Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides product stacking production equipment with a self-checking function.
In order to achieve the purpose, the invention adopts the following technical scheme:
a product stacking production device with a self-checking function comprises a rack, wherein a stacking frame is connected onto the rack through a lifting mechanism, a stacking bottom plate is placed on a working platform of the rack, the stacking frame comprises a prismatic table limiting frame, folding angle fixing plates are symmetrically arranged on the peripheral side wall above the prismatic table limiting frame respectively, the front end side walls of the two folding angle fixing plates are welded with a square frame, a winch is fixedly arranged on the side wall of the square frame, a driving rope of the winch is fixedly connected with a movable frame, oblique guide rods symmetrically arranged about each ridge line are arranged on the prismatic table limiting frame, connecting rods are slidably connected onto the two oblique guide rods on the same side, a steering device is arranged on each connecting rod, and a hammer head assembly for hammering the folding angle on the periphery of a bag body is arranged at one end of the steering device, the steering device is used for adjusting the angle of the hammer head assembly, so that a bag body is integrally formed into a prismoid shape from bottom to top after being stacked, and the peripheral side walls of the square frame are respectively provided with a plurality of image sensors at equal intervals.
Preferably, the tup subassembly includes tup mounting bracket, tup, servo motor, cam, T type guide arm, reset spring, the lower extreme symmetry of tup mounting bracket is provided with two T type guide arms that run through its lateral wall, and T type guide arm runs through the lateral wall setting of tup mounting bracket, reset spring overlaps and establishes on T type guide arm, the upper end of T type guide arm and the bottom welded fastening of tup, the fixed servo motor that is provided with on one side lateral wall of tup mounting bracket, and servo motor's drive end and cam fixed connection.
Preferably, the steering device comprises a fixed rod, a gear rack, a driven gear, a driving gear, an L-shaped mounting block, a rotating rod, a driven bevel gear and a driving bevel gear, the fixed rod is respectively arranged by sequentially penetrating through the side walls of the movable frame, the connecting rod and the L-shaped mounting block, two gear racks are arranged on the side wall of one side of the connecting rod, the driven gear and the driving gear are respectively arranged in the gear racks in a rotating way, a bulge is arranged on the inner wall of a central hole of the driving gear, a spiral groove is arranged on the outer side wall of the fixed rod, the bulge is in sliding fit with the spiral groove, the rotating rod is respectively arranged by sequentially penetrating through the connecting rod and the side wall of the L-shaped mounting block, a spline is arranged on the inner wall of the central hole of the driven gear, a spline groove matched with the spline is arranged on the outer side wall of the rotating rod, and the driving bevel gear is fixedly arranged at one end of the rotating rod penetrating through the L-shaped mounting block, one side of the L-shaped mounting block is connected with a driven bevel gear meshed with the driving bevel gear through a rotating shaft, and one end of the rotating shaft penetrates through the side wall of the L-shaped mounting block and is fixedly connected with the side wall of the hammer head mounting frame.
Preferably, two vertical end side walls of the square-shaped frame are provided with strip-shaped sliding openings, sliding rods are connected in the strip-shaped sliding openings in a sliding mode, and one ends of the fixing rods extend to the sliding rods and are fixedly welded with the sliding rods.
Preferably, a plurality of guide holes are formed in the four peripheries of the movable frame in a penetrating mode, and a plurality of vertically-arranged linear guide rods are welded to the side wall of the bevel fixing plate.
Preferably, the lifting mechanism comprises a lifting motor, a screw rod sleeve, a guide pillar and a guide sleeve, the frame comprises two L-shaped mounting frames which are symmetrically arranged, the lifting motor and the guide pillar are respectively and fixedly mounted on the two L-shaped mounting frames, the driving end of the lifting motor penetrates through the side wall of the lifting motor and is fixedly connected with the screw rod, a fixing plate is welded on the side wall of the center of an upper end opening of the frustum pyramid limiting frame, and the upper end of the fixing plate is respectively and fixedly provided with the screw rod sleeve matched with the screw rod and the guide sleeve matched with the guide pillar.
Preferably, the bottom four corners department of pile up neatly bottom plate is provided with the location boss, be provided with on the bottom plate lateral wall of frame with location boss assorted positioning groove.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, by arranging the connecting parts such as the steering device and the oblique guide rod, in the moving-up stage of the movable frame, the spiral groove of the fixed rod is in sliding fit with the protrusion on the driving gear, so that the driving gear can automatically rotate in the moving-up process, and further the driven gear is meshed to enable the angle of the hammerhead to deflect through the bevel gear pair, the steering is synchronously performed when the hammerhead moves up, the working efficiency is improved, in addition, the bag body is deformed to be approximately funnel-shaped through hammering of the hammerhead assembly, and the phenomenon that the upper bag body slides and falls off is prevented;
2. according to the invention, by arranging the connecting components such as the hammer head component and the inclined guide rod, in the process that the winch drives the movable frame to move upwards, the angle of the hammer head deflects at the lower end of each layer of bag body, and the slope is gradually reduced, so that the horizontal component force is increased during hammering, the bag body is gradually contracted from bottom to top, the whole bag body is in a frustum pyramid shape, and the whole stability of the stacked bag body is further improved;
3. through setting up tup subassembly and image sensor, through the mode of beating fast and combine the real-time detection of image sensor, can warp the bag body after the pile up neatly, because the action of beating of high frequency can beat the object of the internal of bag of vulnerable or damaged department and come out, avoids taking place to leak at the transportation, increases the degree of difficulty of follow-up processing, in addition, can utilize image sensor to detect the regularity after the pile up neatly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-6, a product stacking production device with a self-checking function comprises a frame 1, wherein a stacking frame 2 is connected to the frame 1 through a lifting mechanism 12, a stacking bottom plate 3 is placed on a working platform of the frame 1, the stacking frame 2 comprises a frustum pyramid limiting frame 3, corner fixing plates 4 are symmetrically arranged on the peripheral side walls above the frustum pyramid limiting frame 3 respectively, the front end side walls of the two corner fixing plates 4 are welded with a square frame 6, the corner fixing plates 4 are fixed on the frustum pyramid limiting frame 3 through bolts, a winch 5 is fixedly arranged on the side walls of the square frame 6, a movable frame 9 is fixedly connected with a driving rope of the winch 5, oblique guide rods 8 symmetrically arranged about each ridge line are arranged on the frustum limiting frame 3, 2 oblique guide rods are arranged in parallel on each side, and the inclination of the oblique guide rods 8 is set at an angle of 60-75 degrees, lie in two with one side sliding connection has connecting rod 14 on the slant guide arm 8, be provided with on the connecting rod 14 and turn to device 10, the one end that turns to device 10 is provided with the tup subassembly 11 that is used for beating the dog-ear to the bag body periphery, turn to device 10 and be used for carrying out the regulation of angle to tup subassembly 11 for form stupefied platform form from the bottom up after the bag body pile up neatly, the lateral wall all around of time shape frame 6 is equidistant respectively to be provided with a plurality of image sensor 13.
Referring to fig. 4 to 6, the hammer head assembly 11 includes a hammer head mounting rack 1101, a hammer head 1102, a servo motor 1103, a cam 1104, T-shaped guide bars 1105 and a return spring 1106, two T-shaped guide bars 1105 penetrating through the side walls of the hammer head mounting rack 1101 are symmetrically arranged at the lower end of the hammer head mounting rack 1101, the T-shaped guide bars 1105 penetrate through the side walls of the hammer head mounting rack 1101, the return spring 1106 is sleeved on the T-shaped guide bars 1105, two ends of the return spring 1106 are respectively abutted to the transverse end of the T-shaped guide bars 1105 and the hammer head mounting rack 1101, the upper end of the T-shaped guide bars 1105 is welded and fixed to the bottom of the hammer head 1102, the servo motor 1103 is fixedly arranged on the side wall of one side of the hammer head mounting rack 1101, and the driving end of the servo motor 1103 is fixedly connected to the cam 1104.
It should be noted that an opening through which the hammer 1102 can pass is formed in the middle of the hammer mounting rack 1101, and U-shaped rods are integrally formed on two sides of the lower end of the hammer mounting rack 1101 to provide an assembly position for the T-shaped guide bar 1105.
Referring to fig. 4-5, the steering apparatus 10 includes a fixed rod 1001, a gear rack 1002, a driven gear 1003, a driving gear 1004, an L-shaped mounting block 1005, a rotating rod 1006, a driven bevel gear 1007 and a driving bevel gear 1008, wherein the fixed rod 1001 sequentially penetrates through the movable frame 9, the connecting rod 14 and the side wall of the L-shaped mounting block 1005, two gear racks 1002 are disposed on one side wall of the connecting rod 14, the driven gear 1003 and the driving gear 1004 are respectively and rotatably disposed in the gear rack 1002, a protrusion is disposed on the inner wall of a central hole of the driving gear 1004, a spiral groove is disposed on the outer side wall of the fixed rod 1001, the protrusion is in sliding fit with the spiral groove, it should be noted that the fixed rod 1001 is assembled with the movable frame 9 and the side wall of the connecting rod 14 in a sliding penetrating manner, and assembled with the L-shaped mounting block 1005 in a penetrating and fixing manner, the utility model discloses a hammer drill, including connecting rod 14, bull stick 1005, driven gear 1003, bull stick 1006, it is provided with the spline on the central hole inner wall of driven gear 1003, the lateral wall of bull stick 1006 seted up with spline assorted spline groove, it should explain that, bull stick 1006 and connecting rod 14 adopt the mode of sliding through to assemble equally, run through L shape installation piece 1005 the fixed drive bevel gear 1008 that is provided with of one end of bull stick 1006, one side of L shape installation piece 1005 is connected with driven bevel gear 1007 with drive bevel gear 1008 engaged with through the pivot, the lateral wall of L shape installation piece 1005 and the lateral wall fixed connection of tup mounting bracket 1101 are run through to the one end of pivot.
Referring to fig. 4, the two vertical end side walls of the square frame 6 are provided with bar-shaped sliding openings, sliding connection is performed in the bar-shaped sliding openings, one end of the fixing rod 1001 extends to the sliding rod and is fixed to the sliding rod in a welding mode, and the accuracy of vertical movement of the fixing rod 1001 can be further guaranteed.
Referring to fig. 1-3, a plurality of guide holes are formed in four peripheries of the movable frame 9 in a penetrating manner, a plurality of vertically arranged linear guide rods 7 are welded on the side wall of the bevel fixing plate 4, and the linear guide rods 7 are arranged, so that the upward movement stability of the movable frame 9 can be ensured and the movable frame 9 is prevented from shaking when the winch 5 pulls the movable frame 9.
The lifting mechanism 12 comprises a lifting motor 1201, a screw rod 1202, a screw rod sleeve 1203, a guide post 1204 and a guide sleeve 1205, the frame 1 comprises two L-shaped mounting frames which are symmetrically arranged, the lifting motor 1201 and the guide post 1204 are respectively and fixedly mounted on the two L-shaped mounting frames, the driving end of the lifting motor 1201 penetrates through the side wall of the lifting motor and is fixedly connected with the screw rod 1202, a fixing plate 16 is welded on the right central side wall of an upper end opening of the frustum limiting frame 3, and the upper end of the fixing plate 16 is respectively and fixedly provided with the screw rod sleeve 1203 matched with the screw rod 1202 and the guide sleeve 1205 matched with the guide post 1204.
The lifting mechanism 12 can freely adjust the lifting of the whole ridge limiting frame 3, and the lead screw 1202 and the lead screw sleeve 1203 are matched, so that the lifting stability is further improved.
The bottom four corners department of pile up neatly bottom plate 15 is provided with the location boss, be provided with on the bottom plate lateral wall of frame 1 with location boss assorted positioning groove.
Can be when the pile up neatly, pile up neatly bottom plate 15 can be in operation platform's center on the one hand, guarantees that follow-up beating operation keeps unanimous to distance all around, and on the other hand can prevent that pile up neatly bottom plate 15 from taking place to slide when the pile up neatly.
The working principle is as follows:
a preparation stage: an operator firstly places the stacking bottom plate 15 on the bottom plate of the rack 1, lifts the bag body through the stacking manipulator to stack the bag body on the stacking bottom plate 15, and then integrally lowers the stacking frame 2 and covers the stacked bag body through the driving of the lifting motor 1201, the screw rod 1202, the screw rod sleeve 1203 and the like in the lifting mechanism 12;
an angle adjusting stage: the winch 6 is started, the driving rope pulls the movable frame 9 to move to the lowest-layer bag body, the fixed rod 1001 is driven to move upwards while the movable frame 9 moves, so that the connecting rod 14 moves upwards along the oblique guide rod 8 in an oblique mode, the protrusion of the driving gear 1004 rotates along the spiral groove in the fixed rod 1001, the driving gear 1004 is meshed with the driven gear 1003, the driving bevel gear 1008 is driven to rotate through the rotating rod 1006, the driving bevel gear 1008 is meshed with the driven bevel gear 1007, the rotating shaft drives the hammer head mounting rack 1101 to rotate for a certain angle, a certain included angle is formed between the peripheral hammer heads 1102 and the bag body, and the slope is the largest at the moment;
hammering and folding the corner: the servo motor 1103 is started, the hammer 1102 can move up and down through the rotating action of the cam 1104, and then the peripheral side walls of the bag bodies can be beaten, at the moment, the peripheries of the bag bodies are deformed, namely the peripheries of the bag bodies are upwards bulged, the middle of the bag bodies is downwards sunken, so that the bag bodies are approximately funnel-shaped, the upper bag bodies are downwards sunken and deformed, the possibility that the adjacent bag bodies slide in the subsequent moving process is greatly reduced due to the bulged shapes of the peripheries, horizontal blocking is achieved, meanwhile, the gravity of the upper bag bodies needs to be overcome for acting when sliding occurs, and the upper bag bodies are pressed down to the sunken positions through deformation, so that the beaten bag bodies cannot be restored to the original state, and the beaten state is continuously kept;
thus, the winch 5 is started again, so that the driving rope pulls the movable frame 9 to move upwards to the lower end of the second layer of bag body, the operation is consistent with the operation, at the moment, the steering mechanism 10 drives the hammer 1002 to rotate for a certain angle again due to the fact that the driving rope moves upwards again, the slope is reduced at the moment, the component force on the hammering level is increased at the moment, the bag body on the layer is folded upwards on one hand, one hand is gathered towards the middle, the whole volume is reduced compared with the volume of the adjacent lower layer, the whole stacked bag body is stopped at the uppermost end in the above way, the whole stacked bag body forms a frustum shape, the stability after stacking is further increased, and the phenomenon that the bag body slides and falls off when the stacking bottom plate 15 is transported due to the double effects after hammering operation after stacking;
meanwhile, in the hammering process, the regular condition after hammering can be detected by the image sensors 16 connected with the side wall of the movable frame 9, and meanwhile, the leakage condition of the bag body can be monitored in real time.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.