CN113580727A - Double-layer cloth bonding process - Google Patents
Double-layer cloth bonding process Download PDFInfo
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- CN113580727A CN113580727A CN202110900448.9A CN202110900448A CN113580727A CN 113580727 A CN113580727 A CN 113580727A CN 202110900448 A CN202110900448 A CN 202110900448A CN 113580727 A CN113580727 A CN 113580727A
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- glue
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Treatment Of Fiber Materials (AREA)
- Making Paper Articles (AREA)
Abstract
The invention relates to the technical field of double-layer cloth, in particular to a double-layer cloth bonding process which is matched with double-layer cloth bonding equipment. Can high-efficiently stabilize the bonding cloth and prevent simultaneously that glue from spilling over and causing the influence to equipment on the cloth.
Description
Technical Field
The invention relates to the technical field of double-layer cloth, in particular to a double-layer cloth bonding process.
Background
The cloth bonding process does not sew the cloth with needles and stitches, but bonds the cloth and the cloth with an adhesive. The cloth bonding process bonds the cloth and the cloth with an adhesive, and can eliminate unevenness of the sewing thread generated on the cloth surface during sewing due to the sewing thread, and the surface of the processed cloth is smooth. Therefore, the cloth bonding process can manufacture clothes and the like which do not cause discomfort by the unevenness of the clothes when the clothes are worn.
Glue spraying devices used in the conventional cloth bonding process are used for dispensing glue, and need to be manually aligned for many times by operators, so that the operators are always in a concentrated state and cannot leave a station in the production process, otherwise, the phenomenon that the glue is not firmly fallen off can occur. And because the cloth is softer, the condition that some appears folding in the in-process of conveying can cause this place bonding dislocation to produce the waste product, so still have the space that can improve.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a double-layer cloth bonding process which is used for linearly bonding double-layer cloth and has the effects of improving the firmness of the double-layer cloth and reducing the rejection rate of finished products.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a double-deck cloth bonding process, its cooperation has used a double-deck cloth bonding equipment, this double-deck cloth bonding equipment is including installing subaerial support frame, first belt, output conveyer belt, be equipped with the fixed conveyer of cloth on the support frame, first belt is equipped with the negative pressure device that the wrinkle was removed in the cloth clearance towards the upside of output conveyer belt, be equipped with between first belt and the output conveyer belt and carry out linear rubber coating's rubber coating device and to double-deck cloth press forming device to the cloth.
Preferably, the cloth fixing and conveying device comprises a support frame arranged on the ground, a first support plate is arranged on the side surface of the middle part of the support frame, a first servo motor is fixedly arranged on the first support plate, the output end of the first servo motor is connected with a first gear, a second gear is arranged right above the first gear, the first gear and the second gear are in meshing transmission through a third gear, the third gear is rotatably connected on the support frame, two rows of first transmission rollers are arranged on one side of the left part of the support frame, which is far away from the ground, in parallel, the first gear and the second gear are connected with the rightmost first transmission roller, a meshed transmission chain is arranged on one side of the first transmission rollers, a first belt is arranged on each row of the first transmission rollers, an output conveying belt is arranged on the right side of the support frame, and a working opening is arranged between the output conveying belt and the first belt, and a glue collecting groove is arranged below the working opening.
Preferably, the output conveyor belt comprises a second supporting plate, a second servo motor is fixedly arranged on the second supporting plate, one side, away from the ground, of the right part of the supporting frame is provided with a row of second driving rollers, the rightmost second driving roller is connected with the output end of the second servo motor, one side of each second driving roller is provided with a meshed second driving chain, and a second belt is arranged on each second driving roller.
Preferably, the negative pressure device includes the third backup pad, the third backup pad sets up the opposite one side of first backup pad on the support frame, the fixed aspiration pump that is equipped with of third backup pad, the air exhaust pump bleed end connects the gas processing case, gas processing bottom of the case portion symmetry is equipped with two and trades the liquid switch, gas processing case left side is connected and is equipped with three first air flues above first belt right side and output conveyer belt left side, every arc suction channel is all connected to first air flue, and every arc suction channel lower extreme evenly opens has a plurality of suction hole, and every arc suction channel both ends have all set firmly first supporting block, first supporting block fixed connection is on the support frame.
Preferably, the glue spreading device comprises a fourth support plate, the fourth support plate is fixedly arranged on the inner side of the support frame close to the first support plate, a third servo motor is arranged on the fourth support plate, the output end of the third servo motor is connected with one end of a first rolling shaft, the other end of the first rolling shaft is fixedly connected to a glue storage box cover, the glue storage box cover is fixedly connected to a glue storage box body, the two ends of the glue storage box body are semicircular, the middle of the glue storage box body is linear, first sliding grooves are respectively arranged on the two semicircular surfaces of the glue storage box cover, a first sliding block is arranged on each first sliding groove, a spring is connected between the inner side of each first sliding groove and the first sliding block, each first sliding groove is provided with a first glue injection channel, two first glue injection grooves are symmetrically formed at the two ends of the glue storage box body, a partition plate is arranged in the middle of the glue storage box body, four second sliding grooves are respectively arranged in the glue storage box body in a bilateral symmetry manner at the two sides close to the glue storage box cover, two heating plates are symmetrically arranged in the middle of the glue storage box body in a left-right mode.
Preferably, a glue injection cover is arranged on the outer side of the glue storage box cover and fixedly connected to the glue injection box body, a second glue outlet groove is formed in the lower end of the glue injection box body, a second glue injection channel concentric with the first glue groove is formed in the upper end of the glue injection cover, annular grooves are formed in the periphery of the second glue injection channel, an annular sliding block is arranged on each annular groove, one side, close to the glue storage box body, of each annular sliding block is closed, the other side of each annular sliding block is open, a glue injection port is formed in one side, close to the glue storage box body, of each annular sliding block, two second sliding grooves are symmetrically formed in the upper side and the lower side of each annular groove, a second sliding block is arranged on each second sliding groove, a spring is connected between the inner side of each second sliding groove and the second sliding block, the glue injection cover is fixedly connected to a second supporting block, the second supporting block is fixedly connected to the supporting frame, and a sixth supporting plate is arranged on the opposite side of the fourth supporting plate and fixedly connected to the supporting frame, the sixth supporting plate is fixedly provided with a glue melting machine, a glue outlet of the glue melting machine is connected with a glue outlet pipe, and the other end of the glue outlet pipe is connected with a second glue injection channel.
Preferably, the press forming device comprises a fifth support plate, the fifth support plate is fixedly connected with the support frame at the position of the working opening, a fourth servo motor is arranged on the fifth support plate, the output end of the fourth servo motor is connected with a fourth gear, a meshed fifth gear is arranged right above the fourth gear, one end of the fourth gear far away from the fourth servo motor is fixedly connected with a second rolling shaft, the other end of the second rolling shaft is fixedly connected with a convex roller, one end of the fifth gear at the same side of the second rolling shaft is fixedly connected with a third rolling shaft, the other end of the third rolling shaft is fixedly connected with a concave roller, the convex roller is matched with the concave roller, a plurality of third sliding grooves are symmetrically arranged on the contact surface of the convex roller and the concave roller along the circumferential direction, and first guide rails are arranged on the third sliding grooves, the first guide rail is provided with a third slide block, two second guide rails are symmetrically arranged above the third slide block in a left-right mode, and the third slide block is provided with a fourth slide block.
Preferably, two fourth sliding grooves are symmetrically arranged on the left and right of the lower part of the fourth sliding block, the second guide rail is matched with the fourth sliding grooves, a spring is arranged between each third sliding block and the fourth sliding block, a second air passage is arranged in the middle of the fourth sliding block, two vertical third air passages are symmetrically arranged on the upper part of the second air passage in the left and right direction, a fourth air passage is arranged on the right side of the lower part of the second air passage, an air pipe is connected on the fourth air passage, a groove is arranged on the convex roller along the third sliding groove and the fourth air passage in a matched manner, a fifth air passage is arranged at the axis of the convex roller, one end of the fifth air passage is connected with the air pipe, the other end of the fifth air passage is connected with the first air passage, a fifth sliding groove is arranged below the fourth air passage of the fourth sliding block, a pin is arranged on the fifth sliding groove, the left side of the cuboid is hemispherical, a spring is connected between the pin and the fourth sliding block, and a sixth sliding groove is arranged on the convex roller, the sixth sliding groove is matched with the pin in an uncompressed state, and the upper part of the sixth sliding groove is a plane and the lower part of the sixth sliding groove is an arc surface.
The double-layer cloth bonding processing technology comprises the following steps:
s1: traction transportation, namely pushing the cloth onto the upper first belt and the lower first belt respectively to enable the cloth to move on the first belts;
s2: cleaning and wrinkle removing, wherein the arc-shaped air suction channel uniformly sucks the cloth when the cloth reaches the right end of the first belt, adsorbs falling fibers and opens a part of the edge of the cloth, which is possibly folded;
s3: linear gluing, namely injecting glue through the first glue injection channel, pushing the partition plate to move downwards, and uniformly spraying the glue on the upper surface of the lower-layer cloth in a linear manner through the second glue outlet groove to achieve the purpose that the contact surface of the double-layer cloth is coated with the glue;
s4: the fourth sliding block is pressed and formed, when the double-layer cloth is pressed by the convex roller and the concave roller which are matched with each other, the friction force opposite to the rolling direction and the reaction force given by the convex roller are applied to the fourth sliding block, so that the fourth sliding block moves along the third sliding groove, and the adsorbed cloth is driven to be smoothed;
s5: and (5) packaging and transporting, namely packaging and transporting the double-layer cloth formed by pressing.
Has the advantages that:
1. the linear gluing can be continuously provided for the cloth through the rotating fit of the glue storage box and the glue injection box, so that the contact surface of the double-layer cloth can be uniformly coated with the glue, and the firmness of the double-layer cloth is effectively improved;
2. the falling fibers and the unfolded partially folded cloth can be adsorbed by the arc-shaped air suction channel, and the wrinkles of the cloth in the pressing process are smoothed by the fourth sliding block, so that the yield of the double-layer cloth is effectively improved;
3. the convex roller and the concave roller which are matched with each other can enable redundant glue on the cloth to flow into the collecting tank at the bottom along the arc-shaped surface, so that the accumulation of the glue is avoided, and the waste of the glue can be reduced.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view of the negative pressure system of the present invention;
FIG. 4 is a sectional view of the glue injection tank of the present invention;
FIG. 5 is a sectional view of the glue injection case cover of the present invention;
FIG. 6 is a front view of the press forming apparatus of the present invention;
fig. 7 is a partial sectional view taken at a in fig. 6.
In the figure: the cloth fixing and conveying device 1, the support frame 101, the first support plate 109, the first servo motor 108, the first gear 107, the second gear 105, the third gear 106, the first transmission roller 104, the transmission chain 103, the first belt 102, the output transmission belt 110, the working opening 111, the glue collecting tank 117, the second support plate 112, the second servo motor 113, the second transmission roller 114, the second transmission chain 115, the second belt 116, the negative pressure device 2, the third support plate 201, the air suction pump 202, the gas processing box 203, the liquid changing switch 204, the first air channel 205, the arc-shaped air suction channel 206, the air suction hole 207, the first support block 208, the glue spreading device 3, the fourth support plate 301, the third servo motor 302, the first rolling shaft 303, the glue storage box cover 311, the glue storage box 306, the first slide groove 312, the first slide block 314, the spring 313, the first glue injection channel 321, the first glue outlet groove 309, the separation plate 307, the second slide groove 322, the heating plate 308, the glue injection cover 323, the glue injection box body 305, the second glue outlet groove 310, the second glue injection channel 320, the annular groove 319, the annular sliding block 315, the glue injection port 316, the second sliding groove 324, the second sliding block 317, the spring 318, the second supporting block 304, the press molding device 4, the sixth supporting plate 325, the glue melting machine 326, the glue outlet pipe 327, the fifth supporting plate 401, the fourth servo motor 402, the fourth gear 403, the fifth gear 404, the second rolling shaft 405, the convex roller 407, the third rolling shaft 406, the concave roller 408, the third sliding groove 409, the first guide rail 420, the third sliding block 421, the second guide rail 424, the fourth sliding block 410, the fourth sliding groove 423, the spring 422, the second air channel 412, the third air channel 411, the fourth air channel 414, the air pipe 413, the groove 415, the fifth air channel 425, the fifth sliding channel 419, the pin 417, the spring 418 and the sixth sliding channel 416.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
In the description of the present invention, it should be noted that the terms "inside", "below", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
With reference to fig. 1, the double-layer cloth bonding process uses a double-layer cloth bonding device in cooperation, the double-layer cloth bonding device comprises a support frame 101, a first belt 102 and an output conveyor belt 110, the support frame 101 is provided with a cloth fixing and conveying device 1, the upper side of the first belt 102, which faces the output conveyor belt 110, is provided with a cloth cleaning and wrinkle removing negative pressure device 2, and a gluing device 3 for linearly gluing cloth and a double-layer cloth press-forming device 4 are arranged between the first belt 102 and the output conveyor belt 110.
With reference to fig. 1 and fig. 2, the cloth fixing and conveying apparatus 1 includes a support frame 101 installed on the ground, a first support plate 109 is disposed on a side surface of a middle portion of the support frame 101, a first servo motor 108 is fixedly disposed on the first support plate 109, an output end of the first servo motor 108 is connected to a first gear 107, a second gear 105 is disposed right above the first gear 107, the first gear 107 and the second gear 105 are in meshing transmission through a third gear 106, the third gear 106 is rotatably connected to the support frame 101, two rows of first transmission rollers 104 are disposed in parallel on a side of a left portion of the support frame 101 away from the ground, the first gear 107 and the second gear 105 are connected to a rightmost first transmission roller 104, a meshing transmission chain 103 is disposed on one side of the first transmission rollers 104, a first belt 102 is disposed on each row of the first transmission rollers 104, an output transmission belt 110 is disposed on a right side of the support frame 101, a working opening 111 is disposed between the output transmission belt 110 and the first belt 102, a glue collecting groove 117 is arranged below the working opening 111.
The output conveyor belt 110 comprises a second support plate 112, a second servo motor 113 is fixedly arranged on the second support plate 112, a row of second transmission rollers 114 is arranged on one side, far away from the ground, of the right part of the support frame 101, the rightmost second transmission roller 114 is connected with the output end of the second servo motor 113, a second transmission chain 115 meshed with the second transmission rollers is arranged on one side of the second transmission rollers 114, and a second belt 116 is arranged on the second transmission rollers 114.
With reference to fig. 2 and fig. 3, the negative pressure device 2 includes a third supporting plate 201, the third supporting plate 201 is disposed on the opposite side of the first supporting plate 109 on the supporting frame 101, the third supporting plate 201 is fixedly provided with an air pump 202, the air pumping end of the air pump 202 is connected to the air treatment box 203, the bottom of the air treatment box 203 is symmetrically provided with two liquid changing switches 204, the left side of the air treatment box 203 is connected to three first air ducts 205 disposed above the right side of the first belt 102 and above the left side of the output conveyor belt 110, each first air duct 205 is connected to an arc-shaped air suction duct 206, the lower end of each arc-shaped air suction duct 206 is uniformly provided with a plurality of air suction holes 207, the two ends of each arc-shaped air suction duct 206 are fixedly provided with first supporting blocks 208, and the first supporting blocks 208 are fixedly connected to the supporting frame 101. The air pump 202 is prior art and will not be described in detail herein.
With reference to fig. 2, 4 and 5, the glue spreading device 3 includes a fourth supporting plate 301, the fourth supporting plate 301 is fixedly disposed on the inner side of the supporting frame 101 close to the first supporting plate 109, a third servo motor 302 is disposed on the fourth supporting plate 301, an output end of the third servo motor 302 is connected to one end of the first rolling shaft 303, the other end of the first rolling shaft 303 is fixedly connected to the glue storage box cover 311, the glue storage box cover 311 is fixedly connected to the glue storage box 306, two ends of the glue storage box body 306 are semicircular and the middle is linear, first sliding grooves 312 are disposed on two semicircular surfaces of the glue storage box cover 311, a first sliding block 314 is disposed on each first sliding groove 312, a spring 313 is connected between the inner side of each first sliding groove 312 and the first sliding block 314, each first sliding groove 312 has a first glue injecting channel 321, two first glue discharging grooves 309 are symmetrically disposed at two ends of the glue storage box 306, a partition plate 307 is disposed in the middle of the glue storage box body 306, the two sides of the middle of the glue storage box 306 close to the glue storage box cover 311 are respectively provided with four second sliding grooves 322 in a bilateral symmetry manner, and the middle of the glue storage box 306 is provided with two heating plates 308 in a bilateral symmetry manner.
With reference to fig. 2, 4 and 5, a glue injection cover 323 is disposed on the outer side of the glue storage cover 311, the glue injection cover 323 is fixedly connected to the glue injection box 305, a second glue outlet groove 310 is formed at the lower end of the glue injection box 305, a second glue injection channel 320 concentric with the first glue groove 312 is disposed at the upper end of the glue injection cover 323, an annular groove 319 is disposed around the second glue injection channel 320, an annular slider 315 is disposed on the annular groove 319, one side of the annular slider 315 close to the glue storage box 306 is closed, the other side is open, a glue injection port 316 is disposed on one side of the annular slider 315 close to the glue storage box 306, two second glue grooves 324 are symmetrically disposed on the upper and lower sides of the annular groove 319, a second slider 317 is disposed on each second glue groove 324, a spring 318 is connected between the inner side of each second glue groove 324 and the second slider 306, the glue injection cover 323 is fixedly connected to the second support block 304, the second support block 304 is fixedly connected to the support frame 101, a sixth support plate 325 is disposed on the opposite side of the fourth support plate 301 and fixedly connected to the support frame 101, the sixth supporting plate 325 is fixedly provided with a glue melter 326, a glue outlet of the glue melter 326 is connected with a glue outlet pipe 327, and the other end of the glue outlet pipe 327 is connected with the second glue injection channel 320. The melters 326 are conventional and will not be described in detail here.
With reference to fig. 1, 6 and 7, the press-forming apparatus 4 includes a fifth supporting plate 401, the fifth supporting plate 401 is disposed at the working opening 111 and fixedly connected to the supporting frame 101, a fourth servo motor 402 is disposed on the fifth supporting plate 401, an output end of the fourth servo motor 402 is connected to a fourth gear 403, a fifth gear 404 engaged with the fourth gear 403 is disposed right above the fourth gear 403, one end of the fourth gear 403 away from the fourth servo motor 402 is fixedly connected to a second rolling shaft 405, the other end of the second rolling shaft 405 is fixedly connected to a convex roller 407, one end of the fifth gear 404 on the same side as the second rolling shaft 405 is fixedly connected to a third rolling shaft 406, the other end of the third rolling shaft 406 is fixedly connected to a concave roller 408, the convex roller 407 and the concave roller 408 are engaged with each other, the convex roller 407 has a plurality of third sliding grooves 409 symmetrically disposed left and right along the circumferential direction on the contact surface with the concave roller 408, the third sliding grooves 409 are provided with first guide rails 420, the first guide rail 420 is provided with a third slide block 421, two second guide rails 424 are symmetrically arranged above the third slide block 421, and the third slide block 421 is provided with a fourth slide block 410.
With reference to fig. 1, 6 and 7, two fourth sliding grooves 423 are symmetrically arranged below the fourth sliding block 410, the second guide rail 424 and the fourth sliding grooves 423 are matched with each other, a spring 422 is arranged between each third sliding block 421 and the fourth sliding block 410, a second air channel 412 is arranged in the middle of the fourth sliding block 410, two vertical third air channels 411 are symmetrically arranged at the upper part of the second air channel 412, a fourth air channel 414 is arranged at the right side of the lower part of the second air channel 412, an air pipe 413 is connected to the fourth air channel 414, a groove 415 is arranged on the convex roller 407 along the third sliding groove 409 and the fourth air channel 414 in a matching manner, a fifth air channel 425 is arranged at the axis of the convex roller 407, one end of the fifth air channel 425 is connected with the air pipe 413, the other end of the fifth air channel 425 is connected with the first air channel 205, a fifth sliding groove 419 is arranged below the fourth air channel 414 on the fourth sliding block 410, a pin 417 is arranged on the fifth sliding groove 419, the left side of the pin 417 is a cuboid and the right side is a hemisphere, a spring 418 is connected between the pin 417 and the fourth sliding block 410, the convex roller 407 is provided with a sixth sliding chute 416, the sixth sliding chute 416 is matched with a pin 417 in an uncompressed state, and the upper part of the sixth sliding chute 416 is a plane and the lower part thereof is an arc surface.
The double-layer cloth bonding processing technology comprises the following steps:
s1: traction transportation, namely pushing the cloth onto the upper and lower first belts 102 respectively to enable the cloth to move on the first belts 102;
s2: cleaning and wrinkle removing, wherein the arc-shaped air suction channel 206 uniformly sucks the cloth when the cloth reaches the right end of the first belt 102, adsorbs falling fibers and opens a part of the edge of the cloth, which may be folded;
s3: linear glue coating, namely injecting glue through the first glue injection channel 321, pushing the partition plate 307 to move downwards, and uniformly and linearly spraying the glue on the upper surface of the lower-layer cloth from the second glue outlet groove 310, so that the aim of coating glue on the contact surface of the double-layer cloth is fulfilled;
s4: when the double-layer cloth is pressed by the convex roller 407 and the concave roller 408 which are matched with each other, the fourth slider 410 is subjected to a friction force opposite to the rolling direction and a reaction force given by the convex roller 407, so that the fourth slider 410 moves along the third sliding groove 409, and meanwhile, the adsorbed cloth is driven to be smoothed;
s5: and (5) packaging and transporting, namely packaging and transporting the double-layer cloth formed by pressing.
The working principle is as follows: the first servo motor 108 is adjusted to obtain first belts 102 with different transmission speeds, cloth is pushed onto the upper first belt 102 and the lower first belt 102 respectively, the cloth is made to move on the first belts 102, the suction force of the air suction pump 202 reaches the arc-shaped air suction channel 206 through the first air channel 205, the suction force is uniformly given to the cloth, the falling fiber is adsorbed and the part, possibly folded, of the edge of the cloth is opened, a solution capable of dissolving glue is placed in the gas treatment box 203, the fiber is also left in the solution when passing through, and the solution can be replaced through the liquid replacement switch 204 at the bottom after a period of time.
When the cloth passes through the working opening 111, the first sliding chute 312 is aligned with the second glue injection channel 320, the spring 318 pushes the second slider 317 forward until the second slider is pushed against the glue storage box cover 311, the annular slider 315 is driven to enter the first sliding chute 312 to push the first slider 314, so that the glue injection port 316 is aligned with the first glue injection channel 321, the glue melting machine 326 injects glue into the glue storage box 306 through the glue outlet pipe 327, and pushes the partition plate 307 to move downward along the second sliding chute 322, so that the glue is uniformly linearly sprayed on the cloth from the second glue outlet groove 310. The heating plate 308 may prevent glue from solidifying in the glue reservoir 306. The linear glue coating can be continuously provided for the cloth, so that the contact surface of the double-layer cloth is uniformly coated with the glue, and the aim of improving the firmness of the double-layer cloth is fulfilled.
The convex roller 407 and the concave roller 408 are matched with each other, so that the redundant glue on the cloth can flow into the collecting tank at the bottom along the arc-shaped surface, the accumulation of the glue is avoided, and the waste of the glue can be reduced. When the cloth passes through the fourth slider 410, the fourth slider 410 is pressed downward, the pin 417 with a semicircular bottom passes through the arc surface of the sixth sliding slot 416, the spring 418 is pushed to compress the fifth sliding slot 419, and finally the fourth slider 410 is flush with the convex roller 407. The second air passage 412 of the fourth slider 410 is connected with the first air passage 205 through the air pipe 413 and the fifth air passage 425. The fourth slider 410 receives a frictional force opposite to the rolling direction and a reaction force given by the male roller 407, so that the fourth slider 410 moves along the third chute 409. The fourth slider 410 adsorbs the cloth and moves to both sides, so as to smooth the cloth. When the fourth slider 410 is rotated to disengage from the cloth, it slides back under the influence of gravity to the middle of the male rollers 407, and the spring 418 pushes the pin 417 into the sixth sliding slot 416, and only after the fourth slider 410 is pressed down again, it can move further.
The double-layered cloth material formed by compression is finally conveyed away from the package by means of an output conveyor 110.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The utility model provides a double-deck cloth bonding process, its characterized in that, it has used a double-deck cloth bonding equipment in coordination, this double-deck cloth bonding equipment is including installing subaerial support frame (101), first belt (102), output conveyer belt (110), be equipped with fixed conveyer of cloth (1) on support frame (101), first belt (102) are equipped with cloth clearance and remove negative pressure device (2) of wrinkle towards the upside of output conveyer belt (110), be equipped with between first belt (102) and output conveyer belt (110) and carry out linear rubber coating's rubber coating device (3) and double-deck cloth press forming device (4) to the cloth.
2. The double-layer cloth bonding process according to claim 1, wherein the cloth fixing and conveying device (1) further comprises a first support plate (109) arranged on the side surface of the middle portion of the support frame (101), a first servo motor (108) is fixedly arranged on the first support plate (109), the output end of the first servo motor (108) is connected with a first gear (107), a second gear (105) is arranged right above the first gear (107), the first gear (107) and the second gear (105) are in meshing transmission through a third gear (106), the third gear (106) is rotatably connected to the support frame (101), two rows of first transmission rollers (104) are arranged on the side, far away from the ground, of the left portion of the support frame (101) in parallel, and the first gear (107) and the second gear (105) are connected with the rightmost first transmission roller (104), first drive roller (104) one side is equipped with engaged drive chain (103), every row first drive roller (104) on be equipped with first belt (102), support frame (101) right side is equipped with output conveyer belt (110), be equipped with between output conveyer belt (110) and first belt (102) work opening (111), work opening (111) below is equipped with glue collecting vat (117).
3. The double-layer cloth bonding process according to claim 2, wherein the output conveyor belt (110) comprises a second support plate (112), a second servo motor (113) is fixedly arranged on the second support plate (112), a row of second transmission rollers (114) is arranged on one side, far away from the ground, of the right part of the support frame (101), the output end of the second servo motor (113) is connected with the rightmost second transmission roller (114), a meshed second transmission chain (115) is arranged on one side of the second transmission roller (114), and a second belt (116) is arranged on the second transmission roller (114).
4. The double-layer cloth bonding process according to claim 3, wherein the negative pressure device (2) comprises a third support plate (201), the third support plate (201) is arranged on one side opposite to the first support plate (109) on the support frame (101), the third support plate (201) is fixedly provided with an air pump (202), the air suction end of the air pump (202) is connected with an air treatment box (203), the bottom of the air treatment box (203) is symmetrically provided with two liquid change switches (204), the left side of the air treatment box (203) is connected with three first air passages (205) which are arranged above the right side of the first belt (102) and above the left side of the output conveyor belt (110), each first air passage (205) is connected with an arc-shaped air suction passage (206), the lower end of each arc-shaped air suction passage (206) is uniformly provided with a plurality of air suction holes (207), and two ends of each arc-shaped air suction passage (206) are fixedly provided with a first support block (208), the first supporting block (208) is fixedly connected to the supporting frame (101).
5. The double-layer cloth bonding process according to claim 4, wherein the glue coating device (3) comprises a fourth supporting plate (301), the fourth supporting plate (301) is fixedly arranged on the supporting frame (101) and close to the inner side of the first supporting plate (109), a third servo motor (302) is arranged on the fourth supporting plate (301), the output end of the third servo motor (302) is connected with one end of a first rolling shaft (303), the other end of the first rolling shaft (303) is fixedly connected to a glue storage box cover (311), the glue storage box cover (311) is fixedly connected to the glue storage box body (306), the two ends of the glue storage box body (306) are semicircular, the middle of the glue storage box cover (311) is linear, first sliding grooves (312) are respectively arranged on the two semicircular surfaces of the glue storage box cover (311), a first sliding block (314) is arranged on each first sliding groove (312), every be connected with spring (313) between first spout (312) inboard and first slider (314), every first spout (312) all have first injecting glue passageway (321), it has two first gluey groove (309) to store up gluey box (306) both ends symmetry division, it is equipped with a division board (307) to store up gluey box (306) centre, it is equipped with four second spout (322) respectively bilateral symmetry to store up the both sides that glue box lid (311) is close to in the middle of gluey box (306), it is equipped with two hot plate (308) to store up gluey box (306) centre bilateral symmetry.
6. The double-layer cloth bonding process according to claim 5, wherein a glue injection cover (323) is arranged on the outer side of the glue storage box cover (311), the glue injection cover (323) is fixedly connected to the glue injection box body (305), a second glue outlet groove (310) is formed in the lower end of the glue injection box body (305), a second glue injection channel (320) concentric with the first sliding groove (312) is arranged at the upper end of the glue injection cover (323), an annular groove (319) is formed around the second glue injection channel (320), an annular sliding block (315) is arranged on the annular groove (319), one side, close to the glue storage box body (306), of the annular sliding block (315) is closed, the other side of the annular sliding block (315) is open, a glue injection port (316) is formed in one side, close to the glue storage box body (306), two second sliding grooves (324) are symmetrically formed in the upper side and the lower side of the annular groove (319), a second sliding block (317) is arranged on each second sliding groove (324), every be connected with spring (318) between second spout (324) inboard and second slider (317), notes gluey lid (323) fixed connection second supporting shoe (304), second supporting shoe (304) fixed connection is on support frame (101), the opposite one side of fourth supporting shoe (301) is equipped with sixth supporting shoe (325) and above-mentioned support frame (101) fixed connection, sixth supporting shoe (325) have set firmly glue-melting machine (326), glue outlet of glue-melting machine (326) connects out rubber tube (327), second injecting glue passageway (320) is connected to the other end of out rubber tube (327).
7. The double-layer cloth bonding process according to claim 6, wherein the press forming device (4) comprises a fifth support plate (401), the fifth support plate (401) is arranged at the working opening (111) and fixedly connected with the support frame (101), a fourth servo motor (402) is arranged on the fifth support plate (401), the output end of the fourth servo motor (402) is connected with a fourth gear (403), a meshed fifth gear (404) is arranged right above the fourth gear (403), one end of the fourth gear (403) far away from the fourth servo motor (402) is fixedly connected with a second rolling shaft (405), the other end of the second rolling shaft (405) is fixedly connected with a convex roller (407), one end of the fifth gear (404) on the same side as the second rolling shaft (405) is fixedly connected with a third rolling shaft (406), and the other end of the third rolling shaft (406) is fixedly connected with a concave roller (408), convex gyro wheel (407) and concave gyro wheel (408) are mutually supported, convex gyro wheel (407) bilateral symmetry is equipped with a plurality of third spout (409) along the circumferencial direction on the contact surface with concave gyro wheel (408), be equipped with first guide rail (420) on third spout (409), be equipped with third slider (421) on first guide rail (420), third slider (421) top bilateral symmetry is equipped with two second guide rails (424), be equipped with fourth slider (410) on third slider (421).
8. The double-layer cloth bonding process according to claim 7, wherein two fourth sliding grooves (423) are symmetrically arranged on the left and right below the fourth sliding block (410), the second guide rail (424) and the fourth sliding grooves (423) are matched with each other, a spring (422) is arranged between each third sliding block (421) and the fourth sliding block (410), a second air passage (412) is arranged in the middle of the fourth sliding block (410), two vertical third air passages (411) are symmetrically arranged on the upper portion of the second air passage (412) on the left and right, a fourth air passage (414) is arranged on the right side of the lower portion of the second air passage (412), an air pipe (413) is connected to the fourth air passage (414), a groove (415) is arranged on the convex roller (407) along the third sliding groove (409) and the fourth air passage (414) in a matching manner, a fifth air passage (425) is arranged at the axis of the convex roller (407), one end of the fifth air passage (425) is connected with the air pipe (413), the other end of the fifth air passage is connected with the first air passage (205), a fifth sliding groove (419) is formed below the fourth air passage (414) of the fourth sliding block (410), a pin (417) is arranged on the fifth sliding groove (419), the left side of the pin (417) is a cuboid and is hemispherical, a spring (418) is connected between the pin (417) and the fourth sliding block (410), a sixth sliding groove (416) is formed in the convex roller (407), the sixth sliding groove (416) is matched with the pin (417) in an uncompressed state, and the lower portion of the upper portion of the sixth sliding groove (416) is an arc surface.
9. The double-layer cloth bonding process according to claims 1-8, wherein the double-layer cloth bonding process comprises the following steps:
s1: traction transportation, namely pushing the cloth onto the upper first belt (102) and the lower first belt (102) respectively to enable the cloth to move on the first belts (102);
s2: clearing and removing wrinkles, wherein when the cloth reaches the right end of the first belt (102), the arc-shaped air suction channel (206) uniformly sucks the cloth, adsorbs falling fibers and opens a part of the edge of the cloth, which is possibly folded;
s3: linear gluing, namely injecting glue through the first glue injection channel (321), pushing the partition plate (307) to move downwards, and uniformly spraying the glue on the upper surface of the lower-layer cloth in a linear mode through the second glue outlet groove (310), so that the aim of coating the glue on the contact surface of the double-layer cloth is fulfilled;
s4: the pressing forming is carried out, when the double-layer cloth is pressed by the convex roller (407) and the concave roller (408) which are matched with each other, the fourth sliding block (410) is subjected to the friction opposite to the rolling direction and the reaction force given by the convex roller (407), so that the fourth sliding block (410) moves along the third sliding groove (409), and meanwhile, the adsorbed cloth is driven to be smoothed;
s5: and (5) packaging and transporting, namely packaging and transporting the double-layer cloth formed by pressing.
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| CN202110900448.9A CN113580727B (en) | 2021-08-06 | 2021-08-06 | Double-layer cloth bonding process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110900448.9A CN113580727B (en) | 2021-08-06 | 2021-08-06 | Double-layer cloth bonding process |
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| CN113580727B CN113580727B (en) | 2023-08-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114560332A (en) * | 2022-03-30 | 2022-05-31 | 浙江流庆纺织有限公司 | Leveling mechanism based on bonder |
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| CN209580770U (en) * | 2018-11-26 | 2019-11-05 | 深圳市润之行商标制作有限公司 | Double layered trademark cloth pressing device |
| CN209759807U (en) * | 2019-03-08 | 2019-12-10 | 绍兴恒元机械制造有限公司 | Textile deviation rectifying mechanism of setting machine |
| CN111469420A (en) * | 2020-05-11 | 2020-07-31 | 胡俊好 | Magnetic effect-based energy-saving processing method for plastic bag |
| CN112760960A (en) * | 2020-12-29 | 2021-05-07 | 孙永俊 | A textile fabric cleaning device for weaving equipment |
| CN113600374A (en) * | 2021-08-16 | 2021-11-05 | 高朝锋 | Oil outer pipe wall paint spraying process |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209580770U (en) * | 2018-11-26 | 2019-11-05 | 深圳市润之行商标制作有限公司 | Double layered trademark cloth pressing device |
| CN209759807U (en) * | 2019-03-08 | 2019-12-10 | 绍兴恒元机械制造有限公司 | Textile deviation rectifying mechanism of setting machine |
| CN111469420A (en) * | 2020-05-11 | 2020-07-31 | 胡俊好 | Magnetic effect-based energy-saving processing method for plastic bag |
| CN112760960A (en) * | 2020-12-29 | 2021-05-07 | 孙永俊 | A textile fabric cleaning device for weaving equipment |
| CN113600374A (en) * | 2021-08-16 | 2021-11-05 | 高朝锋 | Oil outer pipe wall paint spraying process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114560332A (en) * | 2022-03-30 | 2022-05-31 | 浙江流庆纺织有限公司 | Leveling mechanism based on bonder |
| CN114560332B (en) * | 2022-03-30 | 2023-11-03 | 浙江流庆纺织有限公司 | Leveling mechanism based on bonder |
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| CN113580727B (en) | 2023-08-08 |
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Effective date of registration: 20230714 Address after: 410201 No. 101 and 102, Building 17, Tiansheng Technology Jinxia Smart City, Qingzhuhu, Kaifu District, Changsha City, Hunan Province Applicant after: Changsha Starting Line Clothing Co.,Ltd. Address before: 130399 Chaoyang Xiang Chang Gou Zi Cun, Dehui City, Changchun City, Jilin Province Applicant before: Ma Weicheng |
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