CN205984425U - Insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system - Google Patents
Insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system Download PDFInfo
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- CN205984425U CN205984425U CN201620980321.7U CN201620980321U CN205984425U CN 205984425 U CN205984425 U CN 205984425U CN 201620980321 U CN201620980321 U CN 201620980321U CN 205984425 U CN205984425 U CN 205984425U
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- fire prevention
- diameter detection
- laser scanning
- production system
- external diameter
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Abstract
The utility model provides an insulating layer external diameter out -of -roundness and regular degree detect that insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system constructs the inlet wire end at the admission machine and is equipped with the outside diameter detection structure to civilian fire prevention cable to accurate recording defect position is favorable to ensureing product security performance and appearance quality. The laser scanning that the butt joint of data processor in the outside diameter detection structure received calibrates the appearance and saves and operate with the data of meter rice ware, and its structure is arranged in guideing the operational aspect of other mechanisms of controller regulation and control production system to realize the automated production management, be favorable to improving production efficiency.
Description
Technical field
This utility model is related to civilian fire prevention cable production equipment technical field, especially a kind of civilian fire prevention cable insulating
Extrusion and external diameter detection integral type production system.
Background technology
Cable fire is exceedingly fast due to its rate of propagation, the intensity of a fire is violent and is difficult to put out, serious harm people's life, property peace
Entirely.Therefore,《Civil buildings electric wire fire protection design code》(DGJ08-93-2002) specify that in using civilian fire prevention cable
Importance and necessity.The insulating barrier of fire prevention cable is coated on conductor outer material side, to provide isolation barrier, makes conductor material
From external interference, can lengthen working hours in fire incident, evacuating for rescue provides illumination, power etc..Thus insulation
The quality of layer also determines the security performance of civilian fire prevention cable.
Cable out-of-roundness and regularity are the important outward appearance Testing index of insulating barrier.According to the regulation of concerned countries standard,
Cable insulation layer answers thickness uniformly, and out-of-roundness controls within 15%.Too high out-of-roundness shows that insulating barrier has mould filling not
Foot or excessive, necessarily leads to cable thickness irregular.Injection deficiency is easily caused shielding and fire protecting performance defect, and injection is excessive to make cable
It is difficult poling construction.Thus above-mentioned two index can reflect the security performance of civilian fire prevention cable to a certain extent.
Existing cable out-of-roundness and regularity detection adopt selective examination mode more.But the transmission in electric power online cable is continuous
, selective examination mode can not prevent all defect it is impossible to the use safety of civilian fire prevention cable is completely secured.Because selective examination detection is stagnant
Produce after cable, thus the unqualified cable products spot-check, can only carry out scrapping process.
Utility model content
This utility model provides a kind of civilian fire prevention cable insulation extrusion and external diameter detection integral type production system, to solve
The problems referred to above.Structure is detected by the external diameter set up inside production system, realizes on-line real-time measuremen cable insulation layer non-round
Degree, and analyzed by data storage and obtain cable surface regularity index；Meanwhile, controller is instructed by data operation result
The ruuning situation of other mechanisms in regulation and control production system, so that timely correcting defect, thus improve civilian fire prevention cable finished product close
Lattice rate is it is ensured that usage safety performance.
In order to realize the purpose of this utility model, intend adopting following technology：
A kind of civilian fire prevention cable insulation extrusion and external diameter detection integral type production system, including the paying out machine setting gradually
Structure, extrusion mechanism, tank, haulage gear and take-up mechanism, and controller is it is characterised in that in described take-up mechanism inlet wire
End is provided with external diameter detection structure, and described external diameter detects that structure includes laser scanning caliper, the meter counter being fixed on workbench
Data processor, described meter counter is arranged at described laser scanning caliper leading-out terminal, described laser scanning caliper and institute
State meter counter to be all connected with described data processor；Described data processor is connected with described controller；Described controller also divides
It is not connected with each dynamic structure of described payingoff mechanism, described extrusion mechanism, described haulage gear and described take-up mechanism.
Further, described laser scanning caliper end of incoming cables is provided with high pressure and blows hydrophone.
Further, described laser scanning caliper range maximum is 20 mm ~ 25mm.
Further, described laser scanning caliper continuous detecting length is not less than 100m.
The beneficial effects of the utility model are：
1. this utility model detects the insulation to civilian fire prevention cable for the structure by the external diameter being arranged in front of take-up mechanism
Layer external diameter out-of-roundness and regularity are detected, and accurate recording defective locations, are conducive to ensureing product safety performance and outward appearance
Quality.
2. this utility model passes through data processor to the storage of laser scanning caliper and the data of meter counter and fortune
Calculating, to instruct controller to regulate and control the ruuning situation of other mechanisms in production system, thus realizing automated production management, being conducive to
Improve production efficiency.
Brief description
Fig. 1 shows structural representation of the present utility model.
Specific embodiment
As shown in figure 1, a kind of civilian fire prevention cable insulation extrusion and external diameter detection integral type production system, including setting successively
Payingoff mechanism 1, extrusion mechanism 2, tank 3, haulage gear 4 and the take-up mechanism 5 put, and controller 6.Civilian fire prevention cable
Conductor material, by the conveying of described payingoff mechanism 1 and tensioning, completes insulating barrier cladding, described in described extrusion mechanism 2
Under the drive of haulage gear 4, cooled down in described tank 3, and be delivered to and carry out winding displacement at described take-up mechanism 5 and become disk.
Described controller 6 is used for coordinating in described payingoff mechanism 1, described extrusion mechanism 2, described haulage gear 4 and described take-up mechanism 5
Each dynamic structure ruuning situation, with ensure civilian fire prevention cable material in production system at the uniform velocity, steady molding.
It is provided with external diameter detection structure 7 in described take-up mechanism 5 end of incoming cables.Described external diameter detection structure 7 is used for on-line checking
Civilian fire prevention cable insulation layer external diameter out-of-roundness and regularity, its testing result be used for instruct regulation and control production system, be conducive to and
Shi Faxian product defects is accordingly to be regulated and controled, thus ensureing product safety performance and presentation quality, reduces bad products rate.
Described external diameter detects that structure 7 includes laser scanning caliper 72, meter counter 73 sum being fixed on workbench 71
According to processor 74.Described workbench 71 is used for carrying and fixing described laser scanning caliper 72, described meter counter 73 and described
Data processor 74, makes the working depth of described laser scanning caliper 72 and described meter counter 73 and civilian fire prevention cable material
Position in production system matches it is ensured that the stability of external diameter detection data and accuracy.Described laser scanning caliper
72 are used for detecting civilian fire prevention cable insulation layer external diameter out-of-roundness and regularity.Described meter counter 73 is used for recording civilian fire line
Cable length, makes the detection data of described laser scanning caliper 72 corresponding with the actual site of cable, is easy to follow-up cable products
Site during inspection is chosen.Described data processor 74 is used for storing described laser scanning caliper 72 and described meter counter 73 produces
Raw data, and carry out contrasting computing, to determine whether there is the defect of external diameter out-of-roundness and regularity.
Described meter counter 73 is arranged at described laser scanning caliper 72 leading-out terminal.Be conducive to improving described laser scanning survey
The detection data of footpath instrument 72 and cable actual bit Point matching degree of accuracy.
Described laser scanning caliper 72 is all connected with described data processor 74 with described meter counter 73.It is easy to data to pass
Defeated.
Described data processor 74 is connected with described controller 6.Described controller 6 respectively with described payingoff mechanism 1, described
Extrusion mechanism 2, described haulage gear 4 are connected with described take-up mechanism 5.It is easy to described data processor 74 to transmit operation result
To described controller 6, the ruuning situation of automatic regulation production system Zhong Ge mechanism, be conducive to improve production efficiency, and reduce
Bad products rate.
Described laser scanning caliper 72 end of incoming cables is provided with high pressure and blows hydrophone 75.To remove civilian fire prevention cable insulation layer
The cleanout fluid of surface residual and dirt, are conducive to improving the accuracy of detection of described laser scanning caliper 72.
Described laser scanning caliper 72 range maximum is 20 mm ~ 25mm.Because civilian fire prevention outer diameter of cable is little
In 20mm, the described laser scanning caliper 72 of selected range coupling is conducive to improving accuracy of detection.
Described laser scanning caliper 72 continuous detecting length is not less than 100m.To ensure described laser scanning caliper
The 72 on-line checking work that can complete entirely civilian fire prevention cable production process.
Elaborate this utility model specific embodiment as follows in conjunction with the embodiments：
Technological process
The conductor material of civilian fire prevention cable carries out tensioning at described payingoff mechanism 1 and processes and be transported to described extrusion
Mechanism 2.
The insulant of civilian fire prevention cable completes the conductor material to civilian fire prevention cable in described extrusion mechanism 2
Cladding, forms civilian fire prevention cable insulation layer.
Civilian fire prevention cable, under the drive of described haulage gear 4, at the uniform velocity passes through described tank 3, completes cooling and shaping.
Civilian fire prevention cable after sizing, under the conveying of described haulage gear 4 and the traction of described take-up mechanism 5, passes through
Described high pressure blows hydrophone 75, completes cleaning and the drying of surface of insulating layer.
Subsequently, civilian fire prevention cable passes sequentially through described laser scanning caliper 72 and described meter counter 73 is detected.
The data receiver structure real-time transmission data of described laser scanning caliper 72 and described meter counter 73 is to described data processor
74.
Finally, civilian fire prevention cable completes winding displacement under the traction of described take-up mechanism 5 and becomes disk.
Defect processing process
When the data that described data processor 74 compares two adjacent described laser scanning calipers 72 exceeds tolerance
When, transmit the result to described controller 6.
Described controller 6 regulates and controls described payingoff mechanism 1, described extrusion mechanism 2, described haulage gear 4 and described admission machine
Each dynamic structure of structure 5 recovers initial operating speed, to overcome the defect causing because power output is unstable.
If after regulation and control, described data processor 74 no longer reports defect, then continue to produce.
If after regulation and control, described data processor 74 still reports defect, and continue 15s, described controller 6 regulation and control are closed described
Each dynamic structure of payingoff mechanism 1, described extrusion mechanism 2, described haulage gear 4 and described take-up mechanism 5.Carry out the inspection that stops production
Look into.
Claims (4)
1. a kind of civilian fire prevention cable insulation extrusion and external diameter detection integral type production system, including the payingoff mechanism setting gradually
（1）, extrusion mechanism（2）, tank（3）, haulage gear（4）And take-up mechanism（5）, and controller（6）It is characterised in that
Described take-up mechanism（5）End of incoming cables is provided with external diameter detection structure（7）, described external diameter detection structure（7）Including being fixed on workbench
（71）On laser scanning caliper（72）, meter counter（73）Data processor（74）, described meter counter（73）It is arranged at institute
State laser scanning caliper（72）Leading-out terminal, described laser scanning caliper（72）With described meter counter（73）All with described data
Processor（74）It is connected；Described data processor（74）With described controller（6）It is connected；Described controller（6）Also respectively with institute
State payingoff mechanism（1）, described extrusion mechanism（2）, described haulage gear（4）With described take-up mechanism（5）Each dynamic structure phase
Even.
2. a kind of civilian fire prevention cable insulation extrusion according to claim 1 and external diameter detection integral type production system, its
It is characterised by, described laser scanning caliper（72）End of incoming cables is provided with high pressure and blows hydrophone（75）.
3. a kind of civilian fire prevention cable insulation extrusion according to claim 1 and external diameter detection integral type production system, its
It is characterised by, described laser scanning caliper（72）Range maximum is 20 mm ~ 25mm.
4. a kind of civilian fire prevention cable insulation extrusion according to claim 1 and external diameter detection integral type production system, its
It is characterised by, described laser scanning caliper（72）Continuous detecting length is not less than 100m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620980321.7U CN205984425U (en) | 2016-08-30 | 2016-08-30 | Insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620980321.7U CN205984425U (en) | 2016-08-30 | 2016-08-30 | Insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205984425U true CN205984425U (en) | 2017-02-22 |
Family
ID=58040581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620980321.7U Active CN205984425U (en) | 2016-08-30 | 2016-08-30 | Insulation of civilian fire prevention cable is extruded and outside diameter detection integral type production system |
Country Status (1)
| Country | Link |
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| CN (1) | CN205984425U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107389016A (en) * | 2017-07-25 | 2017-11-24 | 富通光纤光缆（成都）有限公司 | A kind of cable surface automatic testing method and system |
| CN111837011A (en) * | 2018-04-13 | 2020-10-27 | 梅勒菲尔股份有限公司 | Surface scanner, arrangement and method for surface defect detection of cables |
| CN113410008A (en) * | 2021-08-19 | 2021-09-17 | 南洋电缆（天津）有限公司 | Fireproof cable metal sheath machining parameter automatic control system |
| CN113560337A (en) * | 2021-07-16 | 2021-10-29 | 阳谷江北电缆有限公司 | Full-automatic special-shaped cable conductor production line |
-
2016
- 2016-08-30 CN CN201620980321.7U patent/CN205984425U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107389016A (en) * | 2017-07-25 | 2017-11-24 | 富通光纤光缆（成都）有限公司 | A kind of cable surface automatic testing method and system |
| CN111837011A (en) * | 2018-04-13 | 2020-10-27 | 梅勒菲尔股份有限公司 | Surface scanner, arrangement and method for surface defect detection of cables |
| CN113560337A (en) * | 2021-07-16 | 2021-10-29 | 阳谷江北电缆有限公司 | Full-automatic special-shaped cable conductor production line |
| CN113410008A (en) * | 2021-08-19 | 2021-09-17 | 南洋电缆（天津）有限公司 | Fireproof cable metal sheath machining parameter automatic control system |
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| GR01 | Patent grant |