CN113464414A - Energy-saving operation method of air compression station - Google Patents
Energy-saving operation method of air compression station Download PDFInfo
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- CN113464414A CN113464414A CN202110968642.0A CN202110968642A CN113464414A CN 113464414 A CN113464414 A CN 113464414A CN 202110968642 A CN202110968642 A CN 202110968642A CN 113464414 A CN113464414 A CN 113464414A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000006835 compression Effects 0.000 title claims abstract description 28
- 238000007906 compression Methods 0.000 title claims abstract description 28
- 238000005265 energy consumption Methods 0.000 claims abstract description 34
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 238000004364 calculation method Methods 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 claims description 2
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000000746 purification Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
Abstract
The invention discloses an energy-saving operation method of an air compression station, which belongs to the field of air compression stations and solves the problem that equipment with overhigh energy consumption value cannot be timely and effectively adjusted in a certain piece of equipment, the adjusted value is transmitted to ensure that the equipment in the air compression station can normally operate and the high-energy-consumption equipment is avoided, the acquired data comprises an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, an equipment information monitoring terminal monitors the equipment in a factory building and transmits the equipment to a central processor, the difference analysis is carried out on the numerical value and the original preset numerical value, the comparison with a threshold value unit is carried out to find out fault equipment, the equipment tracks a terminal and tracks the equipment, the mode can quickly and effectively find out the equipment with larger energy consumption value and check whether the equipment is in a normal working state or not in time, the equipment is adjusted in time, and energy consumption is prevented from increasing.
Description
Technical Field
The invention belongs to the field of air compression stations, and particularly relates to an energy-saving operation method of an air compression station.
Background
The air compression station is a compressed air station and consists of an air compressor, an air storage tank, air treatment and purification equipment and a cold dryer, and the technical and economic scheme is determined according to the following factors when the compressed air station is arranged in a plant.
The existing air compression station can only change the input amount for one air compression station in the energy-saving operation process, so that the energy-saving effect is achieved, but the air compression station can not adjust a certain device with an overhigh energy consumption value in time and effectively and can not convey the adjusted value, so that the internal devices of the air compression station can normally operate, and the high-energy-consumption devices are avoided.
Disclosure of Invention
In order to solve the problems existing in the scheme, the invention provides an energy-saving operation method of an air compression station.
The purpose of the invention can be realized by the following technical scheme: an energy-saving operation method of an air compression station comprises the following steps:
s1, collecting data: a data acquisition terminal in the energy-saving operation system acquires data inside the air compression station, and an equipment information monitoring terminal monitors equipment inside a plant and transmits the equipment to a central processor;
s2, data processing: the central processor receives the data information, compares and analyzes the data with the data in the database, and transmits the difference value to the data processing unit;
s3, calculating and analyzing data: the data processing unit analyzes various numerical values, calculates the various numerical values by adopting an equation to obtain an energy consumption comparison value Sy, compares the energy consumption comparison value Sy with an original value to obtain a difference, analyzes and compares the difference with a threshold value in the threshold value unit, and outputs a comparison result to the outside through the data output unit;
s4, energy consumption value adjustment: and the equipment tracking terminal in the system tracks the equipment with larger energy consumption value, allocates data through the data allocation terminal, and replaces the initial value of the equipment.
Preferably, the data collected in S1 includes an input electric energy value, an equipment temperature value, an equipment operating speed value, and an output energy consumption value.
Preferably, the energy-saving operation system in S1 includes a data acquisition terminal, a central processor, an equipment information monitoring terminal, a cloud database, a control terminal, an alarm, an equipment tracking terminal, and a data deployment terminal;
the data acquisition terminal is used for acquiring various data, wherein the various data comprise an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, and the equipment information monitoring terminal monitors equipment in the plant and transmits the equipment to the central processor;
the alarm is arranged in the plant and can receive an instruction sent by the control terminal to sound an alarm, and the equipment tracking terminal is used for tracking the fault equipment, finding the fault equipment in time and warning external operators to maintain;
the data allocation terminal is used for allocating various initial data, and can change the operation parameter values in the equipment to enable the equipment to be in the optimal working state.
Preferably, the central processor comprises a data receiving marking unit, a data arranging unit, an analyzing and difference solving unit, a data processing unit, a data output unit and a threshold unit;
the threshold unit is set by external personnel, the analysis difference-calculating unit can calculate the difference of corresponding numerical values, and the data arranging unit can arrange various data in sequence.
Preferably, the processing steps of the S2 central processor on the data are as follows:
a1, a data receiving and marking unit receives and marks the acquired data, an input electric energy value is marked as Sd, an output energy consumption value is marked as Sn, and an equipment temperature value and an equipment working rotating speed value are respectively marked as Ws and Sz;
a2, using calculation formula
Calculating to obtain the working value Sy of the equipment, and communicating the inside of the central processorA preset working value Syi is set according to a preset numerical value, the difference between the equipment working value Sy and the preset working value Syi is obtained through an analysis difference obtaining unit, and the difference value is directly transmitted into a data processing unit;
a3, directly comparing the value after difference with the value in the threshold unit, and transmitting the comparison result to the control terminal.
Preferably, if the difference value is within the threshold unit interval, the display data is normal, and the control terminal does not need to work;
if the difference exceeds the range to which the threshold unit belongs, the data is displayed to be abnormal, and the control terminal directly finds the equipment through the equipment tracking terminal and adjusts the internal data of the equipment.
Preferably, the data allocation terminal is internally preset with original data values, and the data values correspond to the working parameter values of the equipment.
Preferably, the equipment tracking terminal is equally divided and connected with various kinds of equipment, each equipment corresponds to a punctuation mark, and the punctuation mark is stored in the equipment tracking terminal
Compared with the prior art, the invention has the beneficial effects that:
the method comprises the steps of collecting data in the air compression station, wherein the collected data comprise an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, an equipment information monitoring terminal monitors equipment in a factory building and transmits the equipment to a central processor, the central processor processes and calculates the data to obtain a numerical value generated in the working process of the equipment, the numerical value is subjected to difference analysis with an original preset numerical value and is compared with a threshold unit to find out fault equipment, the equipment tracks the terminal and tracks the equipment, and the equipment with a larger energy consumption value can be quickly and effectively found out, whether the equipment is in a normal working state or not can be timely checked, the equipment can be timely adjusted, and the increase of energy consumption can be avoided;
if the calculated difference value is within the threshold unit interval, the data are displayed normally, the control terminal does not need to work, if the calculated difference value exceeds the threshold unit belonging interval, the data are displayed abnormally, the control terminal directly finds the equipment through the equipment tracking terminal, and the data allocation terminal changes the working parameter value of the equipment, so that the equipment can work normally, timely and accurately find the equipment, overhaul the equipment and avoid other accidents.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic flow diagram of the process of the present invention;
FIG. 2 is a schematic block diagram of an energy efficient operating system of the present invention;
FIG. 3 is a schematic block diagram of the central processor of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, a method for energy-saving operation of an air compression station includes the steps of:
s1, collecting data: the data acquisition terminal in the energy-saving operation system acquires data in the air compression station, the acquired data comprises an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, and the equipment information monitoring terminal monitors equipment in a workshop and transmits the equipment to the central processor;
s2, data processing: after the central processor receives the data information and arranges and integrates the data, the data and the data in the database are compared and analyzed, then difference work is carried out, and the value after difference work is transmitted to the data processing unit;
s3, calculating and analyzing data: the data processing unit analyzes various numerical values, calculates the various numerical values by adopting an equation to obtain an energy consumption comparison value Sy, compares the energy consumption comparison value Sy with an original value to obtain a difference, analyzes and compares the difference with a threshold value in the threshold value unit, and outputs a comparison result to the outside through the data output unit;
s4, energy consumption value adjustment: the equipment tracking terminal in the system tracks the equipment with larger energy consumption value, replaces the numerical value of the equipment, inputs a preset numerical value into the equipment, allocates data through the data allocation terminal, and replaces the initial value of the equipment.
The energy-saving allowing system in the S1 comprises a data acquisition terminal, a central processor, an equipment information monitoring terminal, a cloud database, a control terminal, an alarm, an equipment tracking terminal and a data allocation terminal;
the output end of the data acquisition terminal is electrically connected with the input end of the central processor, the central processor is in bidirectional connection with the cloud database, the output end of the equipment information monitoring terminal is electrically connected with the input end of the central processor, the output end of the central processor is electrically connected with the input end of the control terminal, the output end of the control terminal is electrically connected with the input end of the alarm, the control terminal is in bidirectional connection with the equipment tracking terminal, and the output end of the control terminal is electrically connected with the input end of the data allocation terminal;
the central processor internally comprises a data receiving and marking unit, a data arranging unit, an analyzing and difference solving unit, a data processing unit, a data output unit and a threshold unit;
the output end of the data receiving marking unit is electrically connected with the input end of the data arranging unit, the output end of the data arranging unit is electrically connected with the input end of the analysis difference finding unit, the output end of the analysis difference finding unit is electrically connected with the input end of the data processing unit, the data processing unit is in bidirectional connection with the threshold unit, and the output end of the data processing unit is electrically connected with the input end of the data output unit;
the data acquisition terminal is used for acquiring various data, wherein the various data comprise an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, and the equipment information monitoring terminal monitors equipment in the plant and transmits the equipment to the central processor;
the alarm is arranged in the plant and can receive an instruction sent by the control terminal to sound an alarm, and the equipment tracking terminal is used for tracking the fault equipment, finding the fault equipment in time and warning external operators to maintain;
the data allocation terminal is used for allocating various initial data and changing the operation parameter values in the equipment to ensure that the equipment is in the optimal working state;
the central processor processes the data as follows:
a1, a data receiving and marking unit receives and marks the acquired data, an input electric energy value is marked as Sd, an output energy consumption value is marked as Sn, and an equipment temperature value and an equipment working rotating speed value are respectively marked as Ws and Sz;
a2, using calculation formula
Calculating to obtain an equipment working value Sy, setting a preset working value Syi in the central processor through a preset numerical value, performing difference calculation on the equipment working value Sy and the preset working value Syi through the analysis difference calculating unit, and directly transmitting a difference value to the data processing unit;
a3, directly comparing the value after difference calculation with the value in the threshold unit, if the calculated difference value is in the threshold unit interval, displaying the data to be normal, and the control terminal does not need to work;
if the calculated difference value exceeds the range to which the threshold value unit belongs, displaying data abnormity, directly finding the equipment by the control terminal through the equipment tracking terminal, and checking the equipment through information sent by the equipment information monitoring terminal, wherein the control terminal is electrically connected with an external display terminal, the display terminal can display the peripheral condition of the equipment, if the equipment generates smoke, the alarm is directly sounded to alarm, and the data allocation terminal changes the working parameter value of the equipment, so that the equipment can normally work;
the data allocation terminal is internally preset with original data values, and the data values correspond to the working parameter values of the equipment;
the equipment tracking terminal is connected with all kinds of equipment in an equally dividing mode, each equipment corresponds to a punctuation mark, and the punctuation mark is stored in the equipment tracking terminal.
The above formulas are all calculated by removing dimensions and taking numerical values thereof, the formula is a formula which is obtained by acquiring a large amount of data and performing software simulation to obtain the closest real situation, and the preset parameters and the preset threshold value in the formula are set by the technical personnel in the field according to the actual situation or obtained by simulating a large amount of data.
The working principle of the invention is as follows:
the method comprises the steps of collecting data in the air compression station, wherein the collected data comprise an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, an equipment information monitoring terminal monitors equipment in a factory building and transmits the equipment to a central processor, the central processor processes and calculates the data to obtain a numerical value generated in the working process of the equipment, the numerical value is subjected to difference analysis with an original preset numerical value and is compared with a threshold unit to find out fault equipment, the equipment tracks the terminal and tracks the equipment, and the equipment with a larger energy consumption value can be quickly and effectively found out, whether the equipment is in a normal working state or not can be timely checked, the equipment can be timely adjusted, and the increase of energy consumption can be avoided;
if the calculated difference value is within the range of the threshold value unit, the data are displayed normally, the control terminal does not need to work, if the calculated difference value exceeds the range to which the threshold value unit belongs, the data are displayed abnormally, the control terminal directly finds the equipment through the equipment tracking terminal, then checks the equipment through the information sent by the equipment information monitoring terminal, if the equipment generates smoke, the alarm is directly sounded to alarm, the data allocation terminal changes the working parameter value of the equipment, the equipment can normally work, the equipment can be timely and accurately found, the equipment is overhauled, and other accidents are avoided.
In the embodiments provided by the present invention, it should be understood that the disclosed apparatus, device and method can be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the modules is only one logical functional division, and there may be other divisions when the actual implementation is performed; the modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the method of the embodiment.
It will also be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims shall not be construed as limiting the claim concerned.
Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. A plurality of units or means recited in the system claims may also be implemented by one unit or means in software or hardware. The terms second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above examples are only intended to illustrate the technical process of the present invention and not to limit the same, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical process of the present invention without departing from the spirit and scope of the technical process of the present invention.
Claims (8)
1. An energy-saving operation method of an air compression station is characterized by comprising the following steps:
s1, collecting data: a data acquisition terminal in the energy-saving operation system acquires data inside the air compression station, and an equipment information monitoring terminal monitors equipment inside a plant and transmits the equipment to a central processor;
s2, data processing: the central processor receives the data information, compares and analyzes the data with the data in the database, and transmits the difference value to the data processing unit;
s3, calculating and analyzing data: the data processing unit analyzes various numerical values, calculates the various numerical values to obtain an energy consumption comparison value Sy, compares the energy consumption comparison value Sy with an original value to obtain a difference, analyzes and compares the difference with a threshold value in the threshold value unit, and outputs a comparison result to the outside through the data output unit;
s4, energy consumption value adjustment: and the equipment tracking terminal in the system tracks the equipment with larger energy consumption value, allocates data through the data allocation terminal, and replaces the initial value of the equipment.
2. The energy-saving operation method of the air compression station as claimed in claim 1, wherein the data collected in S1 includes an input electric energy value, an equipment temperature value, an equipment operating speed value and an output energy consumption value.
3. The energy-saving operation method of the air compression station according to claim 1, wherein the energy-saving operation system in S1 comprises a data acquisition terminal, a central processor, an equipment information monitoring terminal, a cloud database, a control terminal, an alarm, an equipment tracking terminal, and a data deployment terminal;
the data acquisition terminal is used for acquiring various data, wherein the various data comprise an input electric energy value, an equipment temperature value, an equipment working rotating speed value and an output energy consumption value, and the equipment information monitoring terminal monitors equipment in the plant and transmits the equipment to the central processor;
the alarm is arranged in the plant and can receive an instruction sent by the control terminal to sound an alarm, and the equipment tracking terminal is used for tracking the fault equipment, finding the fault equipment in time and warning external operators to maintain;
the data allocation terminal is used for allocating various initial data, and can change the operation parameter values in the equipment to enable the equipment to be in the optimal working state.
4. The energy-saving operation method of the air compression station as claimed in claim 3, wherein the central processor comprises a data receiving marking unit, a data arranging unit, an analysis and difference finding unit, a data processing unit, a data output unit and a threshold unit;
the threshold unit is set by external personnel, the analysis difference-calculating unit can calculate the difference of corresponding numerical values, and the data arranging unit can arrange various data in sequence.
5. The energy-saving operation method of the air compression station as claimed in claim 1, wherein the step of processing the data by the S2 central processor is as follows:
a1, a data receiving and marking unit receives and marks the acquired data, an input electric energy value is marked as Sd, an output energy consumption value is marked as Sn, and an equipment temperature value and an equipment working rotating speed value are respectively marked as Ws and Sz;
a2, using calculation formula
Calculating to obtain a working value Sy of the equipment, setting a preset working value Syi in the central processor through a preset numerical value, and solving a difference list through analysisThe element calculates the difference between the equipment working value Sy and a preset working value Syi, and directly transmits the difference value to the data processing unit;
a3, directly comparing the value after difference with the value in the threshold unit, and transmitting the comparison result to the control terminal.
6. The energy-saving operation method of the air compression station as claimed in claim 5, wherein if the difference value is within the threshold unit interval, the display data is normal, and the control terminal does not need to work;
if the difference exceeds the range to which the threshold unit belongs, the data is displayed to be abnormal, and the control terminal directly finds the equipment through the equipment tracking terminal and adjusts the internal data of the equipment.
7. The energy-saving operation method of an air compression station as claimed in claim 1, wherein the data allocation terminal is preset with original data values therein, such data values corresponding to the operating parameter values of the equipment.
8. The energy-saving operation method of the air compression station according to claim 1, wherein the device tracking terminal is separately connected to each of the devices, each device corresponds to a punctuation mark, and the punctuation mark is stored in the device tracking terminal.
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| CN202110968642.0A CN113464414A (en) | 2021-08-23 | 2021-08-23 | Energy-saving operation method of air compression station |
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| CN202110968642.0A CN113464414A (en) | 2021-08-23 | 2021-08-23 | Energy-saving operation method of air compression station |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114265379A (en) * | 2021-12-27 | 2022-04-01 | 胡梁育 | Equipment energy consumption management system for remote acquisition and regulation and control method thereof |
| CN115693798B (en) * | 2022-11-07 | 2023-05-30 | 广东鑫钻节能科技股份有限公司 | Residual work recovery power generation system and method for air compression station |
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