CN113605702B - Continuous high-altitude construction operation device for external expansion bolt - Google Patents
Continuous high-altitude construction operation device for external expansion bolt Download PDFInfo
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- CN113605702B CN113605702B CN202111054841.7A CN202111054841A CN113605702B CN 113605702 B CN113605702 B CN 113605702B CN 202111054841 A CN202111054841 A CN 202111054841A CN 113605702 B CN113605702 B CN 113605702B
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- tool
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Manipulator (AREA)
- Earth Drilling (AREA)
Abstract
The invention provides an external expansion bolt continuous high-altitude construction operation device, which comprises a frame, wherein the frame is provided with an operation mechanism for construction operation and a tool supply mechanism for providing operation tools; and the frame is also provided with a tool changing mechanism for switching the working tools, and the tool changing mechanism is matched with the working mechanism and the tool supply mechanism. According to the tool changing mechanism, the tool supply mechanism provides the operation mechanism with the operation tools required to be used in construction, the tool changing mechanism obtains the operation tools from the tool supply mechanism and transmits the operation tools to the operation mechanism for use, so that the various tools are prevented from being conveyed in turn, and the automatic switching of the operation tools is realized; the invention has the advantages of high automation degree, high construction speed and the like, and avoids the potential safety hazard of human bodies caused by manual high-altitude operation.
Description
Technical Field
The invention relates to the field of building construction, in particular to a continuous high-altitude construction operation device for an external expansion bolt.
Background
In modern building construction, there is often work high above ground. In the high-altitude operation, the high-altitude construction work is limited due to the inconvenience of conveying and using various construction tools. The expansion bolt operation needs multiple electric tools, and the multiple electric tools are needed to be conveyed in turn, so that the construction workload is large, the operation efficiency is low, and the construction period is prolonged. With the development of the construction automation technology, the automatic construction operation machine has wide application prospect. How to realize the automation operation of the expansion bolt is the bottleneck of whether the assembly automation is really realized in the aspects of electromechanics, decoration and the like.
Disclosure of Invention
Aiming at the technical problem, the invention provides an external expansion bolt continuous high-altitude construction operation device which is used for solving the problem that expansion bolt operation in the prior art needs multiple electric tools to be conveyed in turn, so that the construction efficiency is low.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
an external expansion bolt continuous high-altitude construction operation device comprises a frame, wherein an operation mechanism for construction operation and a tool supply mechanism for providing operation tools are arranged on the frame; and the frame is also provided with a tool changing mechanism for switching the working tools, and the tool changing mechanism is matched with the working mechanism and the tool supply mechanism.
Preferably, the tool feeding mechanism comprises a turntable which is rotatably connected to the frame and a turntable motor which drives the turntable to rotate, and the turntable motor is connected to the frame; the rotary table is movably connected with a plurality of operation tools.
Preferably, a plurality of clamping columns or clamping grooves are uniformly distributed on the rotary table, and the operation tool is in inserted connection and matching with the clamping columns or the clamping grooves.
Preferably, the tool changing mechanism comprises a tool changing clamp movably connected to the frame, and a clamping groove clamped and matched with the operation tool is formed in the tool changing clamp; and a movable driving piece for driving the tool changing clamp to move is arranged on the frame.
Preferably, an elastic clamping piece for assisting in clamping the working tool is arranged in the clamping groove.
Preferably, the movable driving part comprises a tool changing horizontal motor for driving the tool changing clamp to move horizontally and a tool changing vertical motor for driving the tool changing clamp to move vertically; the working end of the tool changing horizontal motor is connected with the tool changing fixture, the tool changing horizontal motor is connected with the working end of the tool changing vertical motor through the supporting plate, and the tool changing vertical motor is connected with the frame.
Preferably, the operation mechanism comprises an operation motor arranged on the frame in a lifting manner, and the working end of the operation motor is connected with a connector matched with the operation tool in an inserting manner; and the frame is provided with a lifting driving assembly for driving the operation motor to lift.
Preferably, the lifting driving assembly comprises a rack vertically arranged on the frame, the operation motor is movably connected with the rack through a lifting clamp, and a gear meshed with the rack and a lifting motor for driving the gear to rotate are arranged on the lifting clamp.
Preferably, a dust collector matched with the working end of the operation motor is further arranged on the lifting clamp.
Preferably, an infrared distance meter is arranged on the lifting clamp.
The invention has the beneficial effects that: the tool supply mechanism provides the operation tools needed to be used in construction for the operation mechanism, so that the repeated conveying of various tools is avoided, and the high-altitude continuous automatic operation is convenient to realize; the tool changing mechanism is used for acquiring the working tools from the tool supply mechanism and transmitting the working tools to the working mechanism, so that the automatic switching of the working tools is realized, the construction efficiency is improved, the construction period is shortened, and manpower and material resources are saved; by arranging the tool changing clamp and arranging the clamping groove matched with the operation tool in a clamping manner, the operation tool can be switched conveniently and quickly, and the automation degree is improved; the invention has the advantages of high automation degree, high construction speed and the like, and avoids the potential safety hazard of human bodies caused by manual high-altitude operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, the continuous high-altitude construction work device with the external expansion bolts according to the embodiment of the present invention includes a frame 1, which is fixed to a lifting arm of a climbing machine to realize the movement and lifting of the whole device; the frame 1 is provided with a working mechanism 2 for construction work and a tool supply mechanism 4 for supplying a working tool 4-3; according to the requirement of the construction of the external expansion bolt, a plurality of working tools 4-3 for construction are carried on the tool supply mechanism 4; in construction, according to the requirements of different working tools 4-3 of different working steps of the working mechanism 2, the tool supply mechanism 4 provides the corresponding working tools 4-3 for the working mechanism 2, so that the mechanical conversion of the working tools 4-3 is convenient to realize, and the alternative conveying of the working tools in high-altitude operation is avoided; the frame 1 is also provided with a tool changing mechanism 3 for switching the working tools 4-3, the tool changing mechanism 3 is matched with the working mechanism 2 and the tool supply mechanism 4, the working tools 4-3 are obtained from the tool supply mechanism 4 through the tool changing mechanism 3, and then the working tools 4-3 are transmitted to the working mechanism 2 for use, so that the automatic switching of the working tools 4-3 is realized, the construction efficiency is improved, and the manpower and material resources are saved; the invention has the advantages of high automation degree, high construction speed and the like, and avoids the potential safety hazard of human bodies caused by manual high-altitude operation.
Preferably, the tool supply mechanism 4 comprises a rotary table 4-2 rotatably connected to the frame 1 and a rotary table motor 4-1 for driving the rotary table 4-2 to rotate, wherein the rotary table motor 4-1 is connected to the frame 1; the rotary table 4-2 is movably connected with a plurality of working tools 4-3. Specifically, a turntable support 4-4 is fixed on the frame 1, a turntable 4-2 is rotatably connected to the turntable support 4-4, a turntable motor 4-1 is connected with the turntable support 4-4, and a transmission shaft of the turntable motor 4-1 is connected with the turntable 4-2; a plurality of clamping columns or clamping grooves are uniformly distributed on the rotary table 4-2, a plurality of clamping columns or clamping grooves are uniformly distributed on the rotary table 4-2 at equal angles, and the operation tool 4-3 is in splicing fit with the clamping columns or clamping grooves. In this embodiment, a plurality of clamping posts are uniformly distributed on the turntable 4-2 at equal angles, and the lower end of the operation tool 4-3 is provided with a port matched with the clamping posts, so that the operation tool 4-3 can be sleeved on the clamping posts, and the operation tool 4-3 can be conveniently switched. In other embodiments, a plurality of slots matching with the shape of the lower end of the working tool 4-3 are uniformly distributed on the rotary table 4-2 at equal angles, so that the working tool 4-3 can be inserted into the slots, and the switching of the working tool 4-3 is facilitated.
Preferably, the tool changing mechanism 3 comprises a tool changing clamp 3-1 movably connected to the frame 1, a clamping groove matched with the operation tool 4-3 in a clamping manner is arranged on the tool changing clamp 3-1, in the embodiment, an elastic clamping piece is arranged near a notch in the clamping groove, so that the operation tool 4-3 can be clamped in an auxiliary manner, and the operation tool 4-3 is not blocked from entering and exiting the clamping groove; the frame 1 is provided with a movable driving piece for driving the tool changing clamp 3-1 to move, so that the tool changing clamp 3-1 can move to the position near the tool supply mechanism 4 to obtain the working tool 4-3, and then move to the position near the working mechanism 2 to deliver the working tool 4-3 to the working mechanism 2.
Preferably, the movable driving part comprises a tool changing horizontal motor 3-3 for driving the tool changing clamp 3-1 to move horizontally and a tool changing vertical motor 3-2 for driving the tool changing clamp 3-1 to move vertically; the working end of a tool changing horizontal motor 3-3 is connected with a tool changing clamp 3-1, the tool changing horizontal motor 3-3 is connected with the working end of a tool changing vertical motor 3-2 through a supporting plate, the tool changing vertical motor 3-2 is connected with a frame 1, a tool changing upright post 3-4 is arranged on the frame 1, and the tool changing vertical motor 3-2 is connected to the tool changing upright post 3-4.
Preferably, the operating mechanism 2 comprises an operating motor 2-2 which is arranged on the frame 1 in a lifting manner, the working end of the operating motor 2-2 is connected with a connector 2-6 which is in plug-in fit with the operating tool 4-3, namely, the end part of the connector 2-6 is matched with the port of the operating tool 4-3; the frame 1 is provided with a lifting driving component for driving the operation motor 2-2 to lift, so that the operation motor 2-2 can feed upwards and retreat in operation. In this embodiment, the operation motor 2-2 is an ac speed-adjustable motor.
Preferably, the lifting driving assembly comprises a rack 2-5 vertically arranged on the frame 1, the operation motor 2-2 is movably connected with the rack 2-5 through a lifting clamp 2-3, and a gear meshed with the rack 2-5 and a lifting motor 2-1 driving the gear to rotate are arranged on the lifting clamp 2-3. Specifically, the lifting clamp 2-3 comprises a clamping sleeve, the clamping sleeve is movably sleeved on the rack 2-5, and the lifting clamp 2-3 is moved up and down through the meshing of the gear and the rack 2-5, so that the operation motor 2-2 is driven to lift. In the embodiment, the lifting motor 2-1 is a forward and reverse rotation speed regulating motor, and the output end of the forward and reverse rotation speed regulating motor is connected with the gear.
Preferably, the lifting clamp 2-3 is further provided with a dust collector 2-4 matched with the working end of the working motor 2-2, and the dust collector 2-4 is located on one side of the working motor 2-2 and used for absorbing dust generated during operation, so that a constructor has a good and clean working environment.
The lifting clamp 2-3 is provided with an infrared distance meter 2-7 for measuring the distance from the working motor 2-2 to the top and providing judgment data for judging whether the working tool 4-3 reaches the working point and the working footage.
In addition, the device also comprises a controller, and the controller is connected with the infrared distance measuring instruments 2-7, the motors and the dust collector, so that the automatic construction operation of the device is realized.
During the use, at first assemble the device on the electric lift car arm after reforming transform, move this device to the operation point below, then carry out the construction operation, the theory of operation of the device is as follows:
1) Drilling a hole
The turntable motor 4-1 drives the turntable 4-2 to rotate so as to rotate the drilling operation tool 4-3 to a preset position;
a tool changing horizontal motor 3-3 drives a tool changing clamp 3-1 to a corresponding position of an operation tool 4-3 on a turntable 4-2, and a clamping groove with an elastic clamping sheet on the tool changing clamp 3-1 clamps the operation tool 4-3;
the tool changing vertical motor 3-2 drives the tool changing clamp 3-1 to ascend, and the operation tool 4-3 is pulled out;
a tool changing horizontal motor 3-3 drives a tool changing clamp 3-1 to rotate to the position above an operation motor 2-2;
a tool changing vertical motor 3-2 drives a tool changing clamp 3-1 to descend, an operation tool 4-3 is installed on the operation motor 2-2, and then a tool changing mechanism is reset;
the lifting motor 2-1 drives the operation motor 2-2 to ascend, and the operation motor is judged to be close to the lower part of an operation point through the assistance of the infrared distance meter 2-7;
starting a fan of the dust collector 2-4;
the operation motor 2-2 starts drilling operation;
the operation motor 2-2 reversely rotates and exits, and the drilling operation is completed;
the dust collector 2-4 stops working;
the lifting motor 2-1 drives the operation motor 2-2 to reset;
the tool changing clamp 3-1 is turned to the operation motor 2-2 to take out the operation tool 4-3;
the turntable 4-2 rotates to a preset position;
the tool changing vertical motor 3-2 drives the tool changing clamp 3-1 to ascend and then rotate to a position corresponding to the turntable;
the tool changing clamp 3-1 descends, and the operation tool 4-3 is sleeved on the rotary table 4-2.
2) Jacking bolt
Rotating the rotary table 4-2 to rotate the working tool 4-3 to a preset position (the rotary table can be provided with a plurality of spare clamping columns), wherein in the step, the working tool 4-3 to be used is an electric wrench sleeve, and a magnet is arranged in the sleeve;
the tool changing clamp 3-1 is switched to a preset position, the working tool 4-3 is clamped, and the working tool 4-3 is lifted and taken out;
after the bolts are loaded on the operation tool 4-3, the tool changing clamp 3-1 descends, and then the operation tool 4-3 clamping the bolts rotates to a position above the operation motor 2-2;
the tool changing clamp 3-1 descends again, and the operation tool 4-3 is sleeved on the operation motor 2-2;
resetting the tool changing clamp 3-1;
the operation motor 2-2 rises to an operation point;
the operation motor 2-2 works and is driven by the lifting driving component to ascend to drive the operation tool 4-3, namely the sleeve to clamp the bolt to enter the drilled hole.
3) Bolt expansion and cap and gasket removal
The operation motor 2-2 rotates to screw the nut, and at the moment, the expansion pipe of the expansion bolt reaches an expansion state;
the operation motor 2-2 descends and drives the iron nut and the gasket to descend along with the sleeve under the action of the magnet in the sleeve;
the tool changing clamp 3-1 is switched to be above the operation motor 2-2;
the tool changing clamp 3-1 clamps the working tool 4-3 to ascend and takes out the working tool;
inserting the operation tool 4-3 into the clamping column of the turntable 4-2 by the tool changing clamp 3-1;
resetting the tool changing clamp 3-1;
4) Fastening nut and gasket (bolt fixed in place)
Rotating the rotary table 4-2, and rotating the sleeve operation tool to a preset position (the rotary table 4-2 can be provided with a plurality of sets of sleeve operation tools, and each set is pre-provided with a nut, a spring gasket and a flat gasket from bottom to top);
the tool changing clamp 3-1 clamps the sleeve operation tool and takes out the sleeve operation tool;
the tool changing clamp 3-1 rotates to the position above the operation motor 2-2, and the sleeve operation tool is sleeved and installed on the joint 2-6;
the operation motor 2-2 rises to an operation point;
the operation motor 2-2 works and ascends in a micro-motion manner under the driving of the lifting driving component until the screw cap tightly jacks the bolt;
the operation motor 2-2 rotates slowly, and the screw cap threads are meshed with the bolt;
the operation motor 2-2 rotates rapidly and stops when reaching a preset torque.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The continuous high-altitude construction operation device for the external expansion bolts is characterized by comprising a frame (1), wherein an operation mechanism (2) for construction operation and a tool supply mechanism (4) for providing operation tools (4-3) are arranged on the frame (1); the frame (1) is also provided with a tool changing mechanism (3) for switching the working tools (4-3), and the tool changing mechanism (3) is matched with the working mechanism (2) and the tool supply mechanism (4); the tool changing mechanism (3) comprises a tool changing clamp (3-1) movably connected to the frame (1), and a clamping groove matched with the operation tool (4-3) in a clamping mode is formed in the tool changing clamp (3-1); and a movable driving piece for driving the tool changing clamp (3-1) to move is arranged on the frame (1).
2. The continuous high-altitude construction work device for the external expansion bolt according to claim 1, wherein the tool supply mechanism (4) comprises a turntable (4-2) rotatably connected to the frame (1) and a turntable motor (4-1) for driving the turntable (4-2) to rotate, and the turntable motor (4-1) is connected to the frame (1); the rotary table (4-2) is movably connected with a plurality of working tools (4-3).
3. The continuous high-altitude construction operation device with the outer expansion bolts as claimed in claim 2, wherein a plurality of clamping columns or clamping grooves are uniformly distributed on the rotary table (4-2), and the operation tools (4-3) are in inserted fit with the clamping columns or the clamping grooves.
4. The continuous overhead construction equipment of claim 1~3 wherein said slot is provided with a resilient clip to assist in retaining the tool (4-3).
5. The continuous overhead construction work device for the outer expansion bolt according to claim 4, wherein the movable driving member comprises a tool changing horizontal motor (3-3) for driving the tool changing fixture (3-1) to move horizontally and a tool changing vertical motor (3-2) for driving the tool changing fixture (3-1) to move vertically; the working end of the tool changing horizontal motor (3-3) is connected with the tool changing clamp (3-1), the tool changing horizontal motor (3-3) is connected with the working end of the tool changing vertical motor (3-2) through the supporting plate, and the tool changing vertical motor (3-2) is connected with the frame (1).
6. The continuous high-altitude construction operation device with the external expansion bolts according to any one of claims 1~3 and 5, characterized in that the operation mechanism (2) comprises an operation motor (2-2) which is arranged on the frame (1) in a lifting mode, and the working end of the operation motor (2-2) is connected with a connector (2-6) which is matched with an operation tool (4-3) in an inserting mode; and a lifting driving component for driving the operation motor (2-2) to lift is arranged on the frame (1).
7. The continuous high-altitude construction operation device for the external expansion bolts as claimed in claim 6, wherein the lifting driving assembly comprises a rack (2-5) vertically arranged on the frame (1), the operation motor (2-2) is movably connected with the rack (2-5) through a lifting clamp (2-3), and a gear meshed with the rack (2-5) and a lifting motor (2-1) for driving the gear to rotate are arranged on the lifting clamp (2-3).
8. The continuous overhead construction work device with the external expansion bolts as claimed in claim 7, wherein the lifting clamp (2-3) is further provided with a dust collector (2-4) matched with the working end of the work motor (2-2).
9. The continuous high-altitude construction operation device for the external expansion bolt according to claim 7 or 8, characterized in that an infrared distance meter (2-7) is arranged on the lifting clamp (2-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111054841.7A CN113605702B (en) | 2021-09-09 | 2021-09-09 | Continuous high-altitude construction operation device for external expansion bolt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111054841.7A CN113605702B (en) | 2021-09-09 | 2021-09-09 | Continuous high-altitude construction operation device for external expansion bolt |
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| CN113605702A CN113605702A (en) | 2021-11-05 |
| CN113605702B true CN113605702B (en) | 2022-12-02 |
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| CN202111054841.7A Active CN113605702B (en) | 2021-09-09 | 2021-09-09 | Continuous high-altitude construction operation device for external expansion bolt |
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Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017145552A (en) * | 2016-02-15 | 2017-08-24 | 株式会社ケー・エフ・シー | Anchor construction control jig and post-installed anchor construction method |
| CN107052774A (en) * | 2017-01-11 | 2017-08-18 | 台州八鑫工贸有限公司 | Expansion bolt fitting machine on expansion bolt erecting device and ceiling on ceiling |
| KR101826480B1 (en) * | 2017-08-11 | 2018-02-08 | 박원순 | The Drawpin anchor punch with increased safety of Dropline anchor bolt fastening Ceilings and walls that Hammer drill to Dust suction function Dust suction function |
| CN107738364B (en) * | 2017-11-09 | 2024-03-12 | 山西大学 | Automatic ceiling material taking, punching and fastening machine |
| CN209869062U (en) * | 2018-12-28 | 2019-12-31 | 陕西奥力信工程机械有限公司 | Movable and mountable drilling device |
| CN110605729B (en) * | 2019-09-29 | 2023-10-24 | 中建七局安装工程有限公司 | Mechanical arm device for high-altitude automatic operation |
| CN212706791U (en) * | 2020-07-17 | 2021-03-16 | 智建机械技术有限公司 | Automatic positioning drilling and anchor bolt fixing robot |
| CN112025631B (en) * | 2020-09-08 | 2021-07-02 | 中建七局安装工程有限公司 | Automatic wheel disc switching device of electric tool for vertical operation of aerial work arm |
| CN112976337B (en) * | 2021-02-05 | 2022-11-01 | 保利长大海外工程有限公司 | Automatic installation equipment and method for building surface explosion bolt |
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