CN113580542A

CN113580542A - Intelligent identification bottle blowing system

Info

Publication number: CN113580542A
Application number: CN202110893757.8A
Authority: CN
Inventors: 申德培
Original assignee: Zhaoqing Jinteng Machinery Industrial Co ltd
Current assignee: Zhaoqing Jinteng Machinery Industrial Co ltd
Priority date: 2021-08-05
Filing date: 2021-08-05
Publication date: 2021-11-02

Abstract

The invention discloses an intelligent identification bottle blowing system, and belongs to the field of plastic bottle production. The intelligent identification bottle blowing system comprises a terminal unit for shooting images by adopting a high-speed industrial camera, wherein a visual identification processor is arranged in the terminal unit, and the visual identification processor processes a high-compression video stream shot by the high-speed industrial camera through a core chip of a built-in graph variable multi-variable array so as to judge the direction; the invention processes the high-compression video stream shot by the high-speed industrial camera through the built-in core chip of the graph variable multi-variable array to judge the direction through the built-in vision recognition processor, accurately judges whether the direction is correct or not, and returns a signal to the main system if the direction is correct.

Description

Intelligent identification bottle blowing system

Technical Field

The invention relates to the technical field of plastic bottle production, in particular to an intelligent identification bottle blowing system.

Background

The plastic bottle is mainly made of plastic grains made of materials such as polyethylene and the like and added with various organic solvents, and is manufactured by blank injection and bottle blowing. The production by the process can meet the requirements of customers on quality and yield; plastic bottles are widely available in daily life, and carry various commodities for sale, and in recent years, market demands are greatly increased, and bottles with handles which are more convenient for people to carry are developed.

In the prior stage, the bottle blowing machine with the handle is mainly detected by manually placing the handle or a vibration disc multi-signal handle, the mechanical arm of the handle placed by a person is low in efficiency and very easy to make mistakes, so that the handle in the wrong direction is placed in a channel, the channel is blocked, the machine is stopped, and a large amount of waste products and shutdown events are very easy to generate; the bottle blowing machine without the mechanical arm is semi-automatic, one bottle blowing machine needs one person, and two bottle blowing machines need two persons; the structure can only generate two at most; the danger coefficient is extremely high, and workers are easily injured; detecting a vibration disc multi-signal handle, positioning the handle in a fixed slot position through a set of mechanical system, detecting whether the target is correct or not through modulated multi-signals, pushing the target into a channel, and throwing the target out of the channel by mistake; the system has low efficiency, workers need to repeatedly collect handles, asymmetrical handles or handles with slight differences at diagonal ends cannot be identified, the great space difference of the handles is required to be at least larger than a detection signal, the smallest industrial signal of the type has a radius of 0.5cm, the shape is required to be very regular, and the design of the handles is limited; the mechanical structure is also prone to jamming when facing handles that are not symmetrical along the bevel, and once jammed, the mechanical structure is prone to causing machine halt, and a large amount of waste is generated.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides an intelligent identification bottle blowing system.

In order to achieve the purpose, the invention adopts the following technical scheme:

the intelligent identification bottle blowing system comprises a terminal unit which adopts a high-speed industrial camera to shoot images, wherein a visual identification processor is arranged in the terminal unit, and the visual identification processor processes a high-compression video stream shot by the high-speed industrial camera through a core chip of a built-in graph variable multi-variable array so as to judge the direction.

Preferably, still include vibrations dish unit, vibration dish unit is used for carrying the handle, high-speed industrial camera is used for discerning the handle on the vibrations dish unit, be provided with the pneumatic valve on the vibrations dish unit, vibrations dish unit and pneumatic valve all with terminal unit electrical property link to each other.

Preferably, the device also comprises an elevator unit, wherein an outlet of the elevator unit is positioned above an inlet of the vibration disc unit, and the high-speed industrial camera is connected to the elevator unit.

Preferably, the vibration disc unit further comprises a bracket for supporting the vibration disc unit, and the bracket is connected with an armrest ladder.

Preferably, the vibration disc unit further comprises a cabinet, a die assembly unit, a mechanical arm and a handle channel are arranged on the cabinet, the inlet end of the handle channel is used for receiving the handle conveyed by the vibration disc unit, and the mechanical arm clamps the handle from the outlet end of the handle channel.

Preferably, the machine cabinet is further provided with a conveying track for conveying bottle blanks.

Preferably, the cabinet is provided with a terminal screen, a touch screen and a terminal keyboard mouse which are electrically connected with the terminal unit.

Compared with the prior art, the invention provides an intelligent identification bottle blowing system, which has the following beneficial effects:

1. according to the intelligent identification bottle blowing system, the vision identification processor is arranged in the terminal unit, the vision identification processor processes the high-compression video stream shot by the high-speed industrial camera through the core chip of the built-in graph variable number multivariable group to judge the direction, accurately judges whether the direction is correct or not, and returns a signal to the main system if the direction is correct, the accuracy rate reaches 100%, even stone branches or half waste handles placed in the machine due to carelessness of staff and other reasons can be eliminated, only the handle in the correct direction can be allowed to pass through, and the continuous safety and efficiency of production are ensured.

Drawings

FIG. 1 is a schematic structural diagram of an intelligent identification bottle blowing system provided by the invention;

fig. 2 is a schematic top view of the intelligent identification bottle blowing system according to the present invention.

In the figure: 1. a hoist unit; 2. a vibration plate unit; 3. an escalator; 4. a terminal keyboard and mouse; 5. a touch screen; 6. a terminal screen; 7. a terminal unit; 8. a mold clamping unit; 9. a transfer rail; 10. a handle arm; 11. a handle channel; 12. a high-speed industrial camera; 13. a handle; 14. and (4) an air valve.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1-2, the intelligent identification bottle blowing system comprises a terminal unit 7 which adopts a high-speed industrial camera 12 to shoot images, wherein a visual identification processor is arranged in the terminal unit 7, and the visual identification processor processes a high-compression video stream shot by the high-speed industrial camera 12 through a core chip of a built-in graph variable number multivariable group to judge the direction; the visual recognition processor is arranged in the terminal unit 7, the visual recognition processor processes a high-compression video stream shot by the high-speed industrial camera 12 through a core chip of a built-in figure variable multi-variable array to judge the direction, accurately judges whether the direction is correct or not, and returns a signal to the main system if the direction is correct, the accuracy rate reaches 100%, even stone branches or half waste handles 13 which are put into the machine due to negligence of staff and other reasons can be eliminated, only the handle 13 in the correct direction can be allowed to pass through, and the continuous safety and efficiency of production are ensured.

Still include vibrations dish unit 2, vibration dish unit 2 is used for carrying handle 13, and high-speed industry camera 12 is used for discerning handle 13 on the vibrations dish unit 2, is provided with pneumatic valve 14 on the vibrations dish unit 2, and vibrations dish unit 2 and pneumatic valve 14 all link to each other with terminating machine unit 7 electrical property.

Still include lifting machine unit 1, lifting machine unit 1 export is located the entrance top of vibrations dish unit 2, and high-speed industrial camera 12 is connected on lifting machine unit 1.

The device also comprises a bracket for supporting the vibration disc unit 2, and the bracket is connected with an armrest ladder 3.

The vibration disc unit comprises a vibration disc unit 2 and is characterized by further comprising a cabinet, wherein a die assembly unit 8, a mechanical arm 10 and a handle channel 11 are arranged on the cabinet, an inlet end of the handle channel 11 is used for receiving a handle 13 conveyed by the vibration disc unit 2, and the mechanical arm 10 clamps the handle 13 from an outlet end of the handle channel 11.

The machine cabinet is also provided with a bottle blank conveying track 9 for conveying bottle blanks.

The cabinet is provided with a terminal screen 6, a touch screen 5 and a terminal keyboard and mouse 4 which are electrically connected with a terminal unit 7.

When the machine is started to operate, the voltage stabilizing circuit in the terminal unit 7 is automatically called to start normal operation, the main system automatically turns on the terminal unit 7, coordinates initialization completion and formally turns on the vibration disk unit 2; the bottle blowing machine can start to run in preparation by the conveying or heating mechanism; after the vibration disc unit 2 starts to operate, all incorrect objects are blown back to the bottom of the vibration disc by the air valve 14 and cannot enter the handle channel 13 formally, and only the handle 13 in the correct direction enters the handle channel 11; when the handle 13 channel is full, the protective measures can ensure that the handle channel 11 and the vibration disc unit 2 cannot be clamped, when the bottle blank is heated and comes to the front of the die assembly unit 8, the clamping groove in the handle channel 11 releases one handle 13, and then is closed, the mechanical arm 10 of the handle 13 can be advanced, and the handle 13 in the handle channel 11 is placed in a die; after blowing, the bottle preform expands and fits into the handle 13, and a bottle with the handle 13 is produced.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The intelligent identification bottle blowing system is characterized by comprising a terminal unit (7) which adopts a high-speed industrial camera (12) to shoot images, wherein a visual identification processor is arranged in the terminal unit (7), and the visual identification processor processes a high-compression video stream shot by the high-speed industrial camera (12) through a core chip of a built-in graph variable multivariable set so as to judge the direction.

2. The intelligent identification bottle blowing system according to claim 1, further comprising a vibration plate unit (2), wherein the vibration plate unit (2) is used for conveying a handle (13), the high-speed industrial camera (12) is used for identifying the handle (13) on the vibration plate unit (2), an air valve (14) is arranged on the vibration plate unit (2), and the vibration plate unit (2) and the air valve (14) are electrically connected with the terminal unit (7).

3. The bottle blowing system with intelligent identification function according to claim 1, further comprising an elevator unit (1), wherein the outlet of the elevator unit (1) is positioned above the inlet of the vibration disk unit (2), and the high-speed industrial camera (12) is connected to the elevator unit (1).

4. The bottle blowing system with intelligent identification as claimed in claim 1, further comprising a support for supporting the vibration disk unit (2), and an armrest ladder (3) is connected to the support.

5. The intelligent identification bottle blowing system according to claim 1, further comprising a cabinet, wherein a mold closing unit (8), a mechanical arm (10) and a handle channel (11) are arranged on the cabinet, an inlet end of the handle channel (11) is used for receiving a handle (13) conveyed by the vibration disk unit (2), and the mechanical arm (10) clamps the handle (13) from an outlet end of the handle channel (11).

6. The intelligent bottle blowing system according to claim 5, wherein the cabinet is further provided with a conveying rail (9) for conveying bottle blanks.

7. The intelligent identification bottle blowing system according to claim 5, wherein the cabinet is provided with a terminal screen (6), a touch screen (5) and a terminal keyboard and mouse (4) which are electrically connected with the terminal unit (7).