CN113567384A - Long-distance infrared gas sensor - Google Patents

Long-distance infrared gas sensor Download PDF

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Publication number
CN113567384A
CN113567384A CN202110773073.4A CN202110773073A CN113567384A CN 113567384 A CN113567384 A CN 113567384A CN 202110773073 A CN202110773073 A CN 202110773073A CN 113567384 A CN113567384 A CN 113567384A
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detection
gas
infrared
unit
infrared laser
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詹健龙
吴一冈
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Zhejiang Kunteng Infrared Technology Co ltd
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Zhejiang Kunteng Infrared Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/12Circuits of general importance; Signal processing
    • G01N2201/127Calibration; base line adjustment; drift compensation
    • G01N2201/12746Calibration values determination

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  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The invention discloses a remote infrared gas sensor which is used for detecting the type and concentration of gas, and an absorption unit which comprises a detection channel and a reference channel, wherein the detection channel is used for introducing the gas to be detected, and the reference channel is kept closed. The invention discloses a remote infrared gas sensor which realizes remote transmission of detection information through a communication unit, remotely sends a detection instruction for detection, and realizes remote detection in distance through a flight unit, thereby being suitable for severe environments where people cannot approach.

Description

Long-distance infrared gas sensor
Technical Field
The invention belongs to the technical field of infrared gas sensors, and particularly relates to a remote infrared gas sensor.
Background
In modern society, with continuous progress of science and technology, more and more detection sensors are produced, and the most widely used sensors are gas sensors, wherein conventional gas sensors are generally classified into electrochemical gas sensors and catalytic combustion combustible gas sensors.
(1) The electrochemical gas sensor has the following disadvantages:
a) when gas to be measured enters the sensor, the gas to be measured and electrolyte in the electrochemical sensor perform chemical reaction, the electrolyte generates forward current due to ionization and decomposition, and the current is sampled through external sampling to obtain a corresponding relation between a voltage signal and the concentration of the gas in the sensor;
b) because the measured gas consumes the electrolyte inside the electrochemical sensor, the process cannot be reversed, when the concentration of the measured gas entering the sensor is greater than the maximum allowable measurement concentration of the sensor, the electrolyte inside the sensor is exhausted, and the whole sensor fails;
(2) the catalytic combustion combustible gas sensor has the following defects:
a) the sensor comprises a catalytic combustion combustible gas sensor, wherein when the combustible gas to be detected enters the sensor, the combustible gas and an internal catalyst perform combustion reaction to consume the catalyst in the sensor, the combustible gas is combusted and decomposed to generate current, and the current generated by the combustible gas is sampled by an external circuit to obtain a corresponding relation between a voltage signal and the concentration of the internal gas;
b) the process is irreversible because the measured combustible gas consumes the catalyst in the sensor, and when the concentration of the measured combustible gas entering the sensor is greater than the maximum allowable measurement concentration of the sensor, the catalyst in the sensor is exhausted, and the whole sensor fails;
based on the above situation, an infrared gas sensor has been developed, which has the following advantages:
a) the gas concentration is detected by using infrared light, the gas to be measured only absorbs infrared light signals emitted by an infrared light source in the measuring process, irreversible chemical reaction or combustion reaction does not exist, the sensor can be repeatedly used, and the service life is long;
b) the concentration of the measured gas entering the sensor can be allowed to be far greater than the maximum measurement concentration of the sensor, and in the actual use process, the infrared gas sensor can work in the environment with the measured gas for a long time;
c) the infrared light source has low power consumption, long service life, stable light emission and low drift, does not need to adjust and correct products regularly, generally has the service life of more than 5 years, saves the maintenance and repair cost of users and reduces the wiring requirement of field power supply;
d) the detection precision is high, the capability of distinguishing the type of the detected gas is strong, and the influence of interference gas is basically avoided;
e) can measure a plurality of gases, and has good product flexibility.
However, the conventional infrared gas detection sensor has the following disadvantages:
1. the existing infrared gas sensor has a narrow detection range, is limited by a plurality of detection environments, does not have a real-time communication function, and cannot realize remote communication and distance.
2. The existing infrared gas sensor simply compares the attenuation before and after the same infrared light is emitted, but infrared laser may be attenuated by gas which is not detected in the transmission process, so that certain errors exist in detection precision;
3. the existing infrared gas sensor is lack of a structure for automatically introducing detection gas, so that the detection efficiency is low;
4. when the temperature of the existing infrared gas sensor is low, the detection output signal is easily influenced by the ambient temperature, namely the temperature drift can cause the reduction of the detection precision.
Disclosure of Invention
The invention mainly aims to provide a remote infrared gas sensor which realizes remote transmission of detection information through a communication unit, remotely sends a detection instruction for detection, realizes remote detection in distance through a flying unit and is suitable for severe environments where people cannot approach.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with a reference channel and a detection channel at the same time, and the other conditions except for the variable of the gas to be detected are the same, so that the detection environment of the reference channel is the same as that of the detection channel, and then the reference signal generated by the reference channel is used as a control group, thereby greatly improving the detection accuracy.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with a temperature compensation circuit, so that the detected temperature reaches a predetermined temperature, and the temperature drift caused by the environmental temperature will not be generated, thereby affecting the detection accuracy.
Another object of the present invention is to provide a remote infrared gas sensor, which is provided with an automatic gas introduction device for introducing a detection gas into a detection channel, thereby improving detection efficiency.
To achieve the above object, the present invention provides a remote infrared gas sensor for detecting the type and concentration of a gas, comprising:
an absorption unit comprising a detection channel and a reference channel, the detection channel introducing a gas to be detected and the reference channel remaining closed;
the infrared detection unit comprises a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas led into the detection channel so as to enable the detected gas to be selectively absorbed, and therefore detection information is formed, and the reference channel detection device forms reference information;
the processing and analyzing unit receives the detection information and the reference information of the infrared detection unit after amplification and temperature compensation and then performs light intensity attenuation contrast analysis, so that gas information including the type and concentration of the detected gas is obtained;
the display unit is in information interaction with the processing and analyzing unit, so that the display unit displays the gas information in real time;
the communication unit is in information interaction with the processing and analyzing unit, so that the communication unit transmits the gas information to a background management system (realizes remote information transmission);
the transmission unit, the transmission unit includes flight module and remote control module, remote control module control flight module output different flight states (in order to carry out remote detection, be fit for the abominable detection scene in environment on a large scale, when personnel can't be close to, can carry out automated inspection through flight module with each unit transmission past).
As a further preferred technical solution of the above technical solution, the detection channel detection device includes a first infrared laser emitting device, a first infrared laser receiving device, a first detection cavity and a plurality of reflectors, the first infrared laser emitting device and the first infrared laser receiving device are installed at one side of the first detection cavity, and the plurality of reflectors are located and distributed around the first detection cavity, wherein:
when the detected gas is filled in the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device penetrates through the detected gas filled in the first detection cavity to be selectively absorbed for the first time by the detected gas, the first infrared laser absorbed by the detected gas is reflected for multiple times in the first detection cavity through the plurality of reflectors to be fully and selectively absorbed by the detected gas, and the first infrared laser subjected to multiple times of selective absorption is received by the first infrared laser receiving device to form detection information.
As a further preferred technical solution of the above technical solution, the reference channel detection device includes a second infrared laser emitting device, a second infrared laser receiving device, a second detection cavity and a plurality of reflectors (the reference channel is also provided with a reflector to prevent reflection from affecting), the second infrared laser emitting device and the second infrared laser receiving device are installed on one side of the second detection cavity and a plurality of reflectors are located and distributed around the second detection cavity, wherein:
the second detection cavity is kept in a vacuum state, and second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after being reflected for multiple times by the reflecting mirror in the second detection cavity, so that reference information is formed.
As a further preferable technical solution of the above technical solution, the absorption unit includes a motor, a guiding fan and a motor driving circuit board, the guiding fan is connected to the detection channel detection device, and the motor driving circuit board drives the motor to rotate, so that the motor drives the guiding fan to rotate, and the detected gas is guided into the first detection chamber by the guiding fan (the detection speed is increased).
As a further preferable technical solution of the above technical solution, the processing and analyzing unit is provided with a temperature compensation circuit and a temperature detection circuit, wherein:
before carrying out light intensity attenuation contrastive analysis, temperature-detecting circuit judges whether present first detection chamber and second detect the chamber and reach predetermined detection temperature to only the temperature in first detection chamber and second detection chamber reaches predetermined detection temperature, just accept detection information and reference information to handle the analytical element, if the temperature in first detection chamber and second detection chamber does not reach predetermined detection temperature, then detect first detection chamber and second through temperature compensation circuit and carry out temperature compensation by force.
As a further preferable technical solution of the above technical solution, the absorption unit, the infrared detection unit, the processing and analyzing unit, the display unit and the communication unit are respectively installed in the transmission unit, when the flight module is in a flight state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
In the preferred embodiment of the present invention, those skilled in the art should note that the display unit, the detected gas, and the like, to which the present invention relates may be regarded as the prior art.
Preferred embodiments.
The invention discloses a remote infrared gas sensor for detecting the type and concentration of gas, comprising:
an absorption unit comprising a detection channel and a reference channel, the detection channel introducing a gas to be detected and the reference channel remaining closed;
the infrared detection unit comprises a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas led into the detection channel so as to enable the detected gas to be selectively absorbed, and therefore detection information is formed, and the reference channel detection device forms reference information;
the processing and analyzing unit receives the detection information and the reference information of the infrared detection unit after amplification and temperature compensation and then performs light intensity attenuation contrast analysis, so that gas information including the type and concentration of the detected gas is obtained;
the display unit is in information interaction with the processing and analyzing unit, so that the display unit displays the gas information in real time;
the communication unit is in information interaction with the processing and analyzing unit, so that the communication unit transmits the gas information to a background management system (realizes remote information transmission);
the transmission unit, the transmission unit includes flight module and remote control module, remote control module control flight module output different flight states (in order to carry out remote detection, be fit for the abominable detection scene in environment on a large scale, when personnel can't be close to, can carry out automated inspection through flight module with each unit transmission past).
Specifically, detection channel detection device includes first infrared laser emitter, first infrared laser receiving device, first detection chamber and a plurality of speculum, first infrared laser emitter with first infrared laser receiving device install in one side and a plurality of in first detection chamber the speculum be located distribute in around the first detection chamber, wherein:
when the detected gas is filled in the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device penetrates through the detected gas filled in the first detection cavity to be selectively absorbed for the first time by the detected gas, the first infrared laser absorbed by the detected gas is reflected for multiple times in the first detection cavity through the plurality of reflectors to be fully and selectively absorbed by the detected gas, and the first infrared laser subjected to multiple times of selective absorption is received by the first infrared laser receiving device to form detection information.
More specifically, the reference channel detection device includes a second infrared laser emitting device, a second infrared laser receiving device, a second detection cavity and a plurality of reflectors (the reference channel is also provided with reflectors to prevent reflection from affecting), the second infrared laser emitting device and the second infrared laser receiving device are installed in one side of the second detection cavity and a plurality of reflectors are located and distributed around the second detection cavity, wherein:
the second detection cavity is kept in a vacuum state, and second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after being reflected for multiple times by the reflecting mirror in the second detection cavity, so that reference information is formed.
Further, the absorption unit comprises a motor, a guide-in fan and a motor driving circuit board, the guide-in fan is connected with the detection channel detection device, the motor driving circuit board drives the motor to rotate, so that the motor drives the guide-in fan to rotate, and detected gas is guided into the first detection cavity by the guide-in fan (the detection speed is increased).
Still further, the processing and analyzing unit is provided with a temperature compensation circuit and a temperature detection circuit, wherein:
before carrying out light intensity attenuation contrastive analysis, temperature-detecting circuit judges whether present first detection chamber and second detect the chamber and reach predetermined detection temperature to only the temperature in first detection chamber and second detection chamber reaches predetermined detection temperature, just accept detection information and reference information to handle the analytical element, if the temperature in first detection chamber and second detection chamber does not reach predetermined detection temperature, then detect first detection chamber and second through temperature compensation circuit and carry out temperature compensation by force.
Preferably, the absorption unit, the infrared detection unit, the processing and analyzing unit, the display unit and the communication unit are respectively installed in the transmission unit, when the flight module is in a flight state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
It should be noted that the technical features of the display unit, the detected gas, and the like related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, the control mode and the spatial arrangement mode of the technical features may be selected conventionally in the field, and should not be regarded as the invention point of the present patent, and the present patent is not further specifically described in detail.
It will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.

Claims (6)

1.一种远距离红外气体传感器,用于检测气体的类型和浓度,其特征在于,包括:1. a long-distance infrared gas sensor, for detecting the type and concentration of gas, is characterized in that, comprises: 吸收单元,所述吸收单元包括检测通道和参考通道,所述检测通道导入被检测气体并且所述参考通道保持封闭;an absorption unit, the absorption unit includes a detection channel and a reference channel, the detection channel introduces the gas to be detected and the reference channel remains closed; 红外检测单元,所述红外检测单元包括检测通道检测装置和参考通道检测装置,所述检测通道检测装置对导入检测通道的被检测气体进行检测,以供被检测气体进行选择性吸收,从而形成检测信息,所述参考通道检测装置形成参考信息;Infrared detection unit, the infrared detection unit includes a detection channel detection device and a reference channel detection device, the detection channel detection device detects the detected gas introduced into the detection channel, so that the detected gas can be selectively absorbed to form a detection information, the reference channel detection device forms reference information; 处理分析单元,所述处理分析单元接收所述红外检测单元经过放大和温度补偿后的检测信息和参考信息后进行光强衰减对比分析,从而获得包括被检测气体的类型和浓度的气体信息;a processing and analysis unit, which receives the amplified and temperature-compensated detection information and reference information of the infrared detection unit and performs a comparative analysis of light intensity attenuation, thereby obtaining gas information including the type and concentration of the detected gas; 显示单元,所述显示单元与所述处理分析单元信息交互,从而所述显示单元将气体信息进行实时显示;a display unit, the display unit interacts with the processing and analysis unit information, so that the display unit displays the gas information in real time; 通信单元,所述通信单元与所述处理分析单元信息交互,从而所述通信单元将气体信息传输到后台管理系统;a communication unit, the communication unit interacts with the processing and analysis unit information, so that the communication unit transmits the gas information to the background management system; 传输单元,所述传输单元包括飞行模块和遥控模块,所述遥控模块控制所述飞行模块输出不同的飞行状态。The transmission unit includes a flight module and a remote control module, and the remote control module controls the flight module to output different flight states. 2.根据权利要求1所述的一种远距离红外气体传感器,其特征在于,所述检测通道检测装置包括第一红外激光发射装置、第一红外激光接收装置、第一检测腔和若干反射镜,所述第一红外激光发射装置和所述第一红外激光接收装置安装于所述第一检测腔的一侧并且若干所述反射镜位于分布于所述第一检测腔的四周,其中:2 . The long-distance infrared gas sensor according to claim 1 , wherein the detection channel detection device comprises a first infrared laser emitting device, a first infrared laser receiving device, a first detection cavity and several reflecting mirrors. 3 . , the first infrared laser emitting device and the first infrared laser receiving device are installed on one side of the first detection cavity, and a plurality of the mirrors are located around the first detection cavity, wherein: 当被检测气体充满第一检测腔时,所述第一红外激光发射装置发射的第一红外激光穿越充满第一检测腔的被检测气体,以供被检测气体进行第一次选择性吸收,被检测气体吸收后的第一红外激光通过若干反射镜在第一检测腔进行多次反射,以使得被检测气体进行充分选择性吸收,并且经过多次选择性吸收后的第一红外激光被第一红外激光接收装置接收,从而形成检测信息。When the gas to be detected fills the first detection cavity, the first infrared laser emitted by the first infrared laser emitting device passes through the gas to be detected that fills the first detection cavity, so that the gas to be detected performs selective absorption for the first time. The first infrared laser light absorbed by the detection gas is reflected multiple times in the first detection cavity through several mirrors, so that the detected gas is fully selectively absorbed, and the first infrared laser light after multiple selective absorption is absorbed by the first detection cavity. The infrared laser receiving device receives and forms detection information. 3.根据权利要求2所述的一种远距离红外气体传感器,其特征在于,所述参考测通道检测装置包括第二红外激光发射装置、第二红外激光接收装置、第二检测腔和若干反射镜,所述第二红外激光发射装置和所述第二红外激光接收装置安装于所述第二检测腔的一侧并且若干所述反射镜位于分布于所述第二检测腔的四周,其中:3 . The long-distance infrared gas sensor according to claim 2 , wherein the reference measurement channel detection device comprises a second infrared laser transmitter, a second infrared laser receiver, a second detection cavity and several reflections. 4 . mirror, the second infrared laser emitting device and the second infrared laser receiving device are installed on one side of the second detection cavity, and a plurality of the reflecting mirrors are located around the second detection cavity, wherein: 第二检测腔保持真空状态,所述第二红外激光发射装置发射的第二红外激光在第二检测腔通过反射镜进行多次反射后被所述第二红外接收装置接收,从而形成参考信息。The second detection cavity is kept in a vacuum state, and the second infrared laser emitted by the second infrared laser emitting device is received by the second infrared receiving device after multiple reflections by the second detection cavity through a mirror, thereby forming reference information. 4.根据权利要求3所述的一种远距离红外气体传感器,其特征在于,所述吸收单元包括电机、导入风扇和电机驱动电路板,所述导入风扇连接所述检测通道检测装置,所述电机驱动电路板驱动电机进行转动,从而所述电机带动所述导入风扇旋转,使得被检测气体被导入风扇导入第一检测腔。4 . The long-distance infrared gas sensor according to claim 3 , wherein the absorption unit comprises a motor, an introduction fan and a motor drive circuit board, the introduction fan is connected to the detection channel detection device, and the The motor drives the circuit board to drive the motor to rotate, so that the motor drives the introduction fan to rotate, so that the detected gas is introduced into the first detection chamber by the introduction fan. 5.根据权利要求4所述的一种远距离红外气体传感器,其特征在于,所述处理分析单元设有温度补偿电路和温度检测电路,其中:5. A kind of long-distance infrared gas sensor according to claim 4, is characterized in that, described processing analysis unit is provided with temperature compensation circuit and temperature detection circuit, wherein: 在进行光强衰减对比分析之前,温度检测电路判断当前第一检测腔和第二检测腔是否达到预设的检测温度,并且只有第一检测腔和第二检测腔的温度达到预设的检测温度,所述处理分析单元才接受检测信息和参考信息,如果第一检测腔和第二检测腔的温度没有达到预设的检测温度,则通过温度补偿电路对第一检测腔和第二检测强进行温度补偿。Before performing the comparative analysis of light intensity attenuation, the temperature detection circuit determines whether the current first detection cavity and the second detection cavity reach the preset detection temperature, and only the temperatures of the first detection cavity and the second detection cavity reach the preset detection temperature , the processing and analysis unit only accepts the detection information and reference information. If the temperature of the first detection chamber and the second detection chamber does not reach the preset detection temperature, the first detection chamber and the second detection chamber are subjected to a temperature compensation circuit. Temperature compensation. 6.根据权利要求5所述的一种远距离红外气体传感器,其特征在于,所述吸收单元、所述红外检测单元、所述处理分析单元、所述显示单元和所述通信单元分别安装于所述传输单元,飞行模块处于飞行状态时,后台管理系统发出检测指令到所述通信单元,所述通信单元接收到通信指令后进行气体检测。6 . The long-distance infrared gas sensor according to claim 5 , wherein the absorption unit, the infrared detection unit, the processing and analysis unit, the display unit and the communication unit are respectively installed in 6 . In the transmission unit, when the flight module is in a flying state, the background management system sends a detection instruction to the communication unit, and the communication unit performs gas detection after receiving the communication instruction.
CN202110773073.4A 2021-07-08 2021-07-08 Long-distance infrared gas sensor Pending CN113567384A (en)

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Application publication date: 20211029