CN113581735B - Gypsum board chopped glass fiber adds device - Google Patents
Gypsum board chopped glass fiber adds device Download PDFInfo
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- CN113581735B CN113581735B CN202110791046.XA CN202110791046A CN113581735B CN 113581735 B CN113581735 B CN 113581735B CN 202110791046 A CN202110791046 A CN 202110791046A CN 113581735 B CN113581735 B CN 113581735B
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- glass fiber
- chopped glass
- feeding bin
- circular plate
- belt conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G31/00—Mechanical throwing machines for articles or solid materials
- B65G31/04—Mechanical throwing machines for articles or solid materials comprising discs, drums, or like rotary impellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a gypsum board chopped glass fiber adding device which comprises a belt conveyor, a material conveying gate and a mixed reamer, wherein the belt conveyor, the material conveying gate and the mixed reamer are sequentially arranged; the short glass fiber layer spreading mechanism is arranged right above the belt conveyor and can continuously spread a short glass fiber layer with the width of alpha and the thickness of beta on the belt conveyor, the length of the feeding end of the material conveying gate is equal to alpha, and the width of the feeding end of the material conveying gate is equal to beta. According to the invention, the chopped glass fiber material is spread on the belt conveyor through the chopped glass fiber layer spreading mechanism to be conveyed at a constant speed.
Description
Technical Field
The invention relates to the technical field of gypsum board production, in particular to a gypsum board chopped glass fiber adding device.
Background
The chopped glass fibers are also called glass chopped strands. The quartz sand is melted at high temperature, and the raw silk is drawn by a special sizing agent (softening agent) and is chopped on line by a wet method or is chopped by product glass fiber. The fiber gypsum board is a novel building board which takes building gypsum powder as a main raw material and various fibers as reinforcing materials. The fiber gypsum board is a new product developed successfully after the paper-faced gypsum board is widely applied. Because the surface paper board is omitted from the appearance, the application range is expanded except the whole application range of the paper-surface gypsum board; the comprehensive performance of the fiber gypsum board is superior to that of a paper gypsum board, for example, the screw holding force of the fiber gypsum board with the thickness of 12.5 mm reaches 600N/square mm, while the paper surface is only 100N/square mm, so the fiber gypsum board has nailing property and can be used for hanging things, but the paper gypsum board cannot be used; the product cost is slightly more than that of the paper-surface gypsum board, but the return rate of the investment is higher than that of the paper-surface gypsum board, so the building board is a novel building board with development potential.
In order to improve the strength of the gypsum board, it is necessary to manually add one kind of 12mm chopped glass fibers continuously to a mixing reamer in a plant for gypsum board for 24 hours and then mix the gypsum board slurry with the chopped glass fibers by the mixing reamer.
Disclosure of Invention
The invention aims to provide a gypsum board chopped glass fiber adding device, which solves the technical problems of high labor intensity and unstable manual adding caused by the defect of manual adding of chopped glass fibers in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
a gypsum board chopped glass fiber adding device comprises a belt conveyor, a material conveying gate and a mixing reamer which are sequentially arranged, wherein the belt conveyor is used for conveying chopped glass fiber materials, the discharge end of the material conveying gate is installed on the mixing reamer, the feed end of the material conveying gate is arranged in contact with a belt at one end of the belt conveyor, and the material conveying gate can receive the chopped glass fiber materials on the belt conveyor and convey the chopped glass fiber materials into the mixing reamer;
the short glass fiber layer spreading mechanism is arranged right above the belt conveyor and can continuously lay a layer of short glass fiber material layers with the width of alpha and the thickness of beta on the belt conveyor, the length of the feeding end of the material conveying gate is equal to alpha, and the width of the feeding end of the material conveying gate is equal to beta.
As a preferable scheme of the invention, the chopped glass fiber layer paving mechanism comprises a conical hopper, a disc feeder and a pre-feeding bin, wherein the bottom end surface of the pre-feeding bin is arranged right above the belt conveyor, the bottom end surface of the pre-feeding bin is in contact with the upper surface of a belt of the belt conveyor, an open slot penetrating through the bin wall of the pre-feeding bin is formed in one side of the pre-feeding bin close to the belt conveyor, the bottom end of the open slot is flush with the bottom end of the pre-feeding bin, the orthographic projection of the open slot is a rectangle, the length of the rectangle is equal to alpha, and the width of the rectangle is equal to beta;
the disc feeder is arranged beside the pre-feeding bin, the conical hopper is arranged above the disc feeder, the disc feeder can accept the chopped glass fiber materials in the conical hopper and continuously add the chopped glass fiber materials into the pre-feeding bin, and the disc feeder can enable the height of the chopped glass fiber materials in the pre-feeding bin to be kept within a preset range value.
As a preferred scheme of the invention, the disk feeder comprises a disk body, a throwing assembly, a motor, a PLC control module and a distance measuring sensor;
the bottom end of one side of the disk body is communicated and mounted on the pre-feeding bin, the conical hopper is arranged at the top end of the other side of the disk body in a suspended mode, the throwing component and the motor are both arranged in the disk body, the motor can drive the throwing component to throw the chopped glass fiber material in the disk body into the pre-feeding bin, the distance measuring sensor is fixedly arranged right above the pre-feeding bin, and the PLC control module is respectively connected with the distance measuring sensor and the motor;
when the distance measuring sensor detects that the height of the chopped glass fiber material in the pre-feeding bin is lower than a preset range value, the distance measuring sensor transmits detected information to the PLC control module, and the PLC control module processes the received detected information and controls the motor to operate;
when the distance measuring sensor detects that the height of the chopped glass fiber material in the pre-feeding bin is within a preset range value or higher than the preset range value, the distance measuring sensor transmits detected information to the PLC control module, and the PLC control module processes the received detected information and controls the motor to stop running.
As a preferable scheme of the invention, the throwing assembly comprises a parabolic circular plate, the parabolic circular plate is rotatably arranged on the circular plate body, at least two storage troughs are uniformly arranged on the parabolic circular plate, and the storage troughs can receive the chopped glass fiber materials dropped from the conical hopper from one side and then throw the received chopped glass fiber materials into the pre-feeding bin from the other side when the parabolic circular plate rotates;
the parabolic circular plate can control the rotating speed of the parabolic circular plate so as to control the times that all the storage tanks are jointly fed into the chopped glass fiber material in the pre-feeding bin within a preset time.
As a preferable scheme of the invention, the bottom end of the conical hopper is connected with a filling block, the bottom surface of the filling block is in contact with the upper surface of the parabolic circular plate, the center of the filling block is provided with a discharge channel, the storage trough longitudinally penetrates through the parabolic circular plate, and the upper surface of the circular plate body is attached to the lower surface of the parabolic circular plate;
the top end face of the material storage groove can be completely overlapped with the bottom end face of the discharge channel when the parabolic circular plate rotates to a certain angle, the bottom end face of the material storage groove can be completely overlapped with the top inlet of the pre-feeding bin when the parabolic circular plate rotates to a certain angle, and the shortest distance between two adjacent material storage grooves is larger than the maximum width of the discharge channel.
As a preferable scheme of the present invention, an installation cavity is formed in the circular disc body, the motor is fixedly disposed in the installation cavity, a driving shaft is rotatably disposed on the installation cavity, the driving shaft is located on an axial line of the circular disc body, a top end of the driving shaft is fixedly connected with the parabolic circular plate, and an output shaft of the motor is in transmission connection with a bottom end of the driving shaft.
As a preferable aspect of the present invention, the driving shaft is connected to an output shaft of the motor through a step-change assembly, and the step-change assembly is capable of gradually decreasing a rotation speed of the driving shaft for a preset time.
As a preferable scheme of the present invention, the gradual speed change assembly includes a sealed transmission cavity fixedly disposed in the mounting cavity, a transmission paddle ring rotatably disposed in the sealed transmission cavity, a top end of the transmission paddle ring hermetically penetrates through the sealed transmission cavity and is fixedly connected to a bottom end of the driving shaft, a driving slurry rotatably embedded in a center of the mounting cavity, a bottom end of the driving slurry fixedly connected to an output shaft of the motor, a liquid medium layer filled in the sealed transmission cavity, and a speed reduction assembly disposed on the transmission paddle ring.
As a preferable scheme of the present invention, the decelerating component includes a friction block and a reciprocating driving element, the reciprocating driving element is embedded in a cavity wall of the sealed transmission cavity, the friction block is longitudinally slidably disposed in the cavity wall of the sealed transmission cavity, and the reciprocating driving element can drive the friction block to longitudinally slide so that a bottom end of the friction block abuts against the transmission paddle ring.
As a preferable scheme of the present invention, the reciprocating driving element includes a sliding rod, one end of which is fixedly connected to the friction block, the sliding rod is longitudinally movably installed in the cavity wall of the sealed transmission cavity through an elastic restoring element, an extrusion gear is rotatably installed in the cavity wall of the sealed transmission cavity through an electric shaft, and the other end of the sliding rod is attached to an edge of the extrusion gear.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the chopped glass fiber material is flatly paved on a belt conveyor according to the standards of alpha width and beta thickness through a chopped glass fiber layer paving mechanism, the chopped glass fiber material layer is uniformly and quickly conveyed into a material conveying gate through the belt conveyor, the material layer is calibrated by utilizing the material conveying gate, then the mixed reamer is mixed, and the chopped glass fiber material is further ensured to be uniformly and continuously conveyed into the mixed reamer.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic overall structure diagram according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a disk feeder in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a progressive shift assembly according to an embodiment of the present invention;
fig. 4 is a partially enlarged view of a in fig. 3 according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-a belt conveyor; 2-a material conveying gate; 3-mixing the reamer; 4-a fiber layer laying mechanism;
41-a conical hopper; 42-a disk feeder; 43-pre-feeding bin; 44-open slots; 45-filling block; 46-a discharge channel;
421-a disk body; 422-a throwing assembly; 423-electric machine; 424-PLC control module; 425-a range sensor; 426-mounting cavity;
4221-parabolic circular plate; 4222-stock tank; 4223-a drive shaft; 4224-a ramp rate assembly;
42241-sealing the transmission cavity; 42242-propeller ring; 42243-driving the slurry; 42244-liquid medium layer; 42245-friction block; 42246-reciprocating drive;
422461-a slide bar; 422462-elastic restoring member; 422463-extrusion gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, the invention provides a gypsum board chopped glass fiber adding device, which comprises a belt conveyor 1, a material conveying gate 2 and a mixing reamer 3, which are sequentially arranged, wherein the belt conveyor 1 is used for conveying chopped glass fiber materials, the discharge end of the material conveying gate 2 is installed on the mixing reamer 3, the feed end of the material conveying gate 2 is arranged in contact with a belt at one end of the belt conveyor 1, and the material conveying gate 2 can receive the chopped glass fiber materials on the belt conveyor 1 and convey the chopped glass fiber materials into the mixing reamer 3; a chopped glass fiber layer paving mechanism 4 is arranged right above the belt conveyor 1, the chopped glass fiber layer paving mechanism 4 can continuously pave a chopped glass fiber layer with the width of alpha and the thickness of beta on the belt conveyor 1, the length of the feeding end of the material conveying gate opening 2 is equal to alpha, and the width of the feeding end of the material conveying gate opening 2 is equal to beta.
According to the invention, the chopped glass fiber material is flatly paved on a belt conveyor 1 according to the standards of alpha width and beta thickness through a chopped glass fiber layer paving mechanism 4, the chopped glass fiber material layer is uniformly and rapidly conveyed into a material conveying gate opening 2 through the belt conveyor 1, the material layer is calibrated by using the material conveying gate opening 2, then a mixed reamer 3 is mixed, and the chopped glass fiber material is further ensured to be uniformly and continuously conveyed into the mixed reamer 3.
As a preferable scheme of the present invention, the chopped glass fiber layer paving mechanism 4 includes a conical hopper 41, a disk feeder 42, and a pre-feeding bin 43, a bottom end surface of the pre-feeding bin 43 is disposed right above the belt conveyor 1, and a bottom end surface of the pre-feeding bin 43 contacts with an upper surface of a belt of the belt conveyor 1, an open slot 44 penetrating through a bin wall of the pre-feeding bin 43 is opened on one side of the pre-feeding bin 43 close to the belt conveyor 1, a bottom end of the open slot 44 is flush with a bottom end of the pre-feeding bin 43, an orthographic projection of the open slot 44 is a rectangle, a length of the rectangle is equal to α, and a width of the rectangle is equal to β; the disk feeder 42 is arranged beside the pre-feeding bin 43, the conical hopper 41 is arranged above the disk feeder 42, the disk feeder 42 can receive the chopped glass fiber materials in the conical hopper 41 and continuously add the chopped glass fiber materials into the pre-feeding bin 43, and the disk feeder 42 can enable the height of the chopped glass fiber materials in the pre-feeding bin 43 to be kept within a preset range value.
The difficulty of the invention lies in even feeding and continuous feeding.
According to the invention, a material layer is spread on the belt conveyor 1, and then the belt conveyor 1 rotates at a constant speed to feed materials uniformly; the material spreading layer mainly uses temporary storage of the pre-feeding bin 43 for raw materials, then the raw materials fall onto a belt of the belt conveyor 1 under the action of gravity through the action of gravity of the raw materials, and because three surfaces of the pre-feeding bin 43 are attached to the belt of the belt conveyor 1, the raw materials are finally presented on the belt in any shape, which is mainly realized by an open slot 44 on the right side of the pre-feeding bin 43, the raw materials in a region corresponding to the open slot 44 are kept away from the pre-feeding bin 43 at a constant speed under the friction action of the belt conveyor 1, and after the moved raw materials are lacked in the pre-feeding bin 43, the raw materials above the pre-feeding bin fall rapidly under the action of gravity; in the invention, the condition that the upper surface of the tiled material layer is uneven is further considered, and the port of the material conveying gate 2 is used for pushing and trimming the tiled material layer, so that the feeding is more uniform.
The invention can ensure continuous discharging of the pre-feeding bin 43 as long as the height of the raw material of the pre-feeding bin 43 is always kept within a certain stable value on the basis of determining uniform feeding. As a preferable scheme of the present invention, the disk feeder 42 includes a disk body 421, a throwing assembly 422, a motor 423, a PLC control module 424, and a distance measuring sensor 425; the bottom end of one side of the circular disc body 421 is communicated with and mounted on the pre-feeding bin 43, the tapered hopper 41 is arranged at the top end of the other side of the circular disc body 421 in a suspended manner, the throwing assembly 422 and the motor 423 are both arranged in the circular disc body 421, the motor 423 can drive the throwing assembly 422 to throw the chopped glass fiber material in the circular disc body 421 into the pre-feeding bin 43, the distance measuring sensor 425 is fixedly arranged right above the pre-feeding bin 43, and the PLC control module 424 is respectively connected with the distance measuring sensor 425 and the motor 423; when the distance measuring sensor 425 detects that the height of the chopped glass fiber material in the pre-feeding bin 43 is lower than a preset range value, the distance measuring sensor 425 transmits the detected information to the PLC control module 424, and the PLC control module 424 processes the received detected information and controls the motor 423 to operate; when the distance measuring sensor 425 detects that the height of the chopped glass fiber material in the pre-feeding bin 43 is within a preset range value or higher than the preset range value, the distance measuring sensor 425 transmits the detected information to the PLC control module 424, and the PLC control module 424 processes the received detected information and controls the motor 423 to stop running.
According to the invention, the distance measuring sensor 425 is arranged right above the pre-feeding bin 43, when the distance measuring sensor 425 detects that the height is lower than a preset range value, a signal is sent to the PLC control module 424, the PLC control module 424 can control the motor 423 to feed materials, when the distance measuring sensor 425 detects that the height is equal to or higher than the preset range value, a signal is sent to the PLC control module 424, and the PLC control module 424 can control the motor 423 to stop feeding materials.
The core of the automatic feeding device is arranged on the motor 423 and the throwing component 422 to feed or stop feeding under the combined action; the scheme is not a simple motor-driven feeding mode, but a special mode based on uniform feeding in the invention, and only the height of the raw material in the pre-feeding bin 43 needs to be maintained, so that the mode of uniform transportation directly driven by a motor in the prior art is completely reduced.
The transportation that carries out at the uniform velocity through modes such as motor drive paddle and this scheme's difference lies in, the paddle promotes the raw materials and is difficult to control even promotion, and is difficult to control the speed that promotes, controls the speed of pan feeding promptly.
In the scheme, the width and the thickness of the material layer to be tiled are fixed, the amount of the material layer to be tiled can be controlled by only controlling the length in each time unit, and the length is the rotating speed of the belt conveyor 1.
As a preferable aspect of the present invention, the throwing assembly 422 includes a parabolic circular plate 4221, the parabolic circular plate 4221 is rotatably disposed on the circular plate 421, at least two stock tanks 4222 are uniformly disposed on the parabolic circular plate 4221, and the stock tanks 4222 can receive the chopped glass fiber material dropped from the conical hopper 41 from one side and then throw the received chopped glass fiber material from the other side into the pre-feeding bin 43 when the parabolic circular plate 4221 rotates; the parabolic circular plate 4221 can control the rotating speed thereof to control the number of times all the stock tanks 4222 are collectively charged with the chopped glass fiber material in the pre-feeding bin 43 within a preset time.
The rotation of the parabolic disk 4221 causes the storage tanks 4222 to overlap the pre-feeding bin 43 one by one, so that the raw material in the storage tanks 4222 automatically falls into the pre-feeding bin 43.
The scheme is characterized in that the feeding amount at one time is fixed, so that only when the subsection of the current flat material layer is required to be calculated and completely moved out of the pre-feeding bin 43, the parabolic circular plate 4221 just rotates for a certain angle, the material storage groove 4222 and the pre-feeding bin 43 are overlapped, at the moment, only the amount of the raw materials in the material storage groove 4222 is required to be equal to the subsection of the current flat material layer, therefore, the relative stability in the feeding process in the pre-feeding bin 43 can be kept, and the height is kept in a preset range as much as possible.
As a preferable scheme of the present invention, the bottom end of the conical hopper 41 is connected with a filling block 45, the bottom surface of the filling block 45 contacts with the upper surface of the parabolic circular plate 4221, a discharge channel 46 is provided at the center of the filling block 45, the storage trough 4222 longitudinally penetrates through the parabolic circular plate 4221, and the upper surface of the circular plate 421 is attached to the lower surface of the parabolic circular plate 4221; the top end surface of the stock tank 4222 can completely coincide with the bottom end surface of the discharge passage 46 when the parabolic circular plate 4221 rotates to a certain angle, the bottom end surface of the stock tank 4222 can completely coincide with the top end inlet of the pre-feeding bin 43 when the parabolic circular plate 4221 rotates to a certain angle, and the shortest distance between two adjacent stock tanks 4222 is greater than the maximum width of the discharge passage 46.
In a preferred embodiment of the present invention, a mounting cavity 426 is formed in the circular disk 421, the motor 423 is fixedly disposed in the mounting cavity 426, a driving shaft 4223 is rotatably disposed in the mounting cavity 426, the driving shaft 4223 is located on an axial line of the circular disk 421, a top end of the driving shaft 4223 is fixedly connected to the parabolic circular disk 4221, and an output shaft of the motor 423 is drivingly connected to a bottom end of the driving shaft 4223. The drive shaft 4223 is connected to an output shaft of the motor 423 through a shift speed assembly 4224, and the shift speed assembly 4224 is capable of gradually decreasing a rotation speed of the drive shaft 4223 for a preset time.
The gradual change speed assembly 4224 is mainly used for when the height of the chopped glass fiber material is far lower than a preset range value, the PLC control module 424 controls the motor 423 to rotate at a power higher than usual so as to quickly supplement the pre-feeding bin 43, the PLC control module 424 controls the motor 423 to rotate at a constant speed, and when the pre-feeding bin 43 supplements more raw materials, namely the pre-feeding bin 43 is short of a small amount of raw materials, the feeding speed of the parabolic circular plate 4221 needs to be reduced. In order to avoid the PLC control module 424 needing to control the speed change of the motor 423 within a predetermined time, the present invention only needs to directly control the parabolic circular plate 4221.
As a preferable scheme of the present invention, the gradual speed change assembly 4224 includes a sealed transmission cavity 42241 fixedly disposed in the mounting cavity 426, a transmission paddle ring 42242 rotatably disposed in the sealed transmission cavity 42241, a top end of the transmission paddle ring 42242 hermetically penetrates through the sealed transmission cavity 42241 and is fixedly connected to a bottom end of the driving shaft 4223, a driving slurry 42243 rotatably embedded in a center of the mounting cavity 426, a bottom end of the driving slurry 42243 is fixedly connected to an output shaft of the motor 423, a liquid medium layer 42244 is filled in the sealed transmission cavity 42241, and a speed reduction assembly is disposed on the transmission paddle ring 42242. The speed reducing assembly comprises a friction block 42245 and a reciprocating driving element 42246, the reciprocating driving element 42246 is embedded in the cavity wall of the sealed transmission cavity 42241, the friction block 42245 is longitudinally and slidably arranged in the cavity wall of the sealed transmission cavity 42241, and the reciprocating driving element 42246 can drive the friction block 42245 to longitudinally slide so that the bottom end of the friction block 42245 abuts against the transmission paddle ring 42242. The reciprocating driving element 42246 comprises a sliding rod 422461 with one end fixedly connected to the friction block 42245, the sliding rod 422461 is longitudinally movably installed in the cavity wall of the sealed transmission cavity 42241 through an elastic reset piece 422462, an extrusion gear 422463 is rotatably installed in the cavity wall of the sealed transmission cavity 42241 through an electric shaft, and the other end of the sliding rod 422461 is attached to the edge of the extrusion gear 422463.
When the slurry 42243 is driven to rotate at a constant speed, the liquid medium layer 42244 is driven to rotate, the rotation of the liquid medium layer 42244 drives the driving paddle ring 42242 to rotate, the driving paddle ring 42242 can be conveniently controlled in a speed control mode through the indirect contact driving mode, the driving paddle ring 42242 can also keep the constant speed, and the damage to the motor 423 can be reduced.
By driving the extrusion gear 422463 at a certain constant speed, the extrusion gear 422463 can extrude the sliding rod 422461 to reciprocate longitudinally, and the reciprocating motion of the sliding rod 422461 can enable the friction block 42245 to gradually extrude the transmission paddle ring 42242, so that the transmission paddle ring 42242 is decelerated.
The speed of the driving paddle ring 42242 can be reduced after a certain time by controlling the constant speed of the driving paddle ring 42242. The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (3)
1. The utility model provides a gypsum board chopped glass fiber adds device which characterized in that: the device comprises a belt conveyor (1), a material conveying gate (2) and a mixing reamer (3) which are sequentially arranged, wherein the belt conveyor (1) is used for conveying chopped glass fiber materials, the discharge end of the material conveying gate (2) is installed on the mixing reamer (3), the feed end of the material conveying gate (2) is in contact with a belt at one end of the belt conveyor (1), and the material conveying gate (2) can receive the chopped glass fiber materials on the belt conveyor (1) and convey the chopped glass fiber materials into the mixing reamer (3);
a chopped glass fiber layer paving mechanism (4) is arranged right above the belt conveyor (1), the chopped glass fiber layer paving mechanism (4) can continuously pave a chopped glass fiber material layer with the width of alpha and the thickness of beta on the belt conveyor (1), the length of the feeding end of the material conveying gate (2) is equal to alpha, and the width of the feeding end of the material conveying gate (2) is equal to beta;
the chopped glass fiber layer paving mechanism (4) comprises a conical hopper (41), a disc feeder (42) and a pre-feeding bin (43), the bottom end face of the pre-feeding bin (43) is arranged right above the belt conveyor (1), the bottom end face of the pre-feeding bin (43) is in contact with the upper surface of a belt of the belt conveyor (1), an open slot (44) penetrating through the bin wall of the pre-feeding bin (43) is formed in one side, close to the belt conveyor (1), of the pre-feeding bin (43), the bottom end of the open slot (44) is flush with the bottom end of the pre-feeding bin (43), the orthographic projection of the open slot (44) is a rectangle, the length of the rectangle is equal to alpha, and the width of the rectangle is equal to beta;
the disc feeder (42) is arranged beside the pre-feeding bin (43), the conical hopper (41) is arranged above the disc feeder (42), the disc feeder (42) can receive the chopped glass fiber materials in the conical hopper (41) and continuously add the chopped glass fiber materials into the pre-feeding bin (43), and the disc feeder (42) can enable the height of the chopped glass fiber materials in the pre-feeding bin (43) to be kept within a preset range value;
the disc feeder (42) comprises a disc body (421), a throwing component (422), a motor (423), a PLC control module (424) and a distance measuring sensor (425);
the bottom end of one side of the disc body (421) is communicated with and mounted on the pre-feeding bin (43), the conical hopper (41) is arranged at the top end of the other side of the disc body (421) in a suspending manner, the throwing component (422) and the motor (423) are both arranged in the disc body (421), the motor (423) can drive the throwing component (422) to throw the chopped glass fiber material in the disc body (421) into the pre-feeding bin (43), the distance measuring sensor (425) is fixedly arranged right above the pre-feeding bin (43), and the PLC control module (424) is respectively connected with the distance measuring sensor (425) and the motor (423);
when the distance measuring sensor (425) detects that the height of the chopped glass fiber material in the pre-feeding bin (43) is lower than a preset range value, the distance measuring sensor (425) transmits detected information to the PLC control module (424), and the PLC control module (424) processes the received detected information and controls the motor (423) to operate;
when the distance measuring sensor (425) detects that the height of the chopped glass fiber material in the pre-feeding bin (43) is within a preset range value or higher than the preset range value, the distance measuring sensor (425) transmits detected information to the PLC control module (424), and the PLC control module (424) processes the received detected information and controls the motor (423) to stop running;
the throwing assembly (422) comprises a parabolic circular plate (4221), the parabolic circular plate (4221) is rotatably arranged on the circular plate body (421), at least two storage grooves (4222) are uniformly formed in the parabolic circular plate (4221), and the storage grooves (4222) can receive chopped glass fiber materials falling from the conical hopper (41) from one side and then throw the received chopped glass fiber materials into the pre-feeding bin (43) from the other side when the parabolic circular plate (4221) rotates;
the parabolic circular plate (4221) can control the rotating speed thereof so as to control the times of feeding all the storage tanks (4222) into the chopped glass fiber material in the pre-feeding bin (43) together in a preset time;
an installation cavity (426) is formed in the disc body (421), the motor (423) is fixedly arranged in the installation cavity (426), a driving shaft (4223) is rotatably arranged on the installation cavity (426), the driving shaft (4223) is positioned on the axis of the disc body (421), the top end of the driving shaft (4223) is fixedly connected with the parabolic disc plate (4221), and an output shaft of the motor (423) is in transmission connection with the bottom end of the driving shaft (4223);
the drive shaft (4223) is connected with an output shaft of the motor (423) through a gradual change speed assembly (4224), and the gradual change speed assembly (4224) can gradually reduce the rotation speed of the drive shaft (4223) within a preset time;
the gradual change speed assembly (4224) comprises a sealed transmission cavity (42241) fixedly arranged in the installation cavity (426), a transmission paddle ring (42242) is rotatably arranged in the sealed transmission cavity (42241), the top end of the transmission paddle ring (42242) penetrates through the sealed transmission cavity (42241) in a sealed mode and is fixedly connected to the bottom end of the driving shaft (4223), a driving slurry (42243) is rotatably embedded in the center of the installation cavity (426), the bottom end of the driving slurry (42243) is fixedly connected with an output shaft of the motor (423), a liquid medium layer (42244) is filled in the sealed transmission cavity (42241), and a speed reduction assembly is arranged on the transmission paddle ring (42242);
the speed reduction assembly comprises a friction block (42245) and a reciprocating driving element (42246), the reciprocating driving element (42246) is embedded in the cavity wall of the sealed transmission cavity (42241), the friction block (42245) is longitudinally slidably arranged in the cavity wall of the sealed transmission cavity (42241), and the reciprocating driving element (42246) can drive the friction block (42245) to longitudinally slide so that the bottom end of the friction block (42245) abuts against the transmission paddle ring (42242).
2. The gypsum board chopped glass fiber adding device as claimed in claim 1, wherein: the bottom end of the conical hopper (41) is connected with a filling block (45), the bottom surface of the filling block (45) is in contact with the upper surface of the parabolic circular plate (4221), a discharge channel (46) is formed in the center of the filling block (45), the storage groove (4222) longitudinally penetrates through the parabolic circular plate (4221), and the upper surface of the circular plate body (421) is attached to the lower surface of the parabolic circular plate (4221);
the top end surface of the storage groove (4222) can be completely overlapped with the bottom end surface of the discharging channel (46) when the parabolic circular plate (4221) rotates to a certain angle, the bottom end surface of the storage groove (4222) can be completely overlapped with the top end inlet of the pre-feeding bin (43) when the parabolic circular plate (4221) rotates to a certain angle, and the shortest distance between two adjacent storage grooves (4222) is larger than the maximum width of the discharging channel (46).
3. The gypsum board chopped glass fiber adding device as claimed in claim 2, wherein: the reciprocating driving element (42246) comprises a sliding rod (422461) with one end fixedly connected to the friction block (42245), the sliding rod (422461) is longitudinally movably installed in the cavity wall of the sealed transmission cavity (42241) through an elastic reset element (422462), an extrusion gear (422463) is rotatably installed in the cavity wall of the sealed transmission cavity (42241) through an electric shaft, and the other end of the sliding rod (422461) is attached to the edge of the extrusion gear (422463).
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CN114920022B (en) * | 2022-06-30 | 2024-02-09 | 山东东泰源石膏科技有限公司 | Gypsum board chopped glass fiber adding device and application method thereof |
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CN206671904U (en) * | 2017-04-18 | 2017-11-24 | 内蒙古世环新材料股份有限公司 | A kind of automatic feeding device |
CN108045609A (en) * | 2017-11-30 | 2018-05-18 | 广西融安得扶生态农业发展有限公司 | A kind of volumetric measuring device of automatic packaging machine |
CN208715520U (en) * | 2018-06-25 | 2019-04-09 | 桂林大北农饲料科技有限公司 | A kind of batch production automatic quantitative packing device |
CN211282945U (en) * | 2019-11-04 | 2020-08-18 | 太仓金昊达新材料有限公司 | Feeding device |
CN111659312A (en) * | 2020-06-28 | 2020-09-15 | 淮南北新建材有限公司 | Chopped fiber conveying equipment, control method thereof and gypsum board production line |
CN112010056A (en) * | 2020-07-23 | 2020-12-01 | 北新集团建材股份有限公司 | Short-cut fiber conveying equipment for gypsum board production line and gypsum board production line |
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