CN113561033A - Can carry out two-sided burnishing device of nonstandard flange that detects to flange center post - Google Patents
Can carry out two-sided burnishing device of nonstandard flange that detects to flange center post Download PDFInfo
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- CN113561033A CN113561033A CN202110747010.1A CN202110747010A CN113561033A CN 113561033 A CN113561033 A CN 113561033A CN 202110747010 A CN202110747010 A CN 202110747010A CN 113561033 A CN113561033 A CN 113561033A
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- Prior art keywords
- lead screw
- flange
- motor
- fixed
- driving
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses a nonstandard flange double-sided polishing device capable of detecting a flange central column, which comprises a bottom plate, a processing seat, a paint spraying mechanism, a polishing mechanism and a bearing platform, wherein a rotating seat is arranged in the middle of the top of the bottom plate, a rotating motor is fixed at the bottom end inside the rotating seat, a rotating column is installed at the top end inside the rotating seat, the output end of the rotating motor is connected with the rotating column through a rotating shaft, the nonstandard flange double-sided polishing device capable of detecting the flange central column is provided with two clamping seats which are matched with each other to clamp and limit a flange to be processed, so that the flange to be processed is prevented from being displaced in the polishing or paint spraying process to influence the polishing or paint spraying precision, the clamping seats can drive the flange to turn over, therefore, the two sides of the flange are polished or painted, manual turnover is not needed, and the flange is more convenient to process.
Description
Technical Field
The invention relates to the technical field of non-standard part processing, in particular to a non-standard flange double-side polishing device capable of detecting a flange center column.
Background
With the progress of science and technology and the rapid development of economy, automobiles are more and more popular in use, people have more and more dependence on automobiles when going out, so that the current automobile industry develops rapidly and drives related industries such as the development of the automobile part industry.
The existing processing device does not polish and spray paint on two sides of the flange under the condition of one-time clamping, different clamps need to be replaced during processing, and the flange needs to be manually turned over, so that the processing is complicated, and the processing efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a non-standard flange double-side polishing device capable of detecting a flange central column, and solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: a nonstandard flange double-sided polishing device capable of detecting a flange center column comprises a bottom plate, a processing seat, a paint spraying mechanism, a polishing mechanism and a bearing platform, wherein a rotating seat is installed at the middle position of the top of the bottom plate, a rotating motor is fixed at the bottom end inside the rotating seat, a rotating column is installed at the top end inside the rotating seat, the output end of the rotating motor is connected with the rotating column through a rotating shaft, a rotating arm is installed at one side of the top of the rotating column, a first electromagnetic sliding rail is arranged inside the rotating arm, a first electromagnetic sliding block is arranged inside the first electromagnetic sliding rail, a first hydraulic lifting rod is fixed at the bottom of the first electromagnetic sliding block, a mechanical claw is installed at the bottom output end of the first hydraulic lifting rod, a photoelectric inductor is fixed at the middle position of the bottom of the mechanical claw, a conveyor belt is fixed at one side of the top of the bottom plate, and a driving rail is installed at the other side of the top of the bottom plate, the device comprises a driving rail, a bearing platform, a hydraulic ejector rod, a frame body, a second electromagnetic slide rail, a second electromagnetic slide block, a paint spraying mechanism, a paint bucket, a material conveying pump, an installation frame and a control panel, wherein the machining seat is arranged at one end and the middle position inside the driving rail, the groove is formed in the middle position at the top of the machining seat, a bearing platform is arranged inside the groove, the hydraulic ejector rod is fixed in the machining seat below the bearing platform, the top output end of the hydraulic ejector rod is connected with the bottom end of the bearing platform, the frame body is fixed at two ends of the top of the driving rail, the second electromagnetic slide rail is arranged at the middle position at the top of the frame body, the second electromagnetic slide block is arranged inside the second electromagnetic slide rail, the paint spraying mechanism is fixed at the bottom end of the second electromagnetic slide block, the paint bucket is arranged at the middle position on one side of the frame body far away from a conveying belt, the material conveying pump is arranged at the bottom end of the paint bucket, the installation frame body is fixed with the installation frame, and the control panel is fixed at the middle position on one side of the installation frame far away from the conveying belt, the utility model discloses a hydraulic lifting mechanism, including mounting bracket, driving groove, third lead screw cover, movable rail, second hydraulic lifting rod, polishing mechanism, frame, bearing platform, pivot, third lead screw cover, second hydraulic lifting rod, frame, and the frame is all installed to the both sides at processing pedestal top, and the frame is close to the top of bearing platform one side and all installs the grip slipper through the pivot.
Optionally, a driving motor is installed at one end inside the driving rail, driving screws are arranged on two sides inside the driving rail, the output end of the driving motor forms a transmission structure with the driving screws through a chain wheel mechanism, screw grooves matched with the driving screws are formed in two sides inside the processing seat, and the driving screws penetrate through the screw grooves.
Optionally, the intermediate position department of the inside top both sides of processing seat all is fixed with first servo motor, and the both ends of processing seat top both sides have all seted up the lead screw groove, the lead screw inslot all is provided with first lead screw, and first servo motor's output all is connected with first lead screw fixed transmission through belt pulley mechanism, all overlap on the first lead screw and be equipped with rather than the first lead screw cover of matched with, and the top of first lead screw cover all constitutes detachable connection design rather than the top frame through the bolt.
Optionally, the paint spraying mechanism comprises a shell, a speed reducing motor located at the top end inside the shell, a hydraulic telescopic rod connected with the output end of the bottom of the speed reducing motor, a laser positioning instrument located at the output end of the bottom of the hydraulic telescopic rod and a spray head connected with the output end of the hydraulic telescopic rod through a hoop, and the output end of the material conveying pump is connected with the input end of the spray head through a hose.
Optionally, the movable rail is mutually perpendicular with the drive groove, and the movable rail parallels with the drive lead screw, the internally mounted of movable rail has the second lead screw, and the cover is equipped with rather than matched with second lead screw cover on the second lead screw, the one end of movable rail is fixed with second servo motor, and second servo motor's output is connected with the second lead screw through the pivot, for the design of mould integral type shaping between second lead screw cover and the movable sleeve.
Optionally, the polishing mechanism comprises a hinged seat connected with the output end of the bottom of the second hydraulic lifting rod, a polishing motor located in the center of the bottom of the hinged seat, a hydraulic support rod with two ends hinged to the hinged seat and the polishing motor respectively, a roughness detector connected with the polishing motor through a hoop, and a polishing head connected with the output end of the bottom of the polishing motor, and the polishing motor is connected with the hinged seat in a rotating mode through hinging.
Optionally, a stepping motor is fixed on the frame on one side of the bearing table, and an output end of the stepping motor is in transmission connection with the clamping seat through two transmission gears.
Optionally, the intermediate position department on the inside top of plummer has seted up and has detected the storehouse, and the border position department at plummer top evenly is provided with four shapes and treats the identical spacing lug of processing flange fluting shape, the inside that detects the storehouse evenly is provided with four detection splint through spring buffering post, and detects splint, the inside all inlay and be equipped with inclination sensor, the cross section that detects splint all is the arc design, and the top that detects splint all is the formula design that expands outward.
Optionally, the inside bottom that is close to plummer one side of grip slipper all sets up the shape and treats the identical centre gripping groove of processing flange external shape, and the intermediate position department on the inside top of grip slipper all installs the drive wheel through the pivot, all be fixed with micro motor in the grip slipper of drive wheel one side, and micro motor's output all is connected with the drive wheel through the pivot, the outside of drive wheel is fixed with the driving sleeve through the spring, and the bottom of driving sleeve stretches into the centre gripping groove and treats the centre gripping flange and contact, the both sides in centre of a circle department of drive wheel all draw in.
The invention provides a non-standard flange double-side polishing device capable of detecting a flange central column, which has the following beneficial effects:
1. the nonstandard flange double-side polishing device capable of detecting the flange center column is provided with two clamping seats which are matched with each other to clamp and limit a flange to be processed, so that the flange to be processed is prevented from being displaced in the process of polishing or spraying paint and the precision of polishing or spraying paint is prevented from being influenced, the output end of a stepping motor is in transmission connection with the left clamping seat through a gear, therefore, the stepping motor can drive the left clamping seat to rotate when working, and then drive the flange to turn over, so that the two sides of the flange are polished or sprayed paint, manual turning is not needed, the processing is more convenient, after the part exposed outside the clamping seats are polished, the clamping seats slightly loosen the flange, the micro motor inside the clamping seats can drive a driving wheel to rotate, a driving sleeve outside the driving wheel tightly abuts against the upper surface of the flange under the action of a spring, therefore, the driving sleeve can drive the flange to be processed to rotate in a clamping groove when rotating along with the driving wheel, thereby will be rotated by the part that the grip slipper blockked and polish or spray paint to the below of head or shower nozzle, the design is more reasonable.
2. This can carry out two-sided burnishing device of nonstandard flange that detects to flange center post through being provided with conveyer belt, gripper and drive rail, the gripper can grasp the flange of treating processing and its shift to the processing seat on, drive rail work can drive the flange and shift between material loading station, polishing station and the station that sprays paint, clamping promptly alright polish and spray paint the two sides of flange promptly, and it is more convenient to process.
3. This can carry out two-sided burnishing device of nonstandard flange that detects to flange center post through being provided with two processing seats, establishes in proper order to spray paint station, material loading station, polishing station, material loading station and the station of spraying paint by preceding to the back on the drive rail, and two processing seat designs and makes the device process two flanges simultaneously, and a flange is when spraying paint promptly, and another flange is polished, and flow-process processing, machining efficiency is higher.
4. This can carry out two-sided burnishing device of nonstandard flange that detects to flange center post, through being provided with the plummer, its inside detection storehouse of having seted up, the center post of nonstandard flange can insert between the detection splint of expanding outward the form during detection, it can hug closely the center post outer wall that waits to detect under the spring force effect of spring buffering post to detect splint, the inclination of inclination sensor detectable detection splint this moment, thereby confirm milling of center post and whether reach required standard, if detect unqualified then this defective products can be taken away to the gripper, realize the rejection of defective products, thereby avoid processing the defective products, cause the waste of manpower financial resources.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a side view of the driving rail of the present invention;
FIG. 3 is a schematic structural view of a front cross section of the painting mechanism of the present invention;
FIG. 4 is a schematic front sectional view of a driving rail according to the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4 according to the present invention;
FIG. 6 is a schematic top view of a cross-sectional structure of a carrier table according to the present invention;
FIG. 7 is a schematic view of a non-standard flange structure of the present invention.
In the figure: 1. a base plate; 2. a conveyor belt; 3. a rotating base; 301. a rotating electric machine; 302. a spin column; 303. a rotating arm; 4. a first electromagnetic slide rail; 401. a first electromagnetic slider; 5. a first hydraulic lifter; 6. a photoelectric sensor; 7. a gripper; 8. a drive rail; 9. processing a base; 901. a screw rod groove; 902. a groove; 10. a frame body; 11. a paint bucket; 1101. a delivery pump; 12. a second electromagnetic slide rail; 1201. a second electromagnetic slider; 13. a paint spraying mechanism; 1301. a reduction motor; 1302. a housing; 1303. a hydraulic telescopic rod; 1304. a laser positioning instrument; 1305. a spray head; 14. a drive motor; 1401. driving the screw rod; 15. a frame; 16. a movable groove; 1601. a first screw rod sleeve; 1602. a first lead screw; 17. a mounting frame; 18. a movable rail; 1801. a second lead screw; 1802. a second servo motor; 1803. a second screw rod sleeve; 19. a drive slot; 1901. a third screw rod sleeve; 20. a second hydraulic lifting rod; 21. a polishing mechanism; 2101. a hinged seat; 2102. a hydraulic stay bar; 2103. a roughness detector; 2104. polishing the motor; 2105. polishing head; 22. a third servo motor; 2201. a third screw rod; 23. a movable sleeve; 24. a control panel; 25. a hydraulic ejector rod; 26. a bearing table; 2601. a detection bin; 2602. a limiting bump; 27. a first servo motor; 28. a stepping motor; 29. a clamping seat; 30. a clamping groove; 31. A micro motor; 32. a drive wheel; 3201. a drive sleeve; 33. detecting the clamping plate; 3301. a spring buffer post; 3302. an inclination angle sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 7, the present invention provides a technical solution: a non-standard flange double-side polishing device capable of detecting a flange center post comprises a bottom plate 1, a processing seat 9, a paint spraying mechanism 13, a polishing mechanism 21 and a bearing table 26, wherein a rotating seat 3 is installed at the middle position of the top of the bottom plate 1, a rotating motor 301 is fixed at the bottom end inside the rotating seat 3, a rotating post 302 is installed at the top end inside the rotating seat 3, the output end of the rotating motor 301 is connected with the rotating post 302 through a rotating shaft, a rotating arm 303 is installed at one side of the top of the rotating post 302, a first electromagnetic slide rail 4 is arranged inside the rotating arm 303, a first electromagnetic slide block 401 is arranged inside the first electromagnetic slide rail 4, a first hydraulic lifting rod 5 is fixed at the bottom of the first electromagnetic slide block 401, a mechanical claw 7 is installed at the bottom output end of the first hydraulic lifting rod 5, a photoelectric inductor 6 is fixed at the middle position of the bottom of the mechanical claw 7, a conveyor belt 2 is fixed at one side of the top of the bottom plate 1, and the other side at the top of bottom plate 1 is installed with drive rail 8, driving motor 14 is installed to the inside one end of drive rail 8, and the inside both sides of drive rail 8 all are provided with drive lead screw 1401, the output of driving motor 14 constitutes transmission structure with drive lead screw 1401 through chain wheel mechanism, screw rod groove 901 with drive lead screw 1401 matched with is all seted up to the inside both sides of processing seat 9, and drive lead screw 1401 all runs through screw rod groove 901, driving motor 14 works, drive lead screw 1401 is rotatory, thereby make processing seat 9 move back and forth in drive rail 8, drive and wait to process the flange and shift between material loading station, polishing station and the station that sprays paint, clamping promptly can polish and spray paint two kinds of operations to the flange, it is more convenient to process.
A processing seat 9 is arranged at one end and the middle position inside the driving rail 8, a groove 902 is arranged at the middle position on the top of the processing seat 9, a first servo motor 27 is fixed at the middle position on two sides of the top end inside the processing seat 9, screw rod grooves 901 are arranged at two ends on two sides of the top of the processing seat 9, a first screw rod 1602 is arranged in each screw rod groove 901, the output end of the first servo motor 27 is fixedly connected with the first screw rod 1602 through a belt pulley mechanism in a transmission manner, a first screw rod sleeve 1601 matched with the first screw rod 1602 is sleeved on each first screw rod 1602, the top end of each first screw rod sleeve 1601 forms a detachable connection design with a frame 15 above the first screw rod through bolts, the first servo motor 27 works to drive the first screw rod 1602 to rotate, so that the first screw rod sleeve 1601 moves in the movable groove 16, the frame 15 is driven to approach to the bearing platform 26, and the clamping seat 29 clamps a flange to be processed, automatic clamping is realized, manual operation is not needed, and the use is more convenient.
The plummer 26 is all installed to recess 902's inside, and all be fixed with hydraulic push rod 25 in the processing seat 9 of plummer 26 below, hydraulic push rod 25's top output is connected with plummer 26's bottom, be fixed with step motor 28 on the frame 15 of plummer 26 one side, and step motor 28's output constitutes the transmission through two drive gear and holder 29 and is connected, step motor 28 work, make holder 29 upset 180 through the gear drive effect, drive the flange promptly and carry out 180 upsets, thereby polish processing or spray paint the two sides of flange, need not artifical manual turn-over, it is more convenient to process.
The middle position of the top end in the bearing table 26 is provided with a detection bin 2601, the edge position of the top of the bearing table 26 is uniformly provided with four limiting lugs 2602 with the shapes matched with the shapes of the flange grooves to be processed, the detection bin 2601 is internally provided with four detection splints 33 through spring buffering columns 3301, the detection splints 33 are embedded with inclination sensors 3302, the cross sections of the detection splints 33 are all in an arc design, the top of the detection splints 33 are all in an outward expansion design, the bearing table 26 is lifted up, the to-be-detected central column can be inserted between the detection splints 33, the outward expansion design enables the insertion to be smoother, the detection splints 33 can be tightly attached to the outer wall of the to-be-detected central column under the spring elastic force action of the spring buffering columns 3301, the inclination sensors 3302 can measure the inclination angle of the detection splints 33 at the moment, so as to determine whether the specification of the central column is qualified, if the detection is unqualified, the gripper 7 can take away the unqualified product, the defective products are eliminated, so that the waste of manpower and financial resources caused by processing the defective products is avoided.
Both ends at drive rail 8 top all are fixed with support body 10, and second electromagnetism slide rail 12 has all been seted up to the intermediate position department on the inside top of support body 10, second electromagnetism slider 1201 is all installed to the inside of second electromagnetism slide rail 12, and the bottom of second electromagnetism slider 1201 all is fixed with the mechanism 13 that sprays paint, the mechanism 13 that sprays paint includes the casing 1302, be located the gear motor 1301 on the inside top of casing 1302, the hydraulic telescoping rod 1303 who is connected with gear motor 1301 bottom output, be located the laser positioning appearance 1304 of hydraulic telescoping rod 1303 bottom output and the shower nozzle 1305 of being connected through staple bolt and hydraulic telescoping rod 1303 output, and the output of conveying pump 1101 passes through the hose and is connected with the input of shower nozzle 1305, conveying pump 1101 work makes paint spout from shower nozzle 1305, gear motor 1301 work can drive shower nozzle 1305 and carry out the rotatory paint spraying to the flange, it is more even to spray paint.
The middle position of one side of the frame body 10, which is far away from the conveyor belt 2, is provided with a paint bucket 11, the bottom end of the paint bucket 11 is provided with a material conveying pump 1101, the middle position of the top of the driving rail 8 is fixed with an installation frame 17, the middle position of one side of the installation frame 17, which is far away from the conveyor belt 2, is fixed with a control panel 24, the middle position of the top end inside the installation frame 17 is provided with a driving groove 19, the installation frame 17 at one side of the driving groove 19 is internally fixed with a third servo motor 22, the inside of the driving groove 19 is fixed with a third lead screw 2201, the output end of the third servo motor 22 is connected with the third lead screw 2201 through a rotating shaft, the third lead screw 2201 is sleeved with a third lead screw sleeve 1901 matched with the third lead screw, the bottom end of the third lead screw sleeve 1901 is fixed with a movable rail 18, the movable rail 18 is vertical to the driving groove 19, the movable rail 18 is parallel to the driving lead screw 1401, the second lead screw 1801 is arranged inside the movable rail 18, and the second lead screw 1801 is sleeved with a second lead screw sleeve 1803 matched with the second lead screw, one end of the movable rail 18 is fixed with a second servo motor 1802, the output end of the second servo motor 1802 is connected with the second lead screw 1801 through a rotating shaft, the second lead screw sleeve 1803 and the movable sleeve 23 are in mold integrated molding design, the second servo motor 1802 works and can drive the second lead screw 1801 to rotate, so that the second lead screw sleeve 1803 moves back and forth along the movable rail 18 to drive the polishing mechanism 21 to move back and forth, and the polishing mechanism 21 works in cooperation with a third servo motor 22, so that the polishing mechanism 21 can move all around in the plane, all-around polishing is performed on the flange, and the polishing is more comprehensive.
The movable rail 18 is sleeved with a movable sleeve 23, two sides of the bottom of the movable sleeve 23 are respectively provided with a second hydraulic lifting rod 20, the bottom end of the second hydraulic lifting rod 20 is fixedly provided with a polishing mechanism 21, the polishing mechanism 21 comprises a hinged seat 2101 connected with the output end of the bottom of the second hydraulic lifting rod 20, a polishing motor 2104 positioned at the center of the bottom of the hinged seat 2101, a hydraulic support rod 2102 with two ends respectively hinged with the hinged seat 2101 and the polishing motor 2104, a roughness detector 2103 connected with the polishing motor 2104 through a hoop and a polishing head 2105 connected with the output end of the bottom of the polishing motor 2104, the polishing motor 2104 is rotatably connected with the hinged seat 2101 through the hinge, the polishing motor works to drive the polishing head 2105 to rotate to polish a part to be polished, and the hydraulic support rod 2102 works to drive the hydraulic support rod 2102 to rotate, so that the polishing angle is changed, and multi-angle polishing is realized, the polishing and grinding of the central column are facilitated, and the grinding is more comprehensive.
The two sides of the top of the processing seat 9 are both provided with a frame 15, the top end of one side of the frame 15 close to the bearing platform 26 is both provided with a clamping seat 29 through a rotating shaft, the bottom end of one side of the clamping seat 29 close to the bearing platform 26 is both provided with a clamping groove 30 with a shape matched with the external shape of the flange to be processed, the middle position of the top end of the inside of the clamping seat 29 is both provided with a driving wheel 32 through a rotating shaft, the clamping seat 29 at one side of the driving wheel 32 is both fixed with a micro motor 31, the output end of the micro motor 31 is both connected with the driving wheel 32 through a rotating shaft, the outside of the driving wheel 32 is fixed with a driving sleeve 3201 through a spring, the bottom of the driving sleeve 3201 extends into the clamping groove 30 to be contacted with the flange to be processed, the two sides of the clamping groove 30 are both closed towards the center of the driving wheel 32, the clamping groove 30 with a matched shape is designed to enable the clamping effect of the clamping seat 29 to be better to the flange to be processed, the micro motor 31 inside to drive the driving wheel 32 to rotate, the driving sleeve 3201 outside the driving wheel 32 abuts against the upper surface of the flange under the action of the spring, and the driving sleeve 3201 can drive the flange to be machined to rotate in the clamping groove 30 when rotating along with the driving wheel 32, so that the part blocked by the clamping seat 29 rotates to the position below the polishing head 2105 or the spray head 1305 for polishing or spraying paint, and the design is more reasonable.
In summary, when the non-standard flange double-sided polishing device capable of detecting the flange center post is used, a power supply is switched on, a flange to be processed falls onto the conveyor belt 2 from the previous process, the photoelectric sensor 6 detects that the flange is conveyed to a specified position, the first hydraulic lifting rod 5 extends to drive the mechanical claw 7 to move downwards to grab the flange and transfer the flange to the upper part of the bearing platform 26 of the processing seat 9, the hydraulic ejector rod 25 extends to drive the bearing platform 26 to move upwards to be flush with the clamping seat 29, then the first servo motor 27 works to drive the first lead screw 1602 to rotate, so that the first lead screw sleeve 1601 moves in the movable groove 16 to drive the rack 15 to approach the bearing platform 26, the clamping seat 29 clamps the flange to be processed, then the bearing platform 26 moves downwards, the stepping motor 28 works to overturn the clamping seat 29 by 180 degrees through the gear transmission effect, namely, the center post of the flange is downward, then the bearing platform 26 is lifted upwards, the center column is inserted between the detection clamping plates 33 in an outward expansion shape, the detection clamping plates 33 can be tightly attached to the outer wall of the center column to be detected under the spring elastic force action of the spring buffer column 3301, at the moment, the inclination angle sensor 3302 can measure the inclination angle of the detection clamping plates 33, so as to determine whether the specification of the center column is qualified, if the specification of the center column is unqualified, the mechanical claw 7 grasps the defective product and puts the defective product into a waste bin, if the specification of the center column is qualified, the driving motor 14 works to drive the driving screw rod 1401 to rotate, so that the processing seat 9 is transferred to the lower part of the polishing mechanism 21, the polishing mechanism 21 polishes and polishes the flange, during polishing, the second servo motor 1802 works to drive the second screw rod 1801 to rotate, so that the second screw rod sleeve 1803 moves back and forth along the movable rail 18 to drive the polishing mechanism 21 to move back and forth, the third servo motor 22 works to drive the third screw rod 2201 to rotate, so that the third screw rod sleeve 1901 moves left and right in the driving groove 19, thereby driving the movable rail 18 to move left and right, namely driving the polishing mechanism 21 to move left and right, grinding the flange in all directions, after grinding the part exposed outside the clamping seat 29, slightly loosening the flange from the clamping seat 29, driving the driving wheel 32 to rotate by the operation of the micro motor 31 inside, the driving sleeve 3201 outside the driving wheel 32 is tightly pressed against the upper surface of the flange under the action of the spring, and the driving sleeve 3201 can drive the flange to be processed to rotate in the clamping groove 30 when rotating along with the driving wheel 32, so that the part blocked by the clamping seat 29 rotates to the lower part of the polishing head 2105 to be polished, after finishing the processing of one side 2104, the stepping motor 28 works, the clamping seat 29 is overturned by 180 degrees through the gear transmission action, namely the flange is overturned by 180 degrees, the central column of the flange faces upwards, the operation is repeated, grinding and polishing is carried out on one side of the central column, the hydraulic supporting rod 2102 is extended during processing, so that the polishing motor can incline by a certain angle, thereby carry out polishing treatment to the center pillar, the polishing is accomplished the back, driving motor 14 works, drive lead screw 1401 counter-rotation, thereby make processing seat 9 shift to the mechanism 13 below that sprays paint, shower nozzle 1305 is aimed at the position of waiting to spray paint of flange, defeated material pump 1101 work makes paint spout from shower nozzle 1305, gear motor 1301 work can drive shower nozzle 1305 and carry out the rotation spraying to the flange, it is more even to spray paint, micro motor 31 and step motor 28 above-mentioned operation of repetition during the spraying paint, make the flange take place the reversal at centre gripping groove 30 internal rotation or whole, accomplish the all-round spraying paint of flange, processing seat 9 gets back to the material loading station after the completion of spraying paint, gripper 7 grasps the flange after the processing, and put it back conveyer belt 2 and accomplish the unloading.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a can carry out two-sided burnishing device of nonstandard flange that detects to flange center post, includes bottom plate (1), processing seat (9), mechanism (13) of spraying paint, polishing mechanism (21) and plummer (26), its characterized in that: the rotary base (3) is installed at the middle position of the top of the bottom plate (1), the rotary motor (301) is fixed at the bottom end of the interior of the rotary base (3), the rotary column (302) is installed at the top end of the interior of the rotary base (3), the output end of the rotary motor (301) is connected with the rotary column (302) through a rotary shaft, the rotary arm (303) is installed at one side of the top of the rotary column (302), the first electromagnetic sliding rail (4) is arranged inside the rotary arm (303), the first electromagnetic sliding block (401) is arranged inside the first electromagnetic sliding rail (4), the first hydraulic lifting rod (5) is fixed at the bottom of the first electromagnetic sliding block (401), the mechanical claw (7) is installed at the bottom output end of the first hydraulic lifting rod (5), the photoelectric inductor (6) is fixed at the middle position of the bottom of the mechanical claw (7), the conveyor belt (2) is fixed at one side of the top of the bottom plate (1), a driving rail (8) is installed on the other side of the top of the bottom plate (1), a processing seat (9) is arranged at one end and in the middle of the inside of the driving rail (8), a groove (902) is formed in the middle of the top of the processing seat (9), a bearing table (26) is installed in each groove (902), a hydraulic ejector rod (25) is fixed in each processing seat (9) below the bearing table (26), the top output end of the hydraulic ejector rod (25) is connected with the bottom end of the bearing table (26), a frame body (10) is fixed at two ends of the top of the driving rail (8), a second electromagnetic slide rail (12) is arranged in the middle of the top end of the frame body (10), a second electromagnetic slide block (1201) is installed in each second electromagnetic slide rail (12), and a paint spraying mechanism (13) is fixed at the bottom end of each second electromagnetic slide block (1201), the middle position of one side of the conveyor belt (2) is far away from the frame body (10), a paint bucket (11) is installed at the middle position, a material conveying pump (1101) is installed at the bottom end of the paint bucket (11), a mounting frame (17) is fixed at the middle position of the top of the driving rail (8), a control panel (24) is fixed at the middle position of one side of the conveyor belt (2) far away from the mounting frame (17), a driving groove (19) is formed in the middle position of the top end of the inside of the mounting frame (17), a third servo motor (22) is fixed in the mounting frame (17) on one side of the driving groove (19), a third lead screw (2201) is fixed in the driving groove (19), the output end of the third servo motor (22) is connected with the third lead screw (2201) through a rotating shaft, a third lead screw sleeve (1901) matched with the third lead screw (1901) is sleeved on the third lead screw (2201), and a movable rail (18) is fixed at the bottom end of the third lead screw sleeve (1901), the cover is equipped with movable sleeve (23) on movable rail (18), and second hydraulic lifting rod (20) are all installed to the both sides of movable sleeve (23) bottom, the bottom mounting of second hydraulic lifting rod (20) has polishing mechanism (21), frame (15) are all installed to the both sides at processing seat (9) top, and frame (15) are close to the top of plummer (26) one side and all install grip slipper (29) through the pivot.
2. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: driving motor (14) are installed to the inside one end of driving rail (8), and the inside both sides of driving rail (8) all are provided with drive lead screw (1401), and the output of driving motor (14) passes through sprocket mechanism and constitutes transmission structure with drive lead screw (1401), screw groove (901) with drive lead screw (1401) matched with are all seted up to the inside both sides of processing seat (9), and drive lead screw (1401) all run through screw groove (901).
3. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: processing seat (9) inside top both sides intermediate position department all is fixed with first servo motor (27), and the both ends of processing seat (9) top both sides have all seted up lead screw groove (901), all be provided with first lead screw (1602) in lead screw groove (901), and the output of first servo motor (27) all is connected through belt pulley mechanism and first lead screw (1602) fixed transmission, all overlap on first lead screw (1602) and be equipped with rather than first lead screw cover (1601) of matched with, and the top of first lead screw cover (1601) all constitutes detachable connection design through bolt rather than top frame (15).
4. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: the paint spraying mechanism (13) comprises a shell (1302), a speed reducing motor (1301) positioned at the top end inside the shell (1302), a hydraulic telescopic rod (1303) connected with the output end of the bottom of the speed reducing motor (1301), a laser positioning instrument (1304) positioned at the output end of the bottom of the hydraulic telescopic rod (1303) and a spray head (1305) connected with the output end of the hydraulic telescopic rod (1303) through a hoop, and the output end of a material conveying pump (1101) is connected with the input end of the spray head (1305) through a hose.
5. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: movable rail (18) are mutually perpendicular with drive groove (19), and movable rail (18) parallel with drive lead screw (1401), the internally mounted of movable rail (18) has second lead screw (1801), and the cover is equipped with rather than matched with second lead screw cover (1803) on second lead screw (1801), the one end of movable rail (18) is fixed with second servo motor (1802), and the output of second servo motor (1802) is connected with second lead screw (1801) through the pivot, for mould integral type shaping design between second lead screw cover (1803) and movable sleeve (23).
6. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: the polishing mechanism (21) comprises a hinged seat (2101) connected with the bottom output end of the second hydraulic lifting rod (20), a polishing motor (2104) positioned at the center of the bottom of the hinged seat (2101), a hydraulic support rod (2102) with two ends respectively hinged with the hinged seat (2101) and the polishing motor (2104), a roughness detector (2103) connected with the polishing motor (2104) through a hoop and a polishing head (2105) connected with the bottom output end of the polishing motor (2104), and the polishing motor (2104) is in rotary connection with the hinged seat (2101) through hinging.
7. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: a stepping motor (28) is fixed on the rack (15) on one side of the bearing table (26), and the output end of the stepping motor (28) is in transmission connection with the clamping seat (29) through two transmission gears.
8. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: the utility model discloses a processing method, including plummer (26), spring buffering post (3301), detection storehouse (2601), bearing table (26) inside top, the border position department on plummer (26) top evenly is provided with four shapes and treats processing flange fluting shape identical spacing lug (2602), the inside of detecting storehouse (2601) evenly is provided with four detection splint (33) through spring buffering post (3301), and detects splint (33), the inside all inlays and is equipped with inclination sensor (3302), the cross section that detects splint (33) all is the arc design, and the top that detects splint (33) all is the flaring formula design.
9. The non-standard flange double-sided buffing apparatus according to claim 1, wherein: the utility model discloses a clamping device, including centre gripping seat (29), drive wheel (32), all be fixed with micro motor (31) in centre gripping seat (29) of drive wheel (32) one side, and micro motor's (31) output all is connected with drive wheel (32) through the pivot, the outside of drive wheel (32) is fixed with driving sleeve (3201) through the spring, and the bottom of driving sleeve (3201) stretches into centre gripping groove (30) and treats the clamping flange and contact, the both sides of centre gripping groove (30) all are drawn in to drive wheel (32) centre of a circle department.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747010.1A CN113561033A (en) | 2021-07-02 | 2021-07-02 | Can carry out two-sided burnishing device of nonstandard flange that detects to flange center post |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747010.1A CN113561033A (en) | 2021-07-02 | 2021-07-02 | Can carry out two-sided burnishing device of nonstandard flange that detects to flange center post |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113561033A true CN113561033A (en) | 2021-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110747010.1A Withdrawn CN113561033A (en) | 2021-07-02 | 2021-07-02 | Can carry out two-sided burnishing device of nonstandard flange that detects to flange center post |
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| Country | Link |
|---|---|
| CN (1) | CN113561033A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114505193A (en) * | 2022-01-24 | 2022-05-17 | 海宁市南苑中学 | Spraying and drilling integrated processing device for non-standard part production |
| CN114535814A (en) * | 2022-04-20 | 2022-05-27 | 广东永加内衣材料科技有限公司 | Metal piece surface polishing method and polishing device based on laser shock wave |
| CN114618716A (en) * | 2022-04-21 | 2022-06-14 | 江西荣恩轮毂制造有限公司 | Paint spraying positioning device applied to aluminum alloy hub |
| CN114905403A (en) * | 2022-06-08 | 2022-08-16 | 江苏瑞金装备科技有限公司 | Automobile mold model correcting device |
| CN115301441A (en) * | 2022-07-27 | 2022-11-08 | 安庆市花蕾纺织材料有限公司 | Spray melting equipment for processing sound-absorbing cotton for vehicle and use method thereof |
| CN116222490A (en) * | 2023-05-09 | 2023-06-06 | 深圳市利盛五金螺丝模具有限公司 | Mould detection device |
| CN117772503A (en) * | 2024-02-26 | 2024-03-29 | 山东鑫马精密传动有限公司 | Paint spraying device for rust prevention treatment of surface of transmission shaft |
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2021
- 2021-07-02 CN CN202110747010.1A patent/CN113561033A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505193A (en) * | 2022-01-24 | 2022-05-17 | 海宁市南苑中学 | Spraying and drilling integrated processing device for non-standard part production |
| CN114535814A (en) * | 2022-04-20 | 2022-05-27 | 广东永加内衣材料科技有限公司 | Metal piece surface polishing method and polishing device based on laser shock wave |
| CN114618716A (en) * | 2022-04-21 | 2022-06-14 | 江西荣恩轮毂制造有限公司 | Paint spraying positioning device applied to aluminum alloy hub |
| CN114618716B (en) * | 2022-04-21 | 2023-10-03 | 江西荣恩轮毂制造有限公司 | Paint spraying positioning device applied to aluminum alloy hub |
| CN114905403A (en) * | 2022-06-08 | 2022-08-16 | 江苏瑞金装备科技有限公司 | Automobile mold model correcting device |
| CN114905403B (en) * | 2022-06-08 | 2023-08-11 | 江苏瑞金装备科技有限公司 | Automobile mold model correction device |
| CN115301441A (en) * | 2022-07-27 | 2022-11-08 | 安庆市花蕾纺织材料有限公司 | Spray melting equipment for processing sound-absorbing cotton for vehicle and use method thereof |
| CN116222490A (en) * | 2023-05-09 | 2023-06-06 | 深圳市利盛五金螺丝模具有限公司 | Mould detection device |
| CN117772503A (en) * | 2024-02-26 | 2024-03-29 | 山东鑫马精密传动有限公司 | Paint spraying device for rust prevention treatment of surface of transmission shaft |
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Legal Events
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| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20211029 |
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| WW01 | Invention patent application withdrawn after publication |