CN113567114A - Driver testing device and testing method thereof - Google Patents
Driver testing device and testing method thereof Download PDFInfo
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- CN113567114A CN113567114A CN202110857183.9A CN202110857183A CN113567114A CN 113567114 A CN113567114 A CN 113567114A CN 202110857183 A CN202110857183 A CN 202110857183A CN 113567114 A CN113567114 A CN 113567114A
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- driver
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
Abstract
The invention discloses a testing device and a testing method of a driver, wherein the testing method comprises the following steps: the method comprises the following steps: preparing a driver to be detected; step two: carrying the driver to be detected to a code scanning mechanism; step three: carrying the driver after code scanning to a rotating mechanism; step four: the rotation mechanism rotates to place the drive under the test assembly for testing. The driver testing device and the driver testing method have the advantages that the driver testing device is simple in structure, strong in practicability, stable in operation, high in efficiency and stable in testing, the appearance and the service performance of the driver can be tested by using the driver testing device and the driver testing method, manual testing is replaced, the cost of manual detection is effectively saved, and meanwhile the testing efficiency and the testing accuracy of the driver are improved.
Description
Technical Field
The invention relates to the technical field of driver testing, in particular to a driver testing device and a driver testing method.
Background
The automobile power system is characterized in that power generated by an engine is transmitted to wheels through a series of power transmission and finally transmitted to the whole mechanical arrangement process of the wheels, the engine runs, actually a crankshaft rotates, one end of the crankshaft is fixedly connected with a flywheel, the flywheel is matched with a clutch to control the connection and disconnection of the flywheel and a transmission, a driver is an important component of automobile transmission, the driving of the power of an automobile is realized through the driver, the power is transmitted to the driver through two universal joints and a transmission shaft after the speed of the transmission is changed, the power is averagely distributed to speed reducers of the wheels on two sides through the driver, and the power is transmitted to the wheels through hyperbolic gears of the speed reducers.
The driver sends out a response control command according to input signals of a brake pedal and an accelerator pedal to control the rotating speed and the steering of the driving motor, so that the electric automobile is driven to run.
The driver is in the production manufacture in-process, whether there is the assembly surface of driver to collide with, the fish tail, the crackle, appearance defects such as missing the tooth, and carry out some tests to some performance of driver, current test procedure to the driver adopts artifically, this not only needs the higher cost of labor of cost, furthermore, the efficiency that the manual work detected is lower, secondly, also can adopt current testing arrangement to detect the driver, current testing arrangement structure is complicated, the volume is great, be not convenient for operate, and the result of test is inaccurate, seriously influence the efficiency of software testing and the accuracy of test of driver.
Disclosure of Invention
The invention aims to solve the problems and designs a testing device and a testing method of a driver.
The technical scheme of the invention is that the testing method of the driver comprises the following steps:
the method comprises the following steps: preparing a driver to be detected;
step two: carrying the driver to be detected to a code scanning mechanism;
step three: carrying the driver after code scanning to a rotating mechanism;
step four: the rotation mechanism rotates to place the drive under the test assembly for testing.
As a further description of the present invention, in the first step, the produced drivers are orderly placed in the storage box to be detected, and the storage box to be detected is placed in the area to be detected.
As a further description of the present invention, in the second step, the intelligent handling manipulator is adopted to carry the drivers to be detected, and the drivers to be detected are carried to the code scanning gun for information confirmation, so that the information of each driver to be detected can be conveniently read, and the detection efficiency and the detection accuracy of the drivers can be improved.
As a further description of the present invention, in the third step, an intelligent handling robot is adopted to carry the driver after code scanning to a rotating mechanism, the rotating mechanism rotates to drive the driver to rotate to a position below a testing component for detection, in the fourth step, the testing result is displayed by a testing result display mechanism after the testing of the testing component, the qualified driver enters a qualified procedure, and when the unqualified driver appears, the unqualified driver needs to be carried to an unqualified product storage mechanism by the intelligent handling robot to detect the driver to be detected.
The utility model provides a testing arrangement of driver, includes the equipment body frame, be provided with the main tributary fagging on the equipment body frame, be provided with a plurality of groups accredited testing organization on the main tributary fagging, four sides on main tributary fagging upper portion are provided with protection machanism, the last sign indicating number mechanism of sweeping that is provided with of protection machanism, accredited testing organization is including setting up the supporting seat in the main tributary fagging, be provided with test component on the supporting seat, supporting seat one side is provided with the driver supporting mechanism who fixes in the main tributary fagging, equipment body frame one side is provided with the defective work and deposits the mechanism, the bottom of equipment body frame is provided with balance adjustment mechanism.
As a further description of the present invention, the main equipment frame includes a bottom support frame, a plurality of support columns are disposed on the bottom support frame, a top support frame is disposed on the plurality of support columns, and a main support plate is disposed on the top support frame.
As a further description of the present invention, the protection mechanism includes side protection frames disposed on four sides of the main support plate, a protection panel is disposed on the side protection frames, a top protection plate is disposed on an upper portion of the side protection frames, and a test result display mechanism is disposed on one side of the top protection plate.
As a further description of the present invention, the driver supporting mechanism includes a supporting flat plate disposed on the main supporting plate, a supporting vertical plate is disposed on the supporting flat plate, a rotating mechanism is disposed on the supporting vertical plate, and a driver to be detected is disposed on the rotating mechanism.
As a further description of the present invention, the defective product storage mechanism includes a defective product storage table provided at one side of the apparatus main frame, and a defective product storage box is provided in the defective product storage table.
As further description of the invention, the code scanning mechanism comprises a support rod arranged on the protection mechanism, and a code scanning gun is arranged on the support rod.
As a further description of the invention, the balance adjustment mechanism comprises a plurality of balance adjustment feet arranged at the bottom of the equipment main frame.
As a further description of the invention, a control panel is arranged on one side of the protection mechanism.
As a further description of the invention, the bottom support frame is provided with a power source component for controlling the operation of the whole device.
The driver testing device has the advantages of being simple in structure, high in practicability, stable in operation, high in efficiency, stable in testing, capable of testing the appearance and the use performance of the driver by using the driver testing device and the driver testing method, capable of replacing manual testing, effectively saving manual detection cost, and meanwhile improving the testing efficiency and the testing accuracy of the driver.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural diagram of the test mechanism of the present invention.
In the figure, 1, an equipment main frame; 2. a main supporting plate; 3. a testing mechanism; 4. a protection mechanism; 5. a code scanning mechanism; 6. a supporting seat; 7. testing the component; 8. a driver support mechanism; 9. a nonconforming product storage mechanism; 10. a balance adjustment mechanism; 11. a bottom support frame; 12. supporting the upright post; 13. a top support frame; 14. a side protection frame; 15. a protective panel; 16. a top guard plate; 17. a test result display mechanism; 18. supporting the flat plate; 19. supporting a vertical plate; 20. a nonconforming product storage table; 21. a storage box for unqualified products; 22. a support bar; 23. a code scanning gun; 24. a balance adjusting foot; 25. a control panel; 26. a power source assembly.
Detailed Description
Firstly, the design of the invention is designed originally, a driver is an important component of automobile transmission, the power of an automobile is driven by the driver, after the power is changed in speed by a speed changer, the power is transmitted to the driver by two universal joints and a transmission shaft, the power is evenly distributed to speed reducers of wheels at two sides by the driver and transmitted to the wheels by hyperbolic gears of the speed reducers, the driver sends out a response control command to control the rotating speed and the steering of a driving motor according to input signals of a brake pedal and an accelerator pedal, thereby driving the running of the electric automobile, the driver needs to test whether appearance defects such as collision, scratch, crack, missing tooth and the like exist on the assembly surface of the driver in the production and manufacturing process, and test some service performances of the driver, the existing test process of the driver adopts manpower, which not only needs to spend high labor cost, moreover, the efficiency of manual detection is low, and secondly, the existing testing device is adopted to detect the driver, the existing testing device is complex in structure, large in size, inconvenient to operate and inaccurate in testing result, and the testing efficiency and the testing accuracy of the driver are seriously affected, so that the testing device for the driver is designed.
The present invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1-2, a testing apparatus for a driver includes an equipment main frame 1, in order to ensure the structural stability of the equipment main frame 1, we have designed the structure of the equipment main frame 1, and the detailed structure of the equipment main frame 1 will be described in detail below, where the equipment main frame 1 includes a bottom support frame 11, a plurality of support columns 12 are disposed on the bottom support frame 11, a top support frame 13 is disposed on the plurality of support columns 12, and a main support plate 2 is disposed on the top support frame 13.
In order to provide power for the whole device, a power source assembly 26 is arranged on the bottom support frame 11, and the power source assembly 26 provides power for the testing device to realize the detection of the driver.
In order to facilitate the detection of the appearance and the usability of the driver, a plurality of groups of testing mechanisms 3 are arranged on the main support plate 2, under the normal condition, the testing mechanisms 3 are arranged into two groups, the testing mechanisms 3 are described in detail below, the testing mechanisms 3 comprise supporting seats 6 arranged on the main support plate 2, testing components 7 are arranged on the supporting seats 6, the detection of the appearance quality of the driver and the detection of the usability are completed through the testing components 7, and the qualification rate of the driver is guaranteed.
The driver needs to support and place the driver to be detected before detection, and for this reason, a driver supporting mechanism 8 fixed on the main supporting plate 2 is arranged on one side of the supporting seat 6, the specific structure of the driver supporting mechanism 8 will be described in detail below, the driver supporting mechanism 8 comprises a supporting flat plate 18 arranged on the main supporting plate 2, a supporting vertical plate 19 is arranged on the supporting flat plate 18, a rotating mechanism is arranged on the supporting vertical plate 19, and the rotating mechanism is provided with the driver to be detected.
In order to ensure the safety of the device in a working state, the four sides of the upper part of the main support plate 2 are provided with the protection mechanisms 4, the specific structure of the protection mechanisms 4 will be described in detail below, each protection mechanism 4 comprises side protection frames 14 arranged on the four sides of the main support plate 2, a protection panel 15 is arranged on each side protection frame 14, a top protection plate 16 is arranged on the upper part of each side protection frame 14, in order to facilitate visual observation of a test result, a test result display mechanism 17 is arranged on one side of each top protection plate 16, and the test result can be seen to be qualified or unqualified through the test result display mechanism 17.
When an unqualified driver is detected, the test result display mechanism 17 can display the unqualified driver, at the moment, the unqualified driver needs to be placed in the unqualified product storage mechanism 9, the specific structure of the unqualified product storage mechanism 9 will be described in detail below, the unqualified product storage mechanism 9 comprises an unqualified product storage table 20 arranged on one side of the main equipment frame 1, an unqualified product storage box 21 is arranged in the unqualified product storage table 20, and the unqualified driver needs to be placed in the unqualified product storage box 21 to continue to detect the driver to be detected.
In order to ensure the stability of the device in operation, the balance adjusting mechanism 10 is arranged at the bottom of the equipment main frame 1, the balance adjusting mechanism 10 comprises a plurality of balance adjusting feet 24 arranged at the bottom of the equipment main frame 1, and the stability of the device in the operation process is effectively improved through the balance adjusting feet 24.
In order to realize the intelligent test to the driver, be provided with the two-dimensional code label on every driver, before the test, need scan the two-dimensional code on the driver, consequently, be provided with on protection machanism 4 and sweep a yard mechanism 5, will introduce the concrete structure of sweeping a yard mechanism 5 in detail below, sweep a yard mechanism 5 including setting up bracing piece 22 on protection machanism 4, be provided with on the bracing piece 22 and sweep a yard rifle 23, before the test, place the driver and sweep yard rifle 23 below and scan, after the scanning, test the driver.
In order to facilitate the operation and control of the device, a control panel 25 is provided on one side of the protection mechanism 4, and the detection of the driver is controlled by operating the control panel 25.
The specific structure of the driver testing apparatus is described above in detail, and the driver testing method is described below in detail, and includes the following steps:
the method comprises the following steps: preparing a driver to be detected; in the step, the produced drivers are orderly placed in the storage box to be detected, and the storage box to be detected is placed in the area to be detected.
Step two: the driver to be detected is transported to the code scanning mechanism 5; in this step, the intelligent carrying manipulator is adopted to carry the driver to be detected, and the driver to be detected is carried to the code scanning gun 23 for information confirmation, so that information reading is conveniently carried out on each driver to be detected, and the detection efficiency and the detection accuracy of the driver are improved.
Step three: carrying the driver after code scanning to a rotating mechanism; in this step, adopt intelligent transport manipulator, will sweep the driver after the sign indicating number and transport to rotary mechanism on, rotary mechanism is rotatory, drives the driver and rotates to test under the subassembly 7 and detect.
Step four: the rotating mechanism rotates to place the driver under the testing assembly 7 for testing, in the step, through the testing of the testing assembly 7, the testing result is displayed through the testing result display mechanism 17, the qualified driver enters the qualified procedure, and when the unqualified driver appears, the unqualified driver needs to be conveyed to the unqualified product storage mechanism 9 through the intelligent conveying manipulator, so that the driver to be detected can be detected.
The driver testing device is simple in structure, high in practicability and stable in operation, the testing method of the driver is high in efficiency and stable in testing, the appearance and the use performance of the driver can be tested by using the testing device and the testing method of the driver, manual testing is replaced, the cost of manual detection is effectively saved, and meanwhile, the testing efficiency and the testing accuracy of the driver are also improved.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
1. A method for testing a driver, the method comprising the steps of:
the method comprises the following steps: preparing a driver to be detected;
step two: conveying the driver to be detected to a code scanning mechanism (5);
step three: carrying the driver after code scanning to a rotating mechanism;
step four: the rotation mechanism rotates to place the driver under the test assembly (7) for testing.
2. The method for testing drivers of claim 1, wherein in the first step, the drivers to be produced are orderly placed in the storage box to be tested, and the storage box to be tested is placed in the area to be tested.
3. The driver testing method according to claim 1, wherein in the second step, the intelligent handling manipulator is adopted to carry the driver to be tested, and the driver to be tested is carried to the code scanning gun (23) to confirm the information, so that the information of each driver to be tested can be conveniently read, and the driver testing efficiency and the testing accuracy are improved.
4. The driver testing method according to claim 1, wherein in the third step, an intelligent handling manipulator is adopted to carry the driver after code scanning to the rotating mechanism, the rotating mechanism rotates to drive the driver to be transferred to the testing component (7) for detection, in the fourth step, the testing component (7) is tested, the testing result is displayed through the testing result display mechanism (17), the qualified driver enters a qualified procedure, and when the unqualified driver appears, the unqualified driver needs to be carried to the unqualified product storage mechanism (9) through the intelligent handling manipulator to detect the driver to be detected.
5. A testing device of a driver is characterized by comprising an equipment main frame (1), a main support plate (2) is arranged on the main equipment frame (1), a plurality of groups of testing mechanisms (3) are arranged on the main support plate (2), the four sides of the upper part of the main supporting plate (2) are provided with protective mechanisms (4), the protective mechanisms (4) are provided with code scanning mechanisms (5), the testing mechanism (3) comprises a supporting seat (6) arranged on the main supporting plate (2), a test component (7) is arranged on the supporting seat (6), a driver supporting mechanism (8) fixed on the main supporting plate (2) is arranged on one side of the supporting seat (6), one side of the equipment main frame (1) is provided with a unqualified product storage mechanism (9), the bottom of the equipment main frame (1) is provided with a balance adjusting mechanism (10).
6. The testing device of the driver according to claim 5, wherein the equipment main frame (1) comprises a bottom supporting frame (11), a plurality of supporting columns (12) are arranged on the bottom supporting frame (11), a plurality of top supporting frames (13) are arranged on the supporting columns (12), a main supporting plate (2) is arranged on the top supporting frame (13), the protection mechanism (4) comprises side protection frames (14) arranged on four sides of the main supporting plate (2), a protection panel (15) is arranged on each side protection frame (14), a top protection plate (16) is arranged on the upper portion of each side protection frame (14), and a testing result display mechanism (17) is arranged on one side of each top protection plate (16).
7. The testing device of the driver according to claim 5, wherein the driver supporting mechanism (8) comprises a supporting flat plate (18) arranged on the main supporting plate (2), a supporting vertical plate (19) is arranged on the supporting flat plate (18), a rotating mechanism is arranged on the supporting vertical plate (19), the rotating mechanism is provided with the driver to be detected, the defective product storing mechanism (9) comprises a defective product storing table (20) arranged on one side of the main equipment frame (1), and a defective product storing box (21) is arranged in the defective product storing table (20).
8. The testing device of the driver is characterized in that the code scanning mechanism (5) comprises a support rod (22) arranged on the protection mechanism (4), a code scanning gun (23) is arranged on the support rod (22), and the balance adjusting mechanism (10) comprises a plurality of balance adjusting feet (24) arranged at the bottom of the equipment main frame (1).
9. A driver testing device according to claim 5, characterized in that a control panel (25) is arranged on one side of the protection mechanism (4).
10. A drive testing device according to claim 6, characterized in that the bottom support frame (11) is provided with a power source assembly (26) for controlling the operation of the whole device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110857183.9A CN113567114A (en) | 2021-07-28 | 2021-07-28 | Driver testing device and testing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110857183.9A CN113567114A (en) | 2021-07-28 | 2021-07-28 | Driver testing device and testing method thereof |
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| Publication Number | Publication Date |
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| CN113567114A true CN113567114A (en) | 2021-10-29 |
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| CN202110857183.9A Pending CN113567114A (en) | 2021-07-28 | 2021-07-28 | Driver testing device and testing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116499653A (en) * | 2023-04-03 | 2023-07-28 | 天津尼瑞艾特测控技术有限公司 | Intelligent detection system and method for leakage of gas valve |
-
2021
- 2021-07-28 CN CN202110857183.9A patent/CN113567114A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116499653A (en) * | 2023-04-03 | 2023-07-28 | 天津尼瑞艾特测控技术有限公司 | Intelligent detection system and method for leakage of gas valve |
| CN116499653B (en) * | 2023-04-03 | 2024-01-23 | 天津尼瑞艾特测控技术有限公司 | Intelligent detection system and method for leakage of gas valve |
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