CN113607815A - Programmable manual-automatic integrated knocking device - Google Patents
Programmable manual-automatic integrated knocking device Download PDFInfo
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- CN113607815A CN113607815A CN202110880603.5A CN202110880603A CN113607815A CN 113607815 A CN113607815 A CN 113607815A CN 202110880603 A CN202110880603 A CN 202110880603A CN 113607815 A CN113607815 A CN 113607815A
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- air inlet
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- knocking
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/045—Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/223—Supports, positioning or alignment in fixed situation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/34—Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
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Abstract
A programmable manual-automatic integrated knocking device comprises a workbench, a product positioning device comprises a product assembly limiting block and a quick clamp, the product assembly limiting block and the quick clamp are both positioned on the workbench, a cylinder is arranged on the workbench, an air inlet pipe is connected with an air inlet of the cylinder, a pressure regulating valve is arranged at the port of the air inlet pipe, the air inlet pipe and a pipeline of the air inlet of the cylinder are controlled to open and close by an electromagnetic valve, a knocking hammer is loaded at the output end of the cylinder, a PLC control device comprises a programmable PLC controller and a human-computer interaction touch screen, a data acquisition card is connected with a sensor on the knocking hammer loaded at the output end of the cylinder through a data line and used for monitoring index change of a knocked product and is connected with external data collection software through the data line, the automatic programming controller replaces a manual knocking mode, product knocking detection is carried out, and the structure is simple, high manufacture interchangeability and stable operation.
Description
Technical Field
The invention relates to the field of product detection equipment, in particular to programmable manual-automatic integrated knocking equipment.
Background
At present, the automatic knocking equipment of passive devices in the market is fewer, rubber hammer single points are mostly manually used for knocking, relevant parameters during knocking can not be automatically collected, fixed stress points do not exist during manual knocking, knocking force can not be controlled every time, multiple points can not be realized, various frequencies are knocked, and index changes of products during knocking can not be rapidly collected.
The unable single atress size and the lifting surface area of realizing the multiple spot abnormal frequency of prior art problem point and knocking, unable grasping every time can't realize the data collection of multiple spot multiple frequency, and unable quick data analysis promotes the stability of product, to sum up, this application has now provided a able to programme hand-operated and automatic integrated knocking device to solve the problem that the aforesaid appears.
Disclosure of Invention
In view of the above, the present invention is directed to a programmable manual/automatic knocking device, which solves the above-mentioned problems.
Based on the above purpose, the invention provides a programmable manual-automatic integrated knocking device, which comprises a workbench, a product positioning device, a pneumatic control device, a PLC control device, a data acquisition card and a power controller, wherein the product positioning device comprises a product assembly limiting block and a quick clamp, the product assembly limiting block and the quick clamp are both positioned on the workbench, the assembly limiting block and the quick clamp are matched together for positioning a product, the pneumatic control device comprises an execution cylinder, an air inlet pipe, a pressure regulating valve and an electromagnetic valve, the cylinder is arranged on the workbench, the air inlet pipe is connected with an air inlet of the cylinder, the pressure regulating valve is arranged at the port of the air inlet pipe, the air inlet pipe and a pipeline of the air inlet of the cylinder are opened and closed under the control of the electromagnetic valve, a knocking hammer is loaded at the output end of the cylinder, the PLC control device comprises a programmable PLC controller and a human-computer interaction touch screen, the human-computer interaction touch screen is arranged on the side surface of the workbench, the programmable PLC controller is connected with external programming software through a data line, the programmable PLC controller is connected with the human-computer interaction touch screen through a data line, the data acquisition card is arranged on the workbench, and the data acquisition card is connected with a sensor on a knocking hammer loaded at the output end of the cylinder through a data line, is used for monitoring the index change of the knocked product and is connected with external data collection software through a data line, the power supply controller is arranged on the workbench, the power supply wire input port is arranged on the side surface of the workbench, the power supply control system comprises a power supply controller and is characterized in that a power supply input end of the power supply controller is electrically connected with a power supply line input port, and a power supply output end of the power supply controller is electrically connected with an electromagnetic valve, a data acquisition card, a programmable PLC (programmable logic controller), a man-machine interaction screen and a power supply switch respectively.
Preferably, the power controller further comprises a working state lamp, and the working state lamp is electrically connected with the power controller.
Preferably, the power supply controller is a 36V power supply.
Preferably, the left side surface and the side surface of the workbench are symmetrically provided with handles.
Preferably, the power supply further comprises a manual starting button, and the manual starting button is electrically connected with the power supply controller and the electromagnetic valve respectively.
Preferably, the emergency stop device further comprises an emergency stop button, and the emergency stop button is electrically connected with the power supply controller and the electromagnetic valve respectively.
From the above, it can be seen that the beneficial effects of the present invention are: the invention realizes single-point or multi-point different-frequency operation through the PLC control device, controls the knocking force of the knocking head through the pressure regulating valve, loads POM blocks with the same diameter on the head of the cylinder to realize equal stress area, collects the knocking points in real time through the data acquisition card, summarizes index changes of products and analysis data, discovers product weaknesses through multi-point data collection and analysis, facilitates optimization of products and improves the stability of the products.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
In the reference symbols: 1. a power line input port; 2. an execution cylinder; 3. an air inlet pipe; 4. a pressure regulating valve; 5. a product assembly limiting block; 6. a rapid clamp; 7. carrying the lifting handle; 8. a manual start button; 9. an emergency stop button; 10. a power switch; 11. a working state light; 12. a human-computer interaction touch screen; 13. an electromagnetic valve; 14. a power supply controller; 15. a data acquisition card; 16. a programmable PLC controller; 17. a work bench.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
It is to be noted that technical terms or scientific terms used in the embodiments of the present invention should have the ordinary meanings as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Examples
Referring to fig. 1, a programmable manual-automatic integrated knocking device comprises a workbench 17, a product positioning device, a pneumatic control device, a PLC control device, a data acquisition card 15 and a power controller 14, wherein the product positioning device comprises a product assembly limiting block 5 and a quick clamp 6, the product assembly limiting block 5 and the quick clamp 6 are both positioned on the workbench 17, the assembly limiting block and the quick clamp 6 are used for positioning a product in a matched mode, the pneumatic control device comprises an execution cylinder 2, an air inlet pipe 3, a pressure regulating valve 4 and an electromagnetic valve 13, the execution cylinder 2 is arranged on the workbench 17, the air inlet pipe 3 is connected with an air inlet of the execution cylinder 2, the pressure regulating valve 4 is arranged at the port of the air inlet pipe 3, the air inlet pipe 3 and a pipeline of the air inlet of the execution cylinder 2 are controlled to be opened and closed by the electromagnetic valve 13, and a knocking hammer is loaded at the output end of the execution cylinder 2, PLC controlling means includes PLC controller 16 and human-computer interaction touch-sensitive screen 12, human-computer interaction touch-sensitive screen 12 sets up the side at workstation 17, PLC controller 16 passes through the data line with external programming software and is connected, PLC controller 16 passes through the data line with human-computer interaction touch-sensitive screen 12 and is connected, data acquisition card 15 sets up on workstation 17, and data acquisition card 15 passes through the data line with the sensor on the output loaded strike hammer of execution cylinder 2 and is connected for the index change of control strike product, and is connected with external data collection software through the data line, electrical source controller 14 sets up on workstation 17, power cord input port 1 sets up in workstation 17 side, electrical source controller 14's power input end and power cord input port 1 electric connection, electrical source controller 14's power output respectively with solenoid valve 13, The invention realizes the operation of single-point or multi-point different frequency by the PLC control device, controls the knocking force of the knocking head by the pressure regulating valve 4, loads POM blocks with the same diameter on the head of the execution cylinder 2 to realize the equal stress area, collects the knocking point in real time by the data acquisition card 15, changes the index of the product, summarizes the analysis data, finds the weakness of the product by multi-point data collection and analysis, and is convenient for the optimization of the product and the improvement of the stability of the product.
As a modified solution of the above solution, the power controller 14 further includes a working state lamp 11, and the working state lamp 11 is electrically connected to the power controller 14.
As a modification of the above, the power controller 14 is a 36V power supply.
As a modified scheme of the scheme, the carrying handle 7 is symmetrically arranged on the left side surface and the side surface of the workbench 17.
As a modified solution of the above solution, the system further comprises a manual start button 8, and the manual start button 8 is electrically connected with the power controller 14 and the electromagnetic valve 13 respectively.
As a modification of the above, the emergency stop button 9 is further included, and the emergency stop button 9 is electrically connected to the power supply controller 14 and the electromagnetic valve 13, respectively.
The working process is as follows: the product limiting block is adjusted according to the size of a product to place the product, the product is fixed by using the quick clamp 6, the power switch 10 is pressed down to provide electric energy for the power controller 14, and the power controller 14 provides electric energy for equipment.
A worker controls the programmable PLC controller 16 to program through the human-computer interaction touch screen 12, the programmable PLC controller 16 controls the opening of the electromagnetic valve 13, gas enters the cavity of the execution cylinder 2 through the gas inlet pipe 3, the execution cylinder 2 is controlled to run, the output end of the execution cylinder 2 stretches out and draws back, the knocking position of the loaded knocking head is adjusted, the amount of gas entering the cavity of the execution cylinder 2 can be controlled through the pressure regulating valve 4, the knocking force of the loaded knocking head is adjusted, and products are knocked.
The sensor on the knocking head transmits the index change of the product to the data acquisition card 15 in real time, and the data acquisition card 15 automatically generates a corresponding table so as to provide data support for data storage and product optimization.
In the previous description, numerous specific details were set forth in order to provide a thorough understanding of the present invention. The foregoing description is only a preferred embodiment of the invention, which can be embodied in many different forms than described herein, and therefore the invention is not limited to the specific embodiments disclosed above. And that those skilled in the art may, using the methods and techniques disclosed above, make numerous possible variations and modifications to the disclosed embodiments, or modify equivalents thereof, without departing from the scope of the claimed embodiments. Any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims (6)
1. A programmable automated manual tapping apparatus, comprising:
a table (17);
the product positioning device comprises a product assembling limiting block (5) and a quick clamp (6), wherein the product assembling limiting block (5) and the quick clamp (6) are both positioned on a workbench (17), and the assembling limiting block and the quick clamp (6) are matched together for positioning a product;
the pneumatic control device comprises an execution cylinder (2), an air inlet pipe (3), a pressure regulating valve (4) and an electromagnetic valve (13), wherein the execution cylinder (2) is arranged on a workbench (17), the air inlet pipe (3) is connected with an air inlet of the execution cylinder (2), the pressure regulating valve (4) is arranged at the port of the air inlet pipe (3), the air inlet pipe (3) and a pipeline of the air inlet of the execution cylinder (2) are controlled to be opened and closed by the electromagnetic valve (13), and the output end of the execution cylinder (2) is loaded with a knocking hammer;
the PLC control device comprises a programmable PLC controller (16) and a man-machine interaction touch screen (12), wherein the man-machine interaction touch screen (12) is arranged on the side surface of the workbench (17), the programmable PLC controller (16) is connected with external programming software through a data line, and the programmable PLC controller (16) is connected with the man-machine interaction touch screen (12) through the data line;
the data acquisition card (15) is arranged on the workbench (17), and the data acquisition card (15) is connected with a sensor on a knocking hammer loaded at the output end of the execution cylinder (2) through a data line, is used for monitoring index change of a knocked product, and is connected with external data collection software through the data line;
power supply controller (14), power supply controller (14) set up on workstation (17), power cord input port (1) sets up in workstation (17) side, the power input end and power cord input port (1) electric connection of power supply controller (14), the power output end of power supply controller (14) respectively with solenoid valve (13), data acquisition card (15), programmable logic controller (16), human-computer interaction screen and switch (10) electric connection.
2. A programmable automated manual tapping apparatus according to claim 1, wherein the power controller (14) further comprises an operating status light (11), the operating status light (11) being electrically connected to the power controller (14).
3. A programmable automated manual tapping apparatus as claimed in claim 1, wherein said power control (14) is a 36V power supply.
4. A programmable manual and automatic integrated knocking device according to claim 1, characterized in that the left and right side faces of said worktable (17) are provided with carrying handles (7) symmetrically with respect to the side faces.
5. A programmable manual-automatic integrated knocking device according to claim 1, characterized by further comprising a manual start button (8), wherein the manual start button (8) is electrically connected with the power controller (14) and the electromagnetic valve (13), respectively.
6. A programmable automated manual tapping device according to claim 1, further comprising an emergency stop button (9), wherein the emergency stop button (9) is electrically connected to the power controller (14) and the solenoid valve (13), respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110880603.5A CN113607815A (en) | 2021-08-02 | 2021-08-02 | Programmable manual-automatic integrated knocking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110880603.5A CN113607815A (en) | 2021-08-02 | 2021-08-02 | Programmable manual-automatic integrated knocking device |
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| Publication Number | Publication Date |
|---|---|
| CN113607815A true CN113607815A (en) | 2021-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110880603.5A Pending CN113607815A (en) | 2021-08-02 | 2021-08-02 | Programmable manual-automatic integrated knocking device |
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| CN (1) | CN113607815A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117289940A (en) * | 2023-08-28 | 2023-12-26 | 深圳市众为精密科技有限公司 | Optimization method and system for Zeiss three-dimensional equipment based on off-board programming software |
-
2021
- 2021-08-02 CN CN202110880603.5A patent/CN113607815A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117289940A (en) * | 2023-08-28 | 2023-12-26 | 深圳市众为精密科技有限公司 | Optimization method and system for Zeiss three-dimensional equipment based on off-board programming software |
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