CN113573481A - All-organic transparent flexible printed circuit and preparation method thereof - Google Patents
All-organic transparent flexible printed circuit and preparation method thereof Download PDFInfo
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- CN113573481A CN113573481A CN202110832124.6A CN202110832124A CN113573481A CN 113573481 A CN113573481 A CN 113573481A CN 202110832124 A CN202110832124 A CN 202110832124A CN 113573481 A CN113573481 A CN 113573481A
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Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0017—Etching of the substrate by chemical or physical means
- H05K3/0026—Etching of the substrate by chemical or physical means by laser ablation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
Abstract
The invention discloses a full organic transparent flexible printed circuit and a preparation method thereof, wherein the preparation method comprises the following steps: preparing a mask or a mask, then carrying out vacuum ultraviolet light etching by the mask method or the mask method to obtain the flexible printed circuit substrate etched with the printed circuit, selectively depositing by a water-soluble conductive polymer aqueous solution, and roasting under an infrared lamp to obtain the all-organic transparent flexible printed circuit. The invention utilizes the conductive polymer with good light transmission to prepare the all-organic transparent flexible printed circuit, and effectively solves the problems that the prior art can not meet the requirements of development of a flexible transparent device with high integration level, generates a large amount of environmental pollutants, consumes high energy and the like.
Description
Technical Field
The invention belongs to the technical field of printed circuit preparation, and particularly relates to a full-organic transparent flexible printed circuit and a preparation method thereof.
Background
A Flexible Printed Circuit (FPC), which is a printed Circuit board prepared based on a Flexible insulating substrate and having high integration, light weight, thin thickness, and good flexibility. Due to the characteristic that the flexible wearable electronic device can be bent and transferred freely in three-dimensional space, the flexible wearable electronic device is widely applied to the development of small microelectronic devices and flexible wearable electronic devices. However, with the vigorous development of the internet of things equipment and technology and the continuous expansion of the application field of the flexible electronic equipment, more detailed application requirements also put higher demands on the development of the flexible printed circuit technology. For example, the existing flexible printed circuit technology cannot meet the development of a flexible transparent device with high integration. In addition, the existing production process of the flexible printed circuit comprises the processes of electroplating, etching, gold and nickel deposition, surface treatment and the like, the process flow is complex, the energy consumption is high, and a large amount of waste acid, waste gas, waste water and the like which are harmful to the environment can be generated in the process. Therefore, it is urgent to develop a flexible printed circuit manufacturing technology that satisfies the emerging application field and is more environmentally friendly.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the all-organic transparent flexible printed circuit and the preparation method thereof, the all-organic transparent flexible printed circuit is prepared by using the conductive polymer with good light transmittance, and the problems that the development of a flexible transparent device with high integration level, the generation of a large amount of environmental pollutants, high energy consumption and the like cannot be met in the prior art are effectively solved.
In order to achieve the purpose, the technical scheme adopted by the invention for solving the technical problems is as follows: the preparation method of the all-organic transparent flexible printed circuit is provided, and comprises the following steps:
(1) the method comprises the steps of printing a flexible circuit to be printed on a substrate, cutting and hollowing the circuit to be printed through carbon dioxide laser cutting or optical fiber laser cutting, cleaning and airing to obtain a mask plate; or coating 1-10mL of polymer solution on a flexible printed circuit substrate, drying at 50-70 ℃ for 2-8h or vacuum curing at 70-90 ℃ for 1-3h, then printing a flexible circuit to be printed, milling and removing a mask of the circuit to be printed by carbon dioxide laser cutting or fiber laser cutting, cleaning and airing to obtain the flexible printed circuit substrate containing the pattern mask of the printed circuit;
(2) clamping the cleaned flexible printed circuit substrate between the mask obtained in the step (1) and the base plate, then irradiating for 1-3h under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask and the base plate to obtain the flexible printed circuit substrate etched with the printed circuit; or irradiating the flexible printed circuit substrate containing the printed circuit pattern mask obtained in the step (1) for 1-3h under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask to obtain the flexible printed circuit substrate etched with the printed circuit;
(3) and (3) dipping the flexible printed circuit substrate etched with the printed circuit obtained in the step (2) in a water-soluble conducting polymer aqueous solution, or dropwise adding the water-soluble conducting polymer aqueous solution to the vacuum ultraviolet light etching area of the flexible printed circuit substrate etched with the printed circuit obtained in the step (2), and then roasting the flexible printed circuit substrate under a 1300nm infrared lamp for 5-10min to obtain the all-organic transparent flexible printed circuit.
Further, the method also comprises the following steps: (4) and (4) coating and curing the polydimethylsiloxane layer on the all-organic transparent flexible printed circuit obtained in the step (3), and repeating the steps (2) to (3) to obtain the multilayer all-organic transparent flexible printed circuit.
Further, in the step (1), the substrate is a metal plate, a hard plastic plate or a glass sheet.
Further, the metal plate is aluminum, copper, iron, nickel, cobalt and common alloys thereof, and the hard plastic plate is polystyrene, polyethylene, polypropylene, polymethyl methacrylate, polycarbonate, nylon, polydimethylsiloxane and the like.
Further, in the step (1), when the optical fiber is cut by laser, the light source type is 1064nm infrared laser, 532nm green laser or 355nm ultraviolet laser.
In the step (1), the polymer solution is coated on the flexible printed circuit substrate by blade coating, the gap of the blade is 100-.
Further, the polymer solution is a polyvinylidene fluoride system, a polyurethane system or a polydimethylsiloxane system.
Further, the polyvinylidene fluoride system is N-methyl pyrrolidone solution of polyvinylidene fluoride with the concentration of 8-12 wt%; the polyurethane system is N-methyl pyrrolidone solution of polyurethane with the concentration of 12-15 wt%; the polydimethylsiloxane system is polydimethylsiloxane and a cross-linking agent SYGARDTM184 in a mass ratio of 10: 1.
Further, selecting a polyvinylidene fluoride system or a polyurethane system, and drying at the temperature of 50-70 ℃ for 2-8 h; when a polydimethylsiloxane system is selected, vacuum curing is carried out for 1-3h at the temperature of 70-90 ℃.
Further, the flexible printed circuit board is polyimide, polymethyl methacrylate, polycarbonate, polydimethylsiloxane, or polyethylene terephthalate.
Further, in the step (3), the first component in the water-soluble conducting polymer aqueous solution is poly (3, 4-ethylenedioxythiophene) and poly (p-methyl benzene sulfonic acid) aqueous solution, and the concentration is 1-1.5 wt%; the second component is dimethyl sulfoxide, glycol, sorbitol or chloroplatinic acid, wherein the concentrations of the dimethyl sulfoxide, the glycol and the sorbitol are 1-5 wt%, and the concentration of the chloroplatinic acid is 0.02-0.04 mol/L.
The method comprises the steps of firstly preparing a mask or a mask, then carrying out vacuum ultraviolet light etching by the mask method or the mask method to obtain the flexible printed circuit substrate etched with the printed circuit, selectively depositing by a water-soluble conducting polymer aqueous solution, and roasting under an infrared lamp to obtain the all-organic transparent flexible printed circuit.
The all-organic transparent flexible printed circuit is prepared by the preparation method of the all-organic transparent flexible printed circuit.
In summary, the invention has the following advantages:
1. the invention uses conductive polymer with good light transmission to prepare all organic transparent flexible printed circuit, such as Poly 3, 4-ethylenedioxythiophene Poly (p-methyl-benzenesulfonic acid) (Poly (3, 4-ethylene dioxythiophene): Polystyrene sulfonate, PEDOT: PSS) to replace inorganic and metal materials in the prior flexible printed circuit technology to construct all organic transparent flexible printed circuit conductive path, uses Vacuum Ultraviolet (VUV) mask etching technology to construct flexible printed circuit conductive path with any structure in cooperation with water-soluble conductive polymer, and has simple preparation process, no waste water, waste gas and waste acid discharge in the whole course, and extremely low energy consumption, thereby effectively solving the problems that the development of high-integration flexible transparent device, large amount of environmental pollutants and high energy consumption can not be satisfied in the prior art.
2. Compared with the traditional flexible printed circuit preparation process flow, the all-organic transparent flexible printed circuit provided by the application does not generate any waste water, waste acid or waste gas in the preparation process, the zero emission of the preparation process is really realized, the whole process is simpler, and the energy consumption is extremely low.
3. The existing flexible printed circuit conductive path is made of precious metal, and is high in preparation cost and difficult to recover. Meanwhile, metal does not have light transmission, so that the existing flexible printed circuit does not have good light transmission capability, cannot be completely transparent and cannot be directly integrated into a flexible transparent electronic device. The materials used for drawing the flexible printed circuit conductive path in the application are all conductive polymers with excellent conductive property and good light transmission property, and meanwhile, the polymers are low in cost, free of biotoxicity and free of toxic and side effects on environment and organisms.
Drawings
FIG. 1 is a schematic diagram of a method for making an all-organic transparent flexible printed circuit;
FIG. 2 is a schematic view of a flexible printed circuit mask method vacuum UV lithography assembly;
FIG. 3 is a schematic diagram of a mask vacuum UV lithography assembly for flexible printed circuits;
FIG. 4 illustrates the adhesion of a transparent water-soluble conductive polymer to the surface of various flexible printed circuit boards;
FIG. 5 shows the hydrophilicity and hydrophobicity of the surface of a material of a polyethylene terephthalate substrate under different vacuum ultraviolet etching durations;
FIG. 6 shows the hydrophilicity and hydrophobicity of the surface of a polyimide substrate under different vacuum ultraviolet etching durations;
FIG. 7 shows the transmittance of different wavelengths of light for a transparent flexible printed circuit of flexible polymethyl methacrylate substrate.
Detailed Description
Example 1
An all-organic transparent flexible printed circuit, the preparation method comprises the following steps:
(1) the flexible circuit to be printed is printed on a copper substrate, the circuit to be printed is cut and hollowed out through carbon dioxide laser cutting, and the circuit to be printed is cleaned and dried to obtain a mask plate;
(2) clamping the cleaned flexible printed circuit substrate between the mask obtained in the step (1) and the bottom plate, then irradiating for 2h under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask and the bottom plate to obtain the flexible printed circuit substrate etched with the printed circuit;
(3) and (3) soaking the flexible printed circuit substrate etched with the printed circuit obtained in the step (2) in a water-soluble conducting polymer aqueous solution, and then roasting for 7min under a 1300nm infrared lamp to obtain the all-organic transparent flexible printed circuit. The first component in the water-soluble conducting polymer aqueous solution is poly 3, 4-ethylenedioxythiophene and poly-p-methyl benzene sulfonic acid aqueous solution, and the concentration is 1 wt%; the second component is dimethyl sulfoxide, wherein the concentration of the dimethyl sulfoxide is 2 wt%.
Example 2
An all-organic transparent flexible printed circuit, the preparation method comprises the following steps:
(1) coating 8mL of polymer solution on a flexible printed circuit substrate, drying at 60 ℃ for 6h, then printing a flexible circuit to be printed, milling and removing a mask of the circuit to be printed by carbon dioxide laser cutting or optical fiber laser cutting, cleaning and airing to obtain the flexible printed circuit substrate containing a printed circuit pattern mask; the polymer solution is a polyvinylidene fluoride system, and the polyvinylidene fluoride system is an N-methyl pyrrolidone solution of polyvinylidene fluoride with the concentration of 10 wt%;
(2) irradiating the flexible printed circuit substrate containing the printed circuit pattern mask obtained in the step (1) for 2 hours under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask to obtain the flexible printed circuit substrate etched with the printed circuit;
(3) and (3) dropwise adding the water-soluble conductive polymer water solution into the vacuum ultraviolet light etching area of the flexible printed circuit substrate etched with the printed circuit obtained in the step (2), and then placing the flexible printed circuit substrate under a 1300nm infrared lamp for roasting for 8min to obtain the all-organic transparent flexible printed circuit. The first component in the water-soluble conducting polymer aqueous solution is poly 3, 4-ethylenedioxythiophene and poly-p-methyl benzene sulfonic acid aqueous solution, and the concentration is 1.2 wt%; the second component is dimethyl sulfoxide, wherein the concentration of the dimethyl sulfoxide is 3 wt%.
Examples of the experiments
By adopting the preparation method (mask method) shown in example 1 of the present invention, 5 different all-organic transparent flexible printed circuits (five-contact printed circuits) were prepared according to table 1, wherein the schematic diagram of vacuum ultraviolet lithography thereof is shown in fig. 2, and the adhesion condition of the transparent water-soluble conductive polymer on the surface of the all-organic transparent flexible printed circuits obtained from different flexible printed circuit substrates is shown in fig. 4, wherein a is polyethylene terephthalate, and b is polyimide.
TABLE 1 statistical tables of the preparation
As can be seen from FIG. 4, both polymethyl methacrylate and polyethylene terephthalate can be used in the preparation of the all-organic transparent flexible printed circuit of the present invention.
Furthermore, the etching effect of vacuum ultraviolet on different flexible printed circuit substrates (polyethylene terephthalate and polyimide) is expressed by the water contact angle of the substrate surface at different treatment times, as shown in fig. 5 and 6, respectively. As can be seen from fig. 5 and 6, the hydrophilicity of all substrates improved dramatically with the processing time, and this characterization allows for optimal photolithography time data.
The light transmittance of the flexible printed circuit is characterized by using UV-Vis-NIR spectral data (see figure 7), and the result shows that under the condition that the substrate is polyethylene terephthalate and the thickness of the printed circuit is 3 mu m, the device still has 50% of light transmittance in a visible light wave band, the obtained all-organic flexible printed circuit has good light transmittance, and simultaneously, the thickness of the printed circuit layer is further reduced to obtain better light transmittance, while the light transmittance of the traditional flexible printed circuit taking metal as a conductive path is 0%.
While the present invention has been described in detail with reference to the illustrated embodiments, it should not be construed as limited to the scope of the present patent. Various modifications and changes may be made by those skilled in the art without inventive step within the scope of the appended claims.
Claims (10)
1. A preparation method of an all-organic transparent flexible printed circuit is characterized by comprising the following steps:
(1) the method comprises the steps of printing a flexible circuit to be printed on a substrate, cutting and hollowing the circuit to be printed through carbon dioxide laser cutting or optical fiber laser cutting, cleaning and airing to obtain a mask plate; or coating 1-10mL of polymer solution on a flexible printed circuit substrate, drying at 50-70 ℃ for 2-8h or vacuum curing at 70-90 ℃ for 1-3h, then printing a flexible circuit to be printed, milling and removing a mask of the circuit to be printed by carbon dioxide laser cutting or fiber laser cutting, cleaning and airing to obtain the flexible printed circuit substrate containing the pattern mask of the printed circuit;
(2) clamping the cleaned flexible printed circuit substrate between the mask obtained in the step (1) and the base plate, then irradiating for 1-3h under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask and the base plate to obtain the flexible printed circuit substrate etched with the printed circuit; or irradiating the flexible printed circuit substrate containing the printed circuit pattern mask obtained in the step (1) for 1-3h under vacuum ultraviolet light with the wavelength of 185nm, and then removing the mask to obtain the flexible printed circuit substrate etched with the printed circuit;
(3) and (3) dipping the flexible printed circuit substrate etched with the printed circuit obtained in the step (2) in a water-soluble conducting polymer aqueous solution, or dropwise adding the water-soluble conducting polymer aqueous solution to the vacuum ultraviolet light etching area of the flexible printed circuit substrate etched with the printed circuit obtained in the step (2), and then roasting the flexible printed circuit substrate under a 1300nm infrared lamp for 5-10min to obtain the all-organic transparent flexible printed circuit.
2. The method for preparing an all-organic transparent flexible printed circuit according to claim 1, further comprising the steps of: (4) and (4) coating and curing the polydimethylsiloxane layer on the all-organic transparent flexible printed circuit obtained in the step (3), and repeating the steps (2) to (3) to obtain the multilayer all-organic transparent flexible printed circuit.
3. The method for preparing an all-organic transparent flexible printed circuit according to claim 1, wherein in the step (1), the substrate is a metal plate, a rigid plastic plate or a glass sheet.
4. The method for preparing an all-organic transparent flexible printed circuit according to claim 1, wherein in the step (1), the light source is 1064nm infrared laser, 532nm green laser or 355nm ultraviolet laser during the fiber laser cutting.
5. The method of manufacturing an all-organic transparent flexible printed circuit according to claim 1, wherein the polymer solution is a polyvinylidene fluoride system, a polyurethane system or a polydimethylsiloxane system.
6. The method of manufacturing a fully organic transparent flexible printed circuit according to claim 5, wherein the polyvinylidene fluoride system is an N-methylpyrrolidone solution of polyvinylidene fluoride with a concentration of 8-12 wt%; the polyurethane system is an N-methyl pyrrolidone solution of polyurethane with the concentration of 12-15 wt%; the polydimethylsiloxane system is polydimethylsiloxane and a cross-linking agent SYGARDTM184 in a mass ratio of 10: 1.
7. The method for preparing an all-organic transparent flexible printed circuit according to claim 5, wherein, when a polyvinylidene fluoride system or a polyurethane system is selected, the drying treatment is carried out at a temperature of 50-70 ℃ for 2-8 h; when a polydimethylsiloxane system is selected, vacuum curing is carried out for 1-3h at the temperature of 70-90 ℃.
8. The method of claim 1, wherein the flexible printed circuit substrate is polyimide, polymethylmethacrylate, polycarbonate, polydimethylsiloxane or polyethylene terephthalate.
9. The method for preparing an all-organic transparent flexible printed circuit according to claim 1, wherein in the step (3), the first component in the aqueous solution of the water-soluble conductive polymer is poly 3, 4-ethylenedioxythiophene: poly (p-toluenesulfonate) aqueous solution with a concentration of 1 to 1.5 wt%; the second component is dimethyl sulfoxide, glycol, sorbitol or chloroplatinic acid, wherein the concentrations of the dimethyl sulfoxide, the glycol and the sorbitol are 1-5 wt%, and the concentration of the chloroplatinic acid is 0.02-0.04 mol/L.
10. An all-organic transparent flexible printed circuit manufactured by the method for manufacturing an all-organic transparent flexible printed circuit according to any one of claims 1 to 9.
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Citations (5)
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CN113054058A (en) * | 2021-03-16 | 2021-06-29 | 哈尔滨工业大学 | Ultraviolet lithography method for patterning and etching PEDOT (Poly ethylene glycol Ether-butyl ether) -PSS (Poly styrene) transparent electrode on flexible hydrophobic substrate |
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CN105280840A (en) * | 2014-07-09 | 2016-01-27 | Tcl集团股份有限公司 | Flexible transparent electrode and manufacturing method thereof |
CN108428495A (en) * | 2018-03-22 | 2018-08-21 | 中山大学 | A kind of touch screen transparent electrode print process preparation method of no etching technics |
CN113054058A (en) * | 2021-03-16 | 2021-06-29 | 哈尔滨工业大学 | Ultraviolet lithography method for patterning and etching PEDOT (Poly ethylene glycol Ether-butyl ether) -PSS (Poly styrene) transparent electrode on flexible hydrophobic substrate |
CN113077937A (en) * | 2021-03-25 | 2021-07-06 | 惠州深格光电科技有限公司 | Processing technology of flexible transparent conductive film |
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