CN113571562B - Display panel, preparation method thereof and display device - Google Patents

Display panel, preparation method thereof and display device Download PDF

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Publication number
CN113571562B
CN113571562B CN202110834083.4A CN202110834083A CN113571562B CN 113571562 B CN113571562 B CN 113571562B CN 202110834083 A CN202110834083 A CN 202110834083A CN 113571562 B CN113571562 B CN 113571562B
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Prior art keywords
display panel
packaging
substrate
display
detection structure
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CN113571562A (en
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陈立
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BOE Technology Group Co Ltd
Chengdu BOE Optoelectronics Technology Co Ltd
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BOE Technology Group Co Ltd
Chengdu BOE Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/30Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

The application discloses a display panel, a preparation method thereof and a display device, which are used for realizing detection of display product packaging. The display panel provided by the embodiment of the application is provided with a display area and a peripheral area surrounding the display area; the display panel includes: a substrate and a cover plate which are oppositely arranged, and packaging glue which connects the substrate and the cover plate in the peripheral area, and at least one packaging detection structure positioned on one side of the substrate facing the cover plate and on one side of the packaging adhesive close to the display area; the materials of the package inspection structure include: luciferin and luciferase.

Description

Display panel, preparation method thereof and display device
Technical Field
The application relates to the technical field of display, in particular to a display panel, a preparation method thereof and a display device.
Background
Organic Light Emitting Diode (OLED) display screens have become a modern mainstream display technology because of the advantages of thinness, lightness, wide viewing angle, active light emission, continuous and adjustable light emission color, low cost, fast response speed, low energy consumption, low driving voltage, wide working temperature range, simple production process, high light emission efficiency, flexible display and the like.
In the prior art, the rigid OLED display screen is packaged by adopting a glass cover plate and packaging glue, the edge of the OLED panel is formed by the glass cover plate, the packaging glue, a glass substrate and other parts, and if the packaging problem exists in the process, the water and oxygen can erode an OLED functional layer, so that the efficiency of the device is influenced, the service life is prolonged, or defects such as black spots appear in the process of light emission.
Disclosure of Invention
The embodiment of the application provides a display panel, a preparation method thereof and a display device, which are used for realizing detection of display product packaging.
The display panel provided by the embodiment of the application is provided with a display area and a peripheral area surrounding the display area; the display panel includes: a substrate and a cover plate which are oppositely arranged, and packaging glue which connects the substrate and the cover plate in the peripheral area, and at least one packaging detection structure positioned on one side of the substrate facing the cover plate and on one side of the packaging adhesive close to the display area;
the materials of the package inspection structure include: luciferin and luciferase.
In some embodiments, the package inspection structure includes: a groove structure and a filler filled in the groove structure;
Fillers include luciferin and luciferase.
In some embodiments, the material of the recess structure includes photoresist.
In some embodiments, the filler further comprises a water absorbing exothermic material.
In some embodiments, the water absorbing and exothermic material includes calcium oxide, a first main group carbonate compound, elemental metal iron, aluminum.
In some embodiments, the display panel further includes: a gate driving circuit located in at least one side peripheral region of the display region;
The package detection structure is positioned between the package glue and the grid driving circuit.
In some embodiments, the package detection structure surrounds the display area.
The preparation method of the display panel provided by the embodiment of the application comprises the following steps:
providing a substrate; the substrate base plate comprises a display area and a peripheral area surrounding the display area;
Forming at least one package detection structure in a peripheral region of the substrate; wherein, the material of encapsulation detection structure includes: luciferin and luciferase;
Coating packaging glue on one side of the packaging detection structure far away from the display area;
And attaching the cover plate to the substrate by the packaging adhesive.
In some embodiments, at least one package inspection structure is formed in a peripheral region of the substrate base plate, specifically including:
forming a photoresist layer in the peripheral area of the substrate, and forming a groove in the photoresist layer by adopting an exposure process to obtain a groove structure;
Filling filler into the groove; wherein the filler comprises luciferin and luciferase.
The display device provided by the embodiment of the application comprises the display panel provided by the embodiment of the application.
According to the display panel, the preparation method thereof and the display device provided by the embodiment of the application, at least one packaging detection structure is arranged on one side of the peripheral area packaging adhesive close to the display area, materials comprising the packaging detection structure comprise luciferin and luciferase, when the packaging failure of the display panel occurs oxygen invasion, the packaging detection structure emits light, and when the packaging failure of the display panel does not occur, the packaging detection structure does not emit light. Therefore, whether the package failure occurs can be judged according to whether the package detection structure emits light or not. In addition, the reaction response speed of the luciferin with oxygen under the condition of luciferase is high, so that whether oxygen invades can be rapidly detected. The luminescence efficiency of luciferin is 100% in the process of reacting with oxygen under the condition of luciferase, and the sensitivity of detecting whether oxygen is invaded is high. In addition, the packaging detection structure is arranged in the peripheral area, so that the packaging detection structure does not influence the luminous quality of the display area.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a display panel according to an embodiment of the present application;
FIG. 2 is a cross-sectional view taken along AA' of FIG. 1 provided by an embodiment of the present application;
FIG. 3 is a schematic illustration of a reaction of fluorescein with oxygen according to an embodiment of the present application;
FIG. 4 is a schematic illustration of the reaction of D-luciferin with oxygen according to an embodiment of the application;
fig. 5 is a schematic structural diagram of another display panel according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of another display panel according to an embodiment of the present application;
Fig. 7 is a schematic flow chart of a method for manufacturing a display panel according to an embodiment of the application.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present application. It will be apparent that the described embodiments are some, but not all, embodiments of the application. And embodiments of the application and features of the embodiments may be combined with each other without conflict. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present application fall within the protection scope of the present application.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
It should be noted that the dimensions and shapes of the figures in the drawings do not reflect true proportions, and are intended to illustrate the present application only. And the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
The embodiment of the application provides a display panel, as shown in fig. 1 and 2, the display panel is provided with a display area 1 and a peripheral area 2 surrounding the display area 1; the display panel includes: the substrate 3 and the cover plate 4 are oppositely arranged, the packaging adhesive 5 is connected with the substrate 3 and the cover plate 4 in the peripheral area 2, and the at least one packaging detection structure 6 is positioned on the side of the substrate 3 facing the cover plate 4 and on the side of the packaging adhesive 5 close to the display area 1;
The materials of the package inspection structure 6 include: luciferin and luciferase.
As shown in fig. 3, luciferin and oxygen can chemically react under the conditions of luciferase and energy to generate excited-state oxyluciferin, and when the oxyluciferin returns to the ground state from the excited state, photon luminescence is released. Namely, the packaging detection structure generates chemical reaction when encountering oxygen and emits light automatically, and whether the device packaging is successful is judged according to whether the packaging detection structure emits light or not.
According to the display panel provided by the embodiment of the application, at least one packaging detection structure is arranged on one side, close to the display area, of the peripheral area packaging adhesive, wherein the packaging detection structure comprises materials including luciferin and luciferase, when the packaging failure of the display panel occurs oxygen invasion, the packaging detection structure emits light, and when the packaging failure of the display panel does not occur, the packaging detection structure does not emit light. Therefore, whether the package failure occurs can be judged according to whether the package detection structure emits light or not. In addition, the reaction response speed of the luciferin with oxygen under the condition of luciferase is high, so that whether oxygen invades can be rapidly detected. The luminescence efficiency of luciferin is 100% in the process of reacting with oxygen under the condition of luciferase, and the sensitivity of detecting whether oxygen is invaded is high. In addition, the packaging detection structure is arranged in the peripheral area, so that the packaging detection structure does not influence the luminous quality of the display area of the display panel.
It should be noted that, fig. 1 and fig. 2 illustrate an example in which the peripheral area includes only one package inspection structure. In a specific implementation, the peripheral area may also include a plurality of package inspection structures sequentially arranged in a direction in which the encapsulation glue is directed toward the display area.
It should be noted that fig. 2 may be, for example, a sectional view taken along AA' in fig. 1. Only a portion of the display area is shown in fig. 2.
In some embodiments, as shown in fig. 1 and 2, the package inspection structure 6 includes: a groove structure 7 and a filler 8 filled in the groove of the groove structure 7;
the filler 8 includes luciferin and luciferase.
In some embodiments, the groove width h1 of the groove structure is 100 microns or less and the groove depth h2 of the groove structure is 20 microns or more and 50 microns or less.
In some embodiments, the luciferin is D-luciferin (D-Luciferin). D-Luciferin and oxygen (O 2) under luciferase and energy conditions produce oxyluciferin as shown in FIG. 4.
In some embodiments, the material of the recess structure includes photoresist.
In some embodiments, the photoresist is a negative photoresist.
In a specific implementation, for example, a doctor blade process may be used to coat photoresist on the substrate in the peripheral region, and then a groove is formed by an exposure process, so that the process of forming the groove structure is simple and easy to implement.
In some embodiments, the filler further comprises a water absorbing exothermic material.
The display panel provided by the embodiment of the application further comprises the water-absorbing and heat-releasing material, so that the water-absorbing and heat-releasing material can react with oxygen to provide energy for the reaction of fluorescein and oxygen under the condition of luciferase, and the water-absorbing and heat-releasing material can absorb and erode moisture, thereby playing a role in protecting devices of the display panel.
In particular embodiments, the filler may be filled into the grooves of the groove structure using an inkjet printing process.
In some embodiments, the water absorbing and exothermic material includes calcium oxide, a first main group carbonate compound, elemental metal iron, aluminum.
In some embodiments, as shown in fig. 1, the package inspection structure 6 surrounds the display area 1.
According to the display panel provided by the embodiment of the application, the packaging detection structure surrounds the display area, so that the packaging detection accuracy can be improved. And the packaging detection structure can be formed by coating photoresist once and coating filler once, so that the manufacturing difficulty of the packaging detection structure can be reduced and the manufacturing process of the packaging detection structure can be simplified.
Of course, in some embodiments, as shown in fig. 5, each package inspection structure 6 may also include a plurality of sub-package inspection structures 10 disposed at intervals.
In some embodiments, as shown in fig. 6, the display panel further includes: a gate driving circuit 11 located in at least one side peripheral region 2 of the display region 1;
the package inspection structure 6 is located between the encapsulation compound 5 and the gate driving circuit 11.
In some embodiments, the distance h3 between the groove structure and the gate driving circuit and the distance h4 between the groove structure and the encapsulant are both 150 micrometers.
In some embodiments, the substrate and cover plate are both glass substrates.
In a specific implementation, the display area of the display panel includes a plurality of sub-pixels arranged in an array. In some embodiments, the plurality of sub-pixels includes, for example, a plurality of red sub-pixels, a plurality of blue sub-pixels, and a plurality of green sub-pixels.
In some embodiments, as shown in fig. 1, the sub-pixels of the display area 1 comprise electroluminescent devices 9 on the side of the substrate base 3 facing the change 4. That is, the display panel provided by the embodiment of the application may be an electroluminescent display panel.
In a specific implementation, the electroluminescent device comprises an anode, a luminescent functional layer and a cathode which are arranged in a laminated manner. The electroluminescent device and the substrate are also provided with a driving circuit layer, and the driving circuit layer comprises a plurality of pixel driving circuits which are in one-to-one correspondence with the sub-pixels. The pixel driving circuit is electrically connected with the electroluminescent device. Each pixel driving circuit includes, for example, a transistor, a capacitor. In a specific implementation, the transistor may be, for example, a thin film transistor. The thin film transistor may be a top gate structure, a bottom gate structure, or the like.
In a specific implementation, when the display panel is an electroluminescent display panel, the driving circuit layer specifically includes: the buffer layer, the active layer, the gate insulating layer, the gate layer, the interlayer insulating layer, the source drain electrode layer and the planarization layer are sequentially arranged on one side of the substrate close to the cover plate. The display panel also comprises a pixel definition layer positioned on the planarization layer, wherein the pixel definition layer is provided with openings which are in one-to-one correspondence with the electroluminescent devices and expose the anodes, and the anodes, the luminous functional layers and the cathodes of the electroluminescent devices are arranged in a stacked manner in the openings of the pixel definition layer. The anode is electrically connected to the source-drain electrode layer through a via hole penetrating the planarization layer. The buffer layer, the gate insulating layer, the interlayer insulating layer and the planarization layer cover part of the area of the periphery besides the display area, but the area where the packaging detection structure and the packaging glue are arranged is not provided with the insulating layer on the side, close to the cover plate, of the substrate of the periphery. Namely, the packaging adhesive and the packaging detection structure are in direct contact with the substrate.
Of course, in some embodiments, the display panel provided in the embodiments of the present application may be a liquid crystal display panel. In practice, the liquid crystal display panel includes: the array substrate and the opposite substrate are oppositely arranged, and the liquid crystal layer is arranged between the array substrate and the opposite substrate, the substrate can be a glass substrate of the array substrate, and the cover plate can be a glass substrate of the opposite substrate.
When the display panel is a liquid crystal display panel, the array substrate includes a driving transistor array and a pixel electrode array disposed on a substrate. The opposite substrate comprises a black matrix and a plurality of color resistors corresponding to the colors of the sub-pixels of the display panel. The display panel further comprises a common electrode layer, wherein the common electrode layer can be arranged on the array substrate or the opposite substrate.
Based on the same inventive concept, the embodiment of the application also provides a method for manufacturing a display panel, as shown in fig. 7, including:
S101, providing a substrate base plate; the substrate base plate comprises a display area and a peripheral area surrounding the display area;
S102, forming at least one package detection structure in a peripheral area of a substrate; wherein, the material of encapsulation detection structure includes: luciferin and luciferase;
s103, coating packaging glue on one side of the packaging detection structure far away from the display area;
S104, attaching the cover plate to the substrate through the packaging adhesive.
According to the preparation method of the display panel, at least one packaging detection structure is formed in the peripheral area, the packaging detection structure is located between the packaging glue and the display area, and because materials included in the packaging detection structure comprise luciferin and luciferase, when oxygen invasion occurs in the packaging failure of the display panel, the packaging detection structure emits light, and when the packaging failure of the display panel does not occur, the packaging detection structure does not emit light. Therefore, whether the package failure occurs can be judged according to whether the package detection structure emits light or not. In addition, the reaction response speed of the luciferin with oxygen under the condition of luciferase is high, so that whether oxygen invades can be rapidly detected. The luminescence efficiency of luciferin is 100% in the process of reacting with oxygen under the condition of luciferase, and the sensitivity of detecting whether oxygen is invaded is high. In addition, the packaging detection structure is arranged in the peripheral area, so that the packaging detection structure does not influence the luminous quality of the display area.
In some embodiments, at least one package inspection structure is formed in a peripheral region of the substrate base plate, specifically including:
forming a photoresist layer in the peripheral area of the substrate, and forming a groove in the photoresist layer by adopting an exposure process to obtain a groove structure;
Filling filler into the groove; wherein the filler comprises luciferin and luciferase.
In some embodiments, a doctor blade process may be used to form a photoresist layer in the peripheral region of the substrate base plate.
In some embodiments, before forming the package inspection structure, further comprising: the method comprises the steps of forming a driving circuit layer and an electroluminescent device, wherein the steps specifically comprise:
A buffer layer pattern, an active layer pattern, a gate insulating layer pattern, a gate layer pattern, an interlayer insulating layer pattern, a source/drain electrode layer pattern, a planarization layer pattern, an anode pattern, a pixel definition layer pattern, a light emitting function layer pattern, and a cathode pattern sequentially formed on one side of the substrate.
The buffer layer, the gate insulating layer, the interlayer insulating layer and the planarization layer extend from the display area to a peripheral area within the area where the package inspection structure and the package adhesive are arranged, that is, the area where the package inspection structure and the package adhesive are arranged, and the substrate is not provided with the insulating layer. Thus, the subsequent packaging adhesive and the packaging detection structure are directly arranged on the substrate.
The display device provided by the embodiment of the application comprises the display panel provided by the embodiment of the application.
The display device provided by the embodiment of the application comprises the following components: any product or component with display function such as a mobile phone, a tablet computer, a television, a display, a notebook computer, a digital photo frame, a navigator and the like. Other essential components of the display device will be understood by those skilled in the art, and are not described herein in detail, nor should they be considered as limiting the application. The implementation of the display device can be referred to the embodiment of the display panel, and the repetition is not repeated.
In summary, in the display panel, the manufacturing method thereof and the display device provided by the embodiments of the present application, at least one package detection structure is disposed on a side of the peripheral region of the packaging adhesive, which is close to the display region, and the package detection structure includes materials including luciferin and luciferase. Therefore, whether the package failure occurs can be judged according to whether the package detection structure emits light or not. In addition, the reaction response speed of the luciferin with oxygen under the condition of luciferase is high, so that whether oxygen invades can be rapidly detected. The luminescence efficiency of luciferin is 100% in the process of reacting with oxygen under the condition of luciferase, and the sensitivity of detecting whether oxygen is invaded is high. In addition, the packaging detection structure is arranged in the peripheral area, so that the packaging detection structure does not influence the luminous quality of the display area.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (8)

1. A display panel, wherein the display panel has a display area and a peripheral area surrounding the display area; the display panel includes: the packaging structure comprises a substrate base plate, a cover plate and at least one packaging detection structure, wherein the substrate base plate and the cover plate are oppositely arranged, packaging glue is connected with the substrate base plate and the cover plate in the peripheral area, and the packaging detection structure is positioned on one side of the substrate base plate facing the cover plate and on one side of the packaging glue close to the display area;
The materials of the package inspection structure include: luciferin and luciferase;
the package inspection structure includes: a groove structure, and a filler filling the groove structure;
The filler includes the luciferin and the luciferase.
2. The display panel of claim 1, wherein the material of the recess structure comprises a photoresist.
3. The display panel of claim 1, wherein the filler further comprises a water absorbing exothermic material.
4. A display panel according to claim 3, wherein the water absorbing and heat releasing material comprises calcium oxide, a first main group carbonic acid compound, metallic element iron, aluminum.
5. The display panel according to any one of claims 1 to 4, further comprising: a gate driving circuit located in the peripheral region on at least one side of the display region;
The package detection structure is located between the package glue and the gate driving circuit.
6. The display panel of any one of claims 1-4, wherein the encapsulation detection structure surrounds the display area.
7. A method for manufacturing a display panel, the method comprising:
providing a substrate; the substrate comprises a display area and a peripheral area surrounding the display area;
Forming at least one package detection structure in a peripheral region of the substrate; wherein, the material of encapsulation detection structure includes: luciferin and luciferase;
Coating packaging glue on one side of the packaging detection structure far away from the display area;
Attaching the cover plate to the substrate by the packaging adhesive;
Forming at least one package detection structure in the peripheral area of the substrate, specifically including:
Forming a photoresist layer in the peripheral area of the substrate, and forming a groove in the photoresist layer by adopting an exposure process to obtain a groove structure;
Filling filler into the groove; wherein the filler comprises the luciferin and the luciferase.
8. A display device comprising the display panel according to any one of claims 1 to 6.
CN202110834083.4A 2021-07-23 2021-07-23 Display panel, preparation method thereof and display device Active CN113571562B (en)

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CN114384715B (en) * 2021-12-29 2023-06-06 武汉天马微电子有限公司 Display panel and display device

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CN202362519U (en) * 2011-11-30 2012-08-01 徐静 Integrated frame device with multiple optical filters
CN106662940A (en) * 2014-08-25 2017-05-10 柯尼卡美能达株式会社 Organic electroluminescent module, smart device, and illumination apparatus
CN109216408A (en) * 2017-06-30 2019-01-15 云谷(固安)科技有限公司 OLED display panel and preparation method thereof
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CN109211930A (en) * 2018-08-31 2019-01-15 胜科纳米(苏州)有限公司 The defect inspection method of electronic display encapsulating material
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