CN113560337A - Full-automatic special-shaped cable conductor production line - Google Patents
Full-automatic special-shaped cable conductor production line Download PDFInfo
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- CN113560337A CN113560337A CN202110808210.3A CN202110808210A CN113560337A CN 113560337 A CN113560337 A CN 113560337A CN 202110808210 A CN202110808210 A CN 202110808210A CN 113560337 A CN113560337 A CN 113560337A
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- 239000004020 conductor Substances 0.000 title claims abstract description 324
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000005096 rolling process Methods 0.000 claims abstract description 85
- 230000010354 integration Effects 0.000 claims abstract description 42
- 238000012806 monitoring device Methods 0.000 claims abstract description 36
- 238000012545 processing Methods 0.000 claims description 26
- 238000013480 data collection Methods 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011897 real-time detection Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F7/00—Twisting wire; Twisting wire together
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0285—Pretreatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a full-automatic special-shaped cable conductor production line which comprises a plurality of vertical and horizontal conductor rolling devices, a monitoring device and a PLC (programmable logic controller) control integration module, wherein the conductor rolling devices are used for rolling the outer diameter size of a cable conductor, the conductor rolling devices and the monitoring device detect the outer diameter size data of the cable conductor in real time and transmit the detected outer diameter size data of the cable conductor to the PLC control integration module, the PLC control integration module receives the outer diameter size data of the cable conductor transmitted by the monitoring device and the outer diameter size data of the cable conductor transmitted by the conductor rolling devices, and controls the conductor rolling devices to roll the outer diameter size of the cable conductor according to the set outer diameter size data of the cable conductor, the outer diameter size data of the cable conductor transmitted by the conductor rolling devices and the outer diameter size data of the cable conductor transmitted by the monitoring device. The invention solves the problem of comprehensively and automatically controlling the outer diameter size of the cable conductor, reduces the labor intensity and the production cost of workers, and improves the control precision and the production efficiency of products.
Description
Technical Field
The invention relates to the technical field of production of special-shaped cable conductors, in particular to a full-automatic special-shaped cable conductor production line.
Background
At present, the production process flow of the compact and molded conductor of the wire and cable production enterprise in China is shown in figure 1, and is introduced according to the running direction of the cable conductor in the production process, firstly, a monofilament of the cable conductor is paid off by a paying-off device 1, the monofilament is independently separated through a branching device 2 to avoid the winding of the monofilament, then, the monofilament enters a doubling device 3 to be bundled and is stranded through the rotation of the paying-off device, at the moment, the conductor is round in appearance and is not compacted after passing through the doubling device, the monofilament enters a cable conductor rolling device 4 to be rolled and rolled in the outer diameter dimension of the cable, according to the requirements of different numbers of different cable conductors, multilayer twisting is carried out, namely, each layer of cable conductor is stranded and rolled with the cable conductor of the previous layer through paying-off, splitting, bundling and rolling, in the last layer of cable conductor, according to the product process requirements, an operator operates a screw rod on a conductor rolling device 4 to adjust the distance between cable conductors to be rolled and rolled, therefore, the required outer diameter size of the conductor is obtained, the cable conductors in different shapes are obtained by changing different rollers, then the cable conductors enter the traction device 6 to obtain advancing power, and finally the wire take-up device 7 is used for taking up and storing wires to complete the whole cable wire production process.
On the whole production line, the conductor rolling device 4 is a key device for controlling the size and the shape of the outer diameter of a conductor, and the working principle is as follows: the rollers are arranged on a fixed tool, and an operator adjusts the distance between the rollers by adjusting a screw rod on the tool, so that the required outer diameter size of the conductor is obtained. Since the operation level of the operator varies, the outer diameter of the conductor obtained by the adjustment control also varies greatly. The manual operation can not meet the fine control of the outer diameter size of the conductor.
Disclosure of Invention
The invention discloses a full-automatic special-shaped cable conductor production line, which adopts a PLC control integration module, a monitoring device and a distance measuring device on a conductor rolling device to control the conductor rolling device, and realizes full-automatic fine control of the special-shaped cable conductor production line. The PLC control integration module is used for feeding back conductor outer diameter size real-time monitoring data according to the monitoring device and the conductor rolling device and setting cable conductor outer diameter size data, the conductor rolling device is controlled to automatically regulate and control the outer diameter size of the cable conductor, the problem that the resistance of the cable conductor cannot be stably controlled due to the fact that manual operation cannot accurately control the outer diameter size of the cable conductor is solved, labor intensity and production cost of workers are reduced, and production efficiency and product control precision are improved.
The invention relates to a full-automatic special-shaped cable conductor production line, which comprises a plurality of vertical and horizontal conductor rolling devices, a monitoring device and a PLC control integrated module, wherein,
the conductor rolling device is used for rolling the outer diameter size of the cable conductor, detecting the outer diameter size data of the cable conductor in real time and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module;
the monitoring device is used for detecting the outer diameter size data of the cable conductor in real time and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module;
the PLC control integration module receives the cable conductor outer diameter size data transmitted by the monitoring device and the cable conductor outer diameter size data transmitted by the conductor rolling device, and controls the conductor rolling device to roll the cable conductor outer diameter size according to the set cable conductor outer diameter size data, the cable conductor outer diameter size data transmitted by the conductor rolling device and the cable conductor outer diameter size data transmitted by the monitoring device.
The conductor rolling device comprises a power device, a distance measuring device, a first conductor die shaft and a second conductor die shaft, wherein the power device and the distance measuring device are respectively connected with a PLC control integration module through data lines, the power device receives signal instructions of the PLC control integration module 8 and drives the first conductor die shaft and the second conductor die shaft to move so as to control the outer diameter size of a cable conductor to be rolled, the distance measuring device is used for detecting the outer diameter size data of the cable conductor and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module, and the distance measuring device is arranged on the first conductor die shaft and the second conductor die shaft.
The invention discloses a full-automatic special-shaped cable conductor production line, which comprises a laser transmitting receiver and a laser reflecting plate, wherein the laser transmitting receiver is fixed on the edge of a first mould shaft and used for transmitting laser and receiving the laser reflected by the laser reflecting plate, the laser reflecting plate is fixed on the edge of a second mould shaft and used for reflecting the laser transmitted by the laser reflecting receiver, the position of the laser transmitting receiver corresponds to the position of the laser reflecting plate, and the laser transmitting receiver is connected with a PLC control integration module through a data line.
The invention discloses a full-automatic special-shaped cable conductor production line.A PLC control integration module comprises an operation module, a data collection module, a data processing module and a control module; the operation module, the data collection module, the data processing module and the control module are connected with each other; the operation module is used for manually inputting and setting the data of the outer diameter size of the cable conductor; the data collection module is used for receiving the cable conductor outer diameter size data transmitted by the monitoring device, the cable conductor outer diameter size data transmitted by the laser emission receiver and the cable conductor outer diameter size data set through manual input, and transmitting the received cable conductor outer diameter size data transmitted by the monitoring device, the cable conductor outer diameter size data transmitted by the laser emission receiver and the cable conductor outer diameter size data set through manual input to the data processing module; the data processing module converts the received cable conductor outer diameter size data transmitted by the monitoring module, the cable conductor outer diameter size data transmitted by the laser transmitting and receiving device and the cable conductor outer diameter size data manually input and set into signal instructions and transmits the signal instructions to the control module; and the control module receives the signal instruction transmitted by the data processing module and controls the conductor rolling device to roll the outer diameter of the cable conductor according to the signal instruction.
The invention relates to a full-automatic special-shaped cable conductor production line, wherein a monitoring device is a laser diameter measuring instrument.
Compared with the prior art, the full-automatic special-shaped cable conductor production line has the advantages that: the labor intensity and the production cost of workers are reduced, and the control precision and the production cost of products are improved.
Drawings
FIG. 1 is a block diagram of a prior art cable conductor production line operation;
FIG. 2 is a block diagram of the operation of the cable conductor production line of the present invention;
FIG. 3 is a front view of the horizontal structure of the roll forming die apparatus of the present invention;
FIG. 4 is a front view of the vertical structure of the roll-forming die apparatus of the present invention.
Description of the figures
1 … pay-off 2 … branching device 3 … doubling device 4 … conductor rolling device
4.1 … motor 4.2 … … worm gear speed reducer 4.3 … … driving rod 4.4 … … first gear
4.5 … second gear 4.6 … first conductor mold 4.7 … second conductor mold 4.8 … first conductor mold shaft
4.9 … second conductor mold shaft 4.10 … laser transmitter-receiver 4.11 … laser reflection board
4.12 … Stent 5 … monitoring device 6 … traction device 7 … wire-retracting device
The 8 … PLC controls the integrated module.
Detailed Description
The fully automatic profiled cable conductor production line of the present invention is further described in detail with reference to fig. 1 to 3 of the accompanying drawings.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Referring to fig. 1 to 4, the full-automatic production line for the special-shaped cable conductor of the invention comprises a plurality of vertical and horizontal conductor rolling devices 4, a monitoring device 5 and a PCL control integration module 8, wherein the conductor rolling devices 4 are used for rolling the outer diameter of the cable conductor, detecting the outer diameter data of the cable conductor in real time and transmitting the detected outer diameter data of the cable conductor to the PLC control integration module; the monitoring device 5 is used for detecting the outer diameter size data of the cable conductor in real time and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module 8; the PLC control integration module 8 receives the outer diameter size data of the cable conductor transmitted by the monitoring device 5 and the outer diameter size data of the cable conductor transmitted by the conductor rolling device 4, and controls the conductor rolling device 4 to roll the outer diameter size of the cable conductor according to the set outer diameter size data of the cable conductor, the outer diameter size data of the cable conductor transmitted by the monitoring device 5 and the outer diameter size data of the cable conductor transmitted by the conductor rolling device 4. Referring to fig. 1, in the operation block diagram of the cable conductor production line in the prior art, a cable conductor runs from a to B in the production process, firstly, conductor monofilaments are paid off by a paying-off device 1, the monofilaments are separated independently by a branching device 2 to avoid winding of the monofilaments, then the conductor monofilaments enter a doubling device 3 to be bundled and are stranded by rotation of the paying-off device 1, at the moment, the conductor monofilaments pass the doubling device 3 to be rolled according to the production process requirements, then the conductor monofilaments enter a conductor rolling device 4 to be rolled according to the requirements of different numbers of different cable conductors, and then the conductor monofilaments pass through the paying-off device 1, the doubling device 2, the conductor rolling device 4 and the conductor rolling device 4 to be rolled with the cable conductors of the previous layer, in the conductor rolling device 4, an operator adjusts the distance between a first conductor mold 4.6 and a second conductor mold 4.7 in the rolling device 4 by adjusting a lead screw, thereby controlling the outer diameter dimension of the cable conductor. Then the conductor enters a traction device 6 to obtain advancing power, and finally a wire take-up device 7 is used for taking up and storing wires to complete the whole production process. As shown in figure 2, compared with the prior art, the full-automatic special-shaped cable conductor production line is additionally provided with a PLC control integrated module 8, a distance measuring device and a power device are arranged on a conductor rolling device 4, and a monitoring device 5 is added behind the conductor rolling device 4 after multi-layer stranding. In the production line of the special-shaped cable conductor, the special-shaped cable conductor is produced by controlling the conductor rolling device 4 to roll the outer diameter of the cable conductor by the PCL control integration module 8 according to the set outer diameter data of the cable conductor, the outer diameter data of the cable conductor transmitted by the conductor rolling device 4 and the outer diameter data of the cable conductor transmitted by the data monitoring device 5, so that the outer diameter of the special-shaped cable conductor is controlled automatically, and the problem that the outer diameter of the special-shaped cable conductor is unstable due to the fact that a person controls the outer diameter of the special-shaped cable conductor by operation is solved. As shown in fig. 3, the plurality of vertical and horizontal conductor rolling devices 4 in the present embodiment includes 4 conductor rolling devices 4, i.e., a first horizontal conductor rolling device, a second vertical conductor rolling device, a third horizontal conductor rolling device, and a fourth vertical conductor rolling device. PCL control integrated module 8 rolls type device 4 and monitoring devices 5 with 4 conductors and passes through the data line connection, monitoring devices 5 are used for the overall dimension of real-time detection conductor and give PLC control integrated module 8 with the cable external diameter size data transmission that detect, conductor rolls type device 4 and also carries out real-time detection to the external diameter size of the cable conductor through conductor rolls type device 4 to the external diameter size data transmission who will detect the cable conductor gives PLC control integrated module 8. When the PLC control integration module 8 transmits the detected outer diameter size data of the cable conductor to the PLC control integration module 8, the PLC control integration module 8 compares the set outer diameter size data of the cable conductor with the outer diameter size data of the cable conductor transmitted by the distance measuring device to judge whether the outer diameter size data of the cable conductor transmitted by the distance measuring device is close to the set outer diameter size data of the cable conductor. When the data of the outer diameter size of the cable conductor transmitted by the distance measuring device reaches the data of the outer diameter size of the cable conductor, the PLC control integration module 8 controls to stop the rolling of the first horizontal conductor rolling device and the second vertical conductor rolling device on the outer diameter of the cable conductor; when the data of the outer diameter of the cable conductor transmitted by the distance measuring device does not reach the data of the outer diameter of the set cable conductor, the PLC control integration module 8 controls the first horizontal conductor rolling device and the second vertical conductor rolling device to continuously roll the outer diameter of the cable conductor. When the production is continued, after the cable conductor passes through the monitoring device, the PLC control integration module 8 receives the detected data of the outer diameter size of the cable conductor transmitted by the monitoring device 5, and after the data processing of the PLC control integration module 8, the PLC control integration module 8 controls the third horizontal conductor rolling device and the fourth vertical conductor rolling device to finely adjust and roll the outer diameter size of the cable conductor according to the processed data, so that the outer diameter size of the cable conductor which is most suitable is obtained.
Referring to fig. 1 to 4, the conductor rolling device 4 includes a power device, a distance measuring device, a first conductor mold shaft 4.8 and a second conductor mold shaft 4.9, the power device and the distance measuring device are respectively connected with the PLC control integration module 8 through data lines, the power device receives a signal instruction of the PLC control integration module 8 to drive the first conductor mold shaft and the second conductor mold shaft to move to control the rolling of the outer diameter of the cable conductor, the distance measuring device is used for detecting the outer diameter size data of the cable conductor and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module 8, and the distance measuring device is arranged on the sides of the first conductor mold shaft 4.8 and the second conductor mold shaft 4.9. The conductor rolling device 4 further comprises a first conductor mold 4.6 and a second conductor mold 4.7, the first conductor mold 4.6 and the second conductor mold 4.7 are arranged on the bracket in a paired mode, the first conductor mold shaft 4.8 penetrates through the center of the first conductor mold 4.6, and the second conductor mold shaft 4.9 penetrates through the center of the second conductor mold 4.7. In the embodiment, the power device in the conductor rolling device 4 is an electric motor 4.1, the speed reducer is a worm gear speed reducer 4.2, the transmission device is a transmission rod 4.3, the worm gear speed reducer 4.2 comprises a worm wheel and a worm, and an output shaft of the electric motor 4.1 is connected with the worm. The motor 4.1 is connected with the PLC control integration module 8, receives signals transmitted by the PLC control integration module 8 to control the motor 4.1 to rotate in the forward direction and the reverse direction, so that the first conductor mold shaft 4.8 and the second conductor mold shaft 4.9 are pushed to move, the first conductor mold 4.6 and the second conductor mold 4.7 are driven to move, the distance between the first conductor mold 4.6 and the second conductor mold 4.7 is adjusted, and the cable conductor input into the rolling device 4 is clamped and loosened to realize the control of the outer diameter of the cable conductor. The outer diameter of the rolled cable conductor is measured by arranging the distance measuring device at the sides of the first conductor mould shaft 4.8 and the second conductor mould shaft 4.9 and measuring the distance between the first conductor mould 4.6 and the second conductor mould 4.7. Further, the distance measuring device comprises a laser transmitting and receiving device 4.10 and a laser reflecting plate 4.11, wherein the laser transmitting and receiving device 4.10 is fixed on the edge of the first mold shaft 4.8 and used for transmitting laser beams and receiving laser reflected by the laser reflecting plate, the laser reflecting plate 4.11 is fixed on the edge of the second mold shaft 4.9 and used for reflecting the laser transmitted by the laser reflecting and receiving device, the position of the laser transmitting and receiving device 4.10 corresponds to the position of the laser reflecting plate 4.11, and the laser transmitting and receiving device 4.10 is connected with the PLC control integrated module 8 through a data line. The measurement of the outer diameter of the cable conductor by the principle of averaging the distance of the laser emission path and the distance of the reflected laser path is defined above. Laser transceiver includes including data processing module in 4.10, data processing module handles laser transceiver 4.10's measured data and transmits for PLC control integration module 8, and PLC control integration module 8 receives the cable conductor external diameter size data that detects of laser transceiver 4.10 transmission to according to receiving cable conductor external diameter size data control rolling type device 4 rolling cable conductor external diameter size.
Referring to fig. 1 to 4, the PLC control integration module 8 includes an operation module, a data collection module, a data processing module, and a control module; the operation module, the data collection module, the data processing module and the control module are connected with each other; the operation module is used for manually inputting and setting the data of the outer diameter size of the cable conductor; the data collection module is used for receiving the detected cable conductor outer diameter size data transmitted by the monitoring device, the detected cable conductor outer diameter size data transmitted by the laser emission receiver and the set cable conductor outer diameter size data manually input; the data processing module converts the received detected cable conductor outer diameter size data transmitted by the monitoring module, the detected cable conductor outer diameter size data transmitted by the laser transmitting and receiving device and the manually input set cable conductor outer diameter size data into signal instructions and transmits the signal instructions to the control module; and the control module controls the conductor rolling device to roll the outer diameter of the cable conductor according to the received signal instruction of the data processing module. When the production line is started, firstly, the operation module inputs the data of the external diameter of the conductor of the set cable, the data collection module collects the data of the external diameter of the conductor of the set cable and transmits the data to the data processing module, the data processing module processes the data of the external diameter of the conductor of the set cable into a signal instruction and transmits the signal instruction to the control module, the control module transmits the signal instruction to control the motor 4.1 in the first horizontal conductor rolling device and the motor 4.1 in the second vertical conductor rolling device to rotate forward and backward so as to push the first conductor mold shaft 4.8 and the second conductor mold shaft 4.9 to move, thereby driving the first conductor mold 4.6 and the second conductor mold 4.7 to move to adjust the distance between the first conductor mold 4.6 and the second conductor mold 4.7, thereby clamping and loosening the conductor of the cable input into the rolling device 4, to realize the control of the outer diameter of the cable conductor. Along with the production, the laser transmitting and receiving devices on the first horizontal conductor rolling device and the second vertical conductor rolling device transmit and detect the outer diameter size data of the cable conductor to the data collecting module, the data collecting module transmits the received outer diameter size data of the cable conductor to the data processing module, the data processing module compares the set outer diameter size data of the cable conductor with the outer diameter size data of the cable conductor transmitted by the laser transmitting and receiving devices to judge whether the outer diameter size of the cable conductor after passing through the first horizontal conductor rolling device and the second vertical conductor rolling device reaches the set outer diameter size data of the cable conductor to reach the set outer diameter size data of the cable conductor, and the control module controls to stop the first horizontal conductor rolling device and the second vertical conductor rolling device from rolling the outer diameter of the cable conductor; when the data of the outer diameter of the cable conductor cannot be set, the control module continuously controls the first horizontal conductor rolling device and the second vertical conductor rolling device to continue rolling the outer diameter of the cable conductor, and the fact that the data of the outer diameter of the cable conductor detected by the laser transmitting receiver and transmitted to the data receiving module reaches the data of the outer diameter of the set cable conductor is known. The production is continued, after the cable conductor passes through the monitoring device, the monitoring device transmits the detected outer diameter size data of the cable conductor to the data collection module for collection, the data collection module transmits the received outer diameter size data of the cable conductor to the data processing module for processing, a signal command obtained after the processing is transmitted to the control module, the control module transmits the signal command to control the motors of the third horizontal rolling device and the second vertical rolling device to rotate forward and backward, so that the first conductor mold shaft 4.8 and the second conductor mold shaft 4.9 are pushed to move, the first conductor mold 4.6 and the second conductor mold 4.7 are driven to move, the distance between the first conductor mold 4.6 and the second conductor mold 4.7 is adjusted, the cable conductor input into the rolling device 4 is clamped and loosened, and the outer diameter size of the cable conductor is finely adjusted, to obtain the required outer diameter dimension of the cable conductor.
Referring to fig. 1 to 4, the monitoring device 5 is a laser diameter measuring instrument. A overall dimension and output test data for real-time detection cable conductor give PLC control integrated module, in this embodiment, monitoring devices are laser diameter measuring appearance. The laser diameter measuring instrument is generally used for measuring precision shafts, the gap width of parts, the thickness and the width of flat materials, a printer rubber roll and the positions of the parts. The laser diameter measuring instrument is used for measuring the outer diameter of a cable conductor. The laser diameter measuring instrument and the bracket are horizontally arranged, and when the cable conductor passes through the laser diameter measuring instrument, laser is enabled to vertically scan the cable conductor. And calculating the outer diameter dimension data of the cable conductor by measuring the distance between the cable conductor and a reference object. The laser diameter measuring instrument is provided with a data processing and output module, and transmits measured outer diameter size data of the cable conductor to the PLC control integration module 8 after the data processing.
The above description is only for the purpose of illustrating specific embodiments of the present invention, and should not be construed as limiting the scope of the present invention, and all equivalent changes, modifications, or equivalent scaled-up or down made according to the design spirit of the present invention should be considered as falling within the scope of the present invention.
Claims (5)
1. The utility model provides a full-automatic heterotypic cable conductor production line which characterized in that:
comprises a plurality of vertical and horizontal conductor rolling devices, a monitoring device and a PLC control integrated module, wherein,
the conductor rolling device is used for rolling the outer diameter size of the cable conductor, detecting the outer diameter size data of the cable conductor in real time and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module;
the monitoring device is used for detecting the outer diameter size data of the cable conductor in real time and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module;
the PLC control integration module receives the cable conductor outer diameter size data transmitted by the monitoring device and the cable conductor outer diameter size data transmitted by the conductor rolling device, and controls the conductor rolling device to roll the cable conductor outer diameter size according to the set cable conductor outer diameter size data, the cable conductor outer diameter size data transmitted by the conductor rolling device and the cable conductor outer diameter size data transmitted by the monitoring device.
2. The full-automatic profiled cable conductor production line according to claim 1, characterized in that: the conductor rolling device comprises a power device, a distance measuring device, a first conductor mold shaft and a second conductor mold shaft, wherein the power device and the distance measuring device are respectively connected with the PLC control integration module through data lines, the power device receives a signal instruction of the PLC control integration module 8 and drives the first conductor mold shaft and the second conductor mold shaft to move to control the rolling of the outer diameter size of the cable conductor, the distance measuring device is used for detecting the outer diameter size data of the cable conductor and transmitting the detected outer diameter size data of the cable conductor to the PLC control integration module, and the distance measuring device is arranged on the first conductor mold shaft and the second conductor mold shaft.
3. The full-automatic profiled cable conductor production line according to claim 2, characterized in that: the distance measuring device comprises a laser transmitting receiver and a laser reflecting plate, the laser transmitting receiver is fixed on the edge of the first die shaft and used for transmitting laser and receiving the laser reflected by the laser reflecting plate, the laser reflecting plate is fixed on the edge of the second die shaft and used for reflecting the laser transmitted by the laser transmitting receiver, the position of the laser transmitting receiver corresponds to that of the laser reflecting plate, and the laser transmitting receiver is connected with the PLC control integration module through a data line.
4. The full-automatic profiled cable conductor production line according to claim 3, characterized in that: the PLC control integrated module comprises an operation module, a data collection module, a data processing module and a control module; the operation module, the data collection module, the data processing module and the control module are connected with each other; the operation module is used for manually inputting and setting the data of the outer diameter size of the cable conductor; the data collection module is used for receiving the cable conductor outer diameter size data transmitted by the monitoring device, the cable conductor outer diameter size data transmitted by the laser emission receiver and the cable conductor outer diameter size data set through manual input, and transmitting the received cable conductor outer diameter size data transmitted by the monitoring device, the cable conductor outer diameter size data transmitted by the laser emission receiver and the cable conductor outer diameter size data set through manual input to the data processing module; the data processing module converts the received cable conductor outer diameter size data transmitted by the monitoring module, the cable conductor outer diameter size data transmitted by the laser transmitting and receiving device and the cable conductor outer diameter size data manually input and set into signal instructions and transmits the signal instructions to the control module; and the control module receives the signal instruction transmitted by the data processing module and controls the conductor rolling device to roll the outer diameter of the cable conductor according to the signal instruction.
5. The full-automatic profiled cable conductor production line according to claim 4, characterized in that: the monitoring device is a laser diameter measuring instrument.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110808210.3A CN113560337A (en) | 2021-07-16 | 2021-07-16 | Full-automatic special-shaped cable conductor production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110808210.3A CN113560337A (en) | 2021-07-16 | 2021-07-16 | Full-automatic special-shaped cable conductor production line |
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| CN113560337A true CN113560337A (en) | 2021-10-29 |
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| CN202110808210.3A Pending CN113560337A (en) | 2021-07-16 | 2021-07-16 | Full-automatic special-shaped cable conductor production line |
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| CN (1) | CN113560337A (en) |
Citations (9)
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Application publication date: 20211029 |
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