CN113602578B - Automatic packaging system and packaging method for cone yarn - Google Patents

Abstract

The invention discloses an automatic packaging system and a packaging method for cone yarns of a bobbin, wherein the automatic packaging system is provided with an automatic bobbin transmission system at one side of each bobbin winder, a public automatic bobbin transmission system at the front part of each automatic bobbin transmission system, and an even number of automatic bobbin packaging systems at one side of the automatic bobbin transmission system, so that the full-automatic transmission and packaging of the cone yarns obtained by the bobbin winding are realized, and the automatic classification of the cone yarns is realized by arranging an automatic bobbin detection and classification device above the front side of the automatic bobbin transmission system, so that the full automation of the cone yarn packaging process of the bobbin winder is realized.

Description

Automatic packaging system and packaging method for cone yarn

Technical Field

The invention belongs to the technical field of spinning, and relates to a bobbin yarn carrying and packaging process, in particular to an automatic bobbin yarn packaging system and a packaging method thereof.

Background

The spinning process is the last process of yarn formation, and the spun yarn with a certain number of tex and meeting the relevant quality standard is spun by drafting and twisting the roving for tens of times, and the quality of the spun yarn finally determines the quality of the finished product. Meanwhile, the spinning process is also the most important process in cotton textile mills. The production scale of the textile mill is reflected by the total number of the spindles of the spinning frame, the production level of a textile enterprise is reflected by the unit yield of the spinning frame, the indexes of the quality of spun yarns, the power consumption of raw materials and the like, the labor productivity and the like are reflected by the technology and the management level of the textile enterprise. The spinning cost is determined by the energy consumption of the spinning process, and the end breakage rate of the spun yarn during the thousand spindles is an important index for enterprise examination.

Currently, the Chinese textile industry is undergoing a critical period of transition from labor intensive to technology intensive, and intelligent, continuous textile production has become the hallmark and inevitable trend of modern textile mills. The handling and packing of the cone yarn are the last link of the spinning process and the most labor-intensive step, and the process needs a large amount of physical labor of workers, so that great difficulty is brought to enterprise production recruitment. As such, the introduction of fully automated transport and packaging, and the complete liberation of labor, has become extremely urgent.

Disclosure of Invention

The technical problem to be solved is as follows: in order to overcome the defects of the prior art, the system provided by the invention has the advantages that the automatic winding conveying systems are arranged on one side of each winding machine, the common automatic cone yarn conveying system is arranged at the front part of each automatic winding conveying system, the even number of automatic cone yarn packing systems are arranged on one side of each automatic cone yarn conveying system, the full-automatic conveying and packing of cone yarns obtained by winding are further realized, the automatic detection and classification device for the cone yarns is arranged above the front side of the automatic cone yarn conveying systems, the automatic classification of the cone yarns is realized, and the full automation in the cone yarn packing process of winding is realized.

The technical scheme is as follows: the automatic packaging system for the cone yarns of the bobbin winder comprises the bobbin winders, wherein the number of the bobbin winders is 3-10, the bobbin winders are arranged in parallel along the length direction, the bobbin yarn production systems with completely identical structures are arranged at equal intervals along the length direction of the bobbin winders, the bobbin yarn production systems realize the conversion from at least one small-package bobbin yarn to a large-package bobbin yarn, and the elimination of slubs, details and nep defects in a preset range on the bobbin yarn is realized in the conversion process, the prepared bobbin yarn is wound on the bobbin, the bobbin yarn is wound on the bobbin in a stable and easy-to-unwind mode in a certain design shape, then the number of turns of the prepared bobbin yarn wound on the bobbin is gradually reduced along the height direction of the bobbin, finally, the wound bobbin yarn has the largest winding number of turns, the largest-quality big head end and the smallest winding number, the smallest winding head end extends out of the big head end and the other side extends out of the small head end, and copper tubes are wound on one side of the bobbin yarn with different colors in order to realize the identification of different types of the bobbin yarns; the automatic bobbin winding conveying system is arranged on the front side of a bobbin yarn production system of the bobbin winder, the automatic bobbin winding conveying system is arranged along the length direction of the bobbin winder, the automatic bobbin winding conveying system is a conveying belt, a conveying interface is arranged on one side of the automatic bobbin winding conveying system and is arranged in an inclined downward direction, an included angle between the conveying interface and the automatic bobbin winding conveying system is 90-180 degrees, the conveying interface comprises an upper bobbin yarn switching port and a lower bobbin yarn conveying port, the upper bobbin yarn switching port comprises a left pushing plate, a right pushing plate and a lower detection surface, the left pushing plate and the right pushing plate are rectangular, the bottoms of the left pushing plate and the right pushing plate are connected with the lower detection surface, the left pushing plate and the right pushing plate are driven by corresponding transmission mechanisms to move in the left-right direction along the lower detection surface, namely the transmission mechanisms drive the left pushing plate to move from left to right and synchronously drive the right pushing plate to move from right to left, thereby make the interval between left catch plate and the right catch plate reduce gradually and realize the closed action between the two, perhaps drive mechanism drives left catch plate and moves left by the right side, and synchronous drive right catch plate moves right by left side, thereby make the interval between left catch plate and the right catch plate increase gradually and realize the open action between the two, be provided with pressure-sensitive device on the detection face down, it passes through fixed connection between axis of rotation and the corresponding strutting arrangement to detect the face down, the axis of rotation is rotated by corresponding transmission system control, and be connected through control system between the transmission control system of axis of rotation and the pressure-sensitive device, lower section of thick bamboo yarn delivery port is hollow structure and both ends open cuboid, sliding connection between left surface and the right flank of lower section of thick bamboo yarn delivery port and last side and downside, and left surface and right flank are driven by corresponding drive mechanism and carry out the cuboid of left and right sides direction along last side and downside Moving, namely the transmission mechanism drives the left side face to move from left to right and synchronously drives the right side face to move from right to left, so that the space between the left side face and the right side face is gradually reduced to realize the closing action between the left side face and the right side face, when the left side face and the right side face are completely closed, the space between the left side face and the right side face is smaller than the diameter of the big end of the cone yarn and larger than the diameter of the small end of the cone yarn, or the transmission mechanism drives the left side face to move from right to left and synchronously drives the right side face to move from left to right, so that the space between the left side face and the right side face is gradually increased to realize the opening action between the left side face and the right side face, when the left side face and the right side face are completely opened, the space between the left side face and the right side face is larger than the diameter of the big end of the cone yarn, the lower cone yarn conveying port is connected with the conveying port through the telescopic connecting piece, the telescopic connecting piece is driven by the corresponding transmission mechanism to extend or shorten, a mirror surface detection device is arranged at the lower side of the lower cone yarn conveying port, the transmission mechanism of the telescopic connecting piece is connected with the mirror surface detection device through a control system, the lower part of a lower cheese conveying port positioned at each conveying interface is provided with an automatic cheese conveying system which is a conveying belt and is arranged along the width direction of each winding machine, the upper part of the front side of the automatic cheese conveying system of the foremost winding machine is provided with an automatic cheese detection and classification device, the automatic cheese detection and classification device comprises a first shooting device positioned on the left side, a second shooting device positioned on the right side and a third shooting device positioned on the upper side, the three shooting devices respectively shoot bobbin heads extending out of the small end of the cheese from the left, right and upper three directions, the colors of the shot bobbin heads are extracted simultaneously, and the number of the three shooting devices is set as The automatic package system for the cone yarns with even number comprises two adjacent automatic package systems for the cone yarns, wherein half of the number of the automatic package systems for the cone yarns is smaller than that of the winding machines, the two adjacent automatic package systems for the cone yarns adopt the same number so as to realize the automatic package of the same cone yarns at different times, each automatic package system for the cone yarns comprises a package conveying system, the package conveying systems are conveyor belts, the length directions of the package conveying systems are consistent with the length direction of the winding machines, one side of each package conveying system is connected with the automatic package conveying systems for the cone yarns through a cone yarn input interface, the cone yarn input switches of the two adjacent automatic package systems for the cone yarns with the same number are in an alternative state, and a cone yarn output interface is arranged at the other side of each package conveying system, be provided with section of thick bamboo yarn packing platform in one side that lies in packing conveying system section of thick bamboo yarn output interface, section of thick bamboo yarn packing platform's width is adjustable and equals the integral multiple of the big head end diameter of section of thick bamboo yarn, section of thick bamboo yarn packing platform is supported by braced system, section of thick bamboo yarn packing platform leans on preceding one side to be connected between pivot and the braced system, be provided with the lift control pole in the bottom of one side of section of thick bamboo yarn packing platform leaning on the back, the lift control pole is driven by corresponding transmission system and is risen or descend, thereby promote the front side of section of thick bamboo yarn packing platform and rotate round the pivot, rotate the process rear side and carry out corresponding rising or descending, be provided with the packing bag at section of thick bamboo yarn packing platform's opposite side, the opening part of packing bag hangs on section of thick bamboo yarn packing platform, and set up the width of section of thick bamboo yarn packing platform at every turn and equal the opening width of packing bag.

The automatic package method of the cone yarn of the bobbin includes the steps that the cone yarn made by a cone yarn production system rolls to an automatic winding conveying system along the axial direction, then the cone yarn is driven by the automatic winding conveying system to be conveyed forwards, the length direction of the cone yarn rolled to the automatic winding conveying system is consistent with the conveying direction of the automatic winding conveying system, the cone yarn is conveyed forwards stably on the automatic winding conveying system, the cone yarn is driven to a conveying interface by the automatic winding conveying system, the cone yarn firstly enters an upper cone yarn switching port of the conveying interface, a left pushing plate and a right pushing plate are in an open state in the upper cone yarn switching port, therefore, the distance between the left pushing plate and the right pushing plate is larger than the maximum diameter of the cone yarn, one end of the cone yarn which enters firstly is pressed by a pressure sensing device of a lower detection surface, and the quality of one end of the cone yarn which enters firstly is obtained under the action of the pressure sensing device, when the quality of the cone yarn obtained by testing is within the quality range of the small end of the cone yarn, the transmission mechanism drives the left push plate and the right push plate to move so that the left push plate and the right push plate tightly clamp the cone yarn, the transmission system controls the rotating shaft to rotate 180 degrees and then drives the lower detection surface to correspondingly rotate so as to drive the cone yarn to correspondingly rotate so that the big end of the cone yarn faces downwards, then the transmission mechanism drives the left push plate and the right push plate to move so that the left push plate and the right push plate are in an open state so that the cone yarn is converted from a clamping state to a loosening state, then the cone yarn slides to the lower cone yarn conveying port under the action of self gravity, and when the quality of the cone yarn obtained by testing is within the quality range of the big end of the cone yarn, the cone yarn directly slides to the lower cone yarn conveying port under the action of self gravity without being stopped, the lower cone yarn conveying opening is initially in a closed state, so that cone yarns are clamped in the lower cone yarn conveying opening, the telescopic connecting piece is in a completely shortened state, the lower cone yarn conveying opening is completely positioned in the conveying interface, when cone yarns are clamped at the lower cone yarn conveying opening, the mirror surface detection device of the lower cone yarn conveying opening detects the cone yarn automatic conveying system under mirror surface reflection, when the cone yarn automatic conveying system positioned right below the lower cone yarn conveying opening does not have cone yarns at the moment, the cone yarn automatic conveying system stops moving, the telescopic connecting piece extends, the lower cone yarn conveying opening is sent out of the conveying interface, when the telescopic connecting piece is completely extended, the lower cone yarn conveying opening is changed into an open state from the closed state, the clamped cone yarns are loosened, the cone yarns are stably placed on the cone yarn automatic conveying system, and the lower cone yarn conveying opening is changed into the closed state from the open state again, and the telescopic connecting piece is shortened at the same time, so that a lower cone yarn conveying opening is retracted into the conveying interface again, cone yarns are conveyed forwards under the driving of the cone yarn automatic conveying system, when the cone yarns are conveyed to the cone yarn automatic detection and classification device, the first shooting device, the second shooting device and the third shooting device respectively shoot the bobbin heads extending out of the cone yarns from the left direction, the right direction and the upper direction, the colors of the shot bobbin heads are extracted simultaneously, when the color values of the bobbin heads extracted by the three devices are the same, the cone yarn input switch of the cone yarn automatic packaging system which is correspondingly numbered and has the cone yarn input switch in an openable and closable state is set to be in an open state, the cone yarn input switch in the open state is opened and then extends into the width direction of the cone yarn automatic conveying system, so that the cone yarns conveyed by the cone yarn automatic conveying system at the moment are blocked, the blocked cone yarns are pushed into a corresponding packaging and conveying system under the action of self inertia, a blocked cone yarn input switch is immediately changed from an on state to an off state, the cone yarns are completely pushed into the corresponding packaging and conveying system in the closing process, when one cone yarn is pushed, the packaging and conveying system enters into sliding under a short stroke, so that the cone yarn which is just pushed in is driven to move forwards, the connecting end of the packaging and conveying system and the cone yarn automatic conveying system is always in an empty state, so that new cone yarns are continuously pushed in, when the number of the cone yarns on the packaging and conveying system reaches a preset number, a cone yarn output interface on the packaging and conveying system is changed from an initial off state to an on state, then the packaging and conveying system slides under a certain stroke, so that the cone yarns on the packaging and conveying system are driven to be conveyed until all the cone yarns are pushed to a cone yarn packaging table, in the process of pushing in the cone yarn packaging table, because the width of the cone yarn packaging table is set to be integral multiple of the big head end of the cone yarn, the cone yarn is automatically arranged in the cone yarn packaging table according to the sequence of arrangement and arrangement by the driving acting force of the packaging and conveying system to the cone yarn in the process of pushing in the cone yarn, so that the automatic package arrangement of the cone yarn before packaging is completed, after the whole cone yarn is pushed in, the lifting control rod is driven by the corresponding transmission system to ascend, so that the front side of the cone yarn packaging table is pushed to rotate around the rotating shaft, the rear side of the cone yarn packaging table carries out corresponding ascending motion, the automatically arranged cone yarn on the cone yarn packaging table is automatically pushed into the packaging bag according to the sequence, after the cone yarn is pushed, the packaging bag is taken down from the cone yarn packaging table through a manual or automatic control device, and then the lifting control rod is driven by the corresponding transmission system to descend, thereby promote the front side of section of thick bamboo yarn packing platform and rotate around the pivot, corresponding descending motion is carried out to the rear side, until section of thick bamboo yarn packing platform resumes to initial horizontality, the packing bag of filling with section of thick bamboo yarn that takes off pricks the mouth via artifical or automatic device of pricking, accomplish the packing bag of pricking the mouth and carry out the automatic row package according to required requirement via grabbing hoist system, grab when row package quantity reaches required default and put to the transport vechicle automatically to the completion is to the automatic packaging process of the section of thick bamboo yarn of spooling.

Has the advantages that: according to the automatic packaging system, the automatic winding conveying systems are arranged on one side of each winding machine, the common automatic cone yarn conveying system is arranged at the front part of each automatic winding conveying system, the even number of automatic cone yarn packaging systems are arranged on one side of each automatic cone yarn conveying system, then full-automatic conveying and packaging of cone yarns obtained by winding are achieved, and automatic classification of the cone yarns is achieved by arranging the automatic cone yarn detecting and classifying device above the front side of each automatic cone yarn conveying system, so that full automation in the cone yarn packaging process of winding is achieved.

Drawings

FIG. 1 is a schematic structural diagram of an automatic package system for cone yarn according to the invention;

the automatic bobbin yarn packaging machine comprises a bobbin winder 1, a bobbin automatic conveying system 2, a conveying interface 3, a bobbin yarn automatic conveying system 4, a bobbin yarn automatic detection and classification device 5, a bobbin yarn input interface 6, a packaging conveying system 7, a bobbin yarn packaging table 8 and a packaging bag 9.

Detailed Description

The following examples further illustrate the present invention but are not to be construed as limiting the invention. Modifications and substitutions to methods, steps or conditions of the present invention may be made without departing from the spirit and scope of the invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.

Example 1

The automatic packaging system for the cone yarn comprises cone winders 1, wherein the number of the cone winders 1 is 3-10, the cone winders 1 are arranged in parallel along the length direction, cone yarn production systems with completely identical structures are arranged at equal intervals along the length direction of the cone winders 1, the cone yarn production systems realize the conversion from at least one small-package cone yarn to a large-package cone yarn, and the elimination of thick knots, thin knots and cotton knot yarn defects in a preset range on the cone yarn is realized in the conversion process, the prepared cone yarn is wound on a cone, the cone yarn is wound on the cone in a stable and easily-unwound mode in a certain design shape, the number of turns of the cone yarn wound on the cone yarn is gradually reduced along the height direction of the cone yarn, finally, the wound cone yarn has the largest number of turns, the largest number of turns and the smallest number of turns, the small end extends out from one side of the cone yarn, and copper tubes are wound by adopting different colors for identifying different types of cone yarns; the automatic bobbin winding conveying system 2 is arranged on the front side of a bobbin yarn production system of the bobbin winder 1, the automatic bobbin winding conveying system 2 is arranged along the length direction of the bobbin winder 1, the automatic bobbin winding conveying system 2 is a conveying belt, a conveying interface 3 is arranged on one side of the automatic bobbin winding conveying system 2, the conveying interface 3 is arranged in an inclined downward direction, the included angle between the conveying interface 3 and the automatic bobbin winding conveying system 2 is 90-180 degrees, the conveying interface 3 comprises an upper bobbin yarn switching port and a lower bobbin yarn conveying port, the upper bobbin yarn switching port comprises a left pushing plate, a right pushing plate and a lower detection surface, the left pushing plate and the right pushing plate are rectangular, the bottoms of the left pushing plate and the right pushing plate are connected with the lower detection surface, the left pushing plate and the right pushing plate are driven by corresponding transmission mechanisms to move along the lower detection surface in the left-right direction, namely, the transmission mechanisms drive the left pushing plate to move from left to right and drive the right pushing plate to move from right synchronously, thereby gradually reducing the space between the left pushing plate and the right pushing plate to realize the closing action between the left pushing plate and the right pushing plate, or driving the left pushing plate to move from right to left by the transmission mechanism, and synchronously driving the right pushing plate to move from left to right, thereby gradually increasing the space between the left pushing plate and the right pushing plate to realize the opening action between the left pushing plate and the right pushing plate, a pressure sensing device is arranged on the lower detection surface, the lower detection surface is fixedly connected with a corresponding supporting device through a rotating shaft, the rotating shaft is controlled to rotate by a corresponding transmission system, the transmission control system of the rotating shaft is connected with the pressure sensing device through a control system, the lower yarn conveying port is a cuboid with a hollow structure and two open ends, the left side surface and the right side surface of the lower yarn conveying port are connected with the upper side surface and the lower side surface in a sliding way, and the left side and the right side are driven by the corresponding transmission mechanisms to move along the left and right directions, namely the transmission mechanisms drive the left side to move from left to right and synchronously drive the right side to move from right to left, so that the distance between the left side and the right side is gradually reduced to realize the closing action between the left side and the right side, when the left side and the right side are completely closed, the distance between the left side and the right side is smaller than the diameter of the big end of the cheese and larger than the diameter of the small end of the cheese, or the transmission mechanisms drive the left side to move from right to left and synchronously drive the right side to move from left to right, so that the distance between the left side and the right side is gradually increased to realize the opening action between the left side and the right side, when the left side and the right side are completely opened, the distance between the left side and the right side is larger than the diameter of the big end of the cheese, the lower cone yarn conveying port is connected with the conveying ports 3 through a telescopic connecting piece, the telescopic connecting piece is driven by a corresponding transmission mechanism to extend or shorten, a mirror surface detection device is arranged on the lower side of the lower cone yarn conveying port, the transmission mechanism of the telescopic connecting piece is connected with the mirror surface detection device through a control system, a cone yarn automatic conveying system 4 is arranged on the lower portion of the lower cone yarn conveying port of each conveying port 3, the cone yarn automatic conveying system 4 is a conveying belt, the cone yarn automatic conveying system 4 is distributed along the width direction of each winder 1, a cone yarn automatic detection and classification device 5 is arranged above the front side of the cone yarn automatic conveying system 4 of the foremost winder 1, and each cone yarn automatic detection and classification device 5 comprises a first shooting device, a second shooting device and a third shooting device, wherein the first shooting device, the second shooting device and the third shooting device are located on the left side, the second shooting device and the third shooting device are located on the right side, and the third shooting device is located from the left side to the left side, shooting the bobbin heads extending out of the small end of the bobbin yarn in the right and upper directions, extracting the color of the shot bobbin heads, arranging an even number of automatic bobbin yarn packaging systems on one side of an automatic bobbin yarn conveying system 4 positioned in front of an automatic bobbin yarn detection and classification device 5, wherein half of the number of the automatic bobbin yarn packaging systems is smaller than that of the winding machines 1, two adjacent automatic bobbin yarn packaging systems adopt the same number to realize the automatic packaging of the same bobbin yarn at different times, the automatic bobbin yarn packaging system comprises a packaging and conveying system 7, the packaging and conveying system 7 is a conveying belt, the length direction of the packaging and conveying system 7 is consistent with that of the winding machines 1, one side of the packaging and conveying system 7 is connected with the automatic bobbin yarn conveying system 4 through a bobbin yarn input interface 6, the method comprises the steps that bobbin yarn input switches of two adjacent automatic bobbin yarn packaging systems with the same number are in an alternative state, a bobbin yarn output interface is arranged on the other side of a packaging and conveying system 7, a bobbin yarn packaging table 8 is arranged on one side of the bobbin yarn output interface of the packaging and conveying system 7, the width of the bobbin yarn packaging table 8 is adjustable and is equal to integral multiple of the diameter of a large end of a bobbin yarn, the bobbin yarn packaging table 8 is supported by a supporting system, the front side of the bobbin yarn packaging table 8 is connected with the supporting system through a rotating shaft, a lifting control rod is arranged at the bottom of the rear side of the bobbin yarn packaging table 8 and driven by a corresponding transmission system to ascend or descend, so that the front side of the bobbin yarn packaging table 8 is pushed to rotate around the rotating shaft and correspondingly ascend or descend at the rear side in the rotating process, a packaging bag 9 is arranged on the other side of the bobbin yarn packaging table 8, and an opening of the packaging bag 9 is hung on the bobbin yarn packaging table 8, and the width of the cheese packaging table 8 is equal to the opening width of the packaging bag 9.

An automatic packaging method of an automatic package system of cone yarn in a bobbin is characterized in that the cone yarn manufactured by a cone yarn production system rolls to an automatic package system 2 along the axial direction, then the cone yarn is driven by the automatic package system 2 to be conveyed forwards, the length direction of the cone yarn rolled to the automatic package system 2 is consistent with the conveying direction of the automatic package system 2, so that the cone yarn is stably conveyed forwards on the automatic package system 2, the cone yarn is driven to a conveying interface 3 by the automatic package system 2, the cone yarn firstly enters an upper cone yarn switching port of the conveying interface 3 and is in an open state between a left pushing plate and a right pushing plate in the upper cone yarn switching port, the distance between the left pushing plate and the right pushing plate is larger than the maximum diameter of the cone yarn, one end of the cone yarn which enters firstly presses a pressure sensing device of a lower detection surface, when the quality of the cone yarn obtained by testing is within the quality range of the small end of the cone yarn, the transmission mechanism drives the left push plate and the right push plate to move so that the left push plate and the right push plate are in a closed state, the cone yarn is tightly clamped by the left push plate and the right push plate, the transmission system controls the rotating shaft to rotate 180 degrees, the detection surface is driven to correspondingly rotate, the cone yarn is driven to correspondingly rotate, the large end of the cone yarn is downward, the transmission mechanism drives the left push plate and the right push plate to move so that the left push plate and the right push plate are in an open state, the cone yarn is changed from a clamped state to a loose state, the cone yarn slides down to the lower cone yarn conveying port under the action of self gravity, and when the quality of the cone yarn obtained by testing is within the quality range of the large end of the cone yarn, the cone yarn directly slides to a lower cone yarn conveying opening under the action of self gravity without stopping, the lower cone yarn conveying opening is initially in a closed state, so the cone yarn is clamped in the lower cone yarn conveying opening, meanwhile, the telescopic connecting piece is in a completely shortened state, so that the lower cone yarn conveying opening is completely positioned in the conveying interface 3, when the cone yarn is clamped at the lower cone yarn conveying opening, a mirror surface detection device of the lower cone yarn conveying opening detects the cone yarn automatic conveying system 4 under mirror surface reflection, when the cone yarn automatic conveying system 4 positioned right below the lower cone yarn conveying opening is detected to have no cone yarn, the cone yarn automatic conveying system 4 stops moving, the telescopic connecting piece extends, so that the lower cone yarn conveying opening is conveyed out of the conveying interface 3, when the telescopic connecting piece is in complete extension, the lower cone yarn conveying opening is changed from the closed state to the open state, so that the clamped cone yarn is loosened, then the cone yarn is stably placed on the cone yarn automatic conveying system 4, then the lower cone yarn conveying opening is changed into a closed state again from an open state, and meanwhile, the telescopic connecting piece is shortened, so that the lower cone yarn conveying opening is recovered into the conveying interface 3, the cone yarn is driven by the cone yarn automatic conveying system 4 to be conveyed forwards, when the cone yarn is conveyed to the cone yarn automatic detection and classification device 5, the first shooting device, the second shooting device and the third shooting device respectively shoot the cone yarn head extending out of the cone yarn from the left direction, the right direction and the upper direction, simultaneously, the color of the shot cone yarn head is extracted, when the color values of the cone yarn heads extracted by the three devices are the same, the cone yarn input switch of the cone yarn automatic packaging system which is correspondingly numbered and is in the openable and closable state is set to be in an open state, and the cone yarn input switch in the open state stretches into the width direction of the cone yarn automatic conveying system 4 after being opened So as to block the cone yarn transmitted by the cone yarn automatic transmission system 4 at this moment, the blocked cone yarn is pushed into the corresponding packing transmission system 7 under the self inertia effect, the cone yarn input switch which finishes blocking is immediately changed into an off state from an on state, the cone yarn is completely pushed into the corresponding packing transmission system 7 in the closing process, when a cone yarn is pushed, the packing transmission system 7 enters the sliding under a short stroke, so that the cone yarn which is just pushed in is driven to move forwards, and then the connecting end of the packing transmission system 7 and the cone yarn automatic transmission system 4 is always in an empty state, so as to realize the continuous pushing of new cone yarn, when the number of the cone yarn on the packing transmission system 7 reaches a preset number, the cone yarn output interface on the packing transmission system 7 is changed into the on state from an initial off state, then the packaging and conveying system 7 slides under a certain stroke, so that the cheese on the packaging and conveying system 7 is driven to be conveyed until all the yarns are pushed to the cheese packaging table 8, in the process of pushing the cheese packaging table 8, because the width of the cheese packaging table 8 is set to be integral multiple of the big head end of the cheese, the cheese is automatically arranged in the cheese packaging table 8 according to the sequence of arrangement and arrangement by the driving acting force of the packaging and conveying system 7 on the cheese in the process of pushing the cheese, so that the automatic package arrangement of the cheese before packaging is completed, after all the yarns are pushed, the lifting control rod is driven by the corresponding transmission system to ascend, so that the front side of the cheese packaging table 8 is pushed to rotate around the rotating shaft, the rear side of the cheese packaging table is pushed to correspondingly ascend, and the automatically arranged cheese on the cheese packaging table 8 is automatically pushed into the packaging bag 9 according to the sequence, the package bag 9 takes off on the section of thick bamboo yarn packing platform 8 through artifical or automatic control device after the section of thick bamboo yarn pushes away, then the lifting control pole is driven by corresponding transmission system and descends, thereby promote the front side of section of thick bamboo yarn packing platform 8 and rotate round the pivot, corresponding descending motion is carried out to the rear side, until section of thick bamboo yarn packing platform 8 resumes to initial horizontality, the package bag 9 that fills with the section of thick bamboo yarn that takes off pricks mouthful through artifical or automatic tying device, accomplish the automation of tying up the package bag 9 and carrying out according to required requirement through grabbing hoist system, automatic grabbing is put to the transport vechicle when row package quantity reaches required default, thereby accomplish the automatic packaging process to the section of thick bamboo yarn of spooling.

Claims (2)

1. The automatic packaging system for the cone wound yarns is characterized by comprising cone winding machines (1), wherein the number of the cone winding machines (1) is 3-10, the cone winding machines (1) are arranged in parallel along the length direction, cone yarn production systems with completely identical structures are arranged at equal intervals along the length direction of the cone winding machines (1), the cone yarn production systems realize the conversion from at least one small-package cone yarn to a large-package cone yarn, the elimination of thick knots, thin knots and nep yarn defects in a preset range on the cone yarn is realized in the conversion process, the prepared cone yarn is wound on the cone, the cone yarn is stably wound on the cone in a certain designed shape and is easy to unwind, the number of turns of the prepared cone yarn wound on the cone is gradually reduced along the height direction of the cone, finally, the wound cone yarn has the largest number of turns, the largest large head end with the largest quality and the smallest number of turns of the small head end with the smallest quality, and the small head end with the largest number and the smallest number of the small head end with different colors of the cone wound cone yarn, and the copper tubes with different varieties are adopted for identifying different cone wound colors; the automatic bobbin winding conveying system (2) is arranged on the front side of a bobbin yarn production system of the bobbin winder (1), the automatic bobbin winding conveying system (2) is arranged along the length direction of the bobbin winder (1), the automatic bobbin winding conveying system (2) is a conveying belt, a conveying interface (3) is arranged on one side of the automatic bobbin winding conveying system (2), the conveying interface (3) is arranged in an inclined downward direction, an included angle between the conveying interface (3) and the automatic bobbin winding conveying system (2) is 90-180 degrees, the conveying interface (3) comprises an upper bobbin yarn switching port and a lower bobbin yarn conveying port, the upper bobbin yarn switching port comprises a left pushing plate, a right pushing plate and a lower detection surface, the left pushing plate and the right pushing plate are rectangular, the bottoms of the left pushing plate and the right pushing plate are connected with the lower detection surface, and the left pushing plate and the right pushing plate are driven by corresponding transmission mechanisms to move in the left-right direction along the lower detection surface, that is, the transmission mechanism drives the left pushing plate to move from left to right and synchronously drives the right pushing plate to move from right to left, thereby gradually reducing the space between the left pushing plate and the right pushing plate to realize the closing action between the left pushing plate and the right pushing plate, or the transmission mechanism drives the left pushing plate to move from right to left and synchronously drives the right pushing plate to move from left to right, thereby gradually increasing the space between the left pushing plate and the right pushing plate to realize the opening action between the left pushing plate and the right pushing plate, a pressure sensing device is arranged on the lower detection surface, the lower detection surface is fixedly connected with a corresponding supporting device through a rotating shaft, the rotating shaft is controlled by a corresponding transmission system to rotate, and the transmission control system of the rotating shaft is connected with the pressure sensing device through a control system, the lower cheese conveying opening is a cuboid with a hollow structure and two open ends, the left side surface and the right side surface of the lower cheese conveying opening are connected with the upper side surface and the lower side surface in a sliding way, and the left side surface and the right side surface are driven by corresponding transmission mechanisms to move along the left and right directions, namely the transmission mechanisms drive the left side surface to move from left to right and synchronously drive the right side surface to move from right to left, so that the distance between the left side surface and the right side surface is gradually reduced to realize the closing action between the left side surface and the right side surface, when the left side surface and the right side surface are completely closed, the distance between the left side surface and the right side surface is smaller than the diameter of a big end of the cheese and larger than the diameter of a small end of the cheese, or the transmission mechanisms drive the left side surface to move from right and synchronously drive the right side surface to move from left to right, so that the distance between the left side surface and the right side surface is gradually increased to realize the opening action between the left side surface and the right side surface, when the left side surface and the right side surface are completely opened, the distance between the left side surface and the right side surface is larger than the diameter of the large end of the cone yarn, the lower cone yarn conveying opening is connected with the conveying interfaces (3) through a telescopic connecting piece, the telescopic connecting piece is driven by a corresponding transmission mechanism to extend or shorten, a mirror surface detection device is arranged on the lower side of the lower cone yarn conveying opening, the transmission mechanism of the telescopic connecting piece is connected with the mirror surface detection device through a control system, a cone yarn automatic conveying system (4) is arranged on the lower portion of the lower cone yarn conveying opening of each conveying interface (3), the cone yarn automatic conveying system (4) is a conveying belt, the cone yarn automatic conveying systems (4) are arranged along the width direction of each cone winder (1), and the cone yarn automatic detection device is arranged above the front side of the cone yarn automatic conveying system (4) of the foremost cone winder (1) The automatic bobbin yarn packaging system comprises a packaging conveying system (7), the packaging conveying system (7) is a conveying belt, the length direction of the packaging conveying system (7) is consistent with the length direction of the bobbin winder (1), the length direction of one side of the conveying system (7) is consistent with the length direction of the bobbin yarn automatic conveying system (4) through a bobbin yarn input interface (6), the length direction of the packaging conveying system (7) is consistent with the length direction of the bobbin yarn automatic conveying system (7), the output end of the packaging conveying system (7) is in an integral multiple of the diameter of the bobbin yarn automatic conveying system (7), the output end of the packaging system (7) is in an integral multiple of the diameter of the bobbin yarn input interface (8), the output end of the bobbin yarn automatic conveying system (7) is in an integral multiple of the diameter of the bobbin yarn output interface (8), and the output end of the bobbin yarn automatic conveying system (7) is in an integral multiple of the diameter of the bobbin yarn output interface of the bobbin yarn automatic conveying system (8), cheese packing platform (8) are supported by braced system, the preceding one side that leans on of cheese packing platform (8) is connected between through pivot and braced system, the bottom of leaning on back one side at cheese packing platform (8) is provided with the lift control pole, the lift control pole is driven by corresponding transmission system and is risen or descend, thereby the front side that promotes cheese packing platform (8) rotates round the pivot, corresponding rising or descending is carried out to the side after the rotation process, opposite side at cheese packing platform (8) is provided with packing bag (9), the opening part of packing bag (9) hangs on cheese packing platform (8), and the width that sets up cheese packing platform (8) at every turn equals the opening width of packing bag (9).

2. The automatic packing method of the automatic packing system of the cone yarn according to claim 1, characterized in that the cone yarn produced by the cone yarn production system is rolled and sent to the automatic cone winding conveying system (2) along the axial direction, and then the cone yarn is driven by the automatic cone winding conveying system (2) to be conveyed forward, at this time, the length direction of the cone yarn rolled to the automatic cone winding conveying system (2) is consistent with the conveying direction of the automatic cone winding conveying system (2), thereby realizing the stable forward conveying of the cone yarn on the automatic cone winding conveying system (2), the cone yarn is driven to the conveying interface (3) by the automatic cone winding conveying system (2), at this time, the cone yarn firstly enters the upper cone yarn switching port of the conveying interface (3), and the left pushing plate and the right pushing plate are in the open state in the upper cone yarn switching port, so that the space between the left pushing plate and the right pushing plate is larger than the maximum diameter of the cheese, one end of the first entered cheese presses the pressure sensing device of the lower detection surface, thereby obtaining the quality of one end of the first entered cheese under the action of the pressure sensing device, when the quality of the tested cheese is in the quality range of the small end of the cheese, the transmission mechanism drives the left pushing plate and the right pushing plate to move so that the left pushing plate and the right pushing plate are in a closed state, thereby the left pushing plate and the right pushing plate tightly clamp the cheese, the transmission system controls the rotating shaft to rotate 180 degrees, then the lower detection surface is driven to correspondingly rotate, thereby the cheese is driven to correspondingly rotate, then the big end of the cheese is downward, and then the transmission mechanism drives the left pushing plate and the right pushing plate to move so that the left pushing plate and the right pushing plate are in an open state, when the quality of the cone yarn obtained by testing is within the quality range of the big end of the cone yarn, the cone yarn directly slides to the lower cone yarn conveying opening under the action of self gravity without stopping, the lower cone yarn conveying opening is initially in a closed state, so the cone yarn is clamped in the lower cone yarn conveying opening, meanwhile, the telescopic connecting piece is in a completely shortened state, so that the lower cone yarn conveying opening is completely positioned in the conveying interface (3), when the lower cone yarn conveying opening is clamped with the cone yarn, the mirror surface detection device of the lower cone yarn conveying opening detects the cone yarn automatic conveying system (4) under mirror surface reflection, when the cone yarn automatic conveying system (4) positioned right below the lower cone yarn conveying opening does not have the cone yarn, the automatic cheese conveying system (4) stops moving, the telescopic connecting piece extends, lower cheese conveying openings are sent out of the conveying interface (3), when the telescopic connecting piece is completely extended, the lower cheese conveying openings are changed from a closed state to an open state, clamped cheeses are loosened, the cheeses are stably placed on the automatic cheese conveying system (4), the lower cheese conveying openings are changed from the open state to the closed state, the telescopic connecting piece is shortened at the same time, the lower cheese conveying openings are retracted into the conveying interface (3), the cheeses are driven by the automatic cheese conveying system (4) to be conveyed forwards, and when the cheeses are conveyed to the automatic cheese detecting and classifying device (5), the first shooting device and the second shooting device, the third shooting device shoots the bobbin head extending out of the bobbin yarn from the left direction, the right direction and the upper direction respectively, simultaneously extracts the color of the bobbin head obtained by shooting, when the color values of the bobbin heads extracted by the three devices are the same, the bobbin yarn input switch of the automatic bobbin yarn packaging system with the corresponding number and the bobbin yarn input switch in the openable and closable state is set to be in the opening state, the bobbin yarn input switch in the opening state is opened and then extends into the width direction of the automatic bobbin yarn packaging system (4), so that the bobbin yarn conveyed by the automatic bobbin yarn packaging system (4) is blocked, the blocked bobbin yarn is pushed into the corresponding packaging conveying system (7) under the self inertia effect, the blocked bobbin yarn input switch is immediately changed into the closing state from the opening state, the bobbin yarn is completely pushed into the corresponding packaging conveying system (7) in the closing process, after one bobbin yarn is pushed, the packaging conveying system (7) enters into the short-stroke sliding state, so that the bobbin yarn which is just pushed forward is driven to move forward, and then the bobbin yarn conveying system (7) and the empty yarn conveying system (4) are driven to be in the packaging conveying system (7) in the sliding state, and the initial yarn conveying system (7) until the number of the yarn conveying system is reached, and the number of the new yarn pushing and the packaging system is reached to the number of the output of the packaging system (7), so that the yarn pushing-yarn pushing system is always driven by the yarn pushing system (7), in the process of pushing in the cheese packaging table (8), the width of the cheese packaging table (8) is set to be integral multiple of the large head end of the cheese, so that the cheese is automatically arranged in the cheese packaging table (8) according to the sequence of arrangement and arrangement by the driving acting force of the packaging and conveying system (7) on the cheese in the process of pushing in the cheese, the automatic package arrangement of the cheese before packaging is completed, after the cheese is completely pushed in, the lifting control rod is driven by the corresponding transmission system to ascend, the front side of the cheese packaging table (8) is pushed to rotate around the rotating shaft, the rear side of the cheese packaging table is pushed to correspondingly ascend, and the automatically arranged cheese on the cheese packaging table (8) is automatically pushed into the packaging bag (9) according to the sequence, the package bag (9) is taken off from the cheese packaging table (8) through manual work or automatic control device after the cheese is pushed in, then the lifting control rod is driven by corresponding transmission system to descend, thereby the front side that promotes cheese packaging table (8) rotates around the pivot, corresponding descending motion is carried out to the rear side, until cheese packaging table (8) resume to initial horizontality, the package bag (9) of filling with the cheese that takes off is pricked mouthful through artifical or automatic tying device, accomplish the package bag (9) of tying mouthful and carry out the automatic row package according to required requirement through grabbing the hoist system, grab when row package quantity reaches required default and put to the transport vechicle automatically, thereby accomplish the automatic packaging process to the cheese of spooling.

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