CN113610484A - Intelligent manufacturing production execution system L-MES and manufacturing method thereof - Google Patents

Intelligent manufacturing production execution system L-MES and manufacturing method thereof Download PDF

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CN113610484A
CN113610484A CN202110745974.2A CN202110745974A CN113610484A CN 113610484 A CN113610484 A CN 113610484A CN 202110745974 A CN202110745974 A CN 202110745974A CN 113610484 A CN113610484 A CN 113610484A
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李正新
杨富森
苏日朗
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Corbile Guangzhou Intelligent Equipment Co ltd
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    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention relates to a manufacturing method of an intelligent manufacturing execution system (L-MES), which comprises the following steps: constructing an L-MES system model based on a B/S architecture, wherein a bottom data acquisition system is used as a data layer, a database management system is used as a business layer, and an MES application system is used as a presentation layer; the output end of the bottom data acquisition system is in information interaction with a database management system in an intranet mode, and the output end of the database management system is connected with the input end of an MES application system for information interaction; and the MES application system publishes the data in the database on the Web through a Web database access technology. The L-MES system has small modification amount on the interface program of the database server and low cost, so that the data acquisition system has good development and is easy to upgrade and expand, and the L-MES system is used in an FMS flexible manufacturing system, helps enterprises to improve the utilization rate of factory equipment, provide product quantity, improve product quality and consistency, reduce rejection rate, reduce personnel, realize fine simplification and save labor cost.

Description

Intelligent manufacturing production execution system L-MES and manufacturing method thereof
Technical Field
The invention relates to the field of forestry safety, in particular to an intelligent manufacturing and production execution system L-MES and a manufacturing method thereof.
Background
Traditional factory enterprise equipment is ageing, and the rate of utilization of equipment is low, and degree of automation is not high, and along with the continuous rising of cost of labor, and the realistic situation of talent shortage, it is the development trend of enterprise development to establish automatic, digital mill. The FMS flexible manufacturing system consisting of the unified information control system, the material storage system and the set of digital processing equipment can meet the requirements of enterprises. And the L-MES manufacturing execution system serves as a bridge between the upper level production plan and the lower level industrial control.
Many current L-MES systems employ a C/S architecture, requiring the simultaneous installation of software on both the client and server for use, display logic and transactions on the client side, and data processing logic and databases on the server side. They carry on the conversation through the message transmission mechanism, the customer sends out the request to the server, the server returns the result to the customer after carrying on the corresponding treatment. With the practicality of the C/S structure, many problems are gradually revealed, which mainly shows that users have high requirements for client software and application software, the software is difficult to maintain and upgrade, the maintenance cost is high, the development cost is high, the server side is a simple database server, and meanwhile, most of software products adopted by the C/S structure lack the development performance and cannot realize cross-platform operation.
Disclosure of Invention
The invention aims to solve at least one of the defects of the prior art and provides an intelligent manufacturing execution system L-MES and a manufacturing method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
specifically, the method for manufacturing the intelligent manufacturing execution system L-MES comprises the following steps:
constructing an L-MES system model based on a B/S architecture, wherein a bottom data acquisition system is used as a data layer, a database management system is used as a business layer, and an MES application system is used as a presentation layer;
the output end of the bottom data acquisition system is in information interaction with a database management system in an intranet mode, and the output end of the database management system is connected with the input end of an MES application system for information interaction;
and the MES application system publishes the data in the database on the Web through a Web database access technology.
Further, specifically, the Intranet mode is a TCP/IP protocol based on Internet/Intranet.
Further, the MES application system publishing the data in the database on the Web by the Web database access technology specifically comprises the following steps,
the management personnel send a request to the Web server through the browser, the Web server executes a corresponding application program according to the request, processes information from the client, generates an HTML data page according to a processing result, and finally the Web server transmits the generated HTML data page back to the client browser to display the result.
The method further comprises the steps that when the underlying data acquisition system stores data, a distributed storage method is adopted, specifically, when the stored data is stored in a warehouse, the security level is determined according to the active selection of warehouse entry personnel, the security level is divided into a low level and a high level, if the security level is defined as the low level, according to a common distributed storage mode, if the security level is defined as the high level, corresponding data is firstly stored in one node of distributed nodes, then the corresponding data is divided, a unique ID is distributed to a plurality of sub-data segments obtained through division, the plurality of sub-data segments are respectively stored in other distributed nodes, the ID is associated with the corresponding distributed nodes, and when the single node storing the corresponding data is damaged, data recovery is carried out through the reverse operation of data division, and data storage is carried out again in the above manner.
The invention also provides an intelligent manufacturing execution system L-MES, which comprises,
the system comprises a bottom data acquisition system, a database management system and a MES application system, wherein the bottom data acquisition system is used for performing bottom data acquisition and comprises an upper computer for sending data to the database management system and a lower computer for receiving data from the database management system, and the database management system performs information interaction with the MES application system;
the MES application system is used for completing the production execution process of intelligent manufacturing.
Further, the bottom layer data acquisition system specifically comprises a sensor and a data acquisition device of a numerical control system.
Further, the MES application system comprises an order management module, a process design module, a production scheduling module, a material management module, a quality management module, an equipment management module and a system setting module, wherein the system setting module is respectively connected with the order management module, the process design module, the production scheduling module, the material management module, the quality management module and the equipment management module, the order management module, the material management module, the quality management module and the process design module are connected with the production scheduling module, the material management module, the quality management module and the equipment management module are connected with the process design module,
the system setting module is used for creating management departments, creating management users, creating management roles and authorizing operation authorities, the operation authorities of the users define modules which can be operated by the users, the safe access of data is ensured,
the order management module creates an order, the order may contain a plurality of goods, including the quantity of the goods, the processing mode of the goods,
the order management module also manages the customer information, and the module can also carry out data docking with an ERP system,
the process design module is used for managing the machining processes for creating the parts, each part has a unique machining process,
one or more working procedures can be set under the processing technology, and comprise working procedure names, working procedure descriptions (which can be not filled), processing equipment, processing programs, measurement management, claw types, machine tool clamps and sequencing numbers. The processing equipment, the material claw type and the machine tool clamp are established in an equipment management module, the measurement management is established in a quality management module,
the equipment management module can add or remove equipment, can check the network connection condition of the equipment, set ID of the equipment, create machine tool clamps, robot material claws and other operations, read the data of the equipment management module when creating a machining process,
the material management module creates a material warehouse and a blank model, sets the blank model of the material level in the material warehouse, takes out the parts of the material level in the material warehouse,
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not, and can ensure the stability of the size of the part by setting compensation correction,
the production scheduling module carries out planning and production scheduling on the established order, and the planning and production scheduling comprises the completion progress of the order and the content of process information.
Furthermore, the intelligent manufacturing execution system L-MES is developed based on a B/S architecture, and the bottom data acquisition system, the database management system and the MES application system are communicated with each other in an Intranet mode, namely, the communication is carried out through a uniform Internet/Intranet protocol TCP/IP.
The invention also proposes a computer-readable storage medium, in which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 4.
The invention has the beneficial effects that:
the overall structure of the L-MES is a B/S architecture, a unified Internet/Intranet protocol TCP/IP is adopted to transmit data acquired by the data acquisition system to the database server, and because the protocol is unified, when the underlying data acquisition system uses data acquisition equipment of different manufacturers, the interface program modification amount of the database server is small, the cost is low, and therefore, the data acquisition system has good development and is easy to upgrade and expand. The FMS flexible manufacturing system is used for helping enterprises improve the utilization rate of factory equipment, providing product quantity, improving product quality and consistency, reducing rejection rate, reducing personnel, achieving fine simplification and saving labor cost.
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In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic block diagram illustrating the structure of an intelligent manufacturing execution system L-MES according to the present invention;
FIG. 2 is a schematic diagram of an application system of the intelligent manufacturing execution system L-MES according to the present invention.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be clearly and completely described in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the schemes and the effects of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to fig. 1 and fig. 2, in embodiment 1, the present invention provides a method for manufacturing an intelligent manufacturing execution system L-MES, including the following steps:
constructing an L-MES system model based on a B/S architecture, wherein a bottom data acquisition system is used as a data layer, a database management system is used as a business layer, and an MES application system is used as a presentation layer;
the output end of the bottom data acquisition system is in information interaction with a database management system in an intranet mode, and the output end of the database management system is connected with the input end of an MES application system for information interaction;
and the MES application system publishes the data in the database on the Web through a Web database access technology.
Specifically, the Intranet mode is a TCP/IP protocol based on the Internet/Intranet as a preferred embodiment of the present invention.
As a preferred embodiment of the present invention, the MES application system publishing the data in the database on the Web by the Web database access technology specifically includes the following,
the management personnel send a request to the Web server through the browser, the Web server executes a corresponding application program according to the request, processes information from the client, generates an HTML data page according to a processing result, and finally the Web server transmits the generated HTML data page back to the client browser to display the result.
As a preferred embodiment of the present invention, the method further includes that the underlying data acquisition system, when storing data, adopts a distributed storage method, specifically, when storing data, determines a security level according to active selection of storage personnel, the security level is divided into a low level and a high level, if the security level is defined as the low level, according to a common distributed storage manner, if the security level is defined as the high level, first storing corresponding data in one node of the distributed nodes, then dividing the corresponding data, assigning a unique ID to each of the divided sub-data segments, storing each of the sub-data segments in another distributed node, associating the ID with the corresponding distributed node, and when the individual node storing the corresponding data is damaged, performing data recovery by a reverse operation of the data division, and data storage is carried out again in the above manner.
In the preferred embodiment, when data is collected, important data and general data are distinguished and then are stored in a targeted mode, the important data are divided and stored in distributed nodes for backup, and when the data is lost, the important data are retrieved and stored again according to the operation, so that the safety of the important data can be ensured, and data guarantee is provided for an L-MES system.
The invention also provides an intelligent manufacturing execution system L-MES, which comprises,
the system comprises a bottom data acquisition system, a database management system and a MES application system, wherein the bottom data acquisition system is used for performing bottom data acquisition and comprises an upper computer for sending data to the database management system and a lower computer for receiving data from the database management system, and the database management system performs information interaction with the MES application system;
the MES application system is used for completing the production execution process of intelligent manufacturing.
As a preferred embodiment of the present invention, the bottom layer data acquisition system specifically includes a sensor and a data acquisition device such as a numerical control system.
As a preferred embodiment of the invention, the MES application system comprises an order management module, a process design module, a production scheduling module, a material management module, a quality management module, an equipment management module and a system setting module, wherein the system setting module is respectively connected with the order management module, the process design module, the production scheduling module, the material management module, the quality management module and the equipment management module, the order management module, the material management module, the quality management module and the process design module are connected with the production scheduling module, the material management module, the quality management module and the equipment management module are connected with the process design module,
the system setting module is used for creating management departments, creating management users, creating management roles and authorizing operation authorities, the operation authorities of the users define modules which can be operated by the users, the safe access of data is ensured,
the order management module creates an order, the order may contain a plurality of goods, including the quantity of the goods, the processing mode of the goods,
the order management module also manages the customer information, and the module can also carry out data docking with an ERP system,
the process design module is used for managing the machining processes for creating the parts, each part has a unique machining process,
one or more working procedures can be set under the processing technology, and comprise working procedure names, working procedure descriptions (which can be not filled), processing equipment, processing programs, measurement management, claw types, machine tool clamps and sequencing numbers. The processing equipment, the material claw type and the machine tool clamp are established in an equipment management module, the measurement management is established in a quality management module,
the equipment management module can add or remove equipment, can check the network connection condition of the equipment, set ID of the equipment, create machine tool clamps, robot material claws and other operations, read the data of the equipment management module when creating a machining process,
the material management module creates a material warehouse and a blank model, sets the blank model of the material level in the material warehouse, takes out the parts of the material level in the material warehouse,
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not, and can ensure the stability of the size of the part by setting compensation correction,
the production scheduling module carries out planning and production scheduling on the established order, and the planning and production scheduling comprises the completion progress of the order and the content of process information.
In the preferred embodiment, the work order is converted from the established order after being audited, and the work order needs to be bound with a process and a production responsible person to allow the work order to execute production scheduling; after the work order bound with the production responsible person is added into the schedule, the production responsible person receives the work order and prepares a blank, a cutter and a clamp to be processed on the appointed equipment according to the process information bound on the work order; before scheduling, the material level of the material warehouse needs to set the model of the blank in the system according to the placed blank. In the scheduling process, the parts in the scheduling queue can search the blank model of the material level in the material warehouse, and when the blank model of the detected material level is consistent with the blank model set by the work order process, binding is carried out; the scheduling method includes manual scheduling and automatic scheduling, the process set by the installation process is executed, and the system will check whether the current step of the part is allowed to be executed. When the conditions are met, sending the current step sequence command code of the part to a PLC lower computer, and controlling the robot to execute operation or start machine tool machining according to the sent command code by the PLC lower computer; in the execution schedule, the ID of the equipment set by the checking system is used for grabbing the part to the specified equipment; and clicking an 'editing' key on the part management page to edit and modify the current working procedure and the current step sequence of the part. For example, when the L-MES control robot takes materials from the material warehouse, the actual materials are not taken out due to problems, the current step of the part can be modified to be 'taking materials from the material warehouse', and when the production schedule executes the process of the workpiece, the current step command code of the part is continuously sent, so that the robot continues to take materials from the material warehouse for one time; placing a plurality of different parts for processing on class in a material warehouse bin, automatically calculating the execution time of a work order by a system, and executing scheduling according to the optimal production efficiency; and (4) finishing all material level machining, prompting by a system, stopping the operation of the manipulator, taking out all workpieces at the moment, then re-feeding, and setting the model of the material level blank, so as to circulate until the machining of the order parts is finished.
As a preferred embodiment of the invention, the intelligent manufacturing execution system L-MES is developed based on a B/S architecture, and the bottom data acquisition system, the database management system and the MES application system are communicated with each other in an Intranet mode, namely, the communication is carried out through a uniform Internet/Intranet protocol TCP/IP.
The invention also proposes a computer-readable storage medium, in which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 4.
The modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical modules, may be located in one place, or may be distributed on a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment.
In addition, functional modules in the embodiments of the present invention may be integrated into one processing module, or each of the modules may exist alone physically, or two or more modules are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode.
The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, all or part of the flow of the method according to the embodiments of the present invention may also be implemented by a computer program, which may be stored in a computer-readable storage medium and can implement the steps of the above-described method embodiments when the computer program is executed by a processor. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, usb disk, removable hard disk, magnetic disk, optical disk, computer Memory, Read-Only Memory (ROM), Random Access Memory (RAM), electrical carrier wave signals, telecommunications signals, software distribution medium, and the like. It should be noted that the computer readable medium may contain other components which may be suitably increased or decreased as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable media which may not include electrical carrier signals and telecommunications signals in accordance with legislation and patent practice.
While the present invention has been described in considerable detail and with particular reference to a few illustrative embodiments thereof, it is not intended to be limited to any such details or embodiments or any particular embodiments, but it is to be construed as effectively covering the intended scope of the invention by providing a broad, potential interpretation of such claims in view of the prior art with reference to the appended claims. Furthermore, the foregoing describes the invention in terms of embodiments foreseen by the inventor for which an enabling description was available, notwithstanding that insubstantial modifications of the invention, not presently foreseen, may nonetheless represent equivalent modifications thereto.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment, and the present invention shall fall within the protection scope of the present invention as long as the technical effects of the present invention are achieved by the same means. The invention is capable of other modifications and variations in its technical solution and/or its implementation, within the scope of protection of the invention.

Claims (9)

1. The manufacturing method of the intelligent manufacturing execution system L-MES is characterized by comprising the following steps:
constructing an L-MES system model based on a B/S architecture, wherein a bottom data acquisition system is used as a data layer, a database management system is used as a business layer, and an MES application system is used as a presentation layer;
the output end of the bottom data acquisition system is in information interaction with a database management system in an intranet mode, and the output end of the database management system is connected with the input end of an MES application system for information interaction;
and the MES application system publishes the data in the database on the Web through a Web database access technology.
2. The method as claimed in claim 1, wherein the Intranet is implemented by Internet/Intranet based TCP/IP protocol.
3. The method for manufacturing an intelligent L-MES as claimed in claim 1, wherein the MES application system publishing the data in the database on the Web via Web database access technology specifically comprises the following,
the management personnel send a request to the Web server through the browser, the Web server executes a corresponding application program according to the request, processes information from the client, generates an HTML data page according to a processing result, and finally the Web server transmits the generated HTML data page back to the client browser to display the result.
4. The method for manufacturing an intelligent manufacturing execution system (L-MES) according to claim 1, further comprising the step of using a distributed storage method when the underlying data acquisition system stores data, specifically, determining a security level according to active selection of warehousing personnel when the stored data is warehoused, wherein the security level is divided into a low level and a high level, if the security level is defined as the low level, according to a common distributed storage manner, if the security level is defined as the high level, first storing the corresponding data in one of the distributed nodes, then dividing the corresponding data, assigning a unique ID to the plurality of sub-data segments obtained by division, respectively storing the plurality of sub-data segments in other distributed nodes, and associating the ID with the corresponding distributed node, and when the single node storing the corresponding data is damaged, performing data recovery through the reverse operation of the data segmentation, and performing data storage again through the mode.
5. The intelligent manufacturing production execution system L-MES is characterized by comprising,
the system comprises a bottom data acquisition system, a database management system and a MES application system, wherein the bottom data acquisition system is used for performing bottom data acquisition and comprises an upper computer for sending data to the database management system and a lower computer for receiving data from the database management system, and the database management system performs information interaction with the MES application system;
the MES application system is used for completing the production execution process of intelligent manufacturing.
6. The intelligent manufacturing, production and execution system, L-MES, of claim 5, wherein the underlying data collection system comprises in particular sensors and data collection devices of the numerical control system type.
7. The intelligent manufacturing execution system L-MES of claim 5, wherein said MES application system comprises an order management module, a process design module, a production scheduling module, a material management module, a quality management module, an equipment management module, and a system setup module, wherein said system setup module is connected to said order management module, said process design module, said production scheduling module, said material management module, said quality management module, and said equipment management module, respectively, said order management module, said material management module, said quality management module, and said process design module are connected to said production scheduling module, said material management module, said quality management module, and said equipment management module are connected to said process design module,
the system setting module is used for creating management departments, creating management users, creating management roles and authorizing operation authorities, the operation authorities of the users define modules which can be operated by the users, the safe access of data is ensured,
the order management module creates an order, the order may contain a plurality of goods, including the quantity of the goods, the processing mode of the goods,
the order management module also manages the customer information, and the module can also carry out data docking with an ERP system,
the process design module is used for managing the machining processes for creating the parts, each part has a unique machining process,
one or more working procedures can be set under the processing technology, including working procedure names, working procedure descriptions (optionally filling), processing equipment, processing procedures, measurement management, claw types, machine tool clamps and sequencing numbers,
the processing equipment, the material claw type and the machine tool clamp are established in an equipment management module, the measurement management is established in a quality management module,
the equipment management module can add or remove equipment, can check the network connection condition of the equipment, set ID of the equipment, create machine tool clamps, robot material claws and other operations, read the data of the equipment management module when creating a machining process,
the material management module creates a material warehouse and a blank model, sets the blank model of the material level in the material warehouse, takes out the parts of the material level in the material warehouse,
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not, and can ensure the stability of the size of the part by setting compensation correction,
the production scheduling module carries out planning and production scheduling on the established order, and the planning and production scheduling comprises the completion progress of the order and the content of process information.
8. The intelligent manufacturing execution system, L-MES, of claim 5, wherein the system is developed based on a B/S architecture, and the underlying data collection system, database management system and MES application system communicate with each other via an Intranet, i.e., via the unified Internet/Intranet protocol TCP/IP.
9. A computer-readable storage medium, in which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 4.
CN202110745974.2A 2021-07-01 2021-07-01 Intelligent manufacturing production execution system L-MES and manufacturing method thereof Pending CN113610484A (en)

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CN116627030A (en) * 2023-06-02 2023-08-22 浙江同本科技有限公司 Intelligent MES manufacturing system

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