CN117018940A - Production method and production equipment of slow-release long-acting anti-icing material - Google Patents
Production method and production equipment of slow-release long-acting anti-icing material Download PDFInfo
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- CN117018940A CN117018940A CN202310996755.0A CN202310996755A CN117018940A CN 117018940 A CN117018940 A CN 117018940A CN 202310996755 A CN202310996755 A CN 202310996755A CN 117018940 A CN117018940 A CN 117018940A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/18—Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
- B01F27/921—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
- B01F27/922—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with two or more helices, e.g. with intermeshing helices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/40—Mixers with shaking, oscillating, or vibrating mechanisms with an axially oscillating rotary stirrer
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Abstract
本发明公开了一种缓释长效抗凝冰材料的生产方法及其生产设备,包括以下步骤:首先,明确降低冰点至‑35℃的抗凝冰材料的主要组份A、B、C、D,四者重量比例为80:10:7:3。将A组份、B组份按照60‑90:10‑40比例加入搅拌仓中,然后对其混合物进行充分搅拌剪切混合,接着再将C组份加入搅拌仓中,并再次控制搅拌设备对此时搅拌仓内的原料混合物进行充分搅拌,直到所有原料混合均匀。本发明控制驱动装置带动第一圆板转动时,四组第一转动杆跟随第一圆板转动,大齿轮和小齿轮会带动第一转动杆自转,使得第一转动杆带动外套管以及搅拌杆一同转动,对搅拌仓内部的抗凝冰材料混合原料进行搅拌,也就能够有效提高生产设备对抗凝冰材料混合原料的搅拌效率。
The invention discloses a production method and production equipment of a slow-release long-acting anti-icing material, which includes the following steps: first, clarify the main components A, B, C, and D, the weight ratio of the four is 80:10:7:3. Add component A and component B into the mixing chamber according to the ratio of 60-90:10-40, then fully stir and shear the mixture, then add component C into the mixing chamber, and control the mixing equipment again. At this time, the raw material mixture in the mixing chamber is fully stirred until all raw materials are evenly mixed. When the control driving device of the present invention drives the first circular plate to rotate, the four sets of first rotating rods follow the rotation of the first circular plate. The large gear and the small gear will drive the first rotating rod to rotate, so that the first rotating rod drives the outer sleeve and the stirring rod. Rotate together to stir the anti-icing material mixed raw materials inside the mixing chamber, which can effectively improve the mixing efficiency of the anti-icing material mixed raw materials of the production equipment.
Description
技术领域Technical field
本发明涉及抗凝冰材料生产技术领域,具体为一种缓释长效抗凝冰材料的生产方法及其生产设备。The present invention relates to the technical field of production of anti-icing materials, specifically a production method of slow-release and long-lasting anti-icing materials and its production equipment.
背景技术Background technique
抗凝冰沥青路面是指通过在沥青路面材料中添加具有降低冰点的抗凝冰材料而形成的具有抑制冻结效果的路面,抗凝冰材料有效成分主要为降低冰点盐,其使用方法简便,可以在沥青路面铺设或养护维修之前,预先添加到路面材料中并用于沥青路面铺设,具有较好的延迟道路表面积雪结冰的作用。Anti-icing asphalt pavement refers to a pavement with a freezing effect that is formed by adding anti-icing materials that reduce freezing points to asphalt pavement materials. The active ingredients of anti-icing materials are mainly freezing point-lowering salts. Its use is simple and can Before asphalt pavement paving or maintenance and repair, it is pre-added to pavement materials and used for asphalt pavement paving, which has a good effect of delaying the accumulation of snow and ice on the road surface.
当前缓释长效抗凝冰材料在生产过程中仅仅是通过一组搅拌桨将所有原料进行混合搅拌,其所能起到的搅拌效率十分有限,无法有效提高该生产设备的搅拌效率;且在对缓释长效抗凝冰材料原料进行混合搅拌时,通常是直接通过搅拌桨进行搅拌,而缓释长效抗凝冰材料各个原料之间往往难以快速混合,不仅如此,搅拌仓内处于不同深度的原料之间也无法快速相互流动混合,导致缓释长效抗凝冰材料原料的搅拌效果十分受限;同时生产设备在排放搅拌完成的抗凝冰材料时,无法将混合不充分的混合原料重新输送回搅拌仓内,从而降低了整个生产设备的使用效果,且也不能有效促进抗凝冰材料各个原料之间的混合效果。The current slow-release and long-lasting anti-icing materials are only mixed and stirred by a set of stirring paddles during the production process. The mixing efficiency is very limited and cannot effectively improve the mixing efficiency of the production equipment; and in When mixing the raw materials of slow-release and long-acting anti-icing materials, they are usually stirred directly through the stirring paddle. However, it is often difficult to mix the raw materials of slow-release and long-acting anti-icing materials quickly. Not only that, the mixing chamber is in different conditions. Deep raw materials cannot flow and mix with each other quickly, resulting in a very limited mixing effect of slow-release and long-lasting anti-icing materials. At the same time, when the production equipment discharges the mixed anti-icing materials, it cannot mix the insufficiently mixed materials. The raw materials are transported back to the mixing bin, which reduces the use effect of the entire production equipment, and cannot effectively promote the mixing effect between the various raw materials of the anti-icing material.
发明内容Contents of the invention
本发明的目的在于提供一种缓释长效抗凝冰材料的生产方法及其生产设备,以解决上述背景技术中提出的相关问题。The purpose of the present invention is to provide a production method and production equipment of a slow-release and long-lasting anti-icing material, so as to solve the related problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种缓释长效抗凝冰材料的生产方法,包括以下步骤:In order to achieve the above objects, the present invention provides the following technical solution: a production method of sustained-release and long-acting anti-icing materials, including the following steps:
一、首先,明确降低冰点至-35℃的抗凝冰材料的主要组份A、B、C、D,四者重量比例为80:10:7:3;1. First, clarify the main components A, B, C, and D of the anti-icing material that lowers the freezing point to -35°C. The weight ratio of the four is 80:10:7:3;
二、其中A组份主要包括氯化钠、氯化镁或氯化钙或醋酸盐等无机盐中的一种或两种,作为低冰点因子;B组份主要包括优质沸石、纳米级二氧化硅、纳米级二氧化锌、纳米级矿粉等的一种或两种,作为抗凝冰材料的载体;C组份主要包括脂肪酸缓释剂、甲酸钠缓释剂、硅溶胶缓释剂等一种或两种或多种,主要起到缓释作用的组份;D组份主要包括融合型橡胶石墨烯、高分子聚乙烯、SBS、EPS等一种或两种或多种,达到遇到负温度开裂释放,正温度闭合不释放的包衣效果;2. Component A mainly includes one or two inorganic salts such as sodium chloride, magnesium chloride, calcium chloride or acetate as a low freezing point factor; component B mainly includes high-quality zeolite and nano-scale silica. , nanoscale zinc dioxide, nanoscale mineral powder, etc., as the carrier of anti-icing materials; component C mainly includes fatty acid sustained-release agent, sodium formate sustained-release agent, silica sol sustained-release agent, etc. Or two or more components, which mainly play a sustained-release role; component D mainly includes one or two or more types of fused rubber graphene, polymer polyethylene, SBS, EPS, etc., to achieve the purpose of meeting adverse effects. Coating effect of temperature cracking and release, positive temperature closing and no release;
三、其次,将A组份、B组份按照60-90:10-40比例加入搅拌仓中,然后对其混合物进行充分搅拌剪切混合,接着再将C组份加入搅拌仓中,并再次控制搅拌设备对此时搅拌仓内的原料混合物进行充分搅拌,直到所有原料混合均匀;3. Secondly, add component A and component B into the mixing chamber at a ratio of 60-90:10-40, then fully stir and shear the mixture, then add component C into the mixing chamber, and mix again. Control the mixing equipment to fully stir the raw material mixture in the mixing chamber until all raw materials are evenly mixed;
四、最后,根据颗粒或粉末制备要求,用D组分对其进行包衣处理得到成品。4. Finally, according to the preparation requirements of granules or powder, use component D to coat them to obtain the finished product.
优选的,一种缓释长效抗凝冰材料生产方法所用的生产设备,包括作为安装载体的主体支撑架,所述主体支撑架内侧的顶端安装有搅拌仓,所述搅拌仓的顶部安装有混合仓;Preferably, a kind of production equipment used in the production method of slow-release and long-lasting anti-icing materials includes a main body support frame as an installation carrier, a mixing bin is installed on the top of the inside of the main body support frame, and a mixing bin is installed on the top of the mixing bin. Mixing bin;
所述主体支撑架内部的两侧设置有回料机构,所述搅拌仓内顶部的中心位置处安装有与混合仓内底部连通的通料管,且通料管的外侧套设有第一圆板,所述搅拌仓内壁的顶端安装有第一轴承,所述第一轴承的内圈与第一圆板的外圈固定连接,所述第一圆板下方设置有搅拌组件,所述搅拌仓外侧的顶端设置有驱动第一圆板转动的驱动装置,所述搅拌仓的底部安装有排料阀;A material return mechanism is provided on both sides of the main body support frame. A feed pipe connected to the bottom of the mixing chamber is installed at the center of the top of the mixing chamber, and a first circle is set on the outside of the feed pipe. plate, a first bearing is installed on the top of the inner wall of the mixing chamber, the inner ring of the first bearing is fixedly connected to the outer ring of the first circular plate, a stirring assembly is provided below the first circular plate, the mixing chamber The outer top is provided with a driving device that drives the first circular plate to rotate, and the bottom of the mixing chamber is equipped with a discharge valve;
所述混合仓顶部的中心位置处安装有第二伺服电机,且第二伺服电机的输出端延伸至混合仓的内部并安装有第二转动杆,所述第二转动杆外侧的顶端安装有第二螺旋输料桨,所述第二转动杆的底端延伸至搅拌仓的内底部并安装有第三螺旋输料桨,所述第二转动杆外侧的顶端安装有第二圆板,且第二圆板底部的边缘位置处分别安装有梳型搅拌板和搅拌叶。A second servo motor is installed at the center of the top of the mixing chamber, and the output end of the second servo motor extends to the inside of the mixing chamber and is installed with a second rotating rod. The top end of the outer side of the second rotating rod is installed with a third rotating rod. Two screw conveying paddles, the bottom end of the second rotating rod extends to the inner bottom of the mixing chamber and is equipped with a third screw conveying paddle, a second circular plate is installed on the top of the outer side of the second rotating rod, and the third A comb-shaped stirring plate and a stirring blade are respectively installed at the edges of the bottom of the two circular plates.
优选的,所述搅拌组件包括第二轴承、第一转动杆、小齿轮、安装环、大齿轮和L型板,所述第一圆板顶部非圆心的位置处均匀安装有四组第二轴承,且四组第二轴承的内侧皆安装有第一转动杆,所述第一转动杆外侧的顶端安装有小齿轮,所述搅拌仓内顶部的中间位置处安装有安装环,且安装环外侧的底端安装有与四组小齿轮相互啮合的大齿轮,所述第一圆板底部的边缘位置处均匀安装有四组L型板,所述L型板的底部设置有往复升降组件。Preferably, the stirring assembly includes a second bearing, a first rotating rod, a small gear, a mounting ring, a large gear and an L-shaped plate. Four sets of second bearings are evenly installed at non-center positions on the top of the first circular plate. , and the first rotating rods are installed on the inner sides of the four sets of second bearings. A small gear is installed on the top of the outer side of the first rotating rod. A mounting ring is installed at the middle position of the top of the mixing chamber, and the outer side of the mounting ring The bottom end of the first circular plate is equipped with a large gear that meshes with four sets of small gears. Four sets of L-shaped plates are evenly installed at the edge of the bottom of the first circular plate. The bottom of the L-shaped plate is provided with a reciprocating lifting assembly.
优选的,所述往复升降组件包括环形仓、第三轴承、外套管、连接滑块、波浪形滑槽、搅拌杆、限位滑槽和限位滑块,所述通料管的外侧套设有环形仓,且环形仓底部的边缘位置处均匀安装有四组第三轴承,所述第三轴承的内圈安装有外套管,所述外套管的外侧安装有若干组搅拌杆,所述外套管套设有在第一转动杆的外侧,所述第一转动杆外侧的顶部套设有限位滑槽,且限位滑槽的两端分别与L型板和环形仓固定连接,所述通料管外侧的底部开设有波浪形滑槽,所述环形仓内圈的顶部对称安装有与波浪形滑槽相互配合的连接滑块,所述外套管外侧的顶部对称开设有限位滑槽,所述第一转动杆的外侧对称安装有与限位滑槽相互配合的限位滑块。Preferably, the reciprocating lifting assembly includes an annular bin, a third bearing, an outer sleeve, a connecting slide block, a wavy chute, a mixing rod, a limiting chute and a limiting slide block, and the outer side of the feed pipe is sleeved There is an annular warehouse, and four sets of third bearings are evenly installed at the edge of the bottom of the annular warehouse. An outer sleeve is installed on the inner ring of the third bearing. Several sets of stirring rods are installed on the outside of the outer sleeve. The outer sleeve The pipe sleeve is provided on the outside of the first rotating rod. The top of the outer side of the first rotating rod is equipped with a limiting chute, and the two ends of the limiting chute are fixedly connected to the L-shaped plate and the annular warehouse respectively. A corrugated chute is provided at the bottom outside the material tube. A connecting slider that cooperates with the corrugated chute is symmetrically installed on the top of the inner ring of the annular bin. A limited chute is symmetrically provided at the top of the outer sleeve. A limit slide block that cooperates with the limit chute is symmetrically installed on the outside of the first rotating rod.
优选的,所述回料机构包括输料管,所述输料管设置有两组,且两组输料管分别位于搅拌仓的两侧,所述输料管的内部设置有第一螺旋输料桨,所述输料管的底部安装有驱动第一螺旋输料桨转动的第一伺服电机,所述输料管外侧的顶端设置有与混合仓内部连通的出料口,所述搅拌仓外侧的底端对称安装有电磁阀,且电磁阀输出端安装有导向管,所述导向管的底端与输料管的内底部连通。Preferably, the material return mechanism includes a feeding pipe, and the feeding pipe is provided with two groups, and the two groups of feeding pipes are respectively located on both sides of the mixing bin, and a first screw conveying pipe is provided inside the feeding pipe. The bottom of the feeding pipe is equipped with a first servo motor that drives the first screw feeding paddle to rotate. The top of the outer side of the feeding pipe is provided with a discharge port connected to the inside of the mixing chamber. The mixing chamber A solenoid valve is installed symmetrically on the outer bottom end, and a guide tube is installed at the output end of the solenoid valve. The bottom end of the guide tube is connected with the inner bottom of the feeding pipe.
优选的,所述混合仓的内底部由中心部位向边缘位置处逐渐增厚,且混合仓和搅拌仓通过法兰盘进行固定连接。Preferably, the inner bottom of the mixing chamber gradually thickens from the center to the edge, and the mixing chamber and the stirring chamber are fixedly connected through a flange.
优选的,所述第二圆板的顶部对称开设有进料孔,所述混合仓顶部的两侧对称安装有与进料孔相互配合的第二导料漏斗。Preferably, the top of the second circular plate is symmetrically provided with feed holes, and the two sides of the top of the mixing chamber are symmetrically installed with second guide funnels that cooperate with the feed holes.
优选的,所述驱动装置包括驱动电机、驱动齿轮和环形齿条,所述第一圆板顶部的边缘位置处安装有环形齿条,所述搅拌仓外侧的顶端安装有驱动电机,且驱动电机的输出轴安装有与环形齿条相互啮合的驱动齿轮。Preferably, the driving device includes a driving motor, a driving gear and an annular rack. An annular rack is installed at the edge of the top of the first circular plate. A driving motor is installed at the top of the outside of the mixing chamber, and the driving motor The output shaft is equipped with a drive gear that meshes with the ring rack.
优选的,所述第二螺旋输料桨和第三螺旋输料桨的螺旋方向相反,所述第二螺旋输料桨经过通料管的内部。Preferably, the spiral directions of the second screw conveyor and the third screw conveyor are opposite, and the second screw conveyor passes through the inside of the feed pipe.
优选的,所述搅拌仓外侧的顶端安装有第一导料漏斗,且第一导料漏斗的输出口与搅拌仓的内部连通。Preferably, a first guide funnel is installed on the top outside the mixing chamber, and the output port of the first guide funnel is connected to the inside of the mixing chamber.
与现有技术相比,本发明提供了一种缓释长效抗凝冰材料的生产方法及其生产设备,具备以下有益效果:Compared with the existing technology, the present invention provides a production method and production equipment of a slow-release and long-lasting anti-icing material, which has the following beneficial effects:
1、本发明控制驱动装置带动第一圆板转动时,四组第一转动杆跟随第一圆板转动,过程中对搅拌仓内部的抗凝冰材料混合原料进行搅拌,且由于大齿轮固定在安装环上,使得第一转动杆围绕第二转动杆为中心转动的过程中,大齿轮和小齿轮会带动第一转动杆自转,从而使得第一转动杆带动外套管以及外套管外侧的搅拌杆一同转动,对搅拌仓内部的抗凝冰材料混合原料进行搅拌,也就能够有效提高生产设备对抗凝冰材料混合原料的搅拌效率。1. When the control driving device of the present invention drives the first circular plate to rotate, the four sets of first rotating rods follow the rotation of the first circular plate. During the process, the anti-ice material mixed raw materials inside the mixing chamber are stirred, and because the large gear is fixed on When the first rotating rod rotates around the second rotating rod as the center, the large gear and the small gear will drive the first rotating rod to rotate, so that the first rotating rod drives the outer sleeve and the stirring rod outside the outer sleeve. Rotate together to stir the anti-icing material mixed raw materials inside the mixing chamber, which can effectively improve the mixing efficiency of the anti-icing material mixed raw materials of the production equipment.
2、本发明在第一圆板带动第一转动杆转动过程中,第一圆板通过第一转动杆也能够带动环形仓在通料管的外侧转动,而环形仓转动时,连接滑块在波浪形滑槽内部会沿着波浪形滑槽的路径移动,这使得环形仓在转动过程中不断往复升降运动,从而带动外套管以及外套管外侧的搅拌杆也不断升降运动,且此时第一转动杆也带动外套管转动,继而使得外套管和搅拌杆在转动的过程中也不断往复升降,也就可以大大提高抗凝冰材料各个原料之间的混合效率,也能让搅拌仓内处于不同深度的原料之间快速相互流动混合,充分保证了生产设备对抗凝冰材料原料的搅拌混合效果。2. In the present invention, when the first circular plate drives the first rotating rod to rotate, the first circular plate can also drive the annular bin to rotate on the outside of the feed pipe through the first rotating rod. When the annular bin rotates, the connecting slider rotates on the outside of the feed pipe. The interior of the corrugated chute will move along the path of the corrugated chute, which causes the annular bin to continuously move up and down during the rotation process, thereby driving the outer casing and the stirring rod outside the outer casing to also continuously move up and down, and at this time, the first The rotating rod also drives the outer casing to rotate, which in turn causes the outer casing and the stirring rod to continuously rise and fall during the rotation. This can greatly improve the mixing efficiency between the various raw materials of the anti-icing material, and also allow the mixing chamber to be in different conditions. The rapid flow and mixing of deep raw materials fully ensures the mixing effect of the production equipment on anti-icing material raw materials.
3、本发明在对抗凝冰材料各个原料进行搅拌混合过程中,打开电磁阀让搅拌仓内的混合原料通过导向管进入到输料管内,再由输料管配合第一螺旋输料桨将混合原料输送进混合仓内,过程中梳型搅拌板将落进混合仓内部的混合原料进行搅拌梳理,并且再通过搅拌叶将混合原料逐渐推送到通料管内,再由通料管回到混合仓的内部,使得混合原料经过多个搅拌结构的搅拌,既可以实现将混合不充分的混合原料重新输送回搅拌仓内,保证整个生产设备的使用效果,且也能有效进一步促进抗凝冰材料各个原料之间的混合效果。3. During the mixing process of the various raw materials of the anti-icing material in the present invention, the solenoid valve is opened to allow the mixed raw materials in the mixing chamber to enter the feeding pipe through the guide pipe, and then the feeding pipe cooperates with the first screw feeding propeller to The mixed raw materials are transported into the mixing chamber. During the process, the comb-shaped mixing plate mixes and sorts the mixed raw materials falling into the mixing chamber, and then gradually pushes the mixed raw materials into the feed pipe through the mixing blades, and then returns to the mixing pipe through the feed pipe. Inside the warehouse, the mixed raw materials are stirred through multiple mixing structures, which can not only transport insufficiently mixed raw materials back into the mixing warehouse, ensuring the use effect of the entire production equipment, but also effectively further promote anti-icing materials The mixing effect between the various raw materials.
附图说明Description of the drawings
图1为本发明的主视图;Figure 1 is a front view of the present invention;
图2为本发明的主视剖视图;Figure 2 is a front cross-sectional view of the present invention;
图3为本发明通料管的立体示意图;Figure 3 is a three-dimensional schematic view of the feed pipe of the present invention;
图4为本发明第二圆板的俯视图;Figure 4 is a top view of the second circular plate of the present invention;
图5为本发明梳型搅拌板的主视图;Figure 5 is a front view of the comb-type stirring plate of the present invention;
图6为本发明第一圆板的立体示意图;Figure 6 is a schematic three-dimensional view of the first circular plate of the present invention;
图7为本发明环形仓的立体示意图;Figure 7 is a three-dimensional schematic view of the annular warehouse of the present invention;
图8为本发明图2的A处放大图;Figure 8 is an enlarged view of position A in Figure 2 of the present invention;
图9为本发明图2的B处放大图。Figure 9 is an enlarged view of B in Figure 2 of the present invention.
图中:1、主体支撑架;11、输料管;12、第一伺服电机;13、第一螺旋输料桨;14、出料口;15、导向管;16、电磁阀;2、搅拌仓;21、通料管;22、第一圆板;23、第一轴承;24、搅拌组件;241、第二轴承;242、第一转动杆;243、小齿轮;244、安装环;245、大齿轮;246、L型板;25、往复升降组件;251、环形仓;252、第三轴承;253、外套管;254、连接滑块;255、波浪形滑槽;256、搅拌杆;257、限位滑槽;258、限位滑块;26、第一导料漏斗;27、驱动装置;28、排料阀;3、混合仓;31、第二导料漏斗;32、第二伺服电机;33、第二转动杆;34、第二螺旋输料桨;35、第三螺旋输料桨;36、第二圆板;37、梳型搅拌板;38、搅拌叶;39、进料孔。In the picture: 1. Main support frame; 11. Feed pipe; 12. First servo motor; 13. First screw feed propeller; 14. Discharge port; 15. Guide pipe; 16. Solenoid valve; 2. Stirring Silo; 21. Feed pipe; 22. First round plate; 23. First bearing; 24. Mixing assembly; 241. Second bearing; 242. First rotating rod; 243. Pinion; 244. Installation ring; 245 , large gear; 246, L-shaped plate; 25, reciprocating lifting assembly; 251, annular warehouse; 252, third bearing; 253, outer sleeve; 254, connecting slider; 255, wavy chute; 256, stirring rod; 257. Limit chute; 258. Limit slide; 26. First guide funnel; 27. Driving device; 28. Discharge valve; 3. Mixing bin; 31. Second guide funnel; 32. Second Servo motor; 33. Second rotating rod; 34. Second screw conveyor propeller; 35. Third screw conveyor propeller; 36. Second circular plate; 37. Comb-type mixing plate; 38. Mixing blade; 39. Inlet material hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-9,本发明提供一种技术方案:一种缓释长效抗凝冰材料的生产方法,包括以下步骤:Please refer to Figures 1-9. The present invention provides a technical solution: a method for producing a sustained-release and long-acting anti-icing material, which includes the following steps:
一、首先,明确降低冰点至-35℃的抗凝冰材料的主要组份A、B、C、D,四者重量比例为80:10:7:3;1. First, clarify the main components A, B, C, and D of the anti-icing material that lowers the freezing point to -35°C. The weight ratio of the four is 80:10:7:3;
二、其中A组份主要包括氯化钠、氯化镁或氯化钙或醋酸盐等无机盐中的一种或两种,作为低冰点因子;B组份主要包括优质沸石、纳米级二氧化硅、纳米级二氧化锌、纳米级矿粉等的一种或两种,作为抗凝冰材料的载体;C组份主要包括脂肪酸缓释剂、甲酸钠缓释剂、硅溶胶缓释剂等一种或两种或多种,主要起到缓释作用的组份;D组份主要包括融合型橡胶石墨烯、高分子聚乙烯、SBS、EPS等一种或两种或多种,达到遇到负温度开裂释放,正温度闭合不释放的包衣效果;2. Component A mainly includes one or two inorganic salts such as sodium chloride, magnesium chloride, calcium chloride or acetate as a low freezing point factor; component B mainly includes high-quality zeolite and nano-scale silica. , nanoscale zinc dioxide, nanoscale mineral powder, etc., as the carrier of anti-icing materials; component C mainly includes fatty acid sustained-release agent, sodium formate sustained-release agent, silica sol sustained-release agent, etc. Or two or more components, which mainly play a sustained-release role; component D mainly includes one or two or more types of fused rubber graphene, polymer polyethylene, SBS, EPS, etc., to achieve the purpose of meeting adverse effects. Coating effect of temperature cracking and release, positive temperature closing and no release;
三、其次,将A组份、B组份按照60-90:10-40比例加入搅拌仓中,然后对其混合物进行充分搅拌剪切混合,接着再将C组份加入搅拌仓中,并再次控制搅拌设备对此时搅拌仓内的原料混合物进行充分搅拌,直到所有原料混合均匀;3. Secondly, add component A and component B into the mixing chamber at a ratio of 60-90:10-40, then fully stir and shear the mixture, then add component C into the mixing chamber, and mix again. Control the mixing equipment to fully stir the raw material mixture in the mixing chamber until all raw materials are evenly mixed;
四、最后,根据颗粒或粉末制备要求,用D组分对其进行包衣处理得到成品。4. Finally, according to the preparation requirements of granules or powder, use component D to coat them to obtain the finished product.
进一步地,一种缓释长效抗凝冰材料生产方法所用的生产设备,包括作为安装载体的主体支撑架1,主体支撑架1内侧的顶端安装有搅拌仓2,搅拌仓2的顶部安装有混合仓3;Furthermore, a production equipment used in a slow-release long-acting anti-icing material production method includes a main support frame 1 as an installation carrier. A mixing chamber 2 is installed at the top of the inner side of the main support frame 1, and a mixing chamber 2 is installed at the top of the mixing chamber 2. Mixing bin 3;
主体支撑架1内部的两侧设置有回料机构,搅拌仓2内顶部的中心位置处安装有与混合仓3内底部连通的通料管21,且通料管21的外侧套设有第一圆板22,搅拌仓2内壁的顶端安装有第一轴承23,第一轴承23的内圈与第一圆板22的外圈固定连接,第一圆板22下方设置有搅拌组件24,搅拌仓2外侧的顶端设置有驱动第一圆板22转动的驱动装置27,搅拌仓2的底部安装有排料阀28;There are return mechanisms on both sides of the main support frame 1. A feed pipe 21 connected to the bottom of the mixing chamber 3 is installed at the center of the top of the mixing chamber 2, and a first feeding pipe 21 is set on the outside of the feeding tube 21. A first bearing 23 is installed on the top of the inner wall of the circular plate 22 and the mixing chamber 2. The inner ring of the first bearing 23 is fixedly connected to the outer ring of the first circular plate 22. A stirring assembly 24 is provided below the first circular plate 22. The mixing chamber 2. The top end of the outer side is provided with a driving device 27 for driving the rotation of the first circular plate 22, and a discharge valve 28 is installed at the bottom of the mixing chamber 2;
混合仓3顶部的中心位置处安装有第二伺服电机32,且第二伺服电机32的输出端延伸至混合仓3的内部并安装有第二转动杆33,第二转动杆33外侧的顶端安装有第二螺旋输料桨34,第二转动杆33的底端延伸至搅拌仓2的内底部并安装有第三螺旋输料桨35,第二转动杆33外侧的顶端安装有第二圆板36,且第二圆板36底部的边缘位置处分别安装有梳型搅拌板37和搅拌叶38。A second servo motor 32 is installed at the center of the top of the mixing chamber 3, and the output end of the second servo motor 32 extends to the inside of the mixing chamber 3 and is installed with a second rotating rod 33. The top end of the second rotating rod 33 is installed outside. There is a second spiral conveying paddle 34. The bottom end of the second rotating rod 33 extends to the inner bottom of the mixing chamber 2 and is installed with a third spiral conveying paddle 35. A second circular plate is installed on the top of the outer side of the second rotating rod 33. 36, and a comb-shaped stirring plate 37 and a stirring blade 38 are respectively installed at the edges of the bottom of the second circular plate 36.
进一步地,搅拌组件24包括第二轴承241、第一转动杆242、小齿轮243、安装环244、大齿轮245和L型板246,第一圆板22顶部非圆心的位置处均匀安装有四组第二轴承241,且四组第二轴承241的内侧皆安装有第一转动杆242,第一转动杆242外侧的顶端安装有小齿轮243,搅拌仓2内顶部的中间位置处安装有安装环244,且安装环244外侧的底端安装有与四组小齿轮243相互啮合的大齿轮245,第一圆板22底部的边缘位置处均匀安装有四组L型板246,L型板246的底部设置有往复升降组件25。Further, the stirring assembly 24 includes a second bearing 241, a first rotating rod 242, a pinion gear 243, a mounting ring 244, a large gear 245 and an L-shaped plate 246. There are four evenly installed non-center positions on the top of the first circular plate 22. A set of second bearings 241, and a first rotating rod 242 is installed on the inner side of the four sets of second bearings 241. A small gear 243 is installed on the top of the outer side of the first rotating rod 242, and a mounting device is installed on the middle position of the top of the mixing chamber 2. ring 244, and a large gear 245 meshing with four sets of small gears 243 is installed at the bottom end outside the mounting ring 244. Four sets of L-shaped plates 246 are evenly installed at the edge of the bottom of the first circular plate 22. The L-shaped plates 246 The bottom is provided with a reciprocating lifting assembly 25.
进一步地,往复升降组件25包括环形仓251、第三轴承252、外套管253、连接滑块254、波浪形滑槽255、搅拌杆256、限位滑槽257和限位滑块258,通料管21的外侧套设有环形仓251,且环形仓251底部的边缘位置处均匀安装有四组第三轴承252,第三轴承252的内圈安装有外套管253,外套管253的外侧安装有若干组搅拌杆256,外套管253套设有在第一转动杆242的外侧,第一转动杆242外侧的顶部套设有限位滑槽257,且限位滑槽257的两端分别与L型板246和环形仓251固定连接,通料管21外侧的底部开设有波浪形滑槽255,环形仓251内圈的顶部对称安装有与波浪形滑槽255相互配合的连接滑块254,外套管253外侧的顶部对称开设有限位滑槽257,第一转动杆242的外侧对称安装有与限位滑槽257相互配合的限位滑块258。Further, the reciprocating lifting assembly 25 includes an annular bin 251, a third bearing 252, an outer sleeve 253, a connecting slide 254, a wavy chute 255, a stirring rod 256, a limiting chute 257 and a limiting slide 258. An annular warehouse 251 is set on the outside of the tube 21, and four sets of third bearings 252 are evenly installed at the edge of the bottom of the annular warehouse 251. An outer sleeve 253 is installed on the inner ring of the third bearing 252, and an outer sleeve 253 is installed on the outside of the outer sleeve 253. Several sets of stirring rods 256, the outer sleeve 253 is set on the outside of the first rotating rod 242, the top of the outside of the first rotating rod 242 is set with a limiting chute 257, and the two ends of the limiting chute 257 are respectively connected with the L-shaped The plate 246 is fixedly connected to the annular bin 251. A corrugated chute 255 is provided at the bottom of the outer side of the feed pipe 21. A connecting slider 254 that cooperates with the corrugated chute 255 is symmetrically installed on the top of the inner ring of the annular bin 251. The outer sleeve A limiting chute 257 is symmetrically provided on the top of the outer side of the first rotating rod 242 , and a limiting slide block 258 that cooperates with the limiting chute 257 is symmetrically installed on the outer side of the first rotating rod 242 .
进一步地,回料机构包括输料管11,输料管11设置有两组,且两组输料管11分别位于搅拌仓2的两侧,输料管11的内部设置有第一螺旋输料桨13,输料管11的底部安装有驱动第一螺旋输料桨13转动的第一伺服电机12,输料管11外侧的顶端设置有与混合仓3内部连通的出料口14,搅拌仓2外侧的底端对称安装有电磁阀16,且电磁阀16输出端安装有导向管15,导向管15的底端与输料管11的内底部连通。Further, the material return mechanism includes a feeding pipe 11. Two groups of feeding pipes 11 are provided, and the two groups of feeding pipes 11 are respectively located on both sides of the mixing chamber 2. A first spiral feeding pipe is provided inside the feeding pipe 11. Paddle 13, the bottom of the conveying pipe 11 is equipped with a first servo motor 12 that drives the first screw conveying paddle 13 to rotate, and the top end of the outer side of the conveying pipe 11 is provided with a discharge port 14 that communicates with the inside of the mixing chamber 3. The mixing chamber 2 A solenoid valve 16 is installed symmetrically on the bottom end of the outer side, and a guide pipe 15 is installed at the output end of the solenoid valve 16. The bottom end of the guide pipe 15 is connected with the inner bottom of the feeding pipe 11.
进一步地,混合仓3的内底部由中心部位向边缘位置处逐渐增厚,且混合仓3和搅拌仓2通过法兰盘进行固定连接,有助于混合仓3内部的混合原料更容易向通料管21内部流动。Furthermore, the inner bottom of the mixing chamber 3 gradually thickens from the center to the edge, and the mixing chamber 3 and the mixing chamber 2 are fixedly connected through the flange, which helps the mixed raw materials inside the mixing chamber 3 to flow more easily to the passage. The inside of the material tube 21 flows.
进一步地,第二圆板36的顶部对称开设有进料孔39,混合仓3顶部的两侧对称安装有与进料孔39相互配合的第二导料漏斗31,有助于让第二导料漏斗31中的原料每次定量加入混合仓3内。Further, the top of the second circular plate 36 is symmetrically provided with a feed hole 39, and the two sides of the top of the mixing chamber 3 are symmetrically installed with a second guide funnel 31 that cooperates with the feed hole 39, which helps to make the second guide funnel 31 symmetrically installed. The raw materials in the material funnel 31 are added into the mixing chamber 3 quantitatively each time.
进一步地,驱动装置27包括驱动电机、驱动齿轮和环形齿条,第一圆板22顶部的边缘位置处安装有环形齿条,搅拌仓2外侧的顶端安装有驱动电机,且驱动电机的输出轴安装有与环形齿条相互啮合的驱动齿轮,有助于驱动第一圆板22以第二转动杆33为轴心稳定匀速转动。Further, the driving device 27 includes a driving motor, a driving gear and an annular rack. An annular rack is installed at the edge of the top of the first circular plate 22. A driving motor is installed at the top of the outside of the mixing chamber 2, and the output shaft of the driving motor is installed. A driving gear that meshes with the annular rack is installed to help drive the first circular plate 22 to rotate stably and uniformly with the second rotating rod 33 as the axis.
进一步地,第二螺旋输料桨34和第三螺旋输料桨35的螺旋方向相反,第二螺旋输料桨34经过通料管21的内部,在第二螺旋输料桨34将混合仓3内部的混合原料输送进搅拌仓2内部的过程中,转动的第三螺旋输料桨35也不会影响到搅拌仓2内部混合原料从排料阀28排出。Further, the spiral directions of the second screw conveyor 34 and the third screw conveyor 35 are opposite. The second screw conveyor 34 passes through the inside of the feed pipe 21 , and the second screw conveyor 34 moves the mixing chamber 3 When the internal mixed raw materials are transported into the inside of the mixing chamber 2, the rotating third screw conveying paddle 35 will not affect the discharge of the mixed raw materials inside the mixing chamber 2 from the discharge valve 28.
进一步地,搅拌仓2外侧的顶端安装有第一导料漏斗26,且第一导料漏斗26的输出口与搅拌仓2的内部连通,便于直接将原料通过第一导料漏斗26加入搅拌仓2的内部。Further, a first guide funnel 26 is installed on the top of the outside of the mixing chamber 2, and the output port of the first guide funnel 26 is connected with the inside of the mixing chamber 2, so that raw materials can be directly added to the mixing chamber through the first guide funnel 26. 2 interior.
实施例1,如图1-2和图4-5所示,在梳型搅拌板37和搅拌叶38对混合仓3内部的混合原料进行搅拌混合时,通过第二导料漏斗31将部分原料排进混合仓3的内部,且由于第二转动杆33带动第二圆板36转动,使得第二导料漏斗31内部的原料只有在进料孔39与第二导料漏斗31底部重合时才能进入到混合仓3的内部,也就能够保证每次第二导料漏斗31内部的原料进行定量进入到混合仓3内部,之后再配合梳型搅拌板37和搅拌叶38的搅拌,有助于第二导料漏斗31中加入的原料能够与混合仓3内部原先存在的混合原料进行定量混合,避免一次性加料过多而导致该原料难以快速与原先混合原料混合均匀,从而有助于提高整个生产设备生产抗凝冰材料的效率和效果。Embodiment 1, as shown in Figures 1-2 and 4-5, when the comb-shaped stirring plate 37 and the stirring blade 38 stir the mixed raw materials inside the mixing chamber 3, part of the raw materials are mixed through the second guide funnel 31. It is discharged into the inside of the mixing chamber 3, and because the second rotating rod 33 drives the second circular plate 36 to rotate, the raw materials inside the second guide funnel 31 can only be discharged when the feed hole 39 coincides with the bottom of the second guide funnel 31. Entering the inside of the mixing chamber 3 can ensure that the raw materials inside the second guide funnel 31 enter the inside of the mixing chamber 3 quantitatively each time, and then cooperate with the mixing of the comb-shaped stirring plate 37 and the stirring blade 38 to help The raw materials added in the second guide funnel 31 can be quantitatively mixed with the original mixed raw materials inside the mixing chamber 3, so as to avoid adding too much material at one time and causing the raw materials to be difficult to quickly mix evenly with the original mixed raw materials, thus helping to improve the overall The efficiency and effectiveness of production equipment in producing anti-icing materials.
实施例2,如图1-2所示,在不需要最快速度搅拌生产抗凝冰材料时,可以直接通过第一导料漏斗26将所有原料倒进搅拌仓2的内部,且关闭电磁阀16,让搅拌仓2内部的混合原料无法进入到输料管11以及混合仓3的内部,只控制第二伺服电机32带动第二转动杆33转动,通过第二转动杆33底端的第三螺旋输料桨35对搅拌仓2内部的混合原料进行搅拌混合,反之,若是需要将整个设备的搅拌效率达到最高,则直接打开两组电磁阀16和第一伺服电机12,第一伺服电机12带动第一螺旋输料桨13在输料管11内部转动,让搅拌仓2内部的混合原料通过输料管11和出料口14后进入到混合仓3内部,再由通料管21回到搅拌仓2的内部,使得混合原料不断在搅拌仓2、输料管11和混合仓3内部循环移动,并配合混合仓3内部的搅拌结构,可以保证设备对混合原料的搅拌混合效率。Embodiment 2, as shown in Figure 1-2, when the fastest stirring speed is not required to produce anti-icing materials, all the raw materials can be directly poured into the inside of the mixing chamber 2 through the first guide funnel 26, and the solenoid valve is closed. 16. To prevent the mixed raw materials inside the mixing chamber 2 from entering the feeding pipe 11 and the inside of the mixing chamber 3, only the second servo motor 32 is controlled to drive the second rotating rod 33 to rotate, and the third spiral at the bottom of the second rotating rod 33 is used. The feeding paddle 35 stirs and mixes the mixed raw materials inside the mixing chamber 2. On the contrary, if the mixing efficiency of the entire equipment needs to be maximized, the two sets of solenoid valves 16 and the first servo motor 12 are directly opened, and the first servo motor 12 drives The first screw conveying paddle 13 rotates inside the feeding pipe 11, allowing the mixed raw materials in the mixing chamber 2 to pass through the feeding pipe 11 and the outlet 14 and then enter the mixing chamber 3, and then return to the mixing chamber 3 through the feeding pipe 21. The interior of the chamber 2 allows the mixed raw materials to continuously move in circulation within the mixing chamber 2, the feeding pipe 11 and the mixing chamber 3, and in conjunction with the mixing structure inside the mixing chamber 3, the mixing efficiency of the equipment for the mixed raw materials can be ensured.
工作原理:使用前将装置接通电源,首先通过第二导料漏斗31和第一导料漏斗26向混合仓3和搅拌仓2内部添加抗凝冰材料原料,然后控制第二伺服电机32带动第二转动杆33逆时针转动,搅拌叶38逐渐将混合仓3内部的原料推送到通料管21内,然后汇集到搅拌仓2的内部,而转动的第三螺旋输料桨35对搅拌仓2内部的混合原料进行搅拌,与此同时,控制驱动装置27带动第一圆板22顺时针转动,四组第一转动杆242跟随第一圆板22转动,过程中对搅拌仓2内部的抗凝冰材料混合原料进行搅拌,且由于大齿轮245固定在安装环244上,使得第一转动杆242围绕第二转动杆33为中心转动的过程中,大齿轮245和小齿轮243会带动第一转动杆242自转,从而使得第一转动杆242带动外套管253以及外套管253外侧的搅拌杆256一同转动,对搅拌仓2内部的抗凝冰材料混合原料进行搅拌,同时第一转动杆242也能够带动环形仓251在通料管21的外侧转动,而环形仓251转动时,连接滑块254在波浪形滑槽255内部会沿着波浪形滑槽255的路径移动,这使得环形仓251在转动过程中不断往复升降运动,带动外套管253以及外套管253外侧的搅拌杆256也不断升降运动,过程中限位滑块258在限位滑槽257的内部来回滑动,限位滑槽257不断被拉长后又恢复原长度,且此时第一转动杆242也带动外套管253转动,继而使得外套管253和搅拌杆256在转动的过程中也不断往复升降运动,在搅拌仓2内部的混合原料搅拌完全后,打开排料阀28将搅拌仓2内部搅拌完全的混合原料全部排出。Working principle: Connect the device to the power supply before use, first add anti-ice material raw materials into the mixing chamber 3 and the mixing chamber 2 through the second material guide funnel 31 and the first material guide funnel 26, and then control the second servo motor 32 to drive The second rotating rod 33 rotates counterclockwise, and the mixing blade 38 gradually pushes the raw materials inside the mixing chamber 3 into the feed pipe 21, and then collects them into the inside of the mixing chamber 2, while the rotating third screw conveying paddle 35 pairs the mixing chamber 2. The mixed raw materials inside are stirred. At the same time, the control drive device 27 drives the first circular plate 22 to rotate clockwise. The four sets of first rotating rods 242 follow the rotation of the first circular plate 22. During the process, the internal resistance of the mixing chamber 2 is The ice-condensing material is mixed with raw materials for stirring, and since the large gear 245 is fixed on the mounting ring 244, when the first rotating rod 242 rotates around the second rotating rod 33 as the center, the large gear 245 and the small gear 243 will drive the first rotating rod 242. The rotating rod 242 rotates, so that the first rotating rod 242 drives the outer sleeve 253 and the stirring rod 256 outside the outer sleeve 253 to rotate together to stir the anti-icing material mixed raw materials inside the mixing chamber 2. At the same time, the first rotating rod 242 also rotates It can drive the annular warehouse 251 to rotate on the outside of the feed pipe 21, and when the annular warehouse 251 rotates, the connecting slider 254 will move along the path of the wavy chute 255 inside the wavy chute 255, which makes the annular silo 251 in During the rotation process, the outer sleeve 253 and the stirring rod 256 outside the outer sleeve 253 are continuously moved up and down. During the process, the limit slider 258 slides back and forth inside the limit chute 257, and the limit chute 257 continues to move up and down. After being stretched, it returns to its original length, and at this time, the first rotating rod 242 also drives the outer sleeve 253 to rotate, which then causes the outer sleeve 253 and the stirring rod 256 to continuously move up and down during the rotation. After the mixed raw materials are completely stirred, the discharge valve 28 is opened to discharge all the mixed raw materials that have been completely stirred in the mixing chamber 2 .
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected to an external main controller and 220V mains power, and the main controller can be a conventional known device that controls such as a computer.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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