CN113606111A - Energy-saving protection system based on air compression station and implementation method thereof - Google Patents
Energy-saving protection system based on air compression station and implementation method thereof Download PDFInfo
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- CN113606111A CN113606111A CN202111056136.0A CN202111056136A CN113606111A CN 113606111 A CN113606111 A CN 113606111A CN 202111056136 A CN202111056136 A CN 202111056136A CN 113606111 A CN113606111 A CN 113606111A
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- air compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
Abstract
The invention discloses an energy-saving protection system based on an air compression station and an implementation method thereof, belonging to the field of air compression stations and solving the problem that the internal operation parameters of the air compression station aim at the maximum processing amount, when the air input is very small, the internal parameters of the air compression station cannot be changed due to the reduction of the processing amount, so that the energy consumption is increased, and a better energy-saving effect cannot be achieved, wherein a data monitoring terminal is used for monitoring the internal working numerical values of the air compression station, a processing unit is used for processing and calculating various numerical values, and comparing the calculated numerical values with the internal interval of a threshold unit, so that the energy-saving state of the air compression station is judged, then a state numerical value is simulated through a numerical simulation terminal, and the simulated numerical values are set into the air compression station, so that the air compression station is in the best energy-saving state, the air compression station which does not save energy is effectively adjusted, and the effect of energy-saving protection is achieved, the air compression station is prevented from being too high in energy consumption, and meanwhile, the working efficiency and the working progress of the air compression station are not affected.
Description
Technical Field
The invention belongs to the field of air compression stations, and particularly relates to an energy-saving protection system based on an air compression station and an implementation method thereof.
Background
The air compression station is a compressed air station and consists of an air compressor, an air storage tank, air treatment and purification equipment and a cold dryer;
the existing air compression station is in the operation process, the internal operation parameters of the air compression station cannot be changed according to different air input, the internal operation parameters of the air compression station are in a constant state, and when the air input is small, the internal parameters of the air compression station cannot be changed due to reduction of the processing amount, so that the energy consumption is increased, and a better energy-saving effect cannot be achieved.
Disclosure of Invention
In order to solve the problems existing in the scheme, the invention provides an energy-saving protection system based on an air compression station and an implementation method thereof.
The purpose of the invention can be realized by the following technical scheme: the energy-saving protection system based on the air compression station comprises a data monitoring terminal, a data processing terminal, a constant temperature regulation and control terminal, a constant humidity regulation and control terminal, a numerical value setting terminal, a regulation and control terminal, a display terminal and a dispatching terminal;
the data monitoring terminal is used for monitoring the internal working numerical values of the air compression station, and the monitored numerical values comprise air intake quantity of the air compression station, air output quantity of the air compression station, energy consumption input quantity and energy consumption output quantity;
the data processing terminal internally comprises a threshold unit and a processing unit, the value of an internal interval of the threshold unit is set to be 0.5-1, the processing unit is used for processing and calculating various values, comparing the calculated values with the internal interval of the threshold unit and judging the energy-saving state of the air compression station.
Preferably, the constant temperature regulation and control terminal is used for regulating and controlling the internal temperature of the air compression station, and the constant humidity regulation and control terminal is used for regulating and controlling the internal humidity of the air compression station.
Preferably, the numerical value setting terminal is used for setting the state numerical value and setting the set numerical value into the air compression station.
Preferably, the regulation and control terminal is used for receiving the numerical value proposed by the numerical value proposing terminal, inputting the proposed numerical value into the air compression station and changing the operation numerical value in the air compression station.
Preferably, the display terminal is used for displaying various numerical values, and simultaneously, the display terminal can also display fault codes for external operators to check.
Preferably, the dispatching terminal is used for dispatching work of maintenance personnel, the dispatching terminal internally comprises a scanning unit, an information sending unit and a replacing unit, the scanning unit can scan and confirm the working personnel, the information sending unit can send fault information to designated personnel, the maintenance personnel are dispatched to maintain the air compression station, and the replacing unit can replace the maintenance personnel in construction with the maintenance personnel in a leisure state.
Preferably, an implementation method of the energy-saving protection system based on the air compression station includes the following steps:
s1, recording the air intake quantity of the air compression station as Vj, the air output quantity of the air compression station as Vc, the energy consumption input quantity as Ns and the energy consumption output quantity as Nh;
s2, the data processing terminal receives and processes the numerical value and adopts a calculation formula
Obtaining an energy-saving value Ky of the air compression station, and comparing the Ky with the interval value of the threshold unit in the following way:
s21, when Ky is more than or equal to 0.7 and less than or equal to 1, the air compression station is displayed to be in a normal energy-saving condition, and the internal numerical value is not required to be processed;
s22, when Ky is more than or equal to 0.5 and less than 0.7, the situation that the air compression station is in a high energy consumption and low energy saving situation is displayed, and the internal operation numerical value needs to be adjusted;
and S23, when the Ky is less than 0.5, displaying that the air compression station is in an abnormal operation condition, and dispatching external maintenance personnel to maintain the equipment.
S3, aiming at the situation that the air compression station is in the high-energy-consumption low-energy-saving state in the S22, the numerical value simulation terminal adjusts Vj and Ns to enable Ky to be between 0.7 and 1, and the simulated numerical value is transmitted to the inside of the air compression station through the adjusting and controlling terminal to enable the air compression station to operate in an energy-saving state;
s4, when the equipment is in an abnormal operation condition, dispatching the terminal to start working, and dispatching the nearest maintenance personnel to carry out maintenance processing work on the equipment;
preferably, the dispatching step of dispatching the terminal in S4 is as follows:
s41, the scanning unit scans and confirms staff in the area of 50 meters of the air compression station, marks the scanned staff as W, and marks the staff in work as Wg;
s42, the replacing unit can replace the long-distance leisure staff with the short-distance staff to change Wg into W, the information sending unit sends information to the maintainer, the designated maintainer is dispatched to the designated place, and the maintenance work is carried out on the equipment.
Compared with the prior art, the invention has the beneficial effects that: the data monitoring terminal is used for monitoring the working numerical values in the air compression station, the processing unit is used for processing and calculating various numerical values, and comparing the calculated numerical values with the internal interval of the threshold value unit, so that the energy-saving state of the air compression station is judged, then the state numerical values are proposed through the numerical value simulation terminal, and then the proposed numerical values are set in the air compression station, so that the air compression station is in the optimal energy-saving state, the air compression station which does not save energy is effectively regulated, the effect of energy-saving protection is achieved, the working efficiency and the working progress of the air compression station are prevented from being influenced;
when dispatching maintenance personnel to maintain the air compression station, the replacement unit can replace the maintenance personnel in construction with the maintenance personnel of leisure state to make nearest maintenance personnel maintain the air compression station, when equipment breaks down, the very first time arrives at the scene, can make equipment very first time obtain the maintenance, also can not delay the maintenance progress simultaneously, improve equipment maintenance efficiency, reach good maintenance effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an energy-saving protection system based on an air compression station includes a data monitoring terminal, a data processing terminal, a constant temperature control terminal, a constant humidity control terminal, a numerical value setting terminal, a control terminal, a display terminal, and a dispatch terminal;
the output end of the data monitoring terminal is electrically connected with the input end of the data processing terminal, the data processing terminal is respectively and bidirectionally connected with the constant temperature regulation and control terminal and the constant humidity regulation and control terminal, the output end of the data processing terminal is respectively and electrically connected with the input ends of the numerical value planning terminal and the regulation and control terminal, the output end of the regulation and control terminal is respectively and electrically connected with the input ends of the display terminal and the dispatching terminal, and the output end of the numerical value planning terminal is electrically connected with the input end of the regulation and control terminal;
the data monitoring terminal is used for monitoring the internal working numerical values of the air compression station, and the monitored numerical values comprise air intake quantity of the air compression station, air output quantity of the air compression station, energy consumption input quantity and energy consumption output quantity;
the constant-temperature regulation and control terminal is used for regulating and controlling the internal temperature of the air compressor station, the temperature sensor is arranged in the air compressor station, the temperature sensor is electrically connected with the constant-temperature regulation and control terminal, and meanwhile, the constant-temperature regulation and control terminal is electrically connected with an air conditioner in the air compressor station, so that the air compressor station is ensured to be in a constant-temperature environment and cannot be influenced;
the constant humidity regulation and control terminal is used for regulating and controlling the humidity inside the air compression station, the humidity sensor is arranged inside the air compression station and electrically connected with the constant humidity regulation and control terminal, and the constant humidity regulation and control terminal can regulate and control a humidity regulator in the air station, so that the air station is ensured to be in a constant humidity environment, and the work of the air compressor is not influenced;
the data processing terminal internally comprises a threshold unit and a processing unit, the value of an internal interval of the threshold unit is set to be 0.5-1, the processing unit is used for processing and calculating various numerical values and comparing the calculated numerical values with the internal interval of the threshold unit, so that the energy-saving state of the air compression station is judged;
the numerical value simulation terminal is used for simulating a state numerical value, and then setting the simulated numerical value into the air compression station, so that the air compression station is in the optimal energy-saving state, and the air compression station which is not energy-saving is effectively adjusted;
the regulating terminal is used for receiving the numerical value planned by the numerical value planning terminal, inputting the planned numerical value into the air compression station, and changing the internal operation state of the air compression station to achieve the energy-saving effect;
the display terminal is used for displaying various numerical values and displaying fault codes for external operators to check, so that the external operators can know the running condition of the equipment in time and can perform manual operation to regulate and control the air compression station;
the dispatching terminal is used for dispatching work of maintenance personnel, the dispatching terminal internally comprises a scanning unit, an information sending unit and a replacing unit, the scanning unit can scan and confirm the working personnel in a 50-meter area of the air compression station, a scanning object of the scanning unit is a working personnel mobile terminal, the information sending unit can send fault information to designated personnel, the maintenance personnel are dispatched to maintain the air compression station, and the replacing unit can replace the maintenance personnel in construction with the maintenance personnel in a leisure state, so that the maintenance personnel closest to the air compression station can maintain the air compression station;
an energy-saving protection implementation method based on an air compression station comprises the following steps:
s1, monitoring and recording air pressure station air input, air pressure station air output, energy consumption input and energy consumption output by the data monitoring terminal, recording the air pressure station air input as Vj, the air pressure station air output as Vc, the energy consumption input as Ns and the energy consumption output as Nh;
s2, the data processing terminal receives and processes the numerical value and adopts a calculation formula
Obtaining the energy saving value Ky of the air compression station, wherein C1, C2, C3 and C4 are all preset coefficient factors, and comparing the Ky with the interval value of a threshold unit in the following way:
s21, when Ky is more than or equal to 0.7 and less than or equal to 1, the air compression station is displayed to be in a normal energy-saving condition, and the internal numerical value is not required to be processed;
s22, when Ky is more than or equal to 0.5 and less than 0.7, the situation that the air compression station is in a high energy consumption and low energy saving situation is displayed, and the internal operation numerical value needs to be adjusted;
and S23, when the Ky is less than 0.5, displaying that the air compression station is in an abnormal operation condition, and dispatching external maintenance personnel to maintain the equipment.
S3, aiming at the situation that the air compression station is in the high-energy-consumption low-energy-saving state in the S22, the numerical value simulation terminal adjusts Vj and Ns to enable Ky to be between 0.7 and 1, and the simulated numerical value is transmitted to the interior of the air compression station through the adjusting and controlling terminal to enable the air compression station to operate in an energy-saving state, so that a good energy-saving effect is achieved;
s4, when the equipment is in an abnormal operation condition, sending a terminal to start working, sending a maintenance worker nearest to the terminal to perform maintenance processing work on the equipment, and effectively maintaining the equipment to achieve a better maintenance effect;
the dispatch step of dispatching the terminal in S4 is as follows:
s41, the scanning unit scans and confirms staff in the area of 50 meters of the air compression station, the scanning object is a staff mobile terminal, the scanned staff is marked as W, and the staff in work is marked as Wg;
s42, the replacing unit can replace the long-distance leisure staff with the short-distance staff to change Wg into W, the information sending unit sends information to the maintainer, the designated maintainer is dispatched to the designated place, and the maintenance work is carried out on the equipment.
Adopt the mode of this kind of replacement to dispatch the staff, the direct work staff who replaces the distance nearer of leisure staff, when equipment breaks down, the very first time arrives the scene, can make equipment very first time obtain the maintenance, also can not delay the maintenance progress simultaneously, improves equipment maintenance efficiency, reaches good maintenance effect.
The above formulas are all calculated by removing dimensions and taking numerical values thereof, the formula is a formula which is obtained by acquiring a large amount of data and performing software simulation to obtain the closest real situation, and the preset parameters and the preset threshold value in the formula are set by the technical personnel in the field according to the actual situation or obtained by simulating a large amount of data.
The working principle of the invention is as follows: the data monitoring terminal is used for monitoring the internal working numerical value of the air compression station; the constant-temperature regulation and control terminal is used for regulating and controlling the internal temperature of the air compression station, and a temperature sensor is arranged in the air compression station; the constant humidity regulation and control terminal is used for regulating and controlling the humidity inside the air compression station, and a humidity sensor is arranged inside the air compression station; the processing unit is used for processing and calculating various numerical values, comparing the numerical values obtained through calculation with the internal interval of the threshold unit, judging the energy-saving state of the air compression station, simulating the state numerical values through the numerical value simulating terminal, setting the simulated numerical values into the air compression station, enabling the air compression station to be in the optimal energy-saving state, and effectively adjusting the air compression station which is not energy-saving;
when the equipment is abnormal, the dispatching terminal internally comprises a scanning unit, an information sending unit and a replacing unit, the scanning unit can scan and confirm workers in a 50-meter area of the air compression station, a scanning object of the scanning unit is a worker mobile terminal, the information sending unit can send fault information to designated personnel, the dispatching maintenance personnel can maintain the air compression station, the replacing unit can replace maintenance personnel in construction with maintenance personnel in a leisure state, and therefore the nearest maintenance personnel can maintain the air compression station, when the equipment breaks down, the first time arrives at the site, the equipment can be maintained at the first time, meanwhile, the maintenance progress cannot be delayed, the equipment maintenance efficiency is improved, and a good maintenance effect is achieved.
In the embodiments provided by the present invention, it should be understood that the disclosed apparatus, device and method can be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the modules is only one logical functional division, and there may be other divisions when the actual implementation is performed; the modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the method of the embodiment.
It will also be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims shall not be construed as limiting the claim concerned.
Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. A plurality of units or means recited in the system claims may also be implemented by one unit or means in software or hardware. The terms second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above examples are only intended to illustrate the technical process of the present invention and not to limit the same, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical process of the present invention without departing from the spirit and scope of the technical process of the present invention.
Claims (8)
1. An energy-saving protection system based on an air compression station is characterized by comprising a data monitoring terminal, a data processing terminal, a constant temperature regulating terminal, a constant humidity regulating terminal, a numerical value setting terminal, a regulating terminal, a display terminal and a dispatching terminal;
the data monitoring terminal is used for monitoring the internal working numerical values of the air compression station, and the monitored numerical values comprise air intake quantity of the air compression station, air output quantity of the air compression station, energy consumption input quantity and energy consumption output quantity;
the data processing terminal comprises a threshold unit and a processing unit, the value of the internal interval of the threshold unit is set to be 0.5-1, the processing unit is used for processing and calculating various values, comparing the calculated values with the internal interval of the threshold unit, and judging the energy-saving state of the air compression station.
2. The energy-saving protection system based on the air compression station as claimed in claim 1, wherein the constant temperature control terminal is used for controlling the internal temperature of the air compression station, and the constant humidity control terminal is used for controlling the internal humidity of the air compression station.
3. The energy-saving protection system based on the air compression station as claimed in claim 1, wherein the numerical value setting terminal is used for setting the state numerical value and then setting the set numerical value into the air compression station.
4. The energy-saving protection system based on the air compression station as claimed in claim 1, wherein the control terminal is configured to receive a numerical value planned by the numerical value planning terminal, input the planned numerical value into the air compression station, and change an internal operation numerical value of the air compression station.
5. The energy-saving protection system based on the air compression station as claimed in claim 1, wherein the display terminal is used for displaying various numerical values and displaying fault codes for external operators to check.
6. The energy-saving protection system based on the air compression station as claimed in claim 1, wherein the dispatch terminal is used for dispatching work to maintenance personnel, the dispatch terminal internally comprises a scanning unit, an information sending unit and a replacing unit, the scanning unit scans and confirms the working personnel, the information sending unit sends fault information to designated personnel, the maintenance personnel are dispatched to maintain the air compression station, and the replacing unit replaces the maintenance personnel in a leisure state with the maintenance personnel in construction.
7. The implementation method of the energy-saving protection system based on the air compression station as claimed in any one of claims 1 to 6, characterized by comprising the following steps:
s1, recording the air intake quantity of the air compression station as Vj, the air output quantity of the air compression station as Vc, the energy consumption input quantity as Ns and the energy consumption output quantity as Nh;
s2, the data processing terminal receives and processes the numerical value and adopts a calculation formula
Obtaining an energy-saving value Ky of the air compression station, and comparing the Ky with the interval value of the threshold unit in the following way:
s21, when Ky is more than or equal to 0.7 and less than or equal to 1, the air compression station is displayed to be in a normal energy-saving condition, and the internal numerical value is not required to be processed;
s22, when Ky is more than or equal to 0.5 and less than 0.7, the situation that the air compression station is in a high energy consumption and low energy saving situation is displayed, and the internal operation numerical value needs to be adjusted;
s23, when the Ky is less than 0.5, displaying that the air compression station is in an abnormal operation condition, and dispatching external maintenance personnel to maintain the equipment;
s3, aiming at the condition that the air compression station is in the high energy consumption and low energy saving state in the S22, the numerical value simulation terminal adjusts Vj and Ns to enable Ky to be between 0.7 and 1, and the simulated numerical value is transmitted to the inside of the air compression station through the adjusting and controlling terminal to enable the air compression station to operate in the energy saving state;
and S4, when the equipment is in an abnormal operation condition, dispatching the terminal to start working, and dispatching the nearest maintenance personnel to carry out maintenance processing work on the equipment.
8. The method for implementing the energy-saving protection system based on the air compression station as claimed in claim 7, wherein the dispatching step of dispatching the terminal in S4 is as follows:
s41, the scanning unit scans and confirms staff in the area of 50 meters of the air compression station, marks the scanned staff as W, and marks the staff in work as Wg;
and S42, the replacing unit replaces the long-distance leisure staff with the short-distance working staff to change Wg into W, the information sending unit sends information to the maintenance staff, and the designated maintenance staff is dispatched to the designated place to carry out maintenance work on the equipment.
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| CN117311430B (en) * | 2023-11-29 | 2024-02-20 | 广东鑫钻节能科技股份有限公司 | Energy-saving digital energy air compression station control system |
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