CN113567384A - Long-distance infrared gas sensor - Google Patents
Long-distance infrared gas sensor Download PDFInfo
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- CN113567384A CN113567384A CN202110773073.4A CN202110773073A CN113567384A CN 113567384 A CN113567384 A CN 113567384A CN 202110773073 A CN202110773073 A CN 202110773073A CN 113567384 A CN113567384 A CN 113567384A
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- 238000001514 detection method Methods 0.000 claims abstract description 167
- 238000004891 communication Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000010521 absorption reaction Methods 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims description 14
- 238000004458 analytical method Methods 0.000 claims description 7
- 230000003993 interaction Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 230000003321 amplification Effects 0.000 claims description 3
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 3
- 238000013459 approach Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 79
- 239000003054 catalyst Substances 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 238000007084 catalytic combustion reaction Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000002427 irreversible effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/35—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
- G01N21/3504—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2201/00—Features of devices classified in G01N21/00
- G01N2201/12—Circuits of general importance; Signal processing
- G01N2201/127—Calibration; base line adjustment; drift compensation
- G01N2201/12746—Calibration values determination
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- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
The invention discloses a remote infrared gas sensor which is used for detecting the type and concentration of gas, and an absorption unit which comprises a detection channel and a reference channel, wherein the detection channel is used for introducing the gas to be detected, and the reference channel is kept closed. The invention discloses a remote infrared gas sensor which realizes remote transmission of detection information through a communication unit, remotely sends a detection instruction for detection, and realizes remote detection in distance through a flight unit, thereby being suitable for severe environments where people cannot approach.
Description
Technical Field
The invention belongs to the technical field of infrared gas sensors, and particularly relates to a remote infrared gas sensor.
Background
In modern society, with continuous progress of science and technology, more and more detection sensors are produced, and the most widely used sensors are gas sensors, wherein conventional gas sensors are generally classified into electrochemical gas sensors and catalytic combustion combustible gas sensors.
(1) The electrochemical gas sensor has the following disadvantages:
a) when gas to be measured enters the sensor, the gas to be measured and electrolyte in the electrochemical sensor perform chemical reaction, the electrolyte generates forward current due to ionization and decomposition, and the current is sampled through external sampling to obtain a corresponding relation between a voltage signal and the concentration of the gas in the sensor;
b) because the measured gas consumes the electrolyte inside the electrochemical sensor, the process cannot be reversed, when the concentration of the measured gas entering the sensor is greater than the maximum allowable measurement concentration of the sensor, the electrolyte inside the sensor is exhausted, and the whole sensor fails;
(2) the catalytic combustion combustible gas sensor has the following defects:
a) the sensor comprises a catalytic combustion combustible gas sensor, wherein when the combustible gas to be detected enters the sensor, the combustible gas and an internal catalyst perform combustion reaction to consume the catalyst in the sensor, the combustible gas is combusted and decomposed to generate current, and the current generated by the combustible gas is sampled by an external circuit to obtain a corresponding relation between a voltage signal and the concentration of the internal gas;
b) the process is irreversible because the measured combustible gas consumes the catalyst in the sensor, and when the concentration of the measured combustible gas entering the sensor is greater than the maximum allowable measurement concentration of the sensor, the catalyst in the sensor is exhausted, and the whole sensor fails;
based on the above situation, an infrared gas sensor has been developed, which has the following advantages:
a) the gas concentration is detected by using infrared light, the gas to be measured only absorbs infrared light signals emitted by an infrared light source in the measuring process, irreversible chemical reaction or combustion reaction does not exist, the sensor can be repeatedly used, and the service life is long;
b) the concentration of the measured gas entering the sensor can be allowed to be far greater than the maximum measurement concentration of the sensor, and in the actual use process, the infrared gas sensor can work in the environment with the measured gas for a long time;
c) the infrared light source has low power consumption, long service life, stable light emission and low drift, does not need to adjust and correct products regularly, generally has the service life of more than 5 years, saves the maintenance and repair cost of users and reduces the wiring requirement of field power supply;
d) the detection precision is high, the capability of distinguishing the type of the detected gas is strong, and the influence of interference gas is basically avoided;
e) can measure a plurality of gases, and has good product flexibility.
However, the conventional infrared gas detection sensor has the following disadvantages:
1. the existing infrared gas sensor has a narrow detection range, is limited by a plurality of detection environments, does not have a real-time communication function, and cannot realize remote communication and distance.
2. The existing infrared gas sensor simply compares the attenuation before and after the same infrared light is emitted, but infrared laser may be attenuated by gas which is not detected in the transmission process, so that certain errors exist in detection precision;
3. the existing infrared gas sensor is lack of a structure for automatically introducing detection gas, so that the detection efficiency is low;
4. when the temperature of the existing infrared gas sensor is low, the detection output signal is easily influenced by the ambient temperature, namely the temperature drift can cause the reduction of the detection precision.
Disclosure of Invention
The invention mainly aims to provide a remote infrared gas sensor which realizes remote transmission of detection information through a communication unit, remotely sends a detection instruction for detection, realizes remote detection in distance through a flying unit and is suitable for severe environments where people cannot approach.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with a reference channel and a detection channel at the same time, and the other conditions except for the variable of the gas to be detected are the same, so that the detection environment of the reference channel is the same as that of the detection channel, and then the reference signal generated by the reference channel is used as a control group, thereby greatly improving the detection accuracy.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with a temperature compensation circuit, so that the detected temperature reaches a predetermined temperature, and the temperature drift caused by the environmental temperature will not be generated, thereby affecting the detection accuracy.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with an automatic gas introduction device for introducing a detection gas into a detection channel, thereby improving detection efficiency.
To achieve the above object, the present invention provides a remote infrared gas sensor for detecting the type and concentration of a gas, comprising:
an absorption unit comprising a detection channel and a reference channel, the detection channel introducing a gas to be detected and the reference channel remaining closed;
the infrared detection unit comprises a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas led into the detection channel so as to enable the detected gas to be selectively absorbed, and therefore detection information is formed, and the reference channel detection device forms reference information;
the processing and analyzing unit receives the detection information and the reference information of the infrared detection unit after amplification and temperature compensation and then performs light intensity attenuation contrast analysis, so that gas information including the type and concentration of the detected gas is obtained;
the display unit is in information interaction with the processing and analyzing unit, so that the display unit displays the gas information in real time;
the communication unit is in information interaction with the processing and analyzing unit, so that the communication unit transmits the gas information to a background management system (realizes remote information transmission);
the transmission unit, the transmission unit includes flight module and remote control module, remote control module control flight module output different flight states (in order to carry out remote detection, be fit for the abominable detection scene in environment on a large scale, when personnel can't be close to, can carry out automated inspection through flight module with each unit transmission past).
As a further preferred technical solution of the above technical solution, the detection channel detection device includes a first infrared laser emitting device, a first infrared laser receiving device, a first detection cavity and a plurality of reflectors, the first infrared laser emitting device and the first infrared laser receiving device are installed at one side of the first detection cavity, and the plurality of reflectors are located and distributed around the first detection cavity, wherein:
when the detected gas is filled in the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device penetrates through the detected gas filled in the first detection cavity to be selectively absorbed for the first time by the detected gas, the first infrared laser absorbed by the detected gas is reflected for multiple times in the first detection cavity through the plurality of reflectors to be fully and selectively absorbed by the detected gas, and the first infrared laser subjected to multiple times of selective absorption is received by the first infrared laser receiving device to form detection information.
As a further preferred technical solution of the above technical solution, the reference channel detection device includes a second infrared laser emitting device, a second infrared laser receiving device, a second detection cavity and a plurality of reflectors (the reference channel is also provided with a reflector to prevent reflection from affecting), the second infrared laser emitting device and the second infrared laser receiving device are installed on one side of the second detection cavity and a plurality of reflectors are located and distributed around the second detection cavity, wherein:
the second detection cavity is kept in a vacuum state, and second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after being reflected for multiple times by the reflecting mirror in the second detection cavity, so that reference information is formed.
As a further preferable technical solution of the above technical solution, the absorption unit includes a motor, a guiding fan and a motor driving circuit board, the guiding fan is connected to the detection channel detection device, and the motor driving circuit board drives the motor to rotate, so that the motor drives the guiding fan to rotate, and the detected gas is guided into the first detection chamber by the guiding fan (the detection speed is increased).
As a further preferable technical solution of the above technical solution, the processing and analyzing unit is provided with a temperature compensation circuit and a temperature detection circuit, wherein:
before carrying out light intensity attenuation contrastive analysis, temperature-detecting circuit judges whether present first detection chamber and second detect the chamber and reach predetermined detection temperature to only the temperature in first detection chamber and second detection chamber reaches predetermined detection temperature, just accept detection information and reference information to handle the analytical element, if the temperature in first detection chamber and second detection chamber does not reach predetermined detection temperature, then detect first detection chamber and second through temperature compensation circuit and carry out temperature compensation by force.
As a further preferable technical solution of the above technical solution, the absorption unit, the infrared detection unit, the processing and analyzing unit, the display unit and the communication unit are respectively installed in the transmission unit, when the flight module is in a flight state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
In the preferred embodiment of the present invention, those skilled in the art should note that the display unit, the detected gas, and the like, to which the present invention relates may be regarded as the prior art.
Preferred embodiments.
The invention discloses a remote infrared gas sensor for detecting the type and concentration of gas, comprising:
an absorption unit comprising a detection channel and a reference channel, the detection channel introducing a gas to be detected and the reference channel remaining closed;
the infrared detection unit comprises a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas led into the detection channel so as to enable the detected gas to be selectively absorbed, and therefore detection information is formed, and the reference channel detection device forms reference information;
the processing and analyzing unit receives the detection information and the reference information of the infrared detection unit after amplification and temperature compensation and then performs light intensity attenuation contrast analysis, so that gas information including the type and concentration of the detected gas is obtained;
the display unit is in information interaction with the processing and analyzing unit, so that the display unit displays the gas information in real time;
the communication unit is in information interaction with the processing and analyzing unit, so that the communication unit transmits the gas information to a background management system (realizes remote information transmission);
the transmission unit, the transmission unit includes flight module and remote control module, remote control module control flight module output different flight states (in order to carry out remote detection, be fit for the abominable detection scene in environment on a large scale, when personnel can't be close to, can carry out automated inspection through flight module with each unit transmission past).
Specifically, detection channel detection device includes first infrared laser emitter, first infrared laser receiving device, first detection chamber and a plurality of speculum, first infrared laser emitter with first infrared laser receiving device install in one side and a plurality of in first detection chamber the speculum be located distribute in around the first detection chamber, wherein:
when the detected gas is filled in the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device penetrates through the detected gas filled in the first detection cavity to be selectively absorbed for the first time by the detected gas, the first infrared laser absorbed by the detected gas is reflected for multiple times in the first detection cavity through the plurality of reflectors to be fully and selectively absorbed by the detected gas, and the first infrared laser subjected to multiple times of selective absorption is received by the first infrared laser receiving device to form detection information.
More specifically, the reference channel detection device includes a second infrared laser emitting device, a second infrared laser receiving device, a second detection cavity and a plurality of reflectors (the reference channel is also provided with reflectors to prevent reflection from affecting), the second infrared laser emitting device and the second infrared laser receiving device are installed in one side of the second detection cavity and a plurality of reflectors are located and distributed around the second detection cavity, wherein:
the second detection cavity is kept in a vacuum state, and second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after being reflected for multiple times by the reflecting mirror in the second detection cavity, so that reference information is formed.
Further, the absorption unit comprises a motor, a guide-in fan and a motor driving circuit board, the guide-in fan is connected with the detection channel detection device, the motor driving circuit board drives the motor to rotate, so that the motor drives the guide-in fan to rotate, and detected gas is guided into the first detection cavity by the guide-in fan (the detection speed is increased).
Still further, the processing and analyzing unit is provided with a temperature compensation circuit and a temperature detection circuit, wherein:
before carrying out light intensity attenuation contrastive analysis, temperature-detecting circuit judges whether present first detection chamber and second detect the chamber and reach predetermined detection temperature to only the temperature in first detection chamber and second detection chamber reaches predetermined detection temperature, just accept detection information and reference information to handle the analytical element, if the temperature in first detection chamber and second detection chamber does not reach predetermined detection temperature, then detect first detection chamber and second through temperature compensation circuit and carry out temperature compensation by force.
Preferably, the absorption unit, the infrared detection unit, the processing and analyzing unit, the display unit and the communication unit are respectively installed in the transmission unit, when the flight module is in a flight state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
It should be noted that the technical features of the display unit, the detected gas, and the like related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, the control mode and the spatial arrangement mode of the technical features may be selected conventionally in the field, and should not be regarded as the invention point of the present patent, and the present patent is not further specifically described in detail.
It will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (6)
1. A remote infrared gas sensor for sensing the type and concentration of a gas comprising:
an absorption unit comprising a detection channel and a reference channel, the detection channel introducing a gas to be detected and the reference channel remaining closed;
the infrared detection unit comprises a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas led into the detection channel so as to enable the detected gas to be selectively absorbed, and therefore detection information is formed, and the reference channel detection device forms reference information;
the processing and analyzing unit receives the detection information and the reference information of the infrared detection unit after amplification and temperature compensation and then performs light intensity attenuation contrast analysis, so that gas information including the type and concentration of the detected gas is obtained;
the display unit is in information interaction with the processing and analyzing unit, so that the display unit displays the gas information in real time;
the communication unit is in information interaction with the processing and analyzing unit, so that the communication unit transmits the gas information to a background management system;
the transmission unit comprises a flight module and a remote control module, and the remote control module controls the flight module to output different flight states.
2. A remote infrared gas sensor as set forth in claim 1 wherein said detection channel detection means comprises a first infrared laser emitting device, a first infrared laser receiving device, a first detection chamber and a plurality of reflectors, said first infrared laser emitting device and said first infrared laser receiving device being mounted to one side of said first detection chamber and said plurality of reflectors being located around said first detection chamber, wherein:
when the detected gas is filled in the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device penetrates through the detected gas filled in the first detection cavity to be selectively absorbed for the first time by the detected gas, the first infrared laser absorbed by the detected gas is reflected for multiple times in the first detection cavity through the plurality of reflectors to be fully and selectively absorbed by the detected gas, and the first infrared laser subjected to multiple times of selective absorption is received by the first infrared laser receiving device to form detection information.
3. A remote infrared gas sensor as set forth in claim 2 wherein said reference channel detection means comprises a second infrared laser emitting device, a second infrared laser receiving device, a second detection chamber and a plurality of mirrors, said second infrared laser emitting device and said second infrared laser receiving device being mounted to one side of said second detection chamber and said plurality of mirrors being located around said second detection chamber, wherein:
the second detection cavity is kept in a vacuum state, and second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after being reflected for multiple times by the reflecting mirror in the second detection cavity, so that reference information is formed.
4. A remote infrared gas sensor as set forth in claim 3 wherein said absorption unit comprises a motor, an introducing fan connected to said detection channel detecting means, and a motor driving circuit board for driving said motor to rotate, whereby said motor drives said introducing fan to rotate, so that the gas to be detected is introduced into the first detection chamber by said introducing fan.
5. A remote infrared gas sensor as set forth in claim 4 wherein said process and analysis unit is provided with a temperature compensation circuit and a temperature sensing circuit, wherein:
before carrying out light intensity attenuation contrastive analysis, temperature-detecting circuit judges whether present first detection chamber and second detect the chamber and reach predetermined detection temperature to only the temperature in first detection chamber and second detection chamber reaches predetermined detection temperature, just accept detection information and reference information to handle the analytical element, if the temperature in first detection chamber and second detection chamber does not reach predetermined detection temperature, then detect first detection chamber and second through temperature compensation circuit and carry out temperature compensation by force.
6. The remote infrared gas sensor as claimed in claim 5, wherein the absorption unit, the infrared detection unit, the processing and analyzing unit, the display unit and the communication unit are respectively installed in the transmission unit, when the flight module is in a flight state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
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