CN113581544A - Orderly packaging equipment for small bag products based on gravity use and use method thereof - Google Patents
Orderly packaging equipment for small bag products based on gravity use and use method thereof Download PDFInfo
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- CN113581544A CN113581544A CN202110701842.XA CN202110701842A CN113581544A CN 113581544 A CN113581544 A CN 113581544A CN 202110701842 A CN202110701842 A CN 202110701842A CN 113581544 A CN113581544 A CN 113581544A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 56
- 230000005484 gravity Effects 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- 238000007664 blowing Methods 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims description 66
- 230000005540 biological transmission Effects 0.000 claims description 42
- 230000006835 compression Effects 0.000 claims description 42
- 238000007906 compression Methods 0.000 claims description 42
- 239000002994 raw material Substances 0.000 claims description 36
- 239000010687 lubricating oil Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/005—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses orderly packaging equipment for small bag products based on gravity and a using method thereof, belonging to the technical field of packaging, and comprising a packaging machine body, a conveying belt and a discharging hopper arranged on the packaging machine body, wherein the discharging hopper is arranged at the top of the packaging machine body in a lifting manner through a plurality of supporting components, a feeding pipe I is fixedly arranged at a feeding port of the packaging machine body, the bottom of the discharging hopper is communicated with a feeding pipe II, an electric valve is arranged on the feeding pipe II, the feeding pipe II is sleeved on the feeding pipe II, and a through hole is axially formed in the interior of one conveying roller on the packaging machine body; through setting up the conversion portion, utilize the cooperation of rack and gear wheel, succeed in converting the elevating movement that the blowing fill produced into rotary motion because of gravity to realized utilizing the mesh of gravity drive conveyer belt operation, removed a large amount of sensors and circuit structure from, both reduced actual use cost, also improved the operating stability of whole device.
Description
Technical Field
The invention belongs to the technical field of packaging, and particularly relates to orderly packaging equipment for small bag products based on gravity and a using method thereof.
Background
The packaging refers to protecting products, facilitating storage and transportation of the products and promoting sales of the products in a circulation process, and according to the general names of containers, materials, auxiliary objects and the like used by a certain technical method, and also refers to applying operation activities of the certain technical method and the like in the process of adopting the containers, the materials and the auxiliary objects for achieving the purposes, the traditional packaging is realized by manpower, the efficiency is low, but with the development of science and technology, a fully automatic packaging machine is produced at present, and the packaging machine is a machine for packaging the products and plays a role in protection and beauty.
In the conventional packaging machine, in order to keep the material in the discharge hopper in a state of keeping the material constantly, the purpose is usually achieved by using a complicated circuit structure, a precise sensor and other equipment, but the structures have high use cost and high damage rate, and are not beneficial to practical use.
Disclosure of Invention
The invention aims to provide orderly packaging equipment for small bag products based on gravity and a using method thereof, which solve the problems that the conventional packaging machine usually achieves the purpose by using a complex circuit structure, a precise sensor and other equipment in order to keep the material in a discharge hopper constantly, but the structures have high using cost and high damage rate.
In order to achieve the purpose, the invention provides the following technical scheme: the small bag product ordered packaging equipment based on gravity use comprises a packaging machine body, a conveying belt and an emptying hopper arranged on the packaging machine body, wherein the emptying hopper is arranged at the top of the packaging machine body in a lifting mode through a plurality of supporting components, a first inlet pipe is fixedly arranged at a feed inlet of the packaging machine body, a second inlet pipe is communicated with the bottom of the emptying hopper, an electric valve is arranged on the second inlet pipe, the inlet pipe is sleeved on the second inlet pipe, a through hole is formed in the packaging machine body along the axial direction in one conveying roller, a rotating roller is rotatably arranged in the through hole, the emptying hopper is in transmission connection with the rotating roller through a transmission conversion component, the transmission conversion component comprises a conversion part and a transmission part, the conversion part is used for converting the lifting motion of the emptying hopper into the rotating motion, and the transmission part is used for driving the rotating roller to rotate, the rotary roller is connected with one-way transmission of conveying roller through one-way subassembly, one-way subassembly is assembled for the one-way defeated material that is used for realizing the conveyer belt, conversion portion includes seal box one, seal box two, square bar, rack and gear wheel, seal box two is fixed in the one end of seal box one, and seal box one and conveyer belt fixed connection, the both ends of square bar respectively with rack and blowing fill fixed connection, the square hole has all been seted up at the upper and lower both ends of seal box two, the rack runs through two square holes, the slide rail is installed to two internal faces of seal box, rack slidable mounting is on the slide rail, the gear wheel rotates the inside of installing at seal box two, and big wheel and rack mesh mutually.
By adopting the scheme, the lifting motion of the discharging hopper, which is generated by gravity, is successfully converted into the rotating motion by arranging the conversion part and utilizing the matching of the rack and the large gear, so that the aim of driving the conveying belt to operate by utilizing the gravity is fulfilled, a large number of sensors and circuit structures are omitted, the actual use cost is reduced, and the operation stability of the whole device is also improved; the feeding pipe I and the feeding pipe II are arranged, so that raw materials can smoothly enter the packaging machine body; the electric valve is arranged, so that the raw materials are conveniently put in; through setting up the slide rail, improved the stability of rack in the slip process.
As a preferred embodiment, the transmission part comprises a transmission shaft, a pinion, a first bevel gear and a second bevel gear, the transmission shaft is rotatably installed inside the first seal box, one end of the transmission shaft penetrates through the inside of the second seal box and is fixedly connected with the pinion, the pinion is meshed with the gearwheel, the first bevel gear is located inside the first seal box and is fixed on the transmission shaft, one end of the rotating roller penetrates through the inside of the first seal box and is fixedly connected with the second bevel gear, and the second bevel gear is meshed with the first bevel gear.
By adopting the scheme, the transmission part is arranged, the first bevel gear and the second bevel gear are matched under the action of the transmission shaft, so that the rotary motion of the large gear can be smoothly transmitted to the rotary roller, the small gear can accelerate the rotation of the large gear, and the practicability is high.
As a preferred embodiment, the one-way assembly includes a ring plate and a plurality of ratchets, the ring plate is fixed on the outer circumferential surface of the rotating roller, the outer circumferential surface of the ring plate is provided with a plurality of ratchet grooves, the ratchets and the ratchet grooves are arranged in a matching manner, the ratchets are rotatably provided with pins, two ends of each pin are fixed with protruding blocks, the protruding blocks are fixed on the inner surface of the through hole, the pins are sleeved with torsion springs, two ends of each torsion spring are respectively fixedly connected with the ratchets and the pins, the inner surface of the through hole is fixed with a plurality of supporting blocks, the number of the supporting blocks is the same as that of the ratchets, and the supporting blocks are located on one side of the ratchets.
By adopting the scheme, the unidirectional assembly is arranged, and the cooperation of the ratchet and the ratchet groove is utilized, so that the conveying roller cannot rotate along with the rotating roller when the annular plate rotates clockwise, and the conveying roller can rotate along with the rotating roller when the annular plate rotates anticlockwise, so that a belt of the conveying belt only runs in a unidirectional mode, and the conveying of materials is facilitated; through setting up torsion spring and supporting shoe, realized prescribing a limit to the ratchet rotation range, improved the actual stability of this structure, prevent that the ratchet can not block into next ratchet groove again after withdrawing from the ratchet groove.
As a preferred embodiment, the top fixed mounting of blowing fill has the collecting hopper, and the discharge gate of collecting hopper is located the blowing fill directly over, the top of collecting hopper is fixed with U-shaped board one, and the uncovered conveyer belt of U-shaped board one, the bottom of the uncovered side of U-shaped board one is fixed with U-shaped board two, and the bottom and the collecting hopper fixed connection of U-shaped board two, the one end of U-shaped board two is provided with scrapes the material subassembly.
By adopting the scheme, the material on the belt of the conveying belt can completely enter the discharging hopper by arranging the collecting hopper, the U-shaped plate I and the U-shaped plate II.
As a preferred embodiment, the supporting component includes a first square block, a second square block, an expansion link and a first compression spring, the first square block is fixed on the packaging machine body, the second square block is fixed on the discharge hopper, two ends of the expansion link are respectively fixedly connected with the first square block and the second square block, the compression spring is sleeved on the expansion link, and two ends of the first compression spring are respectively in contact with the first square block and the second square block.
By adopting the scheme, the supporting component is arranged, the telescopic rod is matched with the first compression spring, so that the discharging hopper can move up and down according to the change of the self weight, and the actual use requirement is met.
As a preferred embodiment, scrape the material subassembly and include baffle, bar shaped plate, uide bushing, guide bar, limiting plate, compression spring two, scraper blade and brush, the bottom at the baffle is fixed to the bar shaped plate, the uide bushing is fixed on the bar shaped plate, and the uide bushing slides and cup joints on the guide bar, the top and two fixed connection of U-shaped plate of guide bar, and the bottom and the limiting plate fixed connection of guide bar, the compression spring cup joints on the guide bar, and the both ends of compression spring two contact with limiting plate and bar shaped plate respectively, the top at the baffle is fixed to the scraper blade, the top at the scraper blade is installed to the brush.
Adopt above-mentioned scheme, scrape the material subassembly through the installation, the elasticity effect that utilizes two pressurized backs of compression spring to produce makes the brush can remain throughout and contact with the belt of conveyer belt to just can scrape the raw materials of adhesion on the belt down, avoid causing the waste of raw materials.
As a preferred embodiment, the inside of U-shaped plate two is provided with the swash plate of unloading, and installs a plurality of compression spring three between the lower surface of the swash plate of unloading and the interior bottom surface of U-shaped plate two, the one end of the swash plate of unloading extends to the inside of U-shaped plate one, the both sides of U-shaped plate two all are fixed with the square three, and one side that the square three is close to the baffle is fixed with the spring leaf, the side of baffle is provided with a plurality of three hornblocks, and is a plurality of three hornblocks evenly divide into two sets ofly, and is two sets of three hornblocks are equallyd apart from vertical fixing on the baffle, the one end that the square three was kept away from to the spring leaf extends to between two adjacent three hornblocks.
Adopt above-mentioned scheme, through setting up the swash plate of unloading, cooperation compression spring three elasticity for the raw materials of scraping can fall on the swash plate of unloading, and the hopper goes up and down to drive the lift of spring leaf simultaneously, makes the tip of spring leaf can be because of patting on a plurality of triangle blocks and produce vibrations, makes the raw materials of falling on the swash plate of unloading enter into the hopper fast.
In a preferable embodiment, an oil guide pipe is fixed at the bottom of the second seal box, an oil tank is fixed at the bottom of the oil guide pipe, the top end of the oil tank is communicated with a rubber air bag through a communicating pipe, one end of the oil guide pipe is communicated with a rectangular cylinder, the other end of the oil guide pipe extends to the inner bottom of the oil tank, a sponge block is fixed at the bottom of the rectangular cylinder, the bottom end of the sponge block is contacted with the big gear, the inner wall surface of the rectangular cylinder is fixed with a limit nail, the limit nail is inserted in the sponge block, the top of the outer side surface of the oil tank is communicated with an oil inlet pipe and an exhaust pipe, the oil inlet pipe and the exhaust pipe are respectively provided with a valve I and a valve II, one end of the oil inlet pipe is communicated with an oil filling hopper, and the top of filling the oil hopper articulates there is dustproof apron, the bar mouth has been seted up to the side of oil tank, and the internally mounted of bar mouth has a transparent plate, the edge of transparent plate and the interior surface sealing connection of bar mouth.
By adopting the scheme, the lubricating oil in the rubber air bag can be extruded into the rectangular cylinder by arranging the oil tank and pressing the rubber air bag, so that the lubricating oil is conveniently smeared on the large gear by utilizing the sponge block, and the device has the advantages of simple structure, convenience in operation and high practicability; the limiting nail can prevent the sponge block from falling off; the oil feeding hopper is matched with the oil inlet pipe to conveniently feed lubricating oil into the oil tank; the dustproof cover plate can prevent impurities such as dust and the like from polluting lubricating oil; the setting of bar mouth and transparent plate makes things convenient for people to observe the liquid level condition in the oil tank.
A use method of a pouch product ordered packaging device based on gravity comprises the following steps,
s1, ensuring that the electric valve is in a closed state, pouring a proper amount of raw materials to be packaged into the discharging hopper, gradually contracting the expansion rod and the compression spring along with the increase of the weight of the discharging hopper in the process, sliding the rack downwards, driving the large gear to rotate, enabling the small gear and the transmission shaft to rotate, driving the rotating roller to rotate after the transmission of the first bevel gear and the second bevel gear, driving the annular plate to rotate clockwise, and enabling the conveying roller not to rotate at the moment;
s2, start the packagine machine body, begin to pack the inside raw materials of blowing hopper, the raw materials in the blowing hopper can reduce gradually this moment, thereby the weight of blowing hopper reduces gradually, the height of blowing hopper will rise gradually under the elastic force effect of compression spring one, slide on the rack in this process, also can drive the gear wheel rotatory, and finally drive rotatory roller rotatory, but the annular plate at this moment can anticlockwise rotate, thereby will drive the conveying roller rotation under the effect of ratchet, make the conveyer belt start, thereby just can put in the inside of blowing hopper with the raw materials on the conveyer belt, thereby increase the weight of blowing hopper, so circulate, prevent that the phenomenon that the inside of blowing hopper appears and lacks the raw materials;
s3, the U-shaped plate II is driven to move upwards by the upward movement of the discharge hopper, but the baffle is in sliding connection with the U-shaped plate II and is supported by the aid of the elastic force of the compression spring II, so that the brush can be in contact with a belt of the conveying belt in the whole process, raw materials adhered to the belt of the conveying belt can be scraped onto the discharge inclined plate, and waste of the raw materials is avoided;
s4, when lubricating oil needs to be smeared on the large gear, the first valve and the second valve are firstly ensured to be in a closed state, then the rubber air bag is directly pressed, air originally located in the rubber air bag is squeezed into the oil tank, so that the lubricating oil located in the oil tank is squeezed into the rectangular cylinder along the oil guide pipe by using the air pressure principle, then the lubricating oil can be smeared on the large gear through the sponge block, and the lubricating oil can be uniformly distributed on the small gear and the rack by using the rotation of the large gear.
The invention has the beneficial effects that:
according to the orderly packaging equipment for small bag products based on gravity and the using method thereof, the transformation part is arranged, and the lifting motion of the discharge hopper caused by gravity is successfully transformed into the rotating motion by the matching of the rack and the large gear, so that the purpose of driving the conveying belt to operate by using gravity is realized, a large number of sensors and circuit structures are omitted, the actual using cost is reduced, and the operation stability of the whole device is improved;
according to the ordered packaging equipment for the small bag products based on gravity and the using method thereof, the unidirectional assembly is arranged, and the ratchet groove are matched, so that the conveying roller cannot rotate along with the rotating roller when the annular plate rotates clockwise, and the conveying roller can rotate along with the rotating roller when the annular plate rotates anticlockwise, so that a belt of the conveying belt only runs in a unidirectional mode, and the conveying of materials is facilitated;
according to the ordered packaging equipment for the small bag products based on gravity and the using method thereof, the supporting assembly is arranged, and the telescopic rod is matched with the first compression spring, so that the discharging hopper can realize lifting movement according to the change of the self weight, and the actual using requirements are met;
according to the ordered packaging equipment for small bag products based on gravity and the using method thereof, the scraping component is installed, and the brush can be always kept in contact with the belt of the conveying belt by utilizing the elastic action generated after the compression of the compression spring II, so that raw materials adhered to the belt can be scraped off, and the waste of the raw materials is avoided;
this pouch product equipment for packing in order and application method thereof based on gravity uses is through setting up the oil tank, presses the inside that the rubber gasbag can extrude a rectangle section of thick bamboo with its inside lubricating oil to conveniently utilize the sponge piece to paint lubricating oil on the gear wheel, simple structure, the simple operation, the practicality is strong.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the discharge hopper of the present invention;
FIG. 3 is a cross-sectional view of a second seal box of the present invention;
FIG. 4 is a cross-sectional view of a rectangular canister of the present invention;
FIG. 5 is a top sectional view of the first seal box of the present invention;
FIG. 6 is a cross-sectional view of the conveyor roll of the present invention;
FIG. 7 is a cross-sectional view of a ratchet tooth of the present invention;
FIG. 8 is a cross-sectional view of a second U-shaped plate of the present invention;
FIG. 9 is a top view of the spring plate of the present invention;
figure 10 is a front view of the tank according to the invention.
In the figure: 1. a packaging machine body; 2. a conveyor belt; 3. a conveying roller; 4. a first sealing box; 5. a second sealing box; 6. a square bar; 7. a rack; 8. a square hole; 9. a slide rail; 10. a bull gear; 11. a drive shaft; 12. a pinion gear; 13. a first bevel gear; 14. a second bevel gear; 15. a rotating roller; 16. a through hole; 17. an annular plate; 18. a ratchet groove; 19. a ratchet; 20. a raised block; 21. a pin shaft; 22. a torsion spring; 23. a support block; 24. a discharge hopper; 25. a collection hopper; 26. a U-shaped plate I; 27. a U-shaped plate II; 28. a feeding pipe I; 29. a feeding pipe II; 30. a first square block; 31. a second block; 32. a telescopic rod; 33. a first compression spring; 34. a baffle plate; 35. a strip plate; 36. a guide sleeve; 37. a guide bar; 38. a limiting plate; 39. a second compression spring; 40. a squeegee; 41. a brush; 42. a discharging sloping plate; 43. a third compression spring; 44. a third block; 45. a spring plate; 46. a triangular block; 47. an oil guide pipe; 48. an oil tank; 49. a rubber air bag; 50. a rectangular cylinder; 51. a sponge block; 52. a limit pin; 53. a communicating pipe; 54. an oil inlet pipe; 55. a first valve; 56. an oil feeding hopper; 57. a dust-proof cover plate; 58. an exhaust pipe; 59. a second valve; 60. a strip-shaped opening; 61. a transparent plate.
Detailed Description
The present invention will be further described with reference to the following examples.
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple modifications of the method of the present invention based on the concept of the present invention are within the scope of the claimed invention.
Referring to fig. 1-10, the present invention provides a pouch product ordered packaging device based on gravity and a using method thereof, including a packaging machine body 1, a conveyor belt 2, and a discharge hopper 24 disposed on the packaging machine body 1, the discharge hopper 24 is installed at the top of the packaging machine body 1 in a lifting manner through a plurality of support assemblies, a first feed pipe 28 is fixedly installed at a feed inlet of the packaging machine body 1, the bottom of the discharge hopper 24 is communicated with a second feed pipe 29, an electric valve is installed on the second feed pipe 29, the first feed pipe 28 is sleeved on the second feed pipe 29, a through hole 16 is axially formed in one of the feed rollers 3 on the packaging machine body 1, a rotating roller 15 is rotatably installed in the through hole 16, the discharge hopper 24 is in transmission connection with the rotating roller 15 through a transmission conversion assembly, the transmission conversion assembly includes a conversion portion and a transmission portion, the conversion portion is used for converting the lifting movement of the discharge hopper 24 into the rotating movement, the belt conveyor comprises a transmission part, a conversion part, a conveying roller 3, a rack 7, a large gear 10, a first sealing box 4, a second sealing box 5, a square rod 6, a first sealing box 4, a second sealing box 4, a rack 7, a rack wheel 9, a sliding rail 9, a rack 7, a rack 10, a second sealing box 5, a rack wheel 7, a rack wheel 10, a belt conveyor belt 2, a belt conveyor belt 2, a conveyor belt, a conveyor belt, conveyor belt, conveyor belt, conveyor belt, conveyor belt 2, a conveyor belt conveyor; by arranging the conversion part, the lifting motion of the discharge hopper 24 generated by gravity is successfully converted into the rotating motion by matching the rack 7 with the large gear 10, so that the purpose of driving the conveying belt 2 to operate by utilizing gravity is realized, a large number of sensors and circuit structures are omitted, the actual use cost is reduced, and the operation stability of the whole device is improved; the feeding pipe I28 and the feeding pipe II 29 are arranged, so that raw materials can smoothly enter the packaging machine body 1; the electric valve is arranged, so that the raw materials are conveniently put in; through setting up slide rail 9, rack 7 stability at the slip in-process has been improved.
The transmission part comprises a transmission shaft 11, a pinion 12, a first bevel gear 13 and a second bevel gear 14, the transmission shaft 11 is rotatably installed inside the first seal box 4, one end of the transmission shaft 11 penetrates through the inside of the second seal box 5 and is fixedly connected with the pinion 12, the pinion 12 is meshed with the large gear 10, the first bevel gear 13 is located inside the first seal box 4, the first bevel gear 13 is fixed on the transmission shaft 11, one end of a rotating roller 15 penetrates through the inside of the first seal box 4 and is fixedly connected with the second bevel gear 14, and the second bevel gear 14 is meshed with the first bevel gear 13; through setting up the transmission part, utilize the effect of transmission shaft 11, cooperation bevel gear 13 and bevel gear 14 for the rotary motion of gear wheel 10 can be smooth transmit to rotatory roller 15 on, and pinion 12 can play the effect of accelerating to the rotation of gear wheel 10, and the practicality is strong.
The one-way component comprises an annular plate 17 and a plurality of ratchets 19, the annular plate 17 is fixed on the peripheral surface of the rotating roller 15, a plurality of ratchet grooves 18 are formed in the peripheral surface of the annular plate 17, the ratchets 19 and the ratchet grooves 18 are arranged in a matched mode, a pin shaft 21 is rotatably arranged on each ratchet 19, two ends of each pin shaft 21 are fixedly provided with a protruding block 20, each protruding block 20 is fixed on the inner surface of the through hole 16, a torsion spring 22 is sleeved on each pin shaft 21, two ends of each torsion spring 22 are fixedly connected with the ratchets 19 and the pin shaft 21 respectively, a plurality of ratchet supporting blocks 23 with the same number as the ratchets 19 are fixed on the inner surface of the through hole 16, and the supporting blocks 23 are located on one side of the ratchets 19; by arranging the one-way assembly, the conveying roller 3 cannot rotate along with the rotating roller 15 when the annular plate 17 rotates clockwise by utilizing the matching of the ratchet 19 and the ratchet groove 18, and the conveying roller 3 can rotate along with the rotating roller 15 when the annular plate 17 rotates anticlockwise, so that a belt of the conveying belt 2 only runs in one direction, and the conveying of materials is facilitated; by arranging the torsion spring 22 and the supporting block 23, the rotation range of the ratchet 19 is limited, the actual stability of the structure is improved, and the ratchet 19 is prevented from being clamped into the next ratchet groove 18 after exiting the ratchet groove 18.
The top of the discharging hopper 24 is fixedly provided with a collecting hopper 25, a discharging port of the collecting hopper 25 is positioned right above the discharging hopper 24, the top end of the collecting hopper 25 is fixedly provided with a first U-shaped plate 26, the opening of the first U-shaped plate 26 faces the conveying belt 2, the bottom of the opening side of the first U-shaped plate 26 is fixedly provided with a second U-shaped plate 27, the bottom end of the second U-shaped plate 27 is fixedly connected with the collecting hopper 25, and one end of the second U-shaped plate 27 is provided with a scraping assembly; by arranging the collecting hopper 25, the U-shaped plate I26 and the U-shaped plate II 27, raw materials on the belt of the conveying belt 2 can completely enter the discharging hopper 24.
The supporting component comprises a first square block 30, a second square block 31, an expansion rod 32 and a first compression spring 33, wherein the first square block 30 is fixed on the packaging machine body 1, the second square block 31 is fixed on the discharging hopper 24, two ends of the expansion rod 32 are fixedly connected with the first square block 30 and the second square block 31 respectively, the first compression spring 33 is sleeved on the expansion rod 32, and two ends of the first compression spring 33 are respectively contacted with the first square block 30 and the second square block 31; through setting up supporting component, utilize telescopic link 32 and compression spring 33's cooperation for discharging hopper 24 can realize elevating movement according to the change of self weight, has satisfied actual user demand.
The scraping component comprises a baffle 34, a strip-shaped plate 35, a guide sleeve 36, a guide rod 37, a limiting plate 38, a second compression spring 39, a scraping plate 40 and a brush 41, the strip-shaped plate 35 is fixed at the bottom end of the baffle 34, the guide sleeve 36 is fixed on the strip-shaped plate 35, the guide sleeve 36 is sleeved on the guide rod 37 in a sliding mode, the top end of the guide rod 37 is fixedly connected with the second U-shaped plate 27, the bottom end of the guide rod 37 is fixedly connected with the limiting plate 38, the second compression spring 39 is sleeved on the guide rod 37, two ends of the second compression spring 39 are respectively in contact with the limiting plate 38 and the strip-shaped plate 35, the scraping plate 40 is fixed at the top end of the baffle 34, and the brush 41 is installed at the top of the scraping plate 40; through the installation scraping assembly, the elastic action that produces after utilizing two 39 compression springs to be pressed makes brush 41 keep contacting with the belt of conveyer belt 2 all the time to just can scrape the raw materials of adhesion on the belt, avoid causing the waste of raw materials.
A discharging inclined plate 42 is arranged inside the U-shaped plate II 27, a plurality of compression springs III 43 are arranged between the lower surface of the discharging inclined plate 42 and the inner bottom surface of the U-shaped plate II 27, one end of the discharging inclined plate 42 extends into the U-shaped plate I26, square blocks III 44 are fixed on two sides of the U-shaped plate II 27, a spring piece 45 is fixed on one side, close to the baffle 34, of each square block III 44, a plurality of triangular blocks 46 are arranged on the side surface of the baffle 34, the triangular blocks 46 are evenly divided into two groups, the two groups of triangular blocks 46 are vertically fixed on the baffle 34 at equal intervals, and one end, far away from the square blocks III 44, of the spring piece 45 extends to a position between every two adjacent triangular blocks 46; through setting up the swash plate 42 of unloading, the elasticity of cooperation compression spring three 43 for the raw materials of scraping can fall on the swash plate 42 of unloading, and the hopper 24 that puts simultaneously goes up and down can drive the lift of spring leaf 45, makes the tip of spring leaf 45 can beat and produce vibrations because of on a plurality of triangular blocks 46, makes the raw materials of falling on the swash plate 42 of unloading enter into the hopper 24 fast.
An oil guide pipe 47 is fixed at the bottom of the second seal box 5, an oil tank 48 is fixed at the bottom of the oil guide pipe 47, the top end of the oil tank 48 is communicated with a rubber airbag 49 through a communication pipe 53, one end of the oil guide pipe 47 is communicated with a rectangular cylinder 50, the other end of the oil guide pipe 47 extends to the inner bottom of the oil tank 48, a sponge block 51 is fixed at the bottom of the rectangular cylinder 50, the bottom end of the sponge block 51 is in contact with the large gear 10, a limit nail 52 is fixed on the inner wall surface of the rectangular cylinder 50, the limit nail 52 is inserted into the sponge block 51, an oil inlet pipe 54 and an exhaust pipe 58 are communicated at the top of the outer side surface of the oil tank 48, a first valve 55 and a second valve 59 are respectively installed on the oil inlet pipe 54 and the exhaust pipe 58, an oil filling bucket 56 is communicated at one end of the oil inlet pipe 54, a dust cover plate 57 is hinged at the top end of the oil filling bucket 56, a strip-shaped port 60 is formed in the side surface of the oil tank 48, and a transparent plate 61 is installed inside the strip-shaped port 60, the edge of the transparent plate 61 is hermetically connected with the inner surface of the strip-shaped opening 60; by arranging the oil tank 48, lubricating oil in the rubber air bag 49 can be squeezed into the rectangular cylinder 50 by pressing, so that the lubricating oil can be conveniently smeared on the large gear 10 by utilizing the sponge block 51, and the device is simple in structure, convenient to operate and high in practicability; the limit nail 52 can prevent the sponge block 51 from falling off; the oil adding hopper 56 is matched with the oil inlet pipe 54 to conveniently add lubricating oil into the oil tank 48; the dust cover plate 57 can prevent impurities such as dust from polluting the lubricating oil; the arrangement of the strip-shaped opening 60 and the transparent plate 61 facilitates people to observe the liquid level condition in the oil tank 48.
A use method of a pouch product ordered packaging device based on gravity comprises the following steps,
s1, ensuring that the electric valve is in a closed state, pouring a proper amount of raw materials to be packaged into the discharging hopper 24, gradually contracting the expansion rod 32 and the compression spring I33 along with the increase of the weight of the discharging hopper 24 in the process, sliding the rack 7 downwards, driving the large gear 10 to rotate, enabling the small gear 12 and the transmission shaft 11 to rotate, driving the rotating roller 15 to rotate after the transmission of the bevel gear I13 and the bevel gear II 14, driving the annular plate 17 to rotate clockwise, and preventing the conveying roller 3 from rotating at the moment;
s2, the packaging machine body 1 is started, the raw materials in the discharging hopper 24 begin to be packaged, at the moment, the raw materials in the discharging hopper 24 gradually decrease, so that the weight of the discharging hopper 24 gradually decreases, the height of the discharging hopper 24 gradually rises under the action of the elastic force of the first compression spring 33, the rack 7 slides upwards in the process, the large gear 10 is also driven to rotate, and the rotating roller 15 is finally driven to rotate, but the annular plate 17 rotates anticlockwise, so that the conveying roller 3 is driven to rotate under the action of the ratchet 19, the conveying belt 2 is started, so that the raw materials on the conveying belt 2 can be put into the discharging hopper 24, the weight of the discharging hopper 24 is increased, and the circulation is carried out, and the phenomenon that the raw materials are lack in the discharging hopper 24 is prevented;
s3, the U-shaped plate 27 is driven to move upwards by the upward movement of the discharge hopper 24, but the baffle 34 is in sliding connection with the U-shaped plate 27, and the baffle 34 is supported by the elastic force of the compression spring II 39, so that the brush 41 is in contact with the belt of the conveying belt 2 in the whole process, the raw materials adhered to the belt of the conveying belt 2 can be scraped onto the discharge inclined plate 42, and the waste of the raw materials is avoided;
s4, when lubricating oil needs to be smeared on the large gear 10, firstly, the first valve 55 and the second valve 59 are ensured to be in a closed state, then the rubber air bag 49 is directly pressed, air originally located in the rubber air bag 49 is squeezed into the oil tank 48, so that the lubricating oil located in the oil tank 48 is squeezed into the rectangular cylinder 50 along the oil guide pipe 47 by utilizing the air pressure principle, then the lubricating oil can be smeared on the large gear 10 by the sponge block 51, and then the lubricating oil can be uniformly distributed on the small gear 12 and the rack 7 by utilizing the rotation of the large gear 10.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a pouch product equipment for packing in order based on gravity uses, includes packagine machine body (1), conveyer belt (2) and blowing fill (24) of setting on packagine machine body (1), its characterized in that: the discharging hopper (24) is arranged at the top of the packaging machine body (1) in a lifting manner through a plurality of supporting components;
a first feeding pipe (28) is fixedly installed at a feeding port of the packaging machine body (1), a second feeding pipe (29) is communicated with the bottom of the discharging hopper (24), an electric valve is installed on the second feeding pipe (29), and the first feeding pipe (28) is sleeved on the second feeding pipe (29);
a through hole (16) is axially formed in one conveying roller (3) on the packaging machine body (1), a rotating roller (15) is rotatably mounted in the through hole (16), and the discharge hopper (24) is in transmission connection with the rotating roller (15) through a transmission conversion assembly;
the transmission conversion assembly comprises a conversion part and a transmission part, the conversion part is used for converting the lifting motion of the discharge hopper (24) into the rotating motion, and the transmission part is used for driving the rotating roller (15) to rotate;
the rotary roller (15) is in one-way transmission connection with the conveying roller (3) through a one-way assembly, and the one-way assembly is assembled to realize one-way material conveying of a belt of the conveying belt (2);
conversion portion includes seal box (4), seal box two (5), square bar (6), rack (7) and gear wheel (10), the one end in seal box (4) is fixed in seal box two (5), and seal box (4) and conveyer belt (2) fixed connection, the both ends of square bar (6) respectively with rack (7) and blowing fill (24) fixed connection, square hole (8) have all been seted up at the upper and lower both ends of seal box two (5), rack (7) run through two square holes (8), slide rail (9) are installed to seal box two (5) internal face, rack (7) slidable mounting is on slide rail (9), gear wheel (10) rotate the inside of installing in seal box two (5), and gear wheel (10) mesh with rack (7).
2. The gravity-based, orderly packaging apparatus for pouch products according to claim 1, wherein: the transmission part comprises a transmission shaft (11), a pinion (12), a first bevel gear (13) and a second bevel gear (14), the transmission shaft (11) is rotatably installed in a first seal box (4), one end of the transmission shaft (11) penetrates through the inside extending to a second seal box (5) and is fixedly connected with the pinion (12), the pinion (12) is meshed with a large gear (10), the first bevel gear (13) is located in the first seal box (4), the first bevel gear (13) is fixed on the transmission shaft (11), one end of a rotating roller (15) penetrates through the inside extending to the first seal box (4) and is fixedly connected with the second bevel gear (14), and the second bevel gear (14) is meshed with the first bevel gear (13).
3. The gravity-based, orderly packaging apparatus for pouch products according to claim 1, wherein: the one-way assembly comprises an annular plate (17) and a plurality of ratchets (19), the annular plate (17) is fixed on the peripheral surface of the rotating roller (15), a plurality of ratchet grooves (18) are formed in the peripheral surface of the annular plate (17), the ratchets (19) and the ratchet grooves (18) are arranged in a matched mode, a pin shaft (21) is rotatably mounted on the ratchets (19), protruding blocks (20) are fixed at two ends of the pin shaft (21), the protruding blocks (20) are fixed on the inner surface of the through hole (16), a torsion spring (22) is sleeved on the pin shaft (21), two ends of the torsion spring (22) are fixedly connected with the ratchets (19) and the pin shaft (21) respectively, a plurality of ratchets (23) with the same number as the supporting blocks (19) are fixed on the inner surface of the through hole (16), and the supporting blocks (23) are located on one side of the ratchets (19).
4. The gravity-based, orderly packaging apparatus for pouch products according to claim 1, wherein: the top fixed mounting of blowing fill (24) has aggregate bin (25), and the discharge gate of aggregate bin (25) is located blowing fill (24) directly over, the top of aggregate bin (25) is fixed with U-shaped plate (26), and the uncovered of U-shaped plate (26) is towards conveyer belt (2), the bottom of the uncovered side of U-shaped plate (26) is fixed with U-shaped plate two (27), and the bottom and aggregate bin (25) fixed connection of U-shaped plate two (27), the one end of U-shaped plate two (27) is provided with scrapes the material subassembly.
5. The gravity-based, orderly packaging apparatus for pouch products according to claim 1, wherein: the supporting component comprises a first square block (30), a second square block (31), an expansion rod (32) and a first compression spring (33), wherein the first square block (30) is fixed on the packaging machine body (1), the second square block (31) is fixed on the discharging hopper (24), two ends of the expansion rod (32) are fixedly connected with the first square block (30) and the second square block (31) respectively, the first compression spring (33) is sleeved on the expansion rod (32), and two ends of the first compression spring (33) are respectively in contact with the first square block (30) and the second square block (31).
6. The gravity-based, orderly packaging apparatus for pouch products according to claim 4, wherein: the scraping component comprises a baffle (34), a strip-shaped plate (35), a guide sleeve (36), a guide rod (37), a limit plate (38), a second compression spring (39), a scraper (40) and a brush (41), the strip-shaped plate (35) is fixed at the bottom end of the baffle (34), the guide sleeve (36) is fixed on the strip-shaped plate (35), the guide sleeve (36) is sleeved on the guide rod (37) in a sliding manner, the top end of the guide rod (37) is fixedly connected with the U-shaped plate II (27), the bottom end of the guide rod (37) is fixedly connected with the limiting plate (38), the second compression spring (39) is sleeved on the guide rod (37), and two ends of the second compression spring (39) are respectively contacted with the limit plate (38) and the strip-shaped plate (35), the scraper (40) is fixed at the top end of the baffle (34), and the brush (41) is arranged at the top of the scraper (40).
7. The gravity-based ordered packaging apparatus for pouch products according to claim 6, wherein: the inside of U-shaped board two (27) is provided with the swash plate (42) of unloading, and installs a plurality of compression spring three (43) between the lower surface of the swash plate (42) of unloading and the interior bottom surface of U-shaped board two (27), the one end of the swash plate (42) of unloading extends to the inside of U-shaped board (26), the both sides of U-shaped board two (27) all are fixed with square three (44), and one side that square three (44) are close to baffle (34) is fixed with spring leaf (45), the side of baffle (34) is provided with a plurality of three hornblocks (46), and is a plurality of three hornblocks (46) evenly divide into two sets ofly, two sets of three hornblocks (46) are equant apart from vertically to be fixed on baffle (34), the one end that square three (44) were kept away from in spring leaf (45) extends to between two adjacent three hornblocks (46).
8. The gravity-based, orderly packaging apparatus for pouch products according to claim 1, wherein: an oil guide pipe (47) is fixed at the bottom of the second seal box (5), an oil tank (48) is fixed at the bottom of the oil guide pipe (47), the top end of the oil tank (48) is communicated with a rubber air bag (49) through a communication pipe (53), one end of the oil guide pipe (47) is communicated with a rectangular cylinder (50), the other end of the oil guide pipe (47) extends to the inner bottom of the oil tank (48), a sponge block (51) is fixed at the bottom of the rectangular cylinder (50), the bottom end of the sponge block (51) is contacted with the large gear (10), a limit nail (52) is fixed on the inner wall surface of the rectangular cylinder (50), the limit nail (52) is inserted in the sponge block (51), an oil inlet pipe (54) and an exhaust pipe (58) are communicated at the top of the outer side surface of the oil tank (48), and a first valve (55) and a second valve (59) are respectively installed on the oil inlet pipe (54) and the exhaust pipe (58), oil feed pipe (54)'s one end intercommunication has filling oil fill (56), and the top of filling oil fill (56) articulates there is dust cover (57), bar mouth (60) have been seted up to the side of oil tank (48), and the internally mounted of bar mouth (60) has transparent plate (61), the edge of transparent plate (61) and the interior surface sealing connection of bar mouth (60).
9. A method of using the ordered packaging device for pouch products based on gravity for use according to any of claims 1 to 8, characterized in that: comprises the following steps of (a) carrying out,
s1, ensuring that the electric valve is in a closed state, pouring a proper amount of raw materials to be packaged into the discharging hopper (24), gradually contracting the expansion rod (32) and the compression spring I (33) along with the increase of the weight of the discharging hopper (24), sliding the rack (7) downwards, driving the large gear (10) to rotate, enabling the small gear (12) and the transmission shaft (11) to rotate, driving the rotating roller (15) to rotate after the transmission of the bevel gear I (13) and the bevel gear II (14), driving the annular plate (17) to rotate clockwise, and preventing the conveying roller (3) from rotating at the moment;
s2, starting the packaging machine body (1) to package the raw material in the discharge hopper (24), wherein the raw material in the discharge hopper (24) is gradually reduced, therefore, the weight of the discharging hopper (24) is gradually reduced, the height of the discharging hopper (24) is gradually increased under the action of the elastic force of the first compression spring (33), the rack (7) slides upwards in the process and drives the large gear (10) to rotate, and finally drives the rotating roller (15) to rotate, but the annular plate (17) rotates anticlockwise, thereby driving the conveying roller (3) to rotate under the action of the ratchet (19) to start the conveying belt (2), so that the raw materials on the conveyer belt (2) can be put into the discharging hopper (24), thereby increasing the weight of the discharging hopper (24), and circulating the process so as to prevent the phenomenon that the discharging hopper (24) is lack of raw materials;
s3, the U-shaped plate II (27) is driven to move upwards by the upward movement of the discharge hopper (24), but the baffle (34) is in sliding connection with the U-shaped plate II (27), and the baffle (34) is supported by the elastic force of the compression spring II (39), so that the brush (41) is in contact with the belt of the conveying belt (2) in the whole process, raw materials adhered to the belt of the conveying belt (2) can be scraped onto the discharge inclined plate (42), and the waste of the raw materials is avoided;
s4, when lubricating oil needs to be smeared on the large gear (10), firstly, the first valve (55) and the second valve (59) are ensured to be in a closed state, then the rubber air bag (49) is directly pressed, air originally located in the rubber air bag (49) is squeezed into the oil tank (48), so that the lubricating oil located in the oil tank (48) is squeezed into the rectangular cylinder (50) along the oil guide pipe (47) by utilizing the principle of air pressure, then the lubricating oil can be smeared on the large gear (10) by the sponge block (51), and then the lubricating oil can be uniformly distributed on the small gear (12) and the rack (7) by utilizing the rotation of the large gear (10).
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| CN202110701842.XA CN113581544A (en) | 2021-06-24 | 2021-06-24 | Orderly packaging equipment for small bag products based on gravity use and use method thereof |
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| CN202110701842.XA CN113581544A (en) | 2021-06-24 | 2021-06-24 | Orderly packaging equipment for small bag products based on gravity use and use method thereof |
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