CN209869062U - Movable and mountable drilling device - Google Patents

Movable and mountable drilling device Download PDF

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Publication number
CN209869062U
CN209869062U CN201822240826.1U CN201822240826U CN209869062U CN 209869062 U CN209869062 U CN 209869062U CN 201822240826 U CN201822240826 U CN 201822240826U CN 209869062 U CN209869062 U CN 209869062U
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China
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screw
screw rod
mounting bracket
bracket
base
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Expired - Fee Related
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CN201822240826.1U
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Inventor
高亮
陈建明
宋杰
王宁
王福春
郭戈
胡选革
张西宁
贾艳永
冯军峰
郑枫川
李永顺
赵卫国
党少武
强德军
徐亮
都建国
任建锋
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Shaanxi Allleeson Construction Machinery Co ltd
Xian Electrification Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
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SHAANXI ALLLEESON CONSTRUCTION MACHINERY CO Ltd
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Abstract

The utility model discloses a remove mountable drilling equipment, including base, rotary mechanism one, installation bracket one, a rotary mechanism activity sets up the right-hand member position at the base, swivelling joint between rotary mechanism one and the base, installation bracket one is connected with the base through rotary mechanism one, will strike and bore the centre gripping at the device fixed position to realize functions such as drill bit reciprocates, horizontal rotation, vertical deflection, horizontal migration, can satisfy the drilling demand of different angles and position, simultaneously, set up retractable dust collector in the drill bit department that strikes the brill, the collector is connected with the dust catcher, can collect in real time the dust that produces when drilling initiatively and rely on the dust catcher to inhale by force, store in the dust storage ware, prevented operation environment raise dust problem, the device can install on any operation platform as required, the installation is convenient, The mobility is strong to solve the problems proposed in the above background art.

Description

一种移动可安装式钻孔装置A mobile installable drilling device

技术领域technical field

本发明涉及钻孔装置技术领域,具体为一种移动可安装式钻孔装置。The invention relates to the technical field of drilling devices, in particular to a mobile and installable drilling device.

背景技术Background technique

在工程施工过程中,经常遇到墙体需要打孔的工况。油漆隧道施工中的电气化高空器件安装及隧道侧壁的支架安装等工况,一条隧道需要打成千上万的安装孔,打孔工作量巨大。而目前打孔工作基本为手持式冲击钻模式,由于冲击钻自身重量大,再加上打孔时产生的冲击力,劳动强度巨大。高空长期的高强度的工作使人更容易疲劳,极易发生安全事故,效率极低。于此同时,钻孔时必然产生混凝土扬尘。由于隧道为相对密闭空间,长时间的钻孔作业造成大量灰尘聚集,对作业人员人身健康造成巨大威胁。In the process of engineering construction, it is often encountered that the wall needs to be drilled. For the installation of electrified high-altitude devices and the installation of brackets on the side wall of the tunnel in the construction of paint tunnels, thousands of installation holes need to be drilled in a tunnel, and the drilling workload is huge. At present, the punching work is basically a hand-held impact drill mode. Due to the heavy weight of the impact drill itself and the impact force generated during drilling, the labor intensity is huge. Long-term high-intensity work at high altitude makes people more prone to fatigue, accidents are prone to occur, and the efficiency is extremely low. At the same time, concrete dust will inevitably be generated during drilling. Since the tunnel is a relatively confined space, the long-term drilling operation causes a large amount of dust to accumulate, which poses a huge threat to the health of the workers.

为此,我们提出了一种移动可安装式钻孔装置以解决上述弊端。For this reason, we propose a mobile installable drilling device to solve the above-mentioned drawbacks.

发明内容Contents of the invention

本发明的目的在于提供一种移动安装式钻孔装置,将冲击钻夹持在该装置固定位置,从而实现钻头上下移动、水平旋转、垂直偏转、水平移动等功能,可以满足不同角度和位置的钻孔需求。同时,在冲击钻的钻头处设置可伸缩式灰尘收集器,收集器与吸尘器连接,可实时将钻孔时产生的灰尘主动收集并依靠吸尘器强行吸走,储存于储尘器中,防止了作业环境扬尘问题。该装置可根据需要安装在任何作业平台上,安装便利、移动性强,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a mobile installation type drilling device, which clamps the percussion drill at the fixed position of the device, thereby realizing the functions of the drill bit moving up and down, rotating horizontally, deflecting vertically, and moving horizontally, which can meet the needs of different angles and positions. drilling needs. At the same time, a retractable dust collector is installed at the drill bit of the impact drill. The collector is connected to the vacuum cleaner, which can actively collect the dust generated during drilling in real time and be forcibly sucked away by the vacuum cleaner. Environmental dust problem. The device can be installed on any work platform as required, and has convenient installation and strong mobility, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种移动可安装式钻孔装置,包括底座、旋转机构一、安装托架一,所述旋转机构一活动设置在底座的右端位置,旋转机构一和底座之间旋转连接,所述安装托架一通过旋转机构一与底座连接,安装托架一的右端安装有丝杆机构一,所述丝杆机构一的下端通过丝杠和螺母连接有滑动托架一,且丝杆机构一的驱动下沿B-B轴在安装托架一的接触面上滑动,所述滑动托架一的右侧面连接有旋转机构二,旋转机构二的右侧面连接有安装托架二,所述安装托架二的左侧面上安装有升降机构,所述安装托架二的上方安装有丝杆机构二,且丝杆机构二在安装托架二的带动下旋转,所述丝杆机构二的中间位置连接有滑动托架二,丝杆机构二和滑动托架二之间通过螺纹配合连接,所述滑动托架二的下端通过螺钉安装有夹具,夹具中夹有冲击钻,所述冲击钻设置在安装托架二的下方,所述冲击钻的右端套设有弹性集尘器;In order to achieve the above object, the present invention provides the following technical solutions: a mobile installable drilling device, comprising a base, a rotating mechanism 1, and a mounting bracket 1, the rotating mechanism 1 is movably arranged at the right end of the base, and the rotating mechanism 1 Rotate connection with the base, the installation bracket one is connected with the base through the rotation mechanism one, the screw mechanism one is installed on the right end of the installation bracket one, and the lower end of the screw mechanism one is connected with a sliding screw through a screw and a nut Bracket 1, and driven by the screw mechanism 1, slides along the B-B axis on the contact surface of the mounting bracket 1. The right side of the sliding bracket 1 is connected to the rotation mechanism 2, and the right side of the rotation mechanism 2 is connected to There is a mounting bracket 2, a lifting mechanism is installed on the left side of the mounting bracket 2, a screw mechanism 2 is installed above the mounting bracket 2, and the screw mechanism 2 is driven by the mounting bracket 2 Rotate, the middle position of the screw mechanism two is connected with the sliding bracket two, the screw screw mechanism two and the sliding bracket two are connected by thread fit, the lower end of the sliding bracket two is equipped with a clamp through a screw, in the clamp A percussion drill is clamped, and the percussion drill is arranged under the installation bracket two, and the right end of the percussion drill is provided with an elastic dust collector;

所述旋转机构一包括连接孔、蜗杆、蜗轮转盘,所述蜗轮转盘套设在底座的右端,蜗轮转盘的左端传动配合连接有蜗杆,蜗杆的下端连接有操纵手柄,所述连接孔设有多组,多组连接孔呈圆形阵列状分布在旋转机构一上;The rotating mechanism one includes a connecting hole, a worm, and a worm turntable. The worm turntable is sleeved on the right end of the base. groups, multiple groups of connection holes are distributed in a circular array on the first rotating mechanism;

所述旋转机构二包括中间孔、安装圆盘和一号预留孔,所述旋转机构二中间位置设有中间孔,旋转机构二的上下两端均设有安装圆盘,安装圆盘上设有多组呈圆形阵列分布的一号预留孔,旋转机构二通过上下两端安装圆盘上的一号预留孔和滑动托架一连接;The second rotating mechanism includes a middle hole, a mounting disk and a reserved hole No. 1, the middle position of the second rotating mechanism is provided with a middle hole, the upper and lower ends of the rotating mechanism 2 are provided with a mounting disk, and the mounting disk is provided with a There are multiple groups of No. 1 reserved holes distributed in a circular array, and the rotating mechanism 2 is connected to the sliding bracket 1 through the No. 1 reserved holes on the upper and lower ends of the disc;

所述丝杆机构一包括一号丝杆、一号丝套、二号预留孔和三号预留孔,所述一号丝杆的顶面上设有三号预留孔,一号丝杆的上端外部通过螺纹配合套设有一号丝套,一号丝套的左端设有二号预留孔,所述一号丝套通过二号预留孔连接在安装托架一的右端;The screw mechanism one includes a No. 1 screw, a No. 1 wire sleeve, a No. 2 reserved hole and a No. 3 reserved hole. The top surface of the No. 1 screw is provided with a No. 3 reserved hole, and the No. 1 screw The upper end of the upper end is provided with a No. 1 wire sleeve through a threaded fitting sleeve, and the left end of the No. 1 wire sleeve is provided with a No. 2 reserved hole, and the No. 1 wire sleeve is connected to the right end of the installation bracket 1 through the No. 2 reserved hole;

所述丝杆机构二包括二号丝杆、二号丝套、驱动端头和四号预留孔,所述丝杆机构二的顶面上设有四号预留孔,丝杆机构二的上端外部通过螺纹配合套设有二号丝套,所述二号丝套的左右两端均设有驱动端头,所述驱动端头通过螺钉安装在滑动托架二上端,二号丝杆通过顶部的四号预留孔安装在安装托架二上端右侧面。The second screw mechanism includes a No. 2 screw, a No. 2 wire sleeve, a driving end and a No. 4 reserved hole. The top surface of the screw mechanism 2 is provided with a No. 4 reserved hole. The outside of the upper end is provided with a No. 2 wire sleeve through a threaded fitting sleeve, and the left and right ends of the No. 2 wire sleeve are provided with drive terminals, and the drive terminals are installed on the upper end of the sliding bracket 2 through screws, and the No. The No. 4 reserved hole on the top is installed on the right side of the upper end of the second mounting bracket.

优选的,所述底座通过安装面F固定于外部的工作平台上,如高空作业车。Preferably, the base is fixed on an external working platform, such as an aerial work vehicle, through the mounting surface F.

优选的,所述旋转机构一旋转时带动除底座外其余部件绕A-A轴旋转,旋转机构一下端连接有操纵手柄,操纵手柄可控制旋转机构一旋转。Preferably, when the rotating mechanism rotates, it drives other parts except the base to rotate around the A-A axis. The lower end of the rotating mechanism is connected with a joystick, and the joystick can control the rotating mechanism.

优选的,所述滑动托架一由丝杆机构一的丝杆形成限位,滑动托架一通过丝杆机构一与安装托架一连接。Preferably, the sliding bracket one is limited by the screw of the screw mechanism one, and the sliding bracket one is connected with the installation bracket one through the screw mechanism one.

优选的,在所述滑动托架一的驱动下,安装托架二、滑动托架二、丝杆机构二、冲击钻、升降机构和弹性集尘器绕C-C轴旋转。Preferably, driven by the first sliding bracket, the second mounting bracket, the second sliding bracket, the second screw mechanism, the impact drill, the lifting mechanism and the elastic dust collector rotate around the C-C axis.

优选的,所述丝杆机构二旋转时,丝杆机构二沿D-D轴在安装托架二的接触面上滑动。Preferably, when the second screw mechanism rotates, the second screw mechanism slides along the D-D axis on the contact surface of the second mounting bracket.

优选的,所述弹性集尘器为弹性结构,可以始终将钻头工作时产生的灰尘与外界隔离,并通过连接在E口的吸尘器将灰尘抽离并收集。Preferably, the elastic dust collector is an elastic structure, which can always isolate the dust generated when the drill is working from the outside world, and the dust is sucked away and collected by the vacuum cleaner connected to the E port.

与现有技术相比,本发明的有益效果是:本发明结构设置合理,功能性强,具有以下优点:Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structure and strong functionality, and has the following advantages:

1.多工况适应性1. Adaptability to multiple working conditions

该装置具有多个运动机构,可实现不同角度和钻孔深度得多个自由度动态调整,满足不同工况下的钻孔需求,同时,冲击钻为安装式,可根据不同工况更换不同的钻具,且更换操作简单;The device has multiple kinematic mechanisms, which can realize the dynamic adjustment of multiple degrees of freedom in different angles and drilling depths, and meet the drilling requirements under different working conditions. Drilling tools, and the replacement operation is simple;

2.移动便利2. Mobile convenience

该装置为整体可安装式,且重量轻。可根据实际钻孔需要,将该装置安装于不同的作业平台上,例如高空作业车、工作台架等;The unit is integrally mountable and lightweight. According to the actual drilling needs, the device can be installed on different work platforms, such as aerial work vehicles, workbenches, etc.;

3.操作可靠及便利性3. Reliable and convenient operation

该装置可实现自动控制,钻孔前标定好孔位及各相关孔位之间的相对关系,以及钻孔深度,该装置便可通过位置传感器及钻头位置反馈传感器自动检测钻头位置信息,并通过各个执行器调整钻头位置,实现自动定位和打孔深度自动控制。钻孔过程简单,省力。同时,当自动控制系统失效或未选配时,也可手动驱动执行器,人工定位钻头,进行手动打孔操作,减少了装置故障造成的施工进度延缓;The device can realize automatic control, and the relative relationship between the hole position and the related hole positions, as well as the drilling depth are calibrated before drilling, and the device can automatically detect the position information of the drill bit through the position sensor and the bit position feedback sensor, and pass Each actuator adjusts the position of the drill bit to realize automatic positioning and automatic control of drilling depth. The drilling process is simple and labor-saving. At the same time, when the automatic control system fails or is not selected, the actuator can also be manually driven, the drill bit can be manually positioned, and the manual drilling operation can be performed, which reduces the delay in construction progress caused by device failure;

4.安全智能4. Security Intelligence

该装置钻头启动和吸尘器关联控制,当吸尘器故障时,钻头停止工作;钻头停止工作时,吸尘器也将停止工作,节能环保、安全智能;The device drill starts and the vacuum cleaner is associated with control. When the vacuum cleaner fails, the drill stops working; when the drill stops working, the vacuum cleaner will also stop working, which is energy-saving, environmentally friendly, safe and intelligent;

5.产品先进性5. Product advancement

该产品为国内首创,其各项性能及功能其他设备不可完全替代。This product is the first in China, and its performance and functions cannot be completely replaced by other equipment.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明控制原理结构示意图;Fig. 2 is the structure schematic diagram of control principle of the present invention;

图3为本发明丝杆机构一结构示意图;Fig. 3 is a structural schematic diagram of the screw mechanism of the present invention;

图4为本发明丝杆机构二结构示意图;Fig. 4 is a schematic diagram of the second structure of the screw mechanism of the present invention;

图5为本发明旋转机构一结构示意图;Fig. 5 is a structural schematic diagram of a rotating mechanism of the present invention;

图6为本发明旋转机构二结构示意图;Fig. 6 is a structural schematic diagram of the second rotating mechanism of the present invention;

图7为本发明图1中a处结构放大示意图;Figure 7 is an enlarged schematic view of the structure at a in Figure 1 of the present invention;

图8为本发明图1中b处结构放大示意图;Figure 8 is an enlarged schematic view of the structure at b in Figure 1 of the present invention;

图9为本发明图1中c处结构放大示意图。FIG. 9 is an enlarged schematic diagram of the structure at c in FIG. 1 of the present invention.

图中:底座1、旋转机构一2、安装托架一3、丝杆机构一4、滑动托架一5、旋转机构二6、安装托架二7、滑动托架二8、丝杆机构二9、冲击钻10、升降机构11、操纵手柄12、弹性集尘器13、连接孔21、蜗杆22、蜗轮转盘23、中间孔61、安装圆盘62、一号预留孔63、一号丝杆41、一号丝套42、二号预留孔43、三号预留孔44、二号丝杆91、二号丝套92、驱动端头93、四号预留孔94。In the figure: base 1, rotating mechanism 1, mounting bracket 1 3, screw mechanism 1 4, sliding bracket 5, rotating mechanism 2 6, mounting bracket 2 7, sliding bracket 2 8, screw mechanism 2 9. Impact drill 10, lifting mechanism 11, control handle 12, elastic dust collector 13, connection hole 21, worm 22, worm wheel turntable 23, middle hole 61, installation disc 62, No. 1 reserved hole 63, No. 1 wire Rod 41, No. 1 wire sleeve 42, No. 2 reserved hole 43, No. 3 reserved hole 44, No. 2 screw mandrel 91, No. 2 wire sleeve 92, driving end 93, No. 4 reserved hole 94.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1至图9,本发明提供一种技术方案:一种移动可安装式钻孔装置,包括底座1、旋转机构一2、安装托架一3,旋转机构一2活动设置在底座1的右端位置,旋转机构一2和底座1之间旋转连接,安装托架一3通过旋转机构一2与底座1连接,安装托架一3 的右端安装有丝杆机构一4,丝杆机构一4的下端通过丝杠和螺母连接有滑动托架一5,且丝杆机构一4的驱动下沿B-B轴在安装托架一 3的接触面上滑动,滑动托架一5的右侧面连接有旋转机构二6,旋转机构二6的右侧面连接有安装托架二7,安装托架二7的左侧面上安装有升降机构11,安装托架二7的上方安装有丝杆机构二9,且丝杆机构二9在安装托架二7的带动下旋转,丝杆机构二9的中间位置连接有滑动托架二8,丝杆机构二9和滑动托架二8之间通过螺纹配合连接,滑动托架二8的下端通过螺钉安装有夹具,夹具中夹有冲击钻10,冲击钻10设置在安装托架二7的下方,冲击钻10的右端套设有弹性集尘器13,冲击钻10具有多个自由度,同时可根据实际需要,选择不同规格的旋转机构和丝杆机构,保证钻头需要的可调整范围。Please refer to Figures 1 to 9, the present invention provides a technical solution: a mobile and installable drilling device, including a base 1, a rotating mechanism 2, and a mounting bracket 3, and the rotating mechanism 2 is movably arranged on the base 1 The right end position of the rotating mechanism-2 and the base 1 are rotated and connected, the mounting bracket-3 is connected with the base 1 through the rotating mechanism-2, and the right end of the mounting bracket-3 is equipped with a screw mechanism-4, and the screw mechanism- The lower end of 4 is connected with a sliding bracket-5 through a screw and a nut, and the screw mechanism-4 is driven to slide along the B-B axis on the contact surface of the mounting bracket-3, and the right side of the sliding bracket-5 is connected to There is a rotating mechanism 2 6, the right side of the rotating mechanism 6 is connected with a mounting bracket 2 7, the left side of the mounting bracket 7 is equipped with a lifting mechanism 11, and the top of the mounting bracket 7 7 is equipped with a screw mechanism Two 9, and the screw mechanism two 9 rotates under the drive of the installation bracket two 7, the middle position of the screw mechanism two 9 is connected with the sliding bracket two 8, and the screw mechanism two 9 and the sliding bracket two 8 pass through The thread fit connection, the lower end of the sliding bracket 2 8 is equipped with a clamp through the screw, the impact drill 10 is clamped in the clamp, the impact drill 10 is arranged under the installation bracket 2 7, and the right end of the impact drill 10 is provided with an elastic dust collector 13. The percussion drill 10 has multiple degrees of freedom. At the same time, different specifications of rotating mechanisms and screw mechanisms can be selected according to actual needs to ensure the adjustable range required by the drill.

旋转机构一2包括连接孔21、蜗杆22、蜗轮转盘23,蜗轮转盘 23套设在底座1的右端,蜗轮转盘23的左端传动配合连接有蜗杆22,蜗杆22的下端连接有操纵手柄12,连接孔21设有多组,多组连接孔21呈圆形阵列状分布在旋转机构一2上。Rotary mechanism one 2 comprises connection hole 21, worm screw 22, worm wheel turntable 23, and worm wheel turntable 23 is sleeved on the right end of base 1, and the left end of worm wheel turntable 23 is connected with worm screw 22 by transmission, and the lower end of worm screw 22 is connected with joystick 12, connects Multiple sets of holes 21 are provided, and multiple sets of connecting holes 21 are distributed on the rotating mechanism one 2 in a circular array.

旋转机构二6包括中间孔61、安装圆盘62和一号预留孔63,旋转机构二6中间位置设有中间孔61,旋转机构二6的上下两端均设有安装圆盘62,安装圆盘62上设有多组呈圆形阵列分布的一号预留孔63,旋转机构二6通过上下两端安装圆盘62上的一号预留孔63 和滑动托架一5连接。Rotary mechanism two 6 comprises middle hole 61, installation disk 62 and No. 1 reserved hole 63, and the middle position of rotation mechanism two 6 is provided with middle hole 61, and the upper and lower ends of rotation mechanism two 6 are all provided with installation disk 62, installs The disc 62 is provided with a plurality of groups of No. 1 reserved holes 63 distributed in a circular array, and the rotating mechanism 2 6 is connected with the sliding bracket 1 5 through the No. 1 reserved holes 63 on the disc 62 installed at the upper and lower ends.

丝杆机构一4包括一号丝杆41、一号丝套42、二号预留孔43和三号预留孔44,一号丝杆41的顶面上设有三号预留孔44,一号丝杆 41的上端外部通过螺纹配合套设有一号丝套42,一号丝套42的左端设有二号预留孔43,一号丝套42通过二号预留孔43连接在安装托架一3的右端,丝杆机构一4是一头驱动。Screw mechanism one 4 comprises No. 1 screw mandrel 41, No. 1 wire sleeve 42, No. 2 reserved hole 43 and No. 3 reserved hole 44, and No. 3 reserved hole 44 is provided on the top surface of No. 1 screw mandrel 41, and No. 1 The outside of the upper end of the No. screw mandrel 41 is provided with a No. 1 wire sleeve 42 through a thread fitting sleeve, and the left end of the No. 1 wire sleeve 42 is provided with a No. 2 reserved hole 43, and the No. 1 wire sleeve 42 is connected to the mounting bracket through the No. 2 reserved hole 43. The right end of frame one 3, screw mandrel mechanism one 4 is a drive.

丝杆机构二9包括二号丝杆91、二号丝套92、驱动端头93和四号预留孔94,丝杆机构二9的顶面上设有四号预留孔94,丝杆机构二9的上端外部通过螺纹配合套设有二号丝套92,二号丝套92的左右两端均设有驱动端头93,驱动端头93通过螺钉安装在滑动托架二 8上端,二号丝杆91通过顶部的四号预留孔94安装在安装托架二7 上端右侧面,丝杆机构二9是两头驱动。Screw mechanism two 9 comprises No. two screw mandrel 91, No. two wire sleeve 92, drive end 93 and No. four reserved hole 94, and No. four reserved hole 94 is arranged on the top surface of screw mechanism two 9, and screw mandrel The outside of the upper end of the mechanism two 9 is provided with a No. 2 wire sleeve 92 through a thread fitting sleeve, and the left and right ends of the No. 2 wire sleeve 92 are all provided with a driving terminal 93, and the driving terminal 93 is installed on the upper end of the sliding bracket 2 8 by screws. No. two screw mandrel 91 is installed on the right side of the upper end of mounting bracket two 7 by No. four reserved holes 94 on the top, and screw mandrel mechanism two 9 is driven at both ends.

底座1通过安装面F固定于外部的工作平台上,如高空作业车。The base 1 is fixed on an external working platform, such as an aerial work vehicle, through the mounting surface F.

旋转机构一2旋转时带动除底座1外其余部件绕A-A轴旋转,旋转机构一2下端连接有操纵手柄12,操纵手柄12可控制旋转机构一 2旋转,旋转机构一2、旋转机构二6和升降机构11具有自定位功能,即钻头调整到位后,各自购自行定位,不需要额外增加机械定位机构。When the rotation mechanism-2 rotates, it drives all the parts except the base 1 to rotate around the A-A axis. The lower end of the rotation mechanism-2 is connected with a control handle 12, and the control handle 12 can control the rotation of the rotation mechanism-2, the rotation mechanism-2, the rotation mechanism-2 6 and The lifting mechanism 11 has a self-positioning function, that is, after the drill bits are adjusted in place, they can be self-positioned separately without additionally adding a mechanical positioning mechanism.

旋转机构一2是蜗轮蜗杆结构;旋转机构二6是螺旋升降器结构 (工作原理为:电机或者手动驱动蜗杆旋转,蜗杆驱动蜗轮减速旋转,蜗轮内腔加工为内螺纹,驱动丝杠上下移动,由于内部有蜗轮蜗杆,丝杠的减速作用,达到放大推力的作用。)Rotary mechanism one 2 is a worm gear structure; rotary mechanism two 6 is a screw lifter structure (the working principle is: the motor or manual drive the worm to rotate, the worm drives the worm wheel to decelerate and rotate, the inner cavity of the worm wheel is processed into an internal thread, and the driving screw moves up and down, Due to the worm gear and worm inside, the deceleration effect of the lead screw achieves the effect of amplifying the thrust.)

滑动托架一5由丝杆机构一4的丝杆形成限位,滑动托架一5通过丝杆机构一4与安装托架一3连接,滑动托架一5和滑动托架二8 可进行机械定位,防止冲击钻10工作过程中冲击过大造成丝杠、螺母的机械损坏。The sliding bracket one 5 is limited by the screw rod of the screw mechanism one 4, the sliding bracket one 5 is connected with the installation bracket one 3 through the screw rod mechanism one 4, the sliding bracket one 5 and the sliding bracket two 8 can be Mechanical positioning prevents the mechanical damage of the lead screw and the nut caused by the excessive impact of the impact drill 10 in the working process.

在滑动托架一5的驱动下,安装托架二7、滑动托架二8、丝杆机构二9、冲击钻10、升降机构11和弹性集尘器13绕C-C轴旋转。Driven by the sliding bracket one 5, the mounting bracket two 7, the sliding bracket two 8, the screw mechanism two 9, the impact drill 10, the elevating mechanism 11 and the elastic dust collector 13 rotate around the C-C axis.

丝杆机构二9旋转时,丝杆机构二9沿D-D轴在安装托架二7的接触面上滑动。When the second screw mechanism 9 rotates, the second screw mechanism 9 slides on the contact surface of the mounting bracket two 7 along the D-D axis.

弹性集尘器13为弹性结构,可以始终将钻头工作时产生的灰尘与外界隔离,并通过连接在E口的吸尘器将灰尘抽离并收集。The elastic dust collector 13 is an elastic structure, which can always isolate the dust generated when the drill bit is working from the outside world, and the dust is drawn away and collected by the vacuum cleaner connected to the E port.

以上结构中,冲击钻10可以满足不同角度的钻孔需要。In the above structure, the percussion drill 10 can meet the drilling needs of different angles.

底座1的F面可根据需要安装在不同的工作面上,也可以安装在旋转台上,进一步增大该装置的钻头工作范围;The F surface of the base 1 can be installed on different working surfaces according to the needs, and can also be installed on the rotary table to further increase the working range of the drill bit of the device;

固定在滑动托架二8上的夹具为可拆装式,可根据不同规格的冲击钻10选择不同的夹具;The fixture fixed on the sliding bracket 2 8 is detachable, and different fixtures can be selected according to the impact drill 10 of different specifications;

旋转机构一2和丝杆机构一4配合,调整钻头的钻孔位置,旋转机构二6用来调整冲击钻10的钻孔角度,实现任意角度打孔的目的;丝杆机构二9和升降机用来控制钻头的给进。Rotary mechanism 1 2 cooperates with screw mechanism 1 4 to adjust the drilling position of the drill bit. Rotary mechanism 2 6 is used to adjust the drilling angle of impact drill 10 to achieve the purpose of punching holes at any angle; screw mechanism 2 9 is used for elevators To control the feeding of the drill bit.

各运动机构上安装有位置传感器,运动机构可通过控制器用电机驱动,并通过位置传感器将各机构位置反馈给控制器,达到闭环精确控制,同时各机构可也通过4个操作手柄12驱动,手动进行钻头位置调整及打孔。Each movement mechanism is equipped with a position sensor, the movement mechanism can be driven by a motor through the controller, and the position of each mechanism is fed back to the controller through the position sensor to achieve closed-loop precise control. At the same time, each mechanism can also be driven by 4 operating handles 12, manual Carry out drill position adjustment and drilling.

若采用电机自动控制,原理如下:If automatic motor control is adopted, the principle is as follows:

控制原理control principle

如图2所示,该装置控制系统由钻头位置标定、钻头位置反馈、运动机构位置传感检测、钻头开启控制和钻头、位置调整和给进控制,以及吸尘器的开启控制等。As shown in Figure 2, the device control system consists of drill bit position calibration, drill bit position feedback, motion mechanism position sensing detection, drill bit opening control and drill bit, position adjustment and feed control, and vacuum cleaner opening control.

其中位置传感器1、位置传感器2为角度传感器,分别安装在旋转机构一2、旋转机构二6上,分别用来检测旋转机构的偏转角度;位置传感器3和位置传感器4为线位移传感器,位移传感器型号可使用SKRA,分别安装在丝杆机构一4和丝杆机构二9上,钻头的位置信息可通过位置传感器1、2、3、4的反馈信号计算得知。Wherein the position sensor 1 and the position sensor 2 are angle sensors, which are installed on the rotating mechanism one 2 and the rotating mechanism two 6 respectively, and are used to detect the deflection angle of the rotating mechanism respectively; the position sensor 3 and the position sensor 4 are linear displacement sensors, and the displacement sensor The model can use SKRA, which is respectively installed on the first screw mechanism 4 and the second screw mechanism 9. The position information of the drill bit can be calculated through the feedback signals of the position sensors 1, 2, 3, and 4.

具体工作时,首先需要钻头位置标定,操作者根据需要手动将钻头调整至需要钻孔的位置,并停留5秒以上,控制器将自动识别该位置为原点;之后操作者和通过控制器配置的钻头位置标定系统,设定其他孔位与标定孔位的相对位置关系(X、Y、Z、D),其中X为横向位移,Y为纵向位移、Z为垂直位移、D为孔深度,随后控制系统进入自动模式,按照设定值自动完成所有钻孔工作,当钻头开启式,吸尘器随之开启,若吸尘器故障或停止时,钻头将停止工作。When doing specific work, the position of the drill bit needs to be calibrated first. The operator manually adjusts the drill bit to the position where the hole needs to be drilled, and stays there for more than 5 seconds. The controller will automatically recognize this position as the origin; Drill bit position calibration system, set the relative position relationship (X, Y, Z, D) between other holes and the calibration hole, where X is the lateral displacement, Y is the longitudinal displacement, Z is the vertical displacement, D is the hole depth, and then The control system enters the automatic mode and automatically completes all drilling work according to the set value. When the drill bit is open, the vacuum cleaner will be turned on. If the vacuum cleaner fails or stops, the drill bit will stop working.

若底座1安装面F安装旋转驱动机构,回转角度也可以自动控制和检测;If a rotary drive mechanism is installed on the mounting surface F of the base 1, the rotation angle can also be automatically controlled and detected;

位置传感器可以是线位移时,也可以是角度传感器式,角度传感器的型号可使用WDS36/2K/345d;The position sensor can be a linear displacement or an angle sensor. The angle sensor can use WDS36/2K/345d;

在钻头自动定位时,四个驱动装置的优先顺序为:旋转机构一2、丝杆机构一4、旋转机构二6、丝杆机构二9.当位置传感器实时将各机构位置信息传回控制器后,控制器根据位置信息计算出钻头具体位置,并和标定位置比较,直到达到预设目标位置。控制器型号可使用 DMX512,此时控制器开启钻头及吸尘器,并控制钻头给进,直到钻进预设深度,自动退钻后进入下一个孔的定位和钻进。When the drill bit is automatically positioned, the priority order of the four driving devices is: rotation mechanism one 2, screw mechanism one 4, rotation mechanism two 6, screw mechanism two 9. When the position sensor transmits the position information of each mechanism back to the controller in real time Finally, the controller calculates the specific position of the drill bit according to the position information, and compares it with the calibration position until it reaches the preset target position. The controller model can use DMX512. At this time, the controller turns on the drill and the vacuum cleaner, and controls the feed of the drill until the preset depth is drilled. After the drill is automatically retracted, it enters the positioning and drilling of the next hole.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1. A remove mountable drilling equipment, includes base (1), rotary mechanism (2), mounting bracket (3), its characterized in that: the rotary mechanism I (2) is movably arranged at the right end of the base (1), the rotary mechanism I (2) is connected with the base (1) in a rotating mode, the mounting bracket I (3) is connected with the base (1) through the rotary mechanism I (2), the lead screw mechanism I (4) is installed at the right end of the mounting bracket I (3), the lower end of the lead screw mechanism I (4) is connected with the sliding bracket I (5) through a lead screw and a nut, the lead screw mechanism I (4) is driven to slide on the contact surface of the mounting bracket I (3) along a B-B axis, the right side surface of the sliding bracket I (5) is connected with the rotary mechanism II (6), the right side surface of the rotary mechanism II (6) is connected with the mounting bracket II (7), the left side surface of the mounting bracket II (7) is provided with the lifting mechanism (11), the lead screw mechanism II (9) is installed above the mounting bracket II (7), the screw rod mechanism II (9) is driven by the mounting bracket II (7) to rotate, the sliding bracket II (8) is connected to the middle position of the screw rod mechanism II (9), the screw rod mechanism II (9) and the sliding bracket II (8) are connected in a threaded fit mode, a clamp is installed at the lower end of the sliding bracket II (8) through a screw, an impact drill (10) is clamped in the clamp, the impact drill (10) is arranged below the mounting bracket II (7), and an elastic dust collector (13) is sleeved at the right end of the impact drill (10);
the first rotating mechanism (2) comprises connecting holes (21), a worm (22) and a worm wheel rotating disc (23), the worm wheel rotating disc (23) is sleeved at the right end of the base (1), the worm (22) is connected to the left end of the worm wheel rotating disc (23) in a transmission fit mode, the lower end of the worm (22) is connected with a control handle (12), multiple groups of the connecting holes (21) are arranged, and the multiple groups of the connecting holes (21) are distributed on the first rotating mechanism (2) in a circular array shape;
the second rotating mechanism (6) comprises a middle hole (61), mounting discs (62) and a first preformed hole (63), the middle hole (61) is formed in the middle of the second rotating mechanism (6), the mounting discs (62) are arranged at the upper end and the lower end of the second rotating mechanism (6), a plurality of groups of first preformed holes (63) distributed in a circular array are formed in the mounting discs (62), and the second rotating mechanism (6) is connected with the first sliding bracket (5) through the first preformed holes (63) in the mounting discs (62) at the upper end and the lower end;
the first screw rod mechanism (4) comprises a first screw rod (41), a first screw sleeve (42), a second reserved hole (43) and a third reserved hole (44), the third reserved hole (44) is formed in the top surface of the first screw rod (41), the first screw sleeve (42) is sleeved outside the upper end of the first screw rod (41) in a threaded fit mode, the second reserved hole (43) is formed in the left end of the first screw sleeve (42), and the first screw sleeve (42) is connected to the right end of the first mounting bracket (3) through the second reserved hole (43);
screw rod mechanism two (9) are including No. two lead screws (91), No. two silk sleeves (92), drive end (93) and No. four preformed holes (94), be equipped with No. four preformed holes (94) on the top surface of screw rod mechanism two (9), the upper end outside of screw rod mechanism two (9) is equipped with No. two silk sleeves (92) through screw-thread fit cover, both ends all are equipped with drive end (93) about No. two silk sleeves (92), drive end (93) pass through mounting screw in sliding bracket two (8) upper end, and No. two lead screws (91) are installed in mounting bracket two (7) upper end right flank through No. four preformed holes (94) at top.
2. A mobile mountable drilling apparatus according to claim 1, wherein: the base (1) is fixed on an external working platform, such as an overhead working truck, through a mounting surface F.
3. A mobile mountable drilling apparatus according to claim 1, wherein: when the first rotating mechanism (2) rotates, the rest parts except the base (1) are driven to rotate around the A-A shaft, the lower end of the first rotating mechanism (2) is connected with an operating handle (12), and the operating handle (12) can control the first rotating mechanism (2) to rotate.
4. A mobile mountable drilling apparatus according to claim 1, wherein: the first sliding bracket (5) is limited by a screw rod of the first screw rod mechanism (4), and the first sliding bracket (5) is connected with the first mounting bracket (3) through the first screw rod mechanism (4).
5. A mobile mountable drilling apparatus according to claim 1, wherein: and under the driving of the first sliding bracket (5), a second mounting bracket (7), a second sliding bracket (8), a second screw rod mechanism (9), a percussion drill (10), a lifting mechanism (11) and an elastic dust collector (13) rotate around a C-C axis.
6. A mobile mountable drilling apparatus according to claim 1, wherein: when the second screw rod mechanism (9) rotates, the second screw rod mechanism (9) slides on the contact surface of the second mounting bracket (7) along the D-D axis.
7. A mobile mountable drilling apparatus according to claim 1, wherein: the elastic dust collector (13) is of an elastic structure, can always isolate dust generated when the drill bit works from the outside, and can draw and collect the dust through a dust collector connected to the E port.
CN201822240826.1U 2018-12-28 2018-12-28 Movable and mountable drilling device Expired - Fee Related CN209869062U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112008887A (en) * 2020-08-11 2020-12-01 郭爱红 Cement road side perforating machine for installing highway guardrail
CN113550587A (en) * 2021-09-09 2021-10-26 中建七局安装工程有限公司 A operation device for bolt high altitude construction
CN113605702A (en) * 2021-09-09 2021-11-05 中建七局安装工程有限公司 Continuous high-altitude construction operation device for external expansion bolt

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112008887A (en) * 2020-08-11 2020-12-01 郭爱红 Cement road side perforating machine for installing highway guardrail
CN112008887B (en) * 2020-08-11 2022-04-05 贵港市交通投资建设有限公司 Cement road side perforating machine for installing highway guardrail
CN113550587A (en) * 2021-09-09 2021-10-26 中建七局安装工程有限公司 A operation device for bolt high altitude construction
CN113605702A (en) * 2021-09-09 2021-11-05 中建七局安装工程有限公司 Continuous high-altitude construction operation device for external expansion bolt

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Inventor after: Gao Liang

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Granted publication date: 20191231