CN113597254A - Alignment and lamination process without jig - Google Patents
Alignment and lamination process without jig Download PDFInfo
- Publication number
- CN113597254A CN113597254A CN202110913703.3A CN202110913703A CN113597254A CN 113597254 A CN113597254 A CN 113597254A CN 202110913703 A CN202110913703 A CN 202110913703A CN 113597254 A CN113597254 A CN 113597254A
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- China
- Prior art keywords
- semi
- finished product
- cutting die
- release film
- alignment
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003475 lamination Methods 0.000 title abstract description 6
- 239000011265 semifinished product Substances 0.000 claims abstract description 84
- 239000012790 adhesive layer Substances 0.000 claims abstract description 23
- 238000010030 laminating Methods 0.000 claims abstract description 6
- 238000004080 punching Methods 0.000 claims abstract description 5
- 239000003292 glue Substances 0.000 claims description 38
- 238000005520 cutting process Methods 0.000 claims description 37
- 239000010410 layer Substances 0.000 claims description 12
- 210000004379 membrane Anatomy 0.000 claims description 11
- 239000012528 membrane Substances 0.000 claims description 11
- 210000002469 basement membrane Anatomy 0.000 claims description 10
- 239000000047 product Substances 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0015—Orientation; Alignment; Positioning
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Making Paper Articles (AREA)
Abstract
The invention provides a jig-free alignment and lamination process, which is characterized in that a first adhesive layer and a second adhesive layer are respectively and simultaneously molded on a release film, and then are folded according to the spacing distance of the adhesive layers, so that the second adhesive layer is folded and then is pressed on the upper surface of the first adhesive layer, and the jig is not needed, so that the equipment cost is saved. Which comprises the following steps: a, decomposing two laminated adhesive layers on a release film into a first semi-finished product and a second semi-finished product, and simultaneously setting a datum line; b, moving the position of the second semi-finished product to the position below the first semi-finished product relative to the datum line; c, synchronously processing a first semi-finished product and a second semi-finished product on two sides of the datum line according to the distance between the semi-finished product and the datum line, and punching and processing a folding fracture line; d laminating the second semi-finished product on the upper surface of the first semi-finished product along the folding fracture line.
Description
Technical Field
The invention relates to the technical field of die cutting, in particular to an alignment and lamination process without a jig.
Background
The first adhesive layer 1 and the second adhesive layer 2 are sequentially attached to the upper surface of the release film 10, and the second adhesive layer 2 is arranged in the surface area of the first adhesive layer 1 (see fig. 1).
Disclosure of Invention
In order to solve the problems, the invention provides a jig-free alignment and lamination process, which is characterized in that a first adhesive layer and a second adhesive layer are respectively and simultaneously molded on a release film, and then the first adhesive layer and the second adhesive layer are folded according to the spacing distance of the adhesive layers, so that the second adhesive layer is folded and then is adhered to the upper surface of the first adhesive layer, a jig is not required to be aligned, and the equipment cost is saved.
The utility model provides a do not need counterpoint laminating technology of tool which characterized in that, it includes following step:
a, decomposing two laminated adhesive layers on a release film into a first semi-finished product and a second semi-finished product, and simultaneously setting a datum line;
b, moving the position of the second semi-finished product to the position below the first semi-finished product relative to the datum line;
c, synchronously processing a first semi-finished product and a second semi-finished product on two sides of the datum line according to the distance between the semi-finished product and the datum line, and punching and processing a folding fracture line;
d laminating the second semi-finished product on the upper surface of the first semi-finished product along the folding fracture line.
It is further characterized in that:
when the product needs to be assembled to the rest part, the release film above the second semi-finished product is torn off along the folding fracture line;
the distance between the first semi-finished product and the datum line is H, the distance between the second semi-finished product and the datum line is H, and the first semi-finished product and the second semi-finished product are obtained by machining and molding through a cutting die;
the surface of the release film is integrally covered with a glue layer, the upper surface of the glue layer is integrally covered with an upper release film, the first semi-finished product, the second semi-finished product and the folding fracture line are formed in one step through a cutting die, and the folding fracture line is a semi-fracture line;
before the folding is needed, the upper release film is communicated with the waste of the rest part to be removed, the second semi-finished product is attached to the surface of the first semi-finished product by folding along the folding fracture line, and meanwhile, the release film adhered to the second semi-finished product becomes the upper release film;
collecting the whole structure into a roll through a subsequent collecting roller;
preferably, the release film drives the first semi-finished product and the second semi-finished product to feed step by step, and the cutting die is a flat cutting die which performs processing operation by punching vertically;
preferably, the release film drives the adhesive layer to be continuously conveyed at a constant speed, the cutting die is a roller knife, and the roller knife comprises a first cutting die part, a second cutting die part and a dotted line roller knife part positioned between the two cutting die parts;
the first cutting die part, the second cutting die part and the dotted line roller cutter part are respectively sleeved on the mounting roller shaft, so that the whole structure can be quickly adjusted according to the size of a product, and the production universality is ensured;
when there is the specific shape from the type membrane corresponding to first semi-manufactured goods part, the bottom from the type membrane still is provided with the basement membrane, the basement membrane is corresponding to first semi-manufactured goods partial upper portion and is stamped from type membrane, glue film, the basement membrane is only stamped the glue film corresponding to second semi-manufactured goods partial upper portion, form first semi-manufactured goods, second semi-manufactured goods with glue film cross cutting processing respectively through the cutting die, later through taking off the waste material, only keep first semi-manufactured goods glue film, from type membrane and second semi-manufactured goods glue film, carry out the fifty percent discount along rolling over a fracture line and can make second semi-manufactured goods glue film paste the surface of paying at first semi-manufactured goods glue film, second semi-manufactured goods basement membrane becomes upper portion basement membrane simultaneously.
After adopting above-mentioned technical scheme, it turns over first glue film, second glue film respectively simultaneous moulding on type membrane, later turns over according to the interval distance of glue film and turns over for the second glue film turns over to turn over the back and presses and attach the upper surface at first glue film, and it need not the alignment jig, has practiced thrift equipment cost.
Drawings
FIG. 1 is a top view of a product suitable for use with the present invention;
FIG. 2 is a cross-sectional view of a product suitable for use with the invention;
FIG. 3 is an exploded view of the product of the present invention;
FIG. 4 is a diagram of a product rearrangement according to the present invention;
FIG. 5 is a process scheme of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
from type membrane 10, first glue film 1, second glue film 2
The production method comprises the following steps of a release film 10, a first semi-finished product 20, a second semi-finished product 30, a datum line 40, a folding fracture line 50 and a bottom film 60.
Detailed Description
A jig-free alignment and lamination process is shown in figures 3-5 and comprises the following steps:
a, decomposing the two laminated adhesive layers on the release film 10 into a first semi-finished product 20 and a second semi-finished product 30, and simultaneously setting a reference line 40;
b, moving the position of the second semi-finished product 30 to the position below the first semi-finished product 20 relative to the reference line 40;
c, synchronously processing the first semi-finished product 20 and the second semi-finished product 30 on two sides of the datum line according to the distance between the semi-finished products and the datum line 40, and punching and processing a folding fracture line 50;
d laminating the second semi-finished product on the upper surface of the first semi-finished product along the folding fracture line.
e, when the product needs to be assembled to the rest part, the release film 10 above the second semi-finished product is torn off along the folding fracture line 50;
the distance between the first semi-finished product 20 and the reference line 40 is H, the distance between the second semi-finished product 30 and the reference line 40 is H, and the first semi-finished product 20 and the second semi-finished product 30 are obtained by machining and molding through a cutting die;
the surface of the release film 10 is integrally covered with a glue layer, the upper surface of the glue layer is integrally covered with an upper release film, the first semi-finished product 20, the second semi-finished product 30 and the folding fracture line 50 are formed in one step through a cutting die, and the folding fracture line 50 is a semi-fracture line;
before the folding operation is needed, the upper release film is communicated with the waste of the rest part to be removed, the second semi-finished product 30 can be attached to the surface of the first semi-finished product 20 by folding along the folding fracture line 50, and meanwhile, the release film adhered to the second semi-finished product 20 becomes the upper release film;
and receiving the whole structure into a coil through a subsequent receiving roller.
In specific implementation, there are two operation methods: the first method is that the release film drives the first semi-finished product and the second semi-finished product to feed step by step, and the cutting die is a flat cutting die which punches vertically to perform processing operation;
in the second method, the release film drives the adhesive layer to be continuously conveyed at a constant speed, the cutting die is a roller knife, and the roller knife comprises a first cutting die part, a second cutting die part and a dotted line roller knife part positioned between the two cutting die parts;
first cutting die part, second cutting die part, dotted line roller sword part suit respectively on the installation roller axle, and it makes whole structure can carry out the adjustment operation according to the size of product fast, ensures the commonality of production.
In a specific embodiment, when the part of the release film 10 corresponding to the first semi-finished product has a specific shape, the bottom of the release film 10 is further provided with a bottom film 60, the upper part of the bottom film 60 corresponding to the first semi-finished product 20 is covered with the release film 10 and a glue layer, the upper part of the bottom film 60 corresponding to the second semi-finished product 30 is only covered with the glue layer, the first semi-finished product 20, the second semi-finished product 30 and the folding fracture line 50 are formed by respectively performing die cutting processing on the release film 10 and the glue layer through a cutting die, then the waste material is removed, only the glue layer of the first semi-finished product, the release film 10 and the glue layer of the second semi-finished product are reserved, the second semi-finished product 30 is attached to the surface of the glue layer of the first semi-finished product 20 by folding along the folding fracture line 50, and the bottom film of the second semi-finished product 30 becomes the upper bottom film.
It turns over first glue film, second glue film respectively simultaneous moulding on leaving the type membrane, later turns over according to the interval distance of glue film and turns over for the second glue film turns over the upper surface of back pressure adhesion at first glue film, and it need not the counterpoint tool, has practiced thrift equipment cost.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a do not need counterpoint laminating technology of tool which characterized in that, it includes following step:
a, decomposing two laminated adhesive layers on a release film into a first semi-finished product and a second semi-finished product, and simultaneously setting a datum line;
b, moving the position of the second semi-finished product to the position below the first semi-finished product relative to the datum line;
c, synchronously processing a first semi-finished product and a second semi-finished product on two sides of the datum line according to the distance between the semi-finished product and the datum line, and punching and processing a folding fracture line;
d laminating the second semi-finished product on the upper surface of the first semi-finished product along the folding fracture line.
2. The alignment and bonding process without a jig according to claim 1, wherein: and e, when the product needs to be assembled to the rest part, the release film above the second semi-finished product is torn off along the folding fracture line.
3. The alignment and bonding process without a jig according to claim 1, wherein: the distance between the first semi-finished product and the datum line is H, the distance between the second semi-finished product and the datum line is H, and the first semi-finished product and the second semi-finished product are obtained through machining and forming of a cutting die.
4. The alignment and bonding process without a jig according to claim 1, wherein: the surface of the release film is integrally covered with a glue layer, the upper surface of the glue layer is integrally covered with an upper release film, the first semi-finished product, the second semi-finished product and the folding fracture line are formed through one-step forming of the cutting die, and the folding fracture line is a semi-broken line.
5. The alignment and bonding process without a jig according to claim 1, wherein: before the folding operation is needed, the waste materials of the rest parts communicated with the upper release film are removed, the second semi-finished product can be attached to the surface of the first semi-finished product by folding along the folding fracture line, and meanwhile, the release film adhered to the second semi-finished product becomes the upper release film.
6. The alignment and bonding process without a jig according to claim 1, wherein: and receiving the whole structure into a coil through a subsequent receiving roller.
7. The alignment and bonding process without a jig according to claim 1, wherein: the release film drives the first semi-finished product and the second semi-finished product to feed in a stepping mode, and the cutting die is a flat cutting die which performs processing operation in a vertical stamping mode.
8. The alignment and bonding process without a jig according to claim 1, wherein: the release film drives the adhesive layer to be continuously conveyed at a constant speed, the cutting die is a roller knife, and the roller knife comprises a first cutting die part, a second cutting die part and a dotted line roller knife part located between the two cutting die parts.
9. The alignment and bonding process without using a jig according to claim 8, wherein: the first cutting die part, the second cutting die part and the dotted line roller cutter part are respectively sleeved on the mounting roller shaft, so that the whole structure can be rapidly adjusted according to the size of a product.
10. The alignment and bonding process without a jig according to claim 1, wherein: when there is the specific shape from the type membrane corresponding to first semi-manufactured goods part, the bottom from the type membrane still is provided with the basement membrane, the basement membrane is corresponding to first semi-manufactured goods partial upper portion and is stamped from type membrane, glue film, the basement membrane is only stamped the glue film corresponding to second semi-manufactured goods partial upper portion, form first semi-manufactured goods, second semi-manufactured goods with glue film cross cutting processing respectively through the cutting die, later through taking off the waste material, only keep first semi-manufactured goods glue film, from type membrane and second semi-manufactured goods glue film, carry out the fifty percent discount along rolling over a fracture line and can make second semi-manufactured goods glue film paste the surface of paying at first semi-manufactured goods glue film, second semi-manufactured goods basement membrane becomes upper portion basement membrane simultaneously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110913703.3A CN113597254A (en) | 2021-08-10 | 2021-08-10 | Alignment and lamination process without jig |
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CN202110913703.3A CN113597254A (en) | 2021-08-10 | 2021-08-10 | Alignment and lamination process without jig |
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CN202110913703.3A Pending CN113597254A (en) | 2021-08-10 | 2021-08-10 | Alignment and lamination process without jig |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102001197A (en) * | 2010-09-29 | 2011-04-06 | 瑞安市瑞丰包装机械有限公司 | Security bag making machine |
CN104626710A (en) * | 2015-02-06 | 2015-05-20 | 苏州达翔新材料有限公司 | Gum product processing technology and gum product |
CN105094430A (en) * | 2015-08-10 | 2015-11-25 | 上海和辉光电有限公司 | Gum structure and assembling jig and method of display module |
CN106182178A (en) * | 2016-07-28 | 2016-12-07 | 苏州安洁科技股份有限公司 | A kind of dotted line doubling technique |
CN107175849A (en) * | 2017-06-13 | 2017-09-19 | 东莞市众嘉印刷有限公司 | A kind of processing technology of double-layer folding bar-code label |
CN108237762A (en) * | 2016-12-23 | 2018-07-03 | 昊佰电子科技(上海)有限公司 | A kind of die-cutting apparatus for multilayer conductive cloth |
CN207852361U (en) * | 2017-11-30 | 2018-09-11 | 昊佰电子科技(上海)有限公司 | A kind of multilayer conductive cloth assembling bending device |
-
2021
- 2021-08-10 CN CN202110913703.3A patent/CN113597254A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102001197A (en) * | 2010-09-29 | 2011-04-06 | 瑞安市瑞丰包装机械有限公司 | Security bag making machine |
CN104626710A (en) * | 2015-02-06 | 2015-05-20 | 苏州达翔新材料有限公司 | Gum product processing technology and gum product |
CN105094430A (en) * | 2015-08-10 | 2015-11-25 | 上海和辉光电有限公司 | Gum structure and assembling jig and method of display module |
CN106182178A (en) * | 2016-07-28 | 2016-12-07 | 苏州安洁科技股份有限公司 | A kind of dotted line doubling technique |
CN108237762A (en) * | 2016-12-23 | 2018-07-03 | 昊佰电子科技(上海)有限公司 | A kind of die-cutting apparatus for multilayer conductive cloth |
CN107175849A (en) * | 2017-06-13 | 2017-09-19 | 东莞市众嘉印刷有限公司 | A kind of processing technology of double-layer folding bar-code label |
CN207852361U (en) * | 2017-11-30 | 2018-09-11 | 昊佰电子科技(上海)有限公司 | A kind of multilayer conductive cloth assembling bending device |
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Application publication date: 20211102 |
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