CN113584488A - Kovar alloy (4J29) normal-temperature chemical polishing method - Google Patents

Kovar alloy (4J29) normal-temperature chemical polishing method Download PDF

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Publication number
CN113584488A
CN113584488A CN202110816204.2A CN202110816204A CN113584488A CN 113584488 A CN113584488 A CN 113584488A CN 202110816204 A CN202110816204 A CN 202110816204A CN 113584488 A CN113584488 A CN 113584488A
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kovar alloy
chemical polishing
workpiece
acid
polishing
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秦智礼
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Zunyi Zhitong Metal Surface Treatment Co ltd
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Zunyi Zhitong Metal Surface Treatment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F3/00Brightening metals by chemical means

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • ing And Chemical Polishing (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Detergent Compositions (AREA)

Abstract

The invention discloses a kovar alloy (4J29) normal-temperature chemical polishing method, belonging to the kovar alloy normal-temperature polishing field, in the original polishing solution system of sulfuric acid-hydrochloric acid-ammonium molybdate, the operation is required to be carried out in the environment higher than room temperature, and because the original polishing solution system causes the operation environment to be worse, the polishing effect is not good, the surface of the polished workpiece is not uniform, and a full bright surface can not be obtained, the hydrochloric acid in the polishing solution prepared by the new formula plays a role in acid dissolution, and the oxidant has an oxidation effect, on the basis, the invention adopts the hydrochloric acid and oxidant system to replace nitric acid and phosphoric acid, and adding surfactant to improve surface smoothness, saccharin can be used as brightening agent, corrosion inhibitor can inhibit local corrosion, the polishing agent has good polishing effect under the condition of not containing sulfuric acid and ammonium molybdate, and has less influence on the surrounding environment.

Description

Kovar alloy (4J29) normal-temperature chemical polishing method
Technical Field
The invention relates to the field of kovar alloy normal-temperature polishing, in particular to a kovar alloy (4J29) normal-temperature chemical polishing technology.
Background
The kovar alloy is increasingly widely applied in various fields, and polishing is an important technology for surface treatment of the kovar alloy in order to improve the surface decoration of the kovar alloy. Kovar alloy polishing mainly comprises three types of mechanical polishing, electrochemical polishing and chemical polishing, and the chemical polishing is a mainstream process of industrial production due to the reasons of simple equipment, simple and convenient operation, low cost and the like. The classical chemical polishing solution is a triacid polishing solution consisting of sulfuric acid, phosphoric acid and ammonium molybdate, has excellent polishing effect, and ensures that the brightness and the flatness of the surface of the kovar alloy can meet the requirements. However, the triacid polishing solution has inherent disadvantages that ammonium molybdate pollutes the atmosphere environment in the production process, and phosphorus-containing wastewater is discharged to pollute the water source environment. Under the situation of increasing requirements on environmental governance and sustainable development, the research on novel polishing solution replacing a three-acid chemical polishing solution system is provided. The currently reported polishing solution mainly improves the pollution problem of ammonium molybdate, so that a two-acid polishing solution of phosphoric acid and sulfuric acid is developed, but the discharge of phosphoric acid can increase the phosphorus content of a water body, further cause water eutrophication, seriously influence the survival of aquatic organisms such as fish and the like, and thus, the problem of environmental protection is not fundamentally solved.
Disclosure of Invention
The invention provides a kovar alloy (4J29) normal-temperature chemical polishing technology for solving the problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
a kovar alloy (4J29) normal-temperature chemical polishing technology comprises the following steps:
s1, putting the kovar alloy (4J29) workpiece into absolute ethyl alcohol for preliminary pretreatment, then washing the kovar alloy (4J29) workpiece for 2-3 times by using deionized water until the surface of the kovar alloy (4J29) workpiece has no absolute ethyl alcohol residue, and removing stains on the surface of the kovar alloy (4J29) workpiece;
s2, putting the kovar alloy (4J29) workpiece after primary pretreatment into a chemical polishing agent, and performing chemical polishing for 5-10S at the temperature of 25-35 ℃;
the chemical polishing agent comprises the following components in percentage by mass: 30-35% of hydrochloric acid, 60-70% of oxidant, 1-2% of corrosion inhibitor, 1-2% of surfactant and 1-2% of brightener, wherein the mass percentage of hydrochloric acid is 35%; the chemical polishing agent is prepared by the following steps: respectively grinding all solid medicines into powder, pouring a hydrochloric acid solution into a container, placing the container in an oil bath at 25-35 ℃, slowly pouring an oxidant, a corrosion inhibitor, a surfactant and a brightening agent into the hydrochloric acid solution in sequence, continuously stirring, and dissolving other medicines after each medicine is stirred and dissolved to obtain a chemical polishing agent;
s3, putting the polished Kovar alloy (4J29) workpiece into deionized water, carrying out ultrasonic cleaning for 5-15 min, taking out and drying.
Preferably, the corrosion inhibitor is one or more of boric acid, hexamethylene diamine, oleic acid diethanolamine, sodium silicate, imidazole, sodium alkyl benzene sulfonate, triethanolamine and benzotriazole.
Preferably, the oxidant is one or two of hydrogen peroxide, peracetic acid, sodium dichromate, chromic acid, nitric acid, potassium permanganate and ammonium persulfate.
Preferably, the surfactant is one or more of sodium dodecyl sulfonate, sodium dodecyl benzene sulfonate and sodium dodecyl sulfate.
Preferably, the brightener is saccharin.
Compared with the prior art, the invention provides a kovar alloy (4J29) normal-temperature chemical polishing technology, which has the following beneficial effects:
1. the invention has the beneficial effects that: in the original polishing solution system of sulfuric acid-hydrochloric acid-ammonium molybdate, the operation needs to be carried out in the environment higher than room temperature, and the original polishing solution system causes the operation environment to be severe, the polishing effect is poor, the surface of a workpiece after polishing is not uniform, and a full bright surface cannot be obtained.
Detailed Description
The technical solutions in the embodiments of the present invention will be described below clearly and completely in connection with the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
in this embodiment, the chemical polishing agent in the kovar alloy (4J29) normal temperature chemical polishing technology is prepared as follows:
respectively grinding all solid medicines into powder, pouring a hydrochloric acid solution into a container, placing the container in an oil bath at 25-35 ℃, slowly pouring ammonium persulfate, boric acid, saccharin and sodium dodecyl sulfate into the hydrochloric acid solution in sequence, continuously stirring, and dissolving other medicines after each medicine is stirred and dissolved to obtain the chemical polishing agent for later use.
Taking 35% mass fraction sulfuric acid as a solvent, wherein the concentration of each component is as follows:
Figure BDA0003170202580000041
a kovar alloy (4J29) normal temperature chemical polishing technology comprises the following steps
S1, putting the kovar alloy (4J29) workpiece into absolute ethyl alcohol for preliminary pretreatment, then washing the kovar alloy (4J29) workpiece for 2-3 times by using deionized water until the surface of the kovar alloy (4J29) workpiece has no absolute ethyl alcohol residue, and removing stains on the surface of the kovar alloy (4J29) workpiece;
s2, putting the kovar alloy (4J29) workpiece after primary pretreatment into a chemical polishing agent, and performing chemical polishing for 5-10S at the temperature of 25-35 ℃;
s3, putting the polished Kovar alloy (4J29) workpiece into deionized water, carrying out ultrasonic cleaning for 5-15 min, taking out and drying;
detection method and standard: the reflectivity of the surface of a sample of the kovar alloy (4J29) workpiece is tested and polished by a UV-240 ultraviolet-visible spectrophotometer (wavelength 750nm), and the reflectivity of the surface of the sample of the kovar alloy (4J29) workpiece in the embodiment is 92.1 percent and the polishing effect is excellent by taking a mirror surface with 100 percent reflectivity as a reference; meanwhile, the surface of the kovar alloy (4J29) workpiece is polished uniformly, does not have ash hanging, does not generate local over corrosion, and can eliminate residual slight mechanical lines and trace grease.
Example 2: this example is based on example 1, but differs therefrom;
in this embodiment, the chemical polishing agent in the kovar alloy (4J29) normal temperature chemical polishing technology is prepared as follows:
respectively grinding all solid medicines into powder, pouring a hydrochloric acid solution into a container, placing the container in an oil bath at 25-35 ℃, slowly pouring ammonium persulfate, hexamethylene diamine, saccharin and sodium dodecyl sulfate into the hydrochloric acid solution in sequence, continuously stirring, and dissolving other medicines after each medicine is stirred and dissolved to obtain the chemical polishing agent for later use.
Taking sulfuric acid with the mass fraction of 30% as a solvent, wherein the concentration of each component is as follows:
Figure BDA0003170202580000051
a kovar alloy (4J29) normal temperature chemical polishing technology comprises the following steps
S1, putting the kovar alloy (4J29) workpiece into absolute ethyl alcohol for preliminary pretreatment, then washing the kovar alloy (4J29) workpiece for 2-3 times by using deionized water until the surface of the kovar alloy (4J29) workpiece has no absolute ethyl alcohol residue, and removing stains on the surface of the kovar alloy (4J29) workpiece;
s2, putting the kovar alloy (4J29) workpiece after primary pretreatment into a chemical polishing agent, and performing chemical polishing for 5-10S at the temperature of 25-35 ℃;
s3, putting the polished Kovar alloy (4J29) workpiece into deionized water, carrying out ultrasonic cleaning for 5-15 min, taking out and drying;
detection method and standard: the reflectivity of the surface of the polished kovar alloy sample is tested by using a UV-240 ultraviolet-visible spectrophotometer (with the wavelength of 750nm), the reflectivity of the surface of the kovar alloy sample in the embodiment is more than 91.1 percent by taking a mirror surface with 100 percent reflectivity as a reference, and the polishing effect is excellent; meanwhile, the surface of the kovar alloy is polished uniformly, ash is not attached, local over corrosion is not generated, and residual slight mechanical lines and trace grease can be eliminated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (5)

1. A kovar alloy (4J29) normal-temperature chemical polishing technology is characterized by comprising the following steps:
s1, putting the kovar alloy (4J29) workpiece into absolute ethyl alcohol for preliminary pretreatment, then washing the kovar alloy (4J29) workpiece for 2-3 times by using deionized water until the surface of the kovar alloy (4J29) workpiece has no absolute ethyl alcohol residue, and removing stains on the surface of the kovar alloy (4J29) workpiece;
s2, putting the kovar alloy (4J29) workpiece after primary pretreatment into a chemical polishing agent, and performing chemical polishing for 5-10S at the temperature of 25-35 ℃;
the chemical polishing agent comprises the following components in percentage by mass: 30-35% of hydrochloric acid, 60-70% of oxidant, 1-2% of corrosion inhibitor, 1-2% of surfactant and 1-2% of brightener, wherein the mass percentage of hydrochloric acid is 35%; the chemical polishing agent is prepared by the following steps: respectively grinding all solid medicines into powder, pouring a hydrochloric acid solution into a container, placing the container in an oil bath at 25-35 ℃, slowly pouring an oxidant, a corrosion inhibitor, a surfactant and a brightening agent into the hydrochloric acid solution in sequence, continuously stirring, and dissolving other medicines after each medicine is stirred and dissolved to obtain a chemical polishing agent;
s3, putting the polished Kovar alloy (4J29) workpiece into deionized water, carrying out ultrasonic cleaning for 5-15 min, taking out and drying.
2. A kovar alloy (4J29) normal temperature chemical polishing technique according to claim 1, wherein: the corrosion inhibitor is one or more of boric acid, hexamethylene diamine, oleic acid diethanolamine, sodium silicate, imidazole, sodium alkyl benzene sulfonate, triethanolamine and benzotriazole.
3. A kovar alloy (4J29) normal temperature chemical polishing technique according to claim 1, wherein: the oxidant is one or two of hydrogen peroxide, peroxyacetic acid, sodium dichromate, chromic acid, nitric acid, potassium permanganate and ammonium persulfate.
4. A kovar alloy (4J29) normal temperature chemical polishing technique according to claim 1, wherein: the surfactant is one or more of sodium dodecyl sulfate, sodium dodecyl benzene sulfonate and sodium dodecyl sulfate.
5. A kovar alloy (4J29) normal temperature chemical polishing technique according to claim 1, wherein: the brightener is saccharin.
CN202110816204.2A 2021-07-20 2021-07-20 Kovar alloy (4J29) normal-temperature chemical polishing method Pending CN113584488A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115945450A (en) * 2023-01-06 2023-04-11 胡文花 Surface treatment method for engine cylinder cover

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2056499A (en) * 1979-08-03 1981-03-18 Diversey Corp Chemical Polishing Stainless Steel and Low Expansion Alloys
CN107502894A (en) * 2017-08-22 2017-12-22 无锡市恒利弘实业有限公司 A kind of environment-friendly type brightening solution for stainless steel and preparation method thereof and glossing
CN108315739A (en) * 2018-02-10 2018-07-24 深圳市祥盛兴科技有限公司 A kind of chemical polishing solution and surface with chemical polishing technology

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2056499A (en) * 1979-08-03 1981-03-18 Diversey Corp Chemical Polishing Stainless Steel and Low Expansion Alloys
CN107502894A (en) * 2017-08-22 2017-12-22 无锡市恒利弘实业有限公司 A kind of environment-friendly type brightening solution for stainless steel and preparation method thereof and glossing
CN108315739A (en) * 2018-02-10 2018-07-24 深圳市祥盛兴科技有限公司 A kind of chemical polishing solution and surface with chemical polishing technology

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
方景礼 著: "《金属材料抛光技术》", vol. 1, 北京:国防工业出版社, pages: 40 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115945450A (en) * 2023-01-06 2023-04-11 胡文花 Surface treatment method for engine cylinder cover

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