor intensity are higher.
Secondly, the quality of the product is influenced, and the safety risk is caused. Quality defects such as scratching of the glass surface, corner defect and the like can be caused by bumping and improper placement of the glass in the transferring process; non-tempered glass also presents a risk of cracking. The glass without edge grinding is very sharp, and is easy to scratch by people in the carrying process; the stacked glass is heavy, and the pressure injury and death of people caused by dumping the stacked glass sometimes occur.
Thirdly, the difficulty of material management is high, and the timeliness of production is poor. In order to improve the efficiency of the tempering process and the utilization efficiency of tempering equipment (such as a tempering furnace), the glass after being broken off needs to be rearranged, so that the arranged broken glass is equivalent to the original large glass as much as possible. Generally, the area of the broken glass after rearrangement needs to be more than 80% of the area of the original large glass. Therefore, after the cutting and sheet breaking process, the broken glass is conveyed to different glass frames, the glass frames need to be attached with an order information card, and all material information (for example, including order numbers, order requirements, customer information, specifications, and the like) of the order is included, and after scheduling software, original sheets (raw materials), process information, and the like can be generated. After the edging and cleaning process, sticking all material information containing the order to a glass sheet after each piece of glass is polished and cleaned, placing a label, and tearing the label off and sticking the label to a plastic plate according to the placement position of the matched sheet before the toughening process; and after the toughening procedure, the label is pasted back according to the position, and the toughened glass is placed on different glass frames according to the order.
CN212095681U discloses a glass edge grinding machine, which comprises a grinding device and a grinding conveying device arranged below the grinding device; the polishing device comprises a beam assembly and a polishing piece provided with a polishing wheel; the polishing piece comprises a first polishing piece, a second polishing piece, a third polishing piece and a fourth polishing piece; the beam assembly comprises a first beam, a second beam and a third beam which are parallel to each other and arranged in sequence, and the first beam is arranged perpendicular to the conveying direction of the polished object W; the first polishing piece and the fourth polishing piece are respectively arranged on the first cross beam and the third cross beam in a translation manner; the second piece of polishing, the third piece of polishing all set up on the second crossbeam. The glass edge grinding machine disclosed in CN212095681U is a four-side glass edge grinding machine, which can grind all four sides of an object to be ground.
Disclosure of Invention
It is an object of the present invention to solve or alleviate the first technical problem mentioned above.
The invention adopts the means that the glass deep processing production line connecting method comprises the following steps that after the sheet cutting and breaking process, the size information of broken glass and the order information of the serial number information are sent to an upper computer to form size information for comparison;
the method comprises the steps that glass size information of an edging cleaning procedure is obtained in the edging cleaning procedure, the obtained glass size information of the edging cleaning procedure is compared with alignment size information and combined with number information on an upper computer, and piece outlet sequence information is obtained;
and outputting the piece output sequence information.
The arrangement of the sheets is not needed to be considered or is less considered by an operator, so that the labor intensity of the operator can be reduced.
According to the technical scheme, according to the piece outlet sequence information, a label with the size information and the order information of the serial number information of the broken glass is printed through an upper computer, and glass information is output.
And the labels are sequentially stuck on the glass after the edging, polishing and cleaning by an operator.
According to a further technical scheme, the piece output sequence information and the size information and the number information of the broken glass corresponding to the piece output sequence information are displayed through a display screen electrically connected with an upper computer.
The glass after being polished and cleaned can be conveniently placed on the corresponding glass frame.
According to a further technical scheme, before the step of cutting and breaking off the glass sheet, the size information of the original large glass sheet is sent to an upper computer;
after the sheet cutting and breaking process, sending the size information of the broken glass and the order information of the serial number information to an upper computer to correspond to the size information of the original large glass to form sheet arrangement information;
before the tempering process after the edging washs the process, the host computer passes through display device and shows row piece information. Facilitating manual sheet arrangement before the tempering process.
According to the technical scheme, the edging and cleaning process adopts a glass four-edge edging machine to carry out edging, and the glass size information of the edging and cleaning process is obtained through the glass four-edge edging machine.
The glass size information of the edging and cleaning process can be conveniently obtained.
The invention carries out data management through the upper computer, and solves the contradiction that the three process sections require different glass sequences. The efficiency of three process sections of cutting and breaking off the sheet, edging and cleaning and toughening is equivalent, and the productivity loss can not be caused after the connection. The problem of asynchronous production rhythm can be solved by adding a horizontal conveying table or a horizontal sheet storage table before and after the edging cleaning section (as long as the maximum cutting quantity of one original sheet can be stored). The difficult problem of the pain point is better solved.
Firstly, the line has only increased host computer and some data interaction on original equipment basis, has increased a small amount of supplementary conveying equipment, and equipment drops into fewly, and the place occupies fewly (stack the place with original glass frame and match, the smooth operation back because production timeliness improves by a wide margin, and interim storage position can also reduce by a wide margin), and the glass processing factory of the overwhelming majority can all bear.
And secondly, sheet breaking personnel and tempering front sheet arrangement personnel undertake the work of original sheet loading and unloading personnel in an edging and cleaning section, the personnel requirements are reduced, the glass is always horizontally conveyed, the labor intensity of horizontal glass transfer is far smaller than that of glass carrying, and the personnel in the previous process do not need to pay attention to the information of the separated frames.
Thirdly, tempering and sheet arrangement are optimized manually, after the upper computer is adopted for optimization, the original sheet specification and the tempering furnace specification are similar in most cases, the cutting and typesetting scheme is directly used, the loading rate can be improved to be more than or equal to 90%, the cutting scheme cannot be directly applied, the upper computer optimization scheme is also superior to manual calculation, and the loading rate can be improved by 5%. The tempering furnace uniformly heats and cools the glass in the space, the influence of the loading rate on the heating and cooling time is very small, the tempering furnace is high-energy consumption equipment, generally more than 800 kilowatts, and the loading rate is improved by 5-10 percent, which means that the energy consumption of unit glass is reduced, and the electricity is saved by hundreds of thousands of kilowatts every year.
Fourthly, the glass reduces the transfer frequency, is beneficial to improving the product quality and reducing the safety accidents.
Detailed Description
The following will explain a specific embodiment of the present invention.
As a specific example, the glass deep processing production line connecting method of the embodiment of the invention comprises the following steps,
after the sheet cutting and breaking process, sending the size information of the broken glass and the order information of the serial number information to an upper computer to form size information for comparison; the upper computer is a conventional industrial computer and the like.
The method comprises the steps that glass size information of an edging cleaning procedure is obtained in the edging cleaning procedure, the obtained glass size information of the edging cleaning procedure is compared with alignment size information and combined with number information on an upper computer, and piece outlet sequence information is obtained;
preferably, the edging and cleaning process adopts a glass four-edge edging machine for edging, and the glass dimension information of the edging and cleaning process is acquired through the glass four-edge edging machine. The method comprises the steps that traditional position sensors are mounted on four grinding pieces of a glass four-edge grinding machine (for example, a transmission belt is driven through a stepping motor, and the position information of the grinding pieces is obtained according to stepping pulses relative to a reference position), so that the glass size information of an edge grinding and cleaning process obtained through the glass four-edge grinding machine can be obtained; the glass size information of the edging and cleaning process can be conveniently obtained.
And outputting the piece output sequence information.
The arrangement of the sheets is not needed to be considered or is less considered by an operator, so that the labor intensity of the operator can be reduced.
According to the piece output sequence information, printing a label with order information of the size information and the number information of the broken glass and outputting glass information by an upper computer. And the labels are sequentially stuck on the glass after the edging, polishing and cleaning by an operator.
In one embodiment, the sheet output sequence information and the size information and the number information of the broken glass corresponding to the sheet output sequence information are displayed on a display screen electrically connected with an upper computer. The operating personnel of being convenient for know piece order information and, with break off glass's after breaking off with fingers and thumb that piece order information corresponds size information and serial number information to be convenient for will polish and wash back glass and place on the glass frame that corresponds.
Further, before the step of cutting and breaking off the glass sheet, sending the size information of the original large glass sheet to an upper computer;
after the sheet cutting and breaking process, sending the size information of the broken glass and the order information of the serial number information to an upper computer to correspond to the size information of the original large glass to form sheet arrangement information;
before the tempering process after the edging washs the process, the host computer passes through display device and shows row piece information. Facilitating manual sheet arrangement before the tempering process.
As used in the present invention, the wording: first, second, etc. do not denote any order, quantity, or importance, but rather are used to distinguish one element from another.
As used in the present invention, the wording: one, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
As used in the present invention, the term indicating orientation or position: top, bottom, side, longitudinal, lateral, middle, center, outer, inner, horizontal, vertical, left, right, above, below, and the like are intended to reflect relative positions, not absolute positions.
The term as used in the present invention: approximate, whole, approximate, close, etc., are words of definition that specify the presence of stated features but allow for certain deviations. The amount of tolerance for a certain deviation may vary depending on the particular context; for example, the specific context in which deviations from size may be relied upon includes, but is not limited to, national standards for dimensional tolerances.
Claims (5)
1. The method for connecting the glass deep processing production line is characterized by comprising the following steps,
after the sheet cutting and breaking process, sending the size information of the broken glass and the order information of the serial number information to an upper computer to form size information for comparison;
the method comprises the steps that glass size information of an edging cleaning procedure is obtained in the edging cleaning procedure, the obtained glass size information of the edging cleaning procedure is compared with alignment size information and combined with number information on an upper computer, and piece outlet sequence information is obtained;
and outputting the piece output sequence information.
2. The method according to claim 1, wherein a label having order information of the size information and the number information of the glass after breaking off is printed by an upper computer according to the sheet discharging order information, and the glass information is outputted.
3. The method according to claim 1, wherein the sheet discharging order information and the size information and the number information of the broken glass corresponding to the sheet discharging order information are displayed on a display screen electrically connected to an upper computer.
4. The method according to claim 1, wherein before the step of cutting and breaking the glass sheet, the size information of the original large glass sheet is sent to an upper computer;
after the sheet cutting and breaking process, sending the size information of the broken glass and the order information of the serial number information to an upper computer to correspond to the size information of the original large glass to form sheet arranging information.
5. The on-line method of glass deep processing production line according to any one of claims 1 to 4, wherein the edging and cleaning process is performed by a four-side glass edging machine, and the glass dimension information of the edging and cleaning process is obtained by the four-side glass edging machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110851295.3A CN113618536A (en) | 2021-07-27 | 2021-07-27 | Glass deep processing production line connection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110851295.3A CN113618536A (en) | 2021-07-27 | 2021-07-27 | Glass deep processing production line connection method |
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| Publication Number | Publication Date |
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| CN113618536A true CN113618536A (en) | 2021-11-09 |
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| CN202110851295.3A Pending CN113618536A (en) | 2021-07-27 | 2021-07-27 | Glass deep processing production line connection method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473643A (en) * | 2022-02-10 | 2022-05-13 | 国玻新创(北京)科技发展有限公司 | Trimming and polishing process of hot glass on production line for manufacturing rolled glass |
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Application publication date: 20211109 |