CN113603336A - Glass melting method - Google Patents
Glass melting method Download PDFInfo
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- CN113603336A CN113603336A CN202110930900.6A CN202110930900A CN113603336A CN 113603336 A CN113603336 A CN 113603336A CN 202110930900 A CN202110930900 A CN 202110930900A CN 113603336 A CN113603336 A CN 113603336A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/193—Stirring devices; Homogenisation using gas, e.g. bubblers
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/183—Stirring devices; Homogenisation using thermal means, e.g. for creating convection currents
- C03B5/185—Electric means
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/187—Stirring devices; Homogenisation with moving elements
- C03B5/1875—Stirring devices; Homogenisation with moving elements of the screw or pump-action type
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention belongs to the field of glass manufacturing, and particularly relates to a glass melting method, in particular to a glass melting device in the glass melting process, the device for dissolving glass comprises a shell, a working space and a power cavity are arranged in the shell, an outlet hole is formed in the side, close to the power cavity, of the working space, a sealing plug is arranged in the outlet hole in a sealing mode, a feeding hole is formed in the side, far away from the power cavity, of the working space, a bubble pretreatment mechanism is arranged in the working space, close to the feeding hole, of the working space, a bubble removal mechanism is arranged in the working space, close to the power cavity, of the working space, a power bubble mechanism is arranged in the power cavity, the rotating speed of the windmill is higher than that of the stirring roller through the transmission of the transfer gear and the second driven wheel, the windmill can generate strong wind power to blow out or compress and break small bubbles in the glass solution, and the method and the device can effectively remove the bubbles in the glass solution.
Description
Technical Field
The invention belongs to the field of glass manufacturing, and particularly relates to a glass melting method.
Background
Glass is widely applied in modern times and is always a product with very large market demand. By using a specific treatment method, the characteristics of the glass can be fully exerted, the defects of the glass can be compensated, the glass is not limited by the natural properties of the glass, the manufacturing process of the glass is divided into the working procedures of crushing, weighing, mixing, melting, forming, annealing and the like of raw materials, bubbles in the glass solution must be removed in the process of melting and manufacturing the glass solution, the temperature is strictly controlled in the traditional process of removing the bubbles in the glass solution, a clarifying agent is added into a clarifying tank, the process is complicated, and the bubbles are difficult to remove completely.
Disclosure of Invention
The present invention has been made in view of the above problems occurring in the prior art, and an object of the present invention is to provide a glass melting method capable of efficiently removing bubbles from a glass solution.
In order to achieve the purpose, the invention adopts the following technical scheme:
the glass dissolving method comprises a shell, wherein a working space and a power cavity are arranged in the shell, the working space is close to the side of the power cavity and is provided with an outlet, a sealing plug is arranged in the outlet in a sealing mode, the working space is far away from the side of the power cavity and is provided with a feed inlet, a bubble pretreatment mechanism is arranged in the working space and close to the side of the feed inlet, a bubble removal mechanism is arranged in the working space and close to the side of the power cavity, and a power bubble mechanism is arranged in the power cavity.
Preferably, remove bubble mechanism includes the three stirring roller that the annular even rotation set up on the work space is close to power intracavity wall, every all be equipped with wind chamber and hot-blast groove in the stirring roller, hot-blast groove is located the periphery in wind chamber, every the wind intracavity all rotates and is equipped with a windmill, every the windmill is kept away from the feed inlet end all rotates and establishes the power chamber is kept away from on the inner wall of work space, every the hot-blast groove is close to all fixedly on the inner wall in wind chamber be equipped with the heater, the hot-blast groove is close to evenly be equipped with a plurality of ventilation holes on the inner wall in wind chamber, the intercommunication hot-blast groove and wind chamber, every the stirring roller is close to power intracavity side all is equipped with a plurality of air vents, the annular is equipped with the heater on the lateral wall of shell.
Preferably, remove bubble mechanism still includes evenly run through a plurality of first deep bead that slide set up on the hot-blast groove outside inner wall, every first deep bead is located one side of hot-blast groove all is connected through first reset spring on the inner wall in the hot-blast groove outside, the both sides of the oar board of stirring roller all evenly slide and are equipped with a plurality of second deep bead, every the second deep bead all is connected through second reset spring on the inner wall in the hot-blast groove outside, every keep away from on the second deep bead all be equipped with two through-holes on the lateral wall of hot-blast groove side.
Preferably, power bubble mechanism includes the power chamber is kept away from inlay the motor of establishing on the workspace inner wall, the epaxial fixed first driving gear and the second driving gear of being equipped with of self-band of motor, first driving gear compare in the second driving gear is close to workspace, every the stirring roller is located all fixed being equipped with first driven gear, three on one section in the power chamber first driven gear meshes simultaneously on the first driving gear.
Preferably, power bubble mechanism still includes every the windmill is located all fixed second that is equipped with in one section of power intracavity is followed the driving wheel, the power chamber is kept away from annular even rotation is equipped with three pivot on the inner wall of working space side, every all fixed transfer gear that is equipped with in the pivot, transfer gear is located respectively the second driving gear with the second is followed between the driving wheel, and is three transfer gear connects jointly on the second driving gear, still connects respectively simultaneously and follows the driving wheel at the second that corresponds.
Preferably, bubble pretreatment mechanism includes the fixed drop net that sets up on the workspace inner wall, workspace is close to on the inner wall of feed inlet about the feed inlet symmetry is rotated and is equipped with two wheels that pave, the wheel that paves compare with the drop net is closer to the feed inlet.
Preferably, the method comprises the following steps:
s, feeding, namely pouring the glass solution into a working space through a feeding hole;
s: spreading the material, namely uniformly spreading the glass solution just poured into the working space by using a spreading wheel;
s: leaching, namely leaching bubbles in the glass solution by using a leaching net after the glass solution is spread uniformly;
s: stirring and heating, namely stirring the glass solution by three stirring rollers, uniformly blowing wind generated by a windmill into the glass solution by heating a heating wire while stirring, and uniformly heating the glass solution by an auxiliary heater to eliminate bubbles;
s: and (4) leading out, namely opening the sealing plug to lead out the glass solution through the outlet hole of the working space.
Has the advantages that: the rotation speed of the windmill is higher than that of the stirring roller through the transmission of the relay gear and the second driven wheel, so that strong wind power can be generated by the windmill to blow out or compress and break small bubbles in the glass solution.
The paving wheel evenly paves the glass solution on the draining net, removes a small amount of large bubbles, and enables the draining net to more effectively drain the large bubbles.
The stirring of the stirring roller can ensure that the glass solution is heated more uniformly, and can also remove bubbles generated in the glass solution more effectively.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic diagram of a structural implementation of the present invention;
FIG. 3 is a schematic view of FIG. 2 taken along line A-A;
FIG. 4 is a schematic view of the direction B-B in FIG. 2;
FIG. 5 is an enlarged view of FIG. 2 at C;
FIG. 6 is an enlarged view of FIG. 2 at D;
FIG. 7 is a schematic view taken along the line E-E in FIG. 5;
fig. 8 is an enlarged view of F in fig. 6.
In the figure, a housing 10; a power chamber 11; a sealing plug 12; a workspace 13; a windmill 14; a heater 15; a draining net 16; a paving wheel 18; a feed opening 19; a stirring roller 20; a wind chamber 21; a first driven gear 22; a hot air duct 23; a second driven pulley 24; a first drive gear 25; a motor 26; a second drive gear 27; a central rotating shaft 28; a transfer gear 29; a first wind deflector 30; a first return spring 31; an air outlet 32; a heating wire 33; a vent hole 34; a second wind deflector 35; a second return spring 36; a bubble removal mechanism 90; a power bubble mechanism 91; a bubble preconditioning mechanism 92.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
In the description of the present invention, it should be noted that the terms "inside", "below", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
With reference to fig. 1, a glass melting method, and a glass melting device in the glass melting process of the glass melting method, the glass melting device includes a housing 10, a working space 13 and a power chamber 11 are provided in the housing 10, a hole is provided on the side of the working space 13 close to the power chamber 11, a sealing plug 12 is hermetically provided in the hole, a feeding port 19 is provided on the side of the working space 13 far from the power chamber 11, a bubble pre-processing mechanism 92 is provided on the side of the working space 13 close to the feeding port 19, a bubble removing mechanism 90 is provided on the side of the working space 13 close to the power chamber 11, and a power bubble mechanism 91 is provided in the power chamber 11.
Further, with reference to fig. 3 and fig. 6, the bubble removing mechanism 90 includes three stirring rollers 20 that are annularly and uniformly rotatably disposed on the inner wall of the power chamber 11 near the working space 13, each stirring roller 20 is internally provided with an air chamber 21 and a hot air groove 23, the hot air groove 23 is located at the periphery of the air chamber 21, each air chamber 21 is internally provided with a windmill 14 in a rotating manner, the end of each windmill 14 far from the feed port 19 is rotatably disposed on the inner wall of the power chamber 11 far from the working space 13, the inner wall of each hot air groove 23 near the air chamber 21 is fixedly provided with a heating wire 33, the inner wall of each hot air groove 23 near the air chamber 21 is uniformly provided with a plurality of ventilation holes 34, the hot air grooves 23 and the air chamber 21 are communicated, the side of each stirring roller 20 near the power chamber 11 is provided with a plurality of ventilation holes, and the side wall of the housing 10 is annularly provided with a heater 15.
Further, combine fig. 6, remove bubble mechanism 90 still includes a plurality of first deep bead 30 that evenly run through the slip setting on the hot-blast groove 23 outside inner wall, one side that every first deep bead 30 is located hot-blast groove 23 all connects on the inner wall in the hot-blast groove 23 outside through first reset spring 31, the both sides of the paddle board of stirring roller 20 all evenly slide and are equipped with a plurality of second deep bead 35, every second deep bead 35 all connects on the inner wall in the hot-blast groove 23 outside through second reset spring 36, it all is equipped with two through-holes on the lateral wall of keeping away from hot-blast groove 23 side on every second deep bead 35.
Further, with reference to fig. 5, the power bubble mechanism 91 includes a motor 26 embedded on the inner wall of the power cavity 11 far from the working space 13, a first driving gear 25 and a second driving gear 27 are fixedly disposed on a self-contained shaft of the motor 26, the first driving gear 25 is close to the working space 13 compared with the second driving gear 27, a first driven gear 22 is fixedly disposed on a section of each stirring roller 20 located in the power cavity 11, and the three first driven gears 22 are engaged with the first driving gear 25 at the same time.
Further, with reference to fig. 5, the power bubble mechanism 91 further includes a second driven wheel 24 fixedly provided on a section of each windmill 14 located in the power cavity 11, three intermediate rotating shafts 28 are annularly and uniformly rotatably provided on an inner wall of the power cavity 11 away from the working space 13, each intermediate rotating shaft 28 is fixedly provided with an intermediate gear 29, the intermediate gears 29 are respectively located between the second driving gear 27 and the second driven wheel 24, the three intermediate gears 29 are commonly connected to the second driving gear 27, and are also respectively connected to the corresponding second driven wheels 24.
Further, with reference to fig. 2 and 4, the bubble pretreatment mechanism 92 includes a draining net 16 fixedly disposed on an inner wall of the working space 13, two paving wheels 18 are symmetrically and rotatably disposed on the inner wall of the working space 13 near the feeding hole 19 about the feeding hole 19, and the paving wheels 18 are closer to the feeding hole 19 than the draining net 16.
Further, the method comprises the following steps:
s1, feeding, namely pouring the glass solution into the working space 13 through the feeding hole 19;
s2: spreading, namely spreading the glass solution just poured into the working space 13 uniformly by using a spreading wheel 18;
s3: leaching, namely leaching bubbles in the glass solution by using the uniformly paved glass solution through a leaching net 16;
s4: stirring and heating, namely stirring the glass solution by three stirring rollers 20, uniformly blowing wind generated by a windmill 14 into the glass solution by heating a heating wire 33 while stirring, and uniformly heating the glass solution by an auxiliary heater 15 to eliminate bubbles;
s5: and (4) leading out, namely opening the sealing plug 12 to lead out the glass solution through an outlet hole of the working space 13.
Initial state: the second return spring 36 and the first return spring 31 are both in a compressed state.
The working principle is as follows: the motor 26 is started to drive the second driving gear 27 and the first driving gear 25 to rotate, the first driving gear 25 drives the three stirring rollers 20 to rotate through the first driven gear 22, the second driving gear 27 drives the three windmills 14 and the corresponding stirring rollers 20 to rotate in opposite directions through the transfer gear 29, the rotation speed of the windmills 14 is higher than that of the stirring rollers 20 through the transmission of the transfer gear 29 and the second driven gear 24, strong wind power can be generated by the windmills 14, the wind generated by the windmills 14 is heated through the heating wires 33 and then blown into the hot wind groove 23, the wind in the hot wind groove 23 compresses the first wind shield 30 and the second wind shield 35, the first return spring 31 and the second return spring 36 are further compressed, the air outlet 32 and the through holes on the second wind shield 35 are opened, the hot wind is blown into the working space 13, the glass solution is poured into the working space 13 through the feed inlet 19, the gravity of the glass solution drives the two paving wheels 18 to rotate, make wheel 18 that paves and evenly pave glass solution on drop net 16, detach a small amount of big bubble, and make drop net 16 can more effectively drop out big bubble, the stirring of the glass solution through drop net 16 through stirring roller 20 makes glass solution heat with the heating of heater 15, simultaneously blow off or the compression fracture with the little air in the glass solution through the hot-blast of 23 bleeds of hot-blast groove, the stirring of stirring roller 20 can make glass solution be heated more evenly, can also more effectively detach the bubble that produces in the glass solution, open sealing plug 12 at last and discharge the glass solution of clarifying through the exit hole on workspace 13.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. A method for melting glass is characterized in that: the glass melting method of the glass melting device further specifically relates to a glass melting device, the glass melting device comprises a shell (10), a working space (13) and a power cavity (11) are arranged in the shell (10), the working space (13) is close to the power cavity (11) side and is provided with a hole, a sealing plug (12) is arranged in the hole in a sealing mode, the working space (13) is far away from the power cavity (11) side and is provided with a feeding hole (19), the working space (13) is close to the feeding hole (19) side and is provided with a bubble pretreatment mechanism (92), the working space (13) is close to the power cavity (11) side and is provided with a bubble removing mechanism (90), and the power cavity (11) is internally provided with a power bubble mechanism (91).
2. A method of glass melting according to claim 1, characterized in that: the bubble removing mechanism (90) comprises three stirring rollers (20) which are arranged on the inner wall of a power cavity (11) and close to a working space (13) in an annular uniform rotating mode, each stirring roller (20) is internally provided with a wind cavity (21) and a hot wind groove (23), the hot wind groove (23) is positioned on the periphery of the wind cavity (21), each wind cavity (21) is internally provided with a windmill (14) in a rotating mode, each windmill (14) is far away from a feed inlet (19) end and is arranged on the inner wall of the power cavity (11) far away from the working space (13), each hot wind groove (23) is close to the inner wall of the wind cavity (21) and is fixedly provided with a heating wire (33), the hot wind groove (23) is close to the inner wall of the wind cavity (21) and is evenly provided with a plurality of vent holes (34) to communicate the hot wind groove (23) with the wind cavity (21), and each stirring roller (20) is close to the side of the power cavity (11) and is provided with a plurality of vent holes, the side wall of the shell (10) is annularly provided with a heater (15).
3. A method of glass melting according to claim 2, characterized in that: remove bubble mechanism (90) and still include evenly run through a plurality of first deep bead (30) that slide set up on hot-blast groove (23) outside inner wall, every first deep bead (30) are located one side of hot-blast groove (23) all is connected through first reset spring (31) on the inner wall in hot-blast groove (23) outside, the both sides of the oar board of stirring roller (20) all evenly slide and are equipped with a plurality of second deep bead (35), every second deep bead (35) all connect through second reset spring (36) on the inner wall in hot-blast groove (23) outside, every be equipped with two through-holes on keeping away from on second deep bead (35) the lateral wall of hot-blast groove (23) side.
4. A method of glass melting according to claim 2, characterized in that: power bubble mechanism (91) include power chamber (11) is kept away from inlay motor (26) of establishing on workspace (13) inner wall, the epaxial fixed first driving gear (25) and second driving gear (27) of being equipped with of self-carrying of motor (26), first driving gear (25) compare in second driving gear (27) are close to workspace (13), every stirring roller (20) are located all fixed being equipped with first driven gear (22), three on one section in power chamber (11) first driven gear (22) meshing simultaneously is in on first driving gear (25).
5. A method of glass melting according to claim 4, characterized in that: power bubble mechanism (91) still includes every windmill (14) are located all fixed second that is equipped with from driving wheel (24) on one section in power chamber (11), power chamber (11) are kept away from the even rotation of annular is equipped with three transfer shaft (28) on workspace (13) side inner wall, every all fixed transfer gear (29) of being equipped with on transfer shaft (28), transfer gear (29) are located respectively second driving gear (27) with the second is followed between driving wheel (24), and is three transfer gear (29) are connected jointly on second driving gear (27), still connect respectively simultaneously and follow driving wheel (24) at the second that corresponds.
6. A method of glass melting according to claim 4, characterized in that: bubble pretreatment mechanism (92) include on workspace (13) inner wall fixed setting's waterlogging caused by excessive rainfall net (16), workspace (13) is close to on the inner wall of feed inlet (19) about feed inlet (19) symmetry rotation is equipped with two wheels of paving (18), wheel of paving (18) compare with waterlogging caused by excessive rainfall net (16) is more close to feed inlet (19).
7. A method of glass melting according to claims 1-6, characterized in that: the method comprises the following steps:
s1, feeding, namely pouring the glass solution into the working space (13) through the feeding hole (19);
s2: spreading, namely spreading the glass solution just poured into the working space (13) uniformly by a spreading wheel (18);
s3: leaching, namely leaching the bubbles in the glass solution by paving the uniform glass solution through a leaching net (16);
s4: stirring and heating, namely stirring the glass solution by three stirring rollers (20), uniformly blowing wind generated by a windmill (14) into the glass solution by heating a heating wire (33) while stirring, and uniformly heating the glass solution by an auxiliary heater (15) to eliminate bubbles;
s5: and (3) leading out, namely opening the sealing plug (12) to lead out the glass solution through an outlet hole of the working space (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110930900.6A CN113603336A (en) | 2021-08-13 | 2021-08-13 | Glass melting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110930900.6A CN113603336A (en) | 2021-08-13 | 2021-08-13 | Glass melting method |
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| CN113603336A true CN113603336A (en) | 2021-11-05 |
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| CN202110930900.6A Pending CN113603336A (en) | 2021-08-13 | 2021-08-13 | Glass melting method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117700071A (en) * | 2024-02-05 | 2024-03-15 | 海安明光光学玻璃科技有限公司 | Device for reducing air bubbles of optical glass and production process thereof |
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| CN213141801U (en) * | 2020-08-06 | 2021-05-07 | 冯振新 | Molten liquid defoaming device for producing glass |
| CN112897880A (en) * | 2021-01-19 | 2021-06-04 | 欧良明 | Toughened glass and manufacturing method thereof |
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| CN205287733U (en) * | 2015-11-25 | 2016-06-08 | 北京瑞京乳胶制品有限公司 | Ultrasonic wave glue solution bubble removal device |
| CN205288416U (en) * | 2015-12-31 | 2016-06-08 | 宁夏东吴农化有限公司 | Foam -removal reaction kettle |
| CN205819687U (en) * | 2016-07-18 | 2016-12-21 | 温州云彩礼品有限公司 | A kind of liquid-filling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117700071A (en) * | 2024-02-05 | 2024-03-15 | 海安明光光学玻璃科技有限公司 | Device for reducing air bubbles of optical glass and production process thereof |
| CN117700071B (en) * | 2024-02-05 | 2024-04-30 | 海安明光光学玻璃科技有限公司 | Device for reducing air bubbles of optical glass and production process thereof |
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