CN113600527B - Ferric oxide removing device and using method thereof - Google Patents
Ferric oxide removing device and using method thereof Download PDFInfo
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- CN113600527B CN113600527B CN202110665223.XA CN202110665223A CN113600527B CN 113600527 B CN113600527 B CN 113600527B CN 202110665223 A CN202110665223 A CN 202110665223A CN 113600527 B CN113600527 B CN 113600527B
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- fixedly connected
- soaking
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- guide rail
- frames
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- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 24
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 title abstract description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 238000005507 spraying Methods 0.000 claims abstract description 38
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 20
- 238000013016 damping Methods 0.000 claims abstract description 7
- 238000002791 soaking Methods 0.000 claims description 65
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 46
- 238000005096 rolling process Methods 0.000 claims description 42
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 238000002144 chemical decomposition reaction Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000010297 mechanical methods and process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005536 corrosion prevention Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention provides an iron oxide removing device and a using method thereof, belonging to the technical field of iron oxide removal, and the iron oxide removing device comprises: a chassis; the two frames are fixedly connected to the upper end of the bottom frame, the upper ends of the two frames are fixedly connected with first fixing plates, and two groups of conveying mechanisms are arranged at the ends, close to each other, of the two frames; the dumping mechanism is arranged on the left side of the upper ends of the two frames so as to facilitate dumping of the articles to be processed; the spraying mechanism is connected with the two first fixing plates so as to humidify the objects to be treated; the washing mechanism comprises a transmission assembly and a damping assembly, and is connected with the two first fixing plates to wash rust on the surface of an object to be treated; aims to solve the problems that the prior chemical decomposition method and the prior physical surface washing method in the prior art are not easy to combine to treat the ferric oxide and the dead angle of the object to be treated can not be cleaned.
Description
Technical Field
The invention belongs to the technical field of iron oxide removal, and particularly relates to an iron oxide removal device and a using method thereof.
Background
Steel products widely applied to various industries are easy to rust in atmospheric environment, so that the performance of the steel products is influenced, and huge losses are brought to enterprises and society. Therefore, it is necessary to perform rust removal and corrosion prevention treatment on the surface of the steel product. The rust removal is a basic process for corrosion prevention of steel products, and can directly influence the subsequent passivation and rust prevention effect.
At present, the commonly used rust removal methods mainly comprise a mechanical method and a chemical method. The mechanical method is to polish and derust by electromechanical equipment, which not only has poor derusting effect and dead corners (such as corners and sunken parts of steel products), but also has large noise and serious dust pollution. The chemical method is to remove rust by acid washing operation, the rust removing effect is improved by intersecting with a mechanical method, but for thicker rust layers, measures such as heating and the like are often needed to be assisted, energy consumption is caused, and the use environment is limited, so that an iron oxide removing device combining the mechanical method and the chemical method and a use method thereof are needed, and the problems that the existing chemical decomposition method and the existing physical surface washing method are not easy to combine to treat iron oxide, and dead corners of objects to be treated cannot remove the iron oxide exist.
Disclosure of Invention
The invention aims to provide an iron oxide removing device and a using method thereof, and aims to solve the problems that the existing chemical decomposition method and the physical surface washing method in the prior art are not easy to combine to treat iron oxide, and dead corners of objects to be treated cannot be removed.
In order to achieve the purpose, the invention provides the following technical scheme:
an iron oxide removal device comprising:
a chassis;
the two frames are fixedly connected to the upper end of the underframe, the upper ends of the two frames are fixedly connected with first fixing plates, and two groups of conveying mechanisms are arranged at the ends, close to each other, of the two frames;
the dumping mechanism is arranged on the left side of the upper ends of the two frames so as to facilitate dumping of the to-be-processed articles;
the spraying mechanism is connected with the two first fixing plates so as to humidify the objects to be treated;
the washing mechanism comprises a transmission assembly and a damping assembly, and is connected with the two first fixing plates to wash rust on the surface of an object to be treated; and
the soaking mechanism comprises an inclined assembly and a guide rail assembly, the upper end of the bottom frame is fixedly connected with a support, and the soaking mechanism and the support are connected to realize secondary treatment of rust on the surface of an article to be treated.
As a preferred embodiment of the present invention, each set of the conveying mechanisms includes a second support, a third fixing plate, a second motor, a first gear, a first belt, a second gear, a third gear, a second belt, a fourth gear, a second transmission belt, a third transmission belt, two second rolling shafts and two first rolling shafts, the second support is fixedly connected to the lower ends of the two frames, the third fixing plate is fixedly connected to the lower end of the second support, the second motor is fixedly connected to the upper end of the third fixing plate, the first gear and the third gear are fixedly connected to the circumferential surface of the output shaft of the second motor, the two first rolling shafts and the two second rolling shafts are rotatably connected to the proximal ends of the two frames, the first rolling shaft and the second rolling shaft which are close to each other are both movably inserted into the front end of the frame located on the front side and extend forward, the fourth gear and the second gear are respectively fixedly connected to the front ends of the first rolling shafts and the second rolling shafts, the second belt is sleeved on the circumferential surfaces of the fourth gear and the third gear, the circumferential surfaces of the first gear and the second rolling shafts are sleeved on the circumferential surfaces of the fourth gear and the second rolling shafts.
As a preferable scheme of the present invention, the dumping mechanism includes an inlet box and a feeding port, the inlet box is fixedly connected to the upper ends of the two frames, and the feeding port is cut at the upper end of the inlet box.
As a preferred scheme of the present invention, the spraying mechanism includes a first box, a spraying motor, a conveying pipe, a cover plate, a connecting pipe, three transverse pipes, six fixing pipes, and a plurality of funnels, the first box is fixedly connected to the upper ends of the two frames, the cover plate is fixedly connected to the upper ends of the two first boxes, the spraying motor is fixedly connected to the upper end of the cover plate, the conveying pipe is fixedly connected to the rear end of the spraying motor, the six fixing pipes are all fixedly connected to the lower end of the cover plate, the three transverse pipes are respectively fixedly connected to the lower ends of the six fixing pipes, the transverse pipe located in the middle is communicated with the conveying pipe, the funnels are respectively fixedly connected to the circumferential surfaces of the three transverse pipes, and the connecting pipe respectively and movably penetrates through the circumferential surfaces of the three transverse pipes.
As a preferred scheme of the present invention, the upper ends of the two first fixing plates are respectively and fixedly connected with first supporting columns, the upper ends of the two first supporting columns are fixedly connected with second fixing plates, each group of the transmission assemblies includes a first motor, four connecting rotating rods and four first transmission belts, the first motor is fixedly connected to the upper end of the second fixing plate, an output shaft of the first motor movably penetrates through the lower end of the second fixing plate and extends downward, the four connecting rotating rods are rotatably connected to the lower end of the second fixing plate, the two connecting rotating rods located in the middle are respectively and drivingly connected to the circumferential surfaces of the connecting rotating rods through the two first transmission belts, and the two connecting rotating rods located at the far ends are respectively and drivingly connected to the circumferential surfaces of the two connecting rotating rods located in the middle through the two first transmission belts.
As a preferable scheme of the present invention, each of the shock absorbing assemblies includes a plurality of springs and a plurality of brushes, the plurality of brushes are respectively and fixedly connected to the four connecting rotating rods and the lower end of the output shaft of the first motor, and the plurality of springs are respectively sleeved on the circumferential surfaces of the four connecting rotating rods and the output shaft of the first motor.
As a preferred scheme of the present invention, the upper end of the bracket is fixedly connected with a soaking frame, the tilting assembly includes a first fixed block, an electric push rod, a second fixed block, a third fixed block, a soaking basket and a guide rail groove, the first fixed block is fixedly connected to the lower inner wall of the soaking frame, the electric push rod is rotatably connected to the front end of the first fixed block, the second fixed block is movably hinged to the upper end of the output shaft of the electric push rod, the third fixed block is fixedly connected to the rear end of the second fixed block, the soaking basket is fixedly connected to the rear end of the third fixed block, and the guide rail groove is fixedly connected to the lower inner wall of the soaking frame.
As a preferred scheme of the present invention, the guide rail assembly includes two fixing rods, two guide rail wheels and two guide rail grooves, the two fixing rods are respectively and fixedly connected to the front and rear ends of the soaking basket, the two guide rail grooves are respectively and rotatably connected to the front and rear ends of the two fixing rods, the two guide rail wheels are respectively chiseled on the front and rear inner walls of the soaking frame, and the two guide rail wheels are respectively and slidably connected to the inner walls of the two guide rail grooves.
As a preferred scheme of the invention, the right ends of the two first box bodies are fixedly connected with a second baffle, the lower ends of the plurality of funnels are all provided with a plurality of leakage holes, the four walls of the soaking basket are all provided with a plurality of filtering holes, the right end of the soaking frame is fixedly connected with an inclined table, and the upper end of the inclined table is fixedly connected with the two first baffles.
As a preferable aspect of the present invention, a method for using an iron oxide removing device, which uses any one of the iron oxide removing devices described in 1 to 9, comprises the steps of:
s1, transmission connection: starting a second motor, enabling the second transmission belt and the third transmission belt to move in the same direction, enabling the articles falling on the surfaces of the second transmission belt and the third transmission belt to sequentially pass through the spraying mechanism and the washing mechanism, and finally falling into the soaking mechanism;
s2, a spraying mechanism: when the article is carried to the lower side of the spraying mechanism by the leftmost conveying mechanism, a spraying motor in the spraying mechanism is started, hydrochloric acid in the spraying motor is sprayed out through a plurality of funnels and is sprayed onto the surface of the article to carry out preliminary rust removal;
s3, a washing mechanism: when the sprayed article moves to the lower side of the washing mechanism, the two first motors are started, so that the connecting rotating rods can be driven to rotate, the brushes rotate, and iron rust on the surface of the article is physically washed;
s4, a soaking mechanism: pour article into soak the basket through transport mechanism and soak the hydrochloric acid of placing in the frame and carry out chemical reaction, start electric putter after a period, electric putter's telescopic link extension, thereby make the third fixed block raise, the third fixed block with soak basket fixed connection, consequently, soak the basket and raise, make the article of chemical treatment lift away from hydrochloric acid in soaking the basket, the special angle setting in two guide rail grooves makes two dead levers under the function of two guide rail wheels, make and soak the basket and rotate along the axle center of two dead levers, thereby make article take out from soaking the basket.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the dumping mechanism, the spraying mechanism and the washing mechanism are associated through the two groups of conveying mechanisms, so that an object to be treated is dumped through the dumping mechanism, the object can be sprayed with a small amount of hydrochloric acid through the spraying mechanism on the conveying mechanism positioned on the left side to pretreat the surface, iron rust on the surface of the object is physically removed through the brush of the conveying mechanism positioned on the right side, then the object is thrown into the soaking basket through the conveying mechanism and soaked in a large amount of hydrochloric acid, the last rust removing process is completed, the object is taken out through the inclined assembly and the guide rail assembly and rolls off from the inclined table.
2. According to the invention, the surfaces of the articles sprayed with a small amount of hydrochloric acid are washed by the arranged washing mechanism, and the arrangement of the damping assemblies can ensure that the articles with different sizes can be washed due to the uneven heights of the articles, so that the applicability of the invention is improved.
3. According to the invention, through the arranged soaking mechanism, when the articles fall into the soaking basket through the conveying mechanism after the washing process is finished, a large amount of hydrochloric acid is placed in the soaking frame to align with the untreated iron rust on the surface for final chemical reaction, and after the articles are soaked for a period of time, the articles are taken out through the inclined assembly and the guide rail assembly, so that manual operation is completely not needed, the possibility of contact between the hydrochloric acid and workers is reduced, and the production safety is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a rear perspective view of the present invention;
FIG. 3 is a perspective view of the transfer mechanism of the present invention;
FIG. 4 is a front view of the spray mechanism of the present invention;
FIG. 5 is a bottom view of the spray mechanism of the present invention;
FIG. 6 is a perspective view of a washing mechanism in the present invention;
FIG. 7 is a perspective view of the steeping mechanism in the present invention;
FIG. 8 is a first exploded perspective view of the present invention;
fig. 9 is a second exploded perspective view of the present invention.
In the figure: 1. a chassis; 2. a frame; 3. an inlet box; 301. a feeding port; 4. a first fixing plate; 5. a first case; 501. a spray motor; 502. a delivery pipe; 503. a cover plate; 504. a transverse tube; 505. fixing the tube; 506. a funnel; 507. a leak hole; 508. a connecting pipe; 6. a first support; 601. a second fixing plate; 602. a first motor; 603. connecting the rotating rod; 604. a first drive belt; 605. a spring; 606. a brush; 7. a support; 701. soaking the frame; 702. a first fixed block; 703. an electric push rod; 704. a second fixed block; 705. a third fixed block; 706. a soaking basket; 707. filtering holes; 708. fixing the rod; 709. a guide rail wheel; 710. a guide rail groove; 8. a second support; 9. a third fixing plate; 10. a second motor; 11. a first gear; 12. a first belt; 13. a second gear; 14. a third gear; 15. a second belt; 16. a fourth gear; 17. a first roll axis; 18. a second belt; 19. a second roll axis; 20. a third belt; 21. a sloping table; 22. a first baffle plate; 23. a second baffle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-9, the present invention provides the following technical solutions:
an iron oxide removal device comprising:
a chassis 1;
the two frames 2 are fixedly connected to the upper end of the underframe 1, the upper ends of the two frames 2 are fixedly connected with first fixing plates 4, and two groups of conveying mechanisms are arranged at the ends, close to each other, of the two frames 2;
the dumping mechanism is arranged on the left side of the upper ends of the two frames 2 so as to facilitate dumping of the objects to be processed;
the spraying mechanism is connected with the two first fixing plates 4 to humidify the objects to be treated;
the washing mechanism comprises a transmission assembly and a damping assembly, and is connected with the two first fixing plates 4 to wash rust on the surface of an object to be treated; and
the soaking mechanism comprises an inclined assembly and a guide rail assembly, the upper end of the bottom frame 1 is fixedly connected with a support 7, and the soaking mechanism and the support 7 are connected to realize secondary treatment of rust on the surface of an article to be treated.
In the embodiment of the invention, two groups of conveying mechanisms are used for associating the dumping mechanism, the spraying mechanism and the washing mechanism, so that the object to be treated is dumped through the dumping mechanism, the object can be sprayed with a small amount of hydrochloric acid through the spraying mechanism on the conveying mechanism positioned on the left side to pretreat the surface, iron rust on the surface of the object is physically removed through the brush 606 of the conveying mechanism positioned on the right side, then the object is thrown into the soaking basket 706 through the conveying mechanism and soaked in a large amount of hydrochloric acid, the last step of rust removal is completed, and the object is taken out through the inclined assembly and the guide rail assembly and rolls off from the inclined table 21.
Specifically, referring to fig. 1 and fig. 3, each set of the conveying mechanism includes a second pillar 8, a third fixing plate 9, a second motor 10, a first gear 11, a first belt 12, a second gear 13, a third gear 14, a second belt 15, a fourth gear 16, a second belt 18, a third belt 20, two second rolling shafts 19 and two first rolling shafts 17, the second pillar 8 is fixedly connected to the lower ends of the two frames 2, the third fixing plate 9 is fixedly connected to the lower end of the second pillar 8, the second motor 10 is fixedly connected to the upper end of the third fixing plate 9, the first gear 11 and the third gear 14 are both fixedly connected to the circumferential surface of the output shaft of the second motor 10, the two first rolling shafts 17 and the two second rolling shafts 19 are both rotatably connected to the proximal ends of the two frames 2, the first rolling shaft 17 and the second rolling shaft 19 both movably penetrate through the front end of the front frame 2 and extend forward, the fourth gear 16 and the second gear 13 are respectively fixedly connected to the front end of the first rolling shaft 17 and the second rolling shaft 19, the second belt 13 is sleeved on the circumferential surface of the second belt 12, and the second rolling shaft 12 are located on the circumferential surface of the second belt 12.
In this embodiment: the second motor 10 drives the first gear 11 and the third gear 14 to rotate, and drives the second gear 13 and the fourth gear 16 to rotate in the same direction through the first belt 12 and the second belt 15, the fourth gear 16 drives one of the first rolling shafts 17 to rotate, the second driving belt 18 sleeved on the surface of the first rolling shaft 17 drives the other first rolling shaft 17 to rotate, so as to operate the transmission mechanism located on the left side, and similarly, the rotation of the second gear 13 drives the transmission mechanism located on the right side to operate, because the second gear 13 and the fourth gear 16 move in the same direction, the two transmission mechanisms also move in the same direction, the second motor 10 may select different models according to actual requirements, for example, the model is YY5034, and the second motor 10 is electrically connected to an external power supply, for those skilled in the art, the second motor 10 is the prior art, and will not be described herein.
Specifically, referring to fig. 1, the dumping mechanism includes an inlet box 3 and a feeding port 301, the inlet box 3 is fixedly connected to the upper ends of the two frames 2, and the feeding port 301 is cut at the upper end of the inlet box 3.
In this embodiment: the arrangement of the feeding port 301 facilitates the workers to pour articles into the conveying mechanism, so that the articles are prevented from falling accidentally.
Referring to fig. 4 and 5, the spraying mechanism includes a first box 5, a spraying motor 501, a conveying pipe 502, a cover plate 503, a connecting pipe 508, three horizontal pipes 504, six fixing pipes 505, and a plurality of funnels 506, the first box 5 is fixedly connected to the upper ends of the two frames 2, the cover plate 503 is fixedly connected to the upper ends of the two first boxes 5, the spraying motor 501 is fixedly connected to the upper end of the cover plate 503, the conveying pipe 502 is fixedly connected to the rear end of the spraying motor 501, the six fixing pipes 505 are all fixedly connected to the lower end of the cover plate 503, the three horizontal pipes 504 are respectively fixedly connected to the lower ends of the six fixing pipes 505, the horizontal pipe 504 located in the middle is communicated with the conveying pipe 502, the funnels 506 are respectively fixedly connected to the circumferential surfaces of the three horizontal pipes 504, and the connecting pipes 508 are respectively and movably penetrated through the circumferential surfaces of the three horizontal pipes 504.
In this embodiment: the spraying mechanism is communicated with the conveying pipe 502 through three transverse pipes 504, and the connecting pipe 508 is used for communicating the three transverse pipes 504, so that after the spraying motor 501 works, hydrochloric acid respectively reaches the funnel 506 through the pipes and then is sprayed out, and a small amount of hydrochloric acid is processed and sprayed onto the surface of an article.
Referring to fig. 6, the upper ends of the two first fixing plates 4 are fixedly connected with the first supporting posts 6, the upper ends of the two first supporting posts 6 are fixedly connected with the second fixing plate 601, each group of transmission assemblies includes a first motor 602, four connecting rotating rods 603 and four first transmission belts 604, the first motor 602 is fixedly connected to the upper end of the second fixing plate 601, an output shaft of the first motor 602 movably penetrates through the lower end of the second fixing plate 601 and extends downward, the four connecting rotating rods 603 are rotatably connected to the lower end of the second fixing plate 601, the two connecting rotating rods 603 located in the middle are respectively in transmission connection with the circumferential surfaces of the connecting rotating rods 603 through the two first transmission belts 604, and the two connecting rotating rods 603 located at the far ends are respectively in transmission connection with the circumferential surfaces of the two connecting rotating rods 603 located in the middle through the two first transmission belts 604.
In this embodiment: the arrangement of the first transmission belts 604 enables the connection rotating rods 603 to perform transmission movement, and when the first motor 602 is started, the connection rotating rods 603 are driven to rotate, so that the brush 606 rotates to physically wash iron rust on the surface of an article.
Specifically, referring to fig. 6, each of the damping assemblies includes a plurality of springs 605 and a plurality of brushes 606, the plurality of brushes 606 are respectively fixedly connected to the four connecting rotating rods 603 and the lower end of the output shaft of the first motor 602, and the plurality of springs 605 are respectively sleeved on the circumferential surfaces of the four connecting rotating rods 603 and the output shaft of the first motor 602.
In this embodiment: because the heights of the objects are different, the arrangement of the shock absorption assembly can ensure that the objects with different sizes can be washed, when the sizes of the objects are larger, the objects lift the brush 606 to lift the brush, and after the objects are washed from the brush 606, the brush 606 falls to the initial position under the elastic tension of the spring 605.
Referring to fig. 7, the upper end of the bracket 7 is fixedly connected with a soaking frame 701, the tilting assembly includes a first fixed block 702, an electric push rod 703, a second fixed block 704, a third fixed block 705, a soaking basket 706 and a guide rail groove 710, the first fixed block 702 is fixedly connected to the lower inner wall of the soaking frame 701, the electric push rod 703 is rotatably connected to the front end of the first fixed block 702, the second fixed block 704 is movably hinged to the upper end of the output shaft of the electric push rod 703, the third fixed block 705 is fixedly connected to the rear end of the second fixed block 704, the soaking basket 706 is fixedly connected to the rear end of the third fixed block 705, and the guide rail groove 710 is fixedly connected to the lower inner wall of the soaking frame 701.
In this embodiment: the electric push rod 703 is started, the output shaft of the electric push rod 703 extends, and the electric push rod 703 is rotatably connected to the front end of the first fixed block 702, so that the electric push rod 703 only changes the angle, the third fixed block 705 is lifted, the third fixed block 705 is fixedly connected with the soaking basket 706, the soaking basket 706 is lifted, and the chemically treated objects in the soaking basket 706 are lifted away from the hydrochloric acid.
Specifically, referring to fig. 7, the guide rail assembly includes two fixing rods 708, two guide rail wheels 709 and two guide rail grooves 710, the two fixing rods 708 are respectively and fixedly connected to the front and rear ends of the soaking basket 706, the two guide rail grooves 710 are respectively and rotatably connected to the front and rear ends of the two fixing rods 708, the two guide rail wheels 709 are respectively cut on the front and rear inner walls of the soaking frame 701, and the two guide rail wheels 709 are respectively and slidably connected to the inner walls of the two guide rail grooves 710.
In this embodiment: the two guide slots 710 are arranged at a specific angle so that the two fixing rods 708 can rotate the soaking basket 706 along the axes of the two fixing rods 708 under the action of the two guide wheels 709, thereby taking the articles out of the soaking basket 706.
Specifically referring to fig. 1, the right ends of the two first box bodies 5 are fixedly connected with a second baffle plate 23, the lower ends of the hoppers 506 are all provided with a plurality of leakage holes 507, the four walls of the soaking basket 706 are all provided with a plurality of filtering holes 707, the right end of the soaking frame 701 is fixedly connected with a ramp 21, and the upper end of the ramp 21 is fixedly connected with two first baffle plates 22.
In this embodiment: the second baffle plate 23 is arranged and placed in a spraying mechanism, the sprayed hydrochloric acid floats in the air, the plurality of leakage holes 507 can spray the hydrochloric acid in a mist form, the filter holes 707 are arranged to enable the hydrochloric acid to be filtered out of the filter holes 707 in the process of lifting the soaking basket 706, the inclined table 21 is arranged to provide a buffer table for the treated articles, and the two first baffle plates 22 are arranged to prevent the articles from sliding out of the inclined table 21 when the articles roll off from the upper end of the inclined table 21.
The working principle and the using process of the invention are as follows: pouring the object to be treated from the material inlet 301, starting the second motor 10, the second motor 10 driving the first gear 11 and the third gear 14 to rotate, and driving the second gear 13 and the fourth gear 16 to rotate in the same direction through the first belt 12 and the second belt 15, the fourth gear 16 driving one of the first rolling shafts 17 to rotate, the second transmission belt 18 sleeved on the surface of the first rolling shaft 17 driving the other first rolling shaft 17 to rotate, thereby enabling the conveying mechanism on the left side to operate, and similarly, the rotation of the second gear 13 driving the conveying mechanism on the right side to operate, moving the object to be treated to the lower side of the spraying mechanism, starting the spraying motor 501, spraying hydrochloric acid from the plurality of leakage holes 507 to the surface of the object to be treated, then moving the sprayed object to the lower side of the washing mechanism, starting the two first motors 602, the connecting rotating rods 603 are driven to rotate, the brushes 606 rotate, iron rust on the surface of an object is physically washed, the object is poured into the soaking basket 706 through the conveying mechanism to be soaked and chemically reacted with hydrochloric acid placed in the soaking frame 701, the electric push rod 703 is started after a period of time, the telescopic rod of the electric push rod 703 extends, so that the third fixing block 705 is lifted, the third fixing block 705 is fixedly connected with the soaking basket 706, so that the soaking basket 706 is lifted, the object chemically treated in the soaking basket 706 is lifted away from the hydrochloric acid, the special angle of the two guide rail grooves 710 enables the two fixing rods 708 to rotate along the axes of the two fixing rods 708 under the operation of the two guide rail wheels 709, so that the object is taken out of the soaking basket 706, and finally the object finishes the chemical and physical double treatment and slides off the inclined table 21.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (1)
1. An iron oxide removing device is characterized in that: the method comprises the following steps:
a chassis (1);
the two frames (2) are fixedly connected to the upper end of the chassis (1), the upper ends of the two frames (2) are fixedly connected with first fixing plates (4), and two groups of conveying mechanisms are arranged at the close ends of the two frames (2); the dumping mechanism is arranged on the left side of the upper ends of the two frames (2) so as to facilitate dumping of the to-be-processed articles;
the spraying mechanism is connected with the two first fixing plates (4) to humidify the objects to be treated;
the washing mechanism comprises a transmission assembly and a damping assembly, and is connected with the two first fixing plates (4) to wash rust on the surface of an object to be treated; and
the soaking mechanism comprises an inclined assembly and a guide rail assembly, the upper end of the underframe (1) is fixedly connected with a support (7), and the soaking mechanism is connected with the support (7) to realize secondary treatment of rust on the surface of an article to be treated; each group of conveying mechanisms comprises a second support column (8), a third fixing plate (9), a second motor (10), a first gear (11), a first belt (12), a second gear (13), a third gear (14), a second belt (15), a fourth gear (16), a second transmission belt (18), a third transmission belt (20), two second rolling shafts (19) and two first rolling shafts (17), the second support column (8) is fixedly connected to the lower ends of the two frames (2), the third fixing plate (9) is fixedly connected to the lower end of the second support column (8), the second motor (10) is fixedly connected to the upper end of the third fixing plate (9), the first gear (11) and the third gear (14) are fixedly connected to the circumferential surface of an output shaft of the second motor (10), the first rolling shaft (17) and the second rolling shafts (19) are rotatably connected to the two frames (2) at the near ends, the first rolling shaft (17) and the second rolling shaft (19) which are close to each other are connected to the front end of the second rolling shaft (16) and extend to the front end of the fourth rolling shaft (16) and the front end of the second rolling shaft (17) and the second rolling shaft (16) which are respectively located at the front end of the second rolling shaft (13) and the front end of the second rolling shaft (14) and the front end of the second rolling shaft (17) which are connected to the second rolling shaft (17) and the rolling shaft (17) which are respectively The first belt (12) is sleeved on the circumferential surfaces of the second gear (13) and the first gear (11), the second transmission belt (18) is sleeved on the circumferential surfaces of the two first rolling shafts (17), and the third transmission belt (20) is sleeved on the circumferential surfaces of the two second rolling shafts (19); the dumping mechanism comprises an inlet box (3) and a feeding port (301), the inlet box (3) is fixedly connected to the upper ends of the two frames (2), and the feeding port (301) is cut at the upper end of the inlet box (3); the spraying mechanism comprises a first box body (5), a spraying motor (501), a conveying pipe (502), a cover plate (503), a connecting pipe (508), three transverse pipes (504), six fixed pipes (505) and a plurality of funnels (506), wherein the first box body (5) is fixedly connected to the upper ends of two frames (2), the cover plate (503) is fixedly connected to the upper ends of the two first box bodies (5), the spraying motor (501) is fixedly connected to the upper end of the cover plate (503), the conveying pipe (502) is fixedly connected to the rear end of the spraying motor (501), the six fixed pipes (505) are fixedly connected to the lower end of the cover plate (503), the three transverse pipes (504) are respectively and fixedly connected to the lower ends of the six fixed pipes (505), the transverse pipes (504) located in the middle are communicated with the conveying pipe (502), the funnels (506) are respectively and fixedly connected to the circumferential surfaces of the three transverse pipes (504), and the connecting pipes (508) respectively and movably penetrate through the circumferential surfaces of the three transverse pipes (504); the upper ends of the two first fixing plates (4) are fixedly connected with first supporting columns (6) respectively, the upper ends of the two first supporting columns (6) are fixedly connected with second fixing plates (601), each group of transmission assemblies comprises a first motor (602), four connecting rotating rods (603) and four first transmission belts (604), the first motor (602) is fixedly connected to the upper ends of the second fixing plates (601), an output shaft of the first motor (602) movably penetrates through the lower ends of the second fixing plates (601) and extends downwards, the four connecting rotating rods (603) are rotatably connected to the lower ends of the second fixing plates (601), the two connecting rotating rods (603) in the middle are respectively connected to the circumferential surfaces of the connecting rotating rods (603) in a transmission mode through the two first transmission belts (604), and the two connecting rotating rods (603) at the far away ends are respectively connected to the circumferential surfaces of the two connecting rotating rods (603) in the middle in a transmission mode through the two first transmission belts (604); each group of damping components comprises a plurality of springs (605) and a plurality of brushes (606), the plurality of brushes (606) are respectively and fixedly connected with the lower ends of the output shafts of the four connecting rotating rods (603) and the first motor (602), and the plurality of springs (605) are respectively sleeved on the circumferential surfaces of the output shafts of the four connecting rotating rods (603) and the first motor (602); the upper end of the bracket (7) is fixedly connected with a soaking frame (701), the inclined assembly comprises a first fixed block (702), an electric push rod (703), a second fixed block (704), a third fixed block (705), a soaking basket (706) and a guide rail groove (710), the first fixed block (702) is fixedly connected with the lower inner wall of the soaking frame (701), the electric push rod (703) is rotatably connected with the front end of the first fixed block (702), the second fixed block (704) is movably hinged to the upper end of an output shaft of the electric push rod (703), the third fixed block (705) is fixedly connected with the rear end of the second fixed block (704), the soaking basket (706) is fixedly connected with the rear end of the third fixed block (705), and the guide rail groove (710) is fixedly connected with the lower inner wall of the soaking frame (701); the guide rail assembly comprises two fixing rods (708), two guide rail wheels (709) and two guide rail grooves (710), the two fixing rods (708) are fixedly connected to the front end and the rear end of the soaking basket (706) respectively, the two guide rail grooves (710) are rotatably connected to the front end and the rear end of the two fixing rods (708) respectively, the two guide rail wheels (709) are cut on the front inner wall and the rear inner wall of the soaking frame (701) respectively, and the two guide rail wheels (709) are connected to the inner walls of the two guide rail grooves (710) in a sliding mode respectively; the right ends of the two first box bodies (5) are fixedly connected with second baffles (23), the lower ends of the funnels (506) are provided with a plurality of leakage holes (507), the four walls of the soaking basket (706) are provided with a plurality of filtering holes (707), the right end of the soaking frame (701) is fixedly connected with an inclined table (21), and the upper end of the inclined table (21) is fixedly connected with two first baffles (22); the use method of the device is as follows: s1, transmission connection: starting a second motor (10), enabling a second transmission belt (18) and a third transmission belt (20) to move in the same direction, enabling articles falling on the surfaces of the second transmission belt (18) and the third transmission belt (20) to sequentially pass through a spraying mechanism and a washing mechanism, and finally falling into a soaking mechanism;
s2, a spraying mechanism: when the articles are brought to the lower side of the spraying mechanism by the leftmost conveying mechanism, a spraying motor (501) in the spraying mechanism is started, hydrochloric acid in the spraying motor (501) is sprayed out through a plurality of hoppers (506), and the hydrochloric acid is sprayed to the surfaces of the articles for preliminary rust removal;
s3, a washing mechanism: when the sprayed article moves to the lower side of the washing mechanism, two first motors (602) are started, so that a plurality of connecting rotating rods (603) are driven to rotate, a plurality of brushes (606) are rotated, and iron rust on the surface of the article is physically washed;
s4, a soaking mechanism: the method comprises the steps that articles are poured into a soaking basket (706) through a conveying mechanism to be soaked and chemically react with hydrochloric acid placed in a soaking frame (701), an electric push rod (703) is started after a period of time, an expansion rod of the electric push rod (703) extends to enable a third fixing block (705) to be lifted, the third fixing block (705) is fixedly connected with the soaking basket (706), the soaking basket (706) is lifted, the chemically-treated articles in the soaking basket (706) are separated from the hydrochloric acid, two fixing rods (708) are driven by two guide rail wheels (709) through special angle setting of two guide rail grooves (710), the soaking basket (706) rotates along the axis of the two fixing rods (708), and the articles are taken out of the soaking basket (706).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110665223.XA CN113600527B (en) | 2021-06-16 | 2021-06-16 | Ferric oxide removing device and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110665223.XA CN113600527B (en) | 2021-06-16 | 2021-06-16 | Ferric oxide removing device and using method thereof |
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| CN113600527A CN113600527A (en) | 2021-11-05 |
| CN113600527B true CN113600527B (en) | 2023-03-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2001131786A (en) * | 1999-11-10 | 2001-05-15 | Mitsubishi Heavy Ind Ltd | Method and apparatus of painting surface preparation treatment of steel material |
| ITMI20110704A1 (en) * | 2011-04-28 | 2012-10-29 | Ates Impianti S R L | SELF-ADHESIVE LABEL REMOVAL SYSTEM |
| CN109877092B (en) * | 2019-03-20 | 2024-03-22 | 长沙矿冶研究院有限责任公司 | Surface cleaning system and surface treatment method for metal strip after sand blasting cleaning |
| CN210358272U (en) * | 2019-06-13 | 2020-04-21 | 抚州市星辰药业有限公司 | Medical equipment washs drying equipment in grades |
| CN210394533U (en) * | 2019-09-24 | 2020-04-24 | 安徽信息工程学院 | Cleaning device |
| CN111701895A (en) * | 2020-05-28 | 2020-09-25 | 潜山卓越机电设备有限公司 | Electric industrial brush device convenient to adjust |
| CN112847087B (en) * | 2021-01-04 | 2022-06-07 | 深圳市宝易升精密五金有限公司 | Efficient iron rod rust removing equipment for hardware machining |
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