CN113578522A - Shield field muck screening treatment device and using method thereof - Google Patents
Shield field muck screening treatment device and using method thereof Download PDFInfo
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- CN113578522A CN113578522A CN202110898752.4A CN202110898752A CN113578522A CN 113578522 A CN113578522 A CN 113578522A CN 202110898752 A CN202110898752 A CN 202110898752A CN 113578522 A CN113578522 A CN 113578522A
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- muck
- screen
- shield
- concentration tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/063—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being concrete slurry
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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Abstract
The invention discloses a shield site muck screening treatment device and a use method thereof, and belongs to the technical field of shield muck treatment. A shield constructs on-spot dregs screening processing apparatus includes: the device comprises a feeding assembly, a multi-stage screening assembly, a concentration tank and a belt filter press; the multi-stage screening component comprises a vibrating screen, a stirring wheel, a fine sand recycling machine and a coarse sand recycling machine; the vibrating screen comprises a screen body and a plurality of layers of screen surfaces, and the screen surfaces are respectively provided with screen holes. The feeding assembly is used for collecting the muck on the shield site and conveying the muck to the multistage screening assembly, the muck is screened to obtain rock blocks through a plurality of layers of screen surfaces, and then sequentially passes through the stirring wheel, the fine sand recycling machine and the coarse sand recycling machine, so that muck particles are classified and screened, finally discharged into a concentration tank in the form of a sand-water mixture, precipitated and separated, mud is discharged to a belt filter press, and recyclable mud cakes are finally discharged through the filter press, so that the problem that the muck is inconvenient to screen on the shield site in the prior art is solved.
Description
Technical Field
The invention relates to the technical field of shield muck treatment, in particular to a shield site muck screening treatment device and a use method thereof.
Background
At present, subways are built in large and medium-sized cities in China continuously, and meanwhile, a large amount of subway muck, especially subway shield muck, is generated. But the moisture content of the subway muck is higher, so that the muck is in a certain flowing state, and the difficulty of transporting the muck outside is increased. In addition, the existing muck and sewage can be recycled after certain treatment, but a corresponding treatment device is lacked in a shield site. Therefore, the problem that the shield site is inconvenient to screen the muck in the prior art exists.
Disclosure of Invention
The invention aims to provide a shield site muck screening treatment device and a use method thereof, and aims to solve the problem that the existing shield site is inconvenient to screen muck.
The technical scheme for solving the technical problems is as follows:
a shield constructs on-spot dregs screening processing apparatus includes: the device comprises a feeding assembly, a multi-stage screening assembly, a concentration tank and a belt filter press;
the multi-stage screening component comprises a vibrating screen, a stirring wheel, a fine sand recycling machine and a coarse sand recycling machine which are arranged in sequence;
the multi-layer screen surface comprises a screen body and a multi-layer screen surface arranged on the screen body in an up-down structure, the screen surface at the topmost layer is communicated with the feeding assembly, screen holes are respectively formed in the screen surface, and the inner diameters of the screen holes are sequentially reduced from top to bottom.
The feeding assembly is used for collecting the muck on the shield site and conveying and providing the muck to the multistage screening assembly, the muck is screened out of rock blocks through a multilayer screen surface of a vibrating screen, and then sequentially passes through a stirring wheel, a fine sand recycling machine and a coarse sand recycling machine, so that muck particles with different sizes are classified and screened, finally discharged into a concentration tank in the form of a sand-water mixture, precipitated and separated, discharged into slurry to a belt filter press, and finally discharged into recyclable mud cakes through the filter press, and therefore the problem that the muck is inconvenient to screen in the shield site in the prior art is solved.
Further, above-mentioned material loading subassembly includes: the material is stored and is stored the band conveyer of fill export intercommunication with the material, and band conveyer still communicates with the topmost screen surface of shale shaker.
According to the invention, the dregs can be uniformly stored in the material storage hopper through the excavator and then conveyed to the vibrating screen through the belt conveyor, so that the effect of uniform feeding is achieved.
Furthermore, the vibrating screen is externally connected with a discharging conveyor, and the discharging conveyor comprises a plurality of discharging channels which are respectively communicated with different screen surfaces.
The invention is also provided with a discharge conveyor which discharges the particles screened by different screen surfaces of the vibrating screen through the discharge channel.
Further, a feed inlet communicated with the screen body is formed in the top of the concentration tank, and a discharge outlet communicated with the belt filter press is formed in the bottom of the concentration tank.
The top of the thickener is provided with a feed inlet for convenient feeding, and the bottom of the thickener is provided with a discharge outlet for convenient discharge of slurry precipitated at a lower part.
Furthermore, a water outlet is formed in the side wall of the concentration tank.
The water outlet is arranged, so that the water separated from the interior of the concentration tank can be conveniently discharged.
Furthermore, the inner wall of the bottom of the concentration tank is in a conical shape.
The conical concentrating tank provided by the invention is convenient for slurry to gather at the bottom.
Furthermore, the end part of the belt filter press far away from the concentration tank is communicated with a mud cake storage bin.
The mud cake storage bin is used for storing the mud cakes which are subjected to pressure filtration by the belt type pressure filter, so that secondary utilization is facilitated.
The use method of the shield site muck screening treatment device comprises the following steps:
s1: loading the shield muck into a material storage hopper through an excavator;
s2: the residue soil in the material storage hopper is uniformly transmitted to the topmost screen surface of the vibrating screen through the belt conveyor;
s3: the vibrating screen is used for vibrating and screening the dregs on the screen surface, and the screened large-particle dregs are output from the discharge channel;
s4: residual dregs on the vibrating screen flow into the stirring wheel, relatively large particle substances are precipitated in the stirring wheel, and relatively small particle substances are discharged to the fine sand recycling machine from the stirring wheel in a sand-water mixture state;
s5: the sand-water mixture sequentially passes through a fine sand recycling machine and a coarse sand recycling machine to be subjected to material separation and dehydration, and the discharged mixture flows into a concentration tank through a feeding hole;
s6: the mixture is precipitated and separated in a concentration tank;
s7: the clear water at the top layer after precipitation can be pumped out through a water outlet, and the slurry at the bottom is discharged to a belt filter press through a discharge hole);
s8: the belt filter press further dehydrates the mud and discharges the mud cakes after filter pressing into a mud cake storage bin.
Further, at the time of the above step S6, a chemical flocculant is added to the inside of the concentration tank.
The invention can make the mixture in the concentration tank more quickly carry out solid-liquid separation by adding the chemical flocculant, thereby improving the precipitation efficiency.
The invention has the following beneficial effects:
the feeding assembly is used for collecting the muck on the shield site and conveying and providing the muck to the multistage screening assembly, the muck is screened out of rock blocks through a multilayer screen surface of a vibrating screen, and then sequentially passes through a stirring wheel, a fine sand recycling machine and a coarse sand recycling machine, so that muck particles with different sizes are classified and screened, finally discharged into a concentration tank in the form of a sand-water mixture, precipitated and separated, discharged into slurry to a belt filter press, and finally discharged into recyclable mud cakes through the filter press, and therefore the problem that the muck is inconvenient to screen in the shield site in the prior art is solved.
According to the invention, the shield site muck is sequentially and orderly screened through specific process steps, particles with different sizes which are recycled can be separated, and finally, mud cakes formed by filter pressing are formed, so that the muck is recycled to a certain extent, and the workload of transporting the muck outside is reduced.
Drawings
FIG. 1 is a schematic layout view of a shield site muck screening treatment device according to the invention;
fig. 2 is a schematic view of the construction of the vibrating screen and discharge conveyor of the present invention.
Fig. 3 is a cross-sectional view of a thickening tank according to the present invention.
In the figure: 11-a material storage hopper; 12-a belt conveyor; 21-vibrating screen; 22-a stirring wheel; 23-fine sand reclaimer; 24-coarse sand reclaimer; 25-a screen surface; 26-a discharge conveyor; 29-screen body; 30-a concentration tank; 31-a feed inlet; 32-a discharge hole; 33-water outlet; 40-belt filter press; 50-mud cake storage bin.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Examples
Referring to fig. 1, a shield site muck screening treatment device comprises: a loading assembly, a multi-stage screen assembly, a thickening tank 30, and a belt filter press 40.
The feeding assembly comprises a material storage hopper 11 used for storing muck and a belt conveyor 12 communicated with an outlet of the material storage hopper 11, muck generated in a shield site can be uniformly stored by the material storage hopper 11, and uniform feeding of the multistage screening assembly is realized through the belt conveyor 12.
Multistage screening subassembly is including the shale shaker 21 that sets gradually, stir wheel 22, fine sand recovery machine 23 and coarse sand recovery machine 24, and shale shaker 21 includes screen frame 29 and sets up the multilayer sifter 25 that is upper and lower structure on screen frame 29, and band conveyer 12's tip and the sifter 25 intercommunication of topmost layer have seted up the sieve mesh on each sifter 25, and the internal diameter of sieve mesh reduces from top to bottom in proper order. When a large amount of crushed and scattered materials with different particle sizes and mixed thicknesses enter the screen surface 25, only a part of particles are in contact with the screen surface 25, the materials on the screen surface 25 are loosened by the vibration of the screen box, so that the gap where large particles originally exist is further enlarged, and small particles pass through the gap by a machine and are transferred to the lower screen surface 25. Therefore, originally disordered arranged particle groups are weak, namely, layering is carried out according to the particle size, and the arrangement rule of small particles on the lower layer and large particles on the upper layer is formed. And finally the rock lumps in the muck are screened on the screening surface 25, and the particles smaller than the rock lumps are collected at the bottom of the screen body 29.
The vibrating screen 21 is further externally connected with a discharge conveyor 26, the discharge conveyor 26 comprises a plurality of discharge channels respectively communicated with different screen surfaces 25, so that large particles screened by the vibrating screen 21 can be classified and discharged, and fine particles screened from the bottom of the screen body 29 sequentially enter the stirring wheel 22.
The stirring wheel 22 is a spiral grading device, and can make the fine ore particles float in the water to overflow and the coarse ore particles sink at the bottom of the tank by means of the principle that the solid particles have different sizes and specific gravities and thus have different settling speeds in the liquid. A classifier for mechanical classification by discharge from the top by screw propulsion, wherein the ground material in the mill is classified for filtration, and the coarse material is then screwed into the mill by means of a screw blade, and the fine material thus filtered is discharged through an overflow pipe. The machine base is made of channel steel, and the machine body is formed by welding steel plates. The water inlet head and the shaft head of the spiral shaft are made of wear-resistant materials, the spiral shaft is wear-resistant and durable, and the lifting device is divided into an electric lifting device and a manual lifting device. The fine particles discharged from the stirring wheel 22 pass through a fine sand reclaimer 23 and a coarse sand reclaimer 24 in sequence, and the mixed particles are subjected to certain dehydration separation, so that the residue soil particles with different sizes are screened out.
The screened materials are discharged into the concentration tank 30 in the form of sand-water mixture, the concentration tank 30 is a vertically arranged cylindrical device, and sand-water mixture does not freely precipitate in the concentration tank 30, so that solid-liquid separation is realized. A chemical flocculant may be added to the inside of the concentration tank 30, and the sand-water mixture inside the concentration tank 30 may be subjected to solid-liquid separation by a chemical method.
Referring to fig. 2, the top of the concentration tank 30 is opened with a feed port 31 through which the material is filled into the concentration tank 30, and the bottom of the concentration tank 30 is opened with a discharge port 32 for discharging the slurry settled at the bottom of the concentration tank 30. The side wall of the concentration tank 30 is also provided with a water outlet 33, separated clean water can be discharged, and the position of the water outlet 33 is relatively close to the feed inlet 31, so that mud settled at the bottom of the concentration tank 30 is prevented from being mixed and discharged. The inner wall of the bottom of the concentration tank 30 is tapered, thereby facilitating slurry collection.
Referring to fig. 1, slurry discharged from a thickening tank 30 enters a belt filter press 40, the belt filter press 40 is an existing device, after the thickened sludge is fully mixed with a flocculating agent with a certain concentration in a static and dynamic mixer, tiny solid particles in the sludge are aggregated into flocculent lumps with a larger volume, free water is separated, the flocculated sludge is conveyed to a filter belt for thickening and gravity dewatering, the free water is separated under the action of gravity to form sludge in a non-flowing state, then the sludge is clamped between an upper mesh belt and a lower mesh belt, and the sludge is gradually extruded under the action of small-to-large extrusion force and shearing force through a wedge-shaped prepressing area, a low-pressure area and a high-pressure area to achieve maximum mud-water separation, and finally sludge cakes are formed and discharged.
The end of the belt filter press 40 far from the concentration tank 30 is also communicated with a mud cake storage bin 50 for uniformly storing mud cakes discharged from the belt filter press 40. The collected mud cakes are non-expansive low liquid limit clay (or silt) and can be directly used for filling roadbed fillers below roadbed beds of highways and municipal roads after being aired to be near the optimal water content.
According to related detection, the mud content, the mud block content, the organic matter content, the sulfide and sulfate content and the particle composition of the coarse material screened by the device exceed the limit values of GB/T14685-11, and the coarse material cannot be used as coarse aggregate for cement concrete because the sulfide and sulfate content in the raw material exceeds the standard (the data change is not large after the raw material is washed and soaked). The soft stone is more and has large crushing index, and when the soft stone is used as roadbed filling, the soft stone can be used as stabilized coarse aggregate of a secondary highway base layer and a subbase layer.
The mud content, the sulfide and sulfate content and the particle composition of the fine material sample screened by the device exceed the limit values of GB/T14684-11, and the fine material cannot be used as fine aggregate for cement concrete because the sulfide and sulfate content in the raw materials exceeds the standard (the data change is not large after the raw materials are soaked by water washing). The fine aggregate can be used as a fine aggregate for stabilizing a highway, a primary highway, a secondary highway, a highway base course below the secondary highway and a highway base course below the secondary highway, but is only suitable for stabilizing lime fly ash.
The use method of the shield site muck screening treatment device comprises the following steps:
s1: loading the shield muck into a material storage hopper 11 through an excavator;
s2: the dregs in the material storage hopper 11 are uniformly transmitted to the topmost screen surface 25 of the vibrating screen 21 through the belt conveyor 12;
s3: the vibrating screen 21 is used for vibrating and screening the dregs on the screen surface 25, and the screened large-particle dregs are output from the discharge channel;
s4: the residual dregs at the bottom of the vibrating screen 21 flow into the stirring wheel 22, relatively large particulate matters are precipitated in the stirring wheel 22, and relatively small particulate matters are discharged from the stirring wheel 22 to the fine sand reclaimer 23 in a state of sand-water mixture;
s5: the sand-water mixture sequentially passes through a fine sand reclaimer 23 and a coarse sand reclaimer 24 to be subjected to material separation and dehydration, and the discharged mixture flows into a concentration tank 30 through a feed inlet 31;
s6: the mixture is precipitated and separated in a concentration tank 30;
s7: the clear water at the top layer after precipitation can be pumped out through a water outlet 33, and the slurry at the bottom is discharged to a belt filter press 40 through a discharge hole 32;
s8: the belt filter press 40 further dewaters the slurry and discharges the filter-pressed mud cake into a mud cake storage bin 50.
In step S6, a chemical flocculant is added to the interior of the concentration tank 30, and the mixture in the concentration tank 30 can be subjected to solid-liquid separation more quickly by adding the chemical flocculant, thereby improving the precipitation efficiency.
According to the invention, the shield site muck is sequentially and orderly screened through specific process steps, particles with different sizes which are recycled can be separated, and finally, mud cakes formed by filter pressing are formed, so that the muck is recycled to a certain extent, and the workload of transporting the muck outside is reduced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The utility model provides a shield constructs on-spot dregs screening processing apparatus which characterized in that includes: a feeding assembly, a multi-stage screening assembly, a concentration tank (30) and a belt filter press (40);
the multi-stage screening component comprises a vibrating screen (21), a stirring wheel (22), a fine sand recycling machine (23) and a coarse sand recycling machine (24) which are arranged in sequence;
shale shaker (21) are in including screen frame (29) and setting on screen frame (29) and be multilayer sifter (25) of upper and lower structure, the top the sifter (25) with material loading subassembly intercommunication, the sieve mesh has been seted up respectively to sifter (25), the internal diameter of sieve mesh reduces from top to bottom in proper order.
2. The shield site muck screening treatment device of claim 1, wherein the loading assembly comprises: the material storage hopper (11) and a belt conveyor (12) communicated with an outlet of the material storage hopper (11), wherein the belt conveyor (12) is also communicated with a topmost screen surface (25) of the vibrating screen (21).
3. The shield site muck screening processing device according to claim 2, wherein the vibrating screen (21) is further externally connected with a discharge conveyor (26), and the discharge conveyor (26) comprises a plurality of discharge channels respectively communicated with different screen surfaces (25).
4. The shield site muck screening treatment device according to claim 1, wherein a feed inlet (31) communicated with the screen body (29) is formed in the top of the concentration tank (30), and a discharge outlet (32) communicated with the belt filter press (40) is formed in the bottom of the concentration tank (30).
5. The shield site muck screening treatment device according to claim 4, wherein a water outlet (33) is formed in the side wall of the concentration tank (30).
6. The shield site muck screening treatment device according to claim 5, wherein the inner wall of the bottom of the concentration tank (30) is conical.
7. The shield site muck screening treatment device according to any one of claims 1 to 6, wherein the end of the belt filter press (40) remote from the thickening tank (30) is communicated with a mud cake storage bin (50).
8. The use method of the shield site muck screening treatment device is characterized in that the shield site muck screening treatment device of any one of claims 1 to 7 is adopted, and comprises the following steps:
s1: loading the shield muck into the material storage hopper (11) through an excavator;
s2: the residue soil in the material storage hopper (11) is uniformly conveyed to the topmost screen surface (25) of the vibrating screen (21) through the belt conveyor (12);
s3: the vibrating screen (21) is used for vibrating and screening the dregs on the screen surface (25), and the screened large-particle dregs are output from the discharge channel;
s4: the residual dregs at the bottom of the vibrating screen (21) flow into the stirring wheel (22), relatively large-particle substances are precipitated in the stirring wheel (22), and relatively small-particle substances are discharged from the stirring wheel (22) to the fine sand reclaimer (23) in a state of a sand-water mixture;
s5: the sand-water mixture sequentially passes through the fine sand recycling machine (23) and the coarse sand recycling machine (24) to be subjected to material separation and dehydration, and the discharged mixture flows into the concentration tank (30) through the feed port (31);
s6: the mixture is subjected to precipitation separation in the concentration tank (30);
s7: the clear water at the top layer after precipitation can be pumped out through the water outlet (33), and the slurry at the bottom is discharged to the belt filter press (40) through the discharge hole (32);
s8: the belt filter press (40) further dehydrates the slurry and discharges filter-pressed mud cakes into the mud cake storage bin (50).
9. Use of the shield site muck screening treatment apparatus according to claim 8, wherein at step S6, a chemical flocculant is added to the interior of the concentration tank (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110898752.4A CN113578522A (en) | 2021-08-05 | 2021-08-05 | Shield field muck screening treatment device and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110898752.4A CN113578522A (en) | 2021-08-05 | 2021-08-05 | Shield field muck screening treatment device and using method thereof |
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| Publication Number | Publication Date |
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| CN113578522A true CN113578522A (en) | 2021-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110898752.4A Pending CN113578522A (en) | 2021-08-05 | 2021-08-05 | Shield field muck screening treatment device and using method thereof |
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| CN106311725A (en) * | 2016-09-26 | 2017-01-11 | 深圳申佳原环保科技有限公司 | Method for industrial treatment of muck |
| CN110695064A (en) * | 2019-11-12 | 2020-01-17 | 青岛恩普环保设备有限公司 | Shield muck zero-discharge treatment system and method |
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| CN216094218U (en) * | 2021-08-05 | 2022-03-22 | 中铁开发投资集团有限公司 | Shield constructs on-spot dregs screening processing apparatus |
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2021
- 2021-08-05 CN CN202110898752.4A patent/CN113578522A/en active Pending
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|---|---|---|---|---|
| US4127478A (en) * | 1977-03-04 | 1978-11-28 | Hy-Way Heat Systems, Inc. | Machine for salvaging waste concrete material |
| JP2003138878A (en) * | 2001-11-02 | 2003-05-14 | Ohbayashi Corp | Shield driving construction method |
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| CN110695064A (en) * | 2019-11-12 | 2020-01-17 | 青岛恩普环保设备有限公司 | Shield muck zero-discharge treatment system and method |
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