CN113550770A - Mechanism for automatically drilling, pushing, feeding anchor cable and tensioning, fixedly connecting and cutting off non-coal mine - Google Patents

Mechanism for automatically drilling, pushing, feeding anchor cable and tensioning, fixedly connecting and cutting off non-coal mine Download PDF

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Publication number
CN113550770A
CN113550770A CN202110931914.XA CN202110931914A CN113550770A CN 113550770 A CN113550770 A CN 113550770A CN 202110931914 A CN202110931914 A CN 202110931914A CN 113550770 A CN113550770 A CN 113550770A
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China
Prior art keywords
cylinder
tray
feeding
pushing
assembly
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CN202110931914.XA
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Chinese (zh)
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CN113550770B (en
Inventor
康鹏
周廷
闫金宝
吕继双
安四元
张东宝
兰辉敏
杨杰
张云波
米雄伟
朱振天
孟振宇
韩鹏程
米豪鼎
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Taiyuan Institute of China Coal Technology and Engineering Group
Shanxi Tiandi Coal Mining Machinery Co Ltd
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Taiyuan Institute of China Coal Technology and Engineering Group
Shanxi Tiandi Coal Mining Machinery Co Ltd
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Application filed by Taiyuan Institute of China Coal Technology and Engineering Group, Shanxi Tiandi Coal Mining Machinery Co Ltd filed Critical Taiyuan Institute of China Coal Technology and Engineering Group
Priority to CN202110931914.XA priority Critical patent/CN113550770B/en
Publication of CN113550770A publication Critical patent/CN113550770A/en
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Publication of CN113550770B publication Critical patent/CN113550770B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/003Machines for drilling anchor holes and setting anchor bolts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D1/00Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/08Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D3/00Particular applications of blasting techniques

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

The invention discloses a non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fixing and cutting mechanism which comprises a rack, an anchor drill assembly, a chemical pushing assembly, a first lifting oil cylinder, a tray feeding and tray clamping assembly, a cable feeding and cutting assembly, a second lifting oil cylinder and an electro-hydraulic control assembly. The non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism provided by the embodiment of the invention can complete a plurality of operation processes at the same time, does not need frequent replacement of special tools for operation and manual intervention during anchoring and protecting operation, and greatly improves the supporting efficiency.

Description

Mechanism for automatically drilling, pushing, feeding anchor cable and tensioning, fixedly connecting and cutting off non-coal mine
Technical Field
The invention relates to the fields of slopes, tunnels and the like, in particular to a mechanism for automatically drilling, pushing chemicals, feeding anchor cables and tensioning, fixedly connecting and cutting off non-coal mines.
Background
For example, in the process of building a side slope and a tunnel, anchor cable supporting needs to be performed on a rock mass, in the related art, an anchor protection vehicle is generally used for drilling and anchoring the rock mass, but the manual operation efficiency in the related art is low, and potential safety hazards exist.
Disclosure of Invention
Therefore, the embodiment of the invention provides a mechanism for automatically drilling, pushing, feeding and tensioning fixed connection and cutting off a non-coal mine, and the mechanism for automatically drilling, pushing, feeding and tensioning fixed connection and cutting off the non-coal mine does not need to frequently replace a special vehicle for operation during anchoring and protecting operation, so that the supporting efficiency is greatly improved, and the mechanism meets the great trend of automatically reducing manpower and intelligently improving efficiency.
The non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism comprises: the rack extends along the front-back direction, and the rear end of the rack is provided with a fixed cone; an anchor drill assembly mounted on the frame and movable in a front-to-rear direction; the medicine pushing assembly is mounted on the rack and can rotate around the circumferential direction of the rack, and the medicine pushing assembly can move in the up-down direction; one end of the first lifting oil cylinder is connected with the medicine pushing assembly, the other end of the first lifting oil cylinder is fixedly connected with the output end of the first rotating motor, the first rotating motor is suitable for driving the first lifting oil cylinder and the medicine pushing assembly to rotate around the circumferential direction of the rack together, and the first lifting oil cylinder is suitable for pushing the medicine pushing assembly to move in the vertical direction relative to the rack; the tray feeding and clamping assembly can rotate relative to the circumferential direction of the rack, and can move in the vertical direction relative to the rack; the rope feeding and cutting assembly is mounted on the rack and can rotate around the periphery of the rack, the rope feeding and cutting assembly can move in the vertical direction, the rope feeding and cutting assembly and the medicine pushing assembly are arranged at intervals in the width direction of the rack, the rope feeding and cutting assembly and the tray feeding and clamping assembly are arranged in the length direction of the rack and are connected through a connecting plate, the rope feeding and cutting assembly comprises a chain saw, and the chain saw is used for cutting the anchor rope; one end of the second lifting oil cylinder is connected with the output end of the second rotating motor, the other end of the second lifting oil cylinder is connected with the connecting plate, the second rotating motor is suitable for driving the second lifting oil cylinder, the tray and tray feeding clamping assembly and the cable feeding and cutting assembly to rotate around the circumferential direction of the rack together, and the second lifting oil cylinder is suitable for pushing the tray and tray feeding clamping assembly and the cable feeding and cutting assembly to move in the up-and-down direction; the electro-hydraulic control assembly is mounted on the rack and used for controlling the working states of the anchor drilling assembly, the automatic tray feeding and clamping assembly and the cable feeding and cutting assembly.
According to the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism provided by the embodiment of the invention, the anchor drilling assembly, the pushing assembly, the tray feeding, the tray clamping assembly, the cable feeding and cutting assembly are arranged on the frame, so that a plurality of operation processes can be simultaneously completed by the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism, and a special operation vehicle does not need to be frequently replaced during anchoring and protecting operation, so that the supporting efficiency is greatly improved, and the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism meets the great trend of automatically reducing manpower and intelligently improving efficiency.
In some embodiments, the anchor drill assembly comprises a drill box and feeding gears arranged on two sides of the drill box, the frame is provided with a rack arranged along the length direction of the drill box, the feeding gears are suitable for moving along the rack, a guide cylinder extending along the length direction of the frame is arranged at the position of the approximate center of the frame, a guide hole is formed in the drill box, the guide cylinder is matched in the guide hole, and a magnetic displacement sensor is arranged at the rear end of the frame and used for acquiring the position of the drill box.
In some embodiments, the medicine pushing assembly comprises an inner barrel and an outer barrel which is rotatable relative to the inner barrel, the inner barrel is located in the outer barrel, an annular spacing cavity is formed between the inner barrel and the outer barrel, a plurality of medicine rolls surrounding the periphery of the inner barrel are installed in the annular spacing cavity, a longitudinal medicine spraying opening is formed in the front end of the inner barrel, a lateral medicine inlet is formed in one side of the peripheral wall of the inner barrel, and the medicine rolls are suitable for entering the inner barrel through the medicine inlet and being sprayed out through the medicine spraying opening.
In some embodiments, the drug pusher assembly further comprises: the limiting plate and the guide plate are arranged in the annular spacing cavity, the limiting plate is connected to the inner peripheral wall of the outer barrel, the guide plate is connected to the outer peripheral wall of the inner barrel and located at the position of the medicine inlet, and the plurality of medicine rolls are located between the guide plate and the limiting plate; one end of the torsion spring is connected with the inner cylinder, the other end of the torsion spring is connected with the outer cylinder, and the torsion spring has a force for driving the outer cylinder to rotate relative to the inner cylinder along the circumferential direction of the inner cylinder; the pushing oil cylinder is connected to the guide plate and is opposite to the medicine inlet so as to push the medicine roll to enter the inner cylinder along the guide plate through the medicine inlet; the air bag is arranged at the rear end of the inner barrel, the air bag is externally connected with an air inlet pipe and an air suction pump, the air inlet pipe is suitable for inflating the air bag to push the explosive roll in the inner barrel to be sprayed out from the medicine spraying opening, and the air suction pump is suitable for sucking away air in the air bag after the explosive roll is sprayed out to form negative pressure so that the air bag returns to the original shape.
In some embodiments, send tray and tray clamping components including tray storehouse, tray binding clasp and get the tray hydro-cylinder, the spring that has a plurality of trays and is used for the propelling movement the tray is stored in the tray storehouse, tray storehouse front end has the tray and gives mouthful altogether in order to allow the spring will the tray is released the tray storehouse, the tray is given mouthful department altogether and is equipped with tray limiting plate and elastic protection board in order to guarantee that every tray all is in the correct tray position of getting, get the one end of tray hydro-cylinder with the connecting plate is connected, the other end that goes the tray hydro-cylinder with the tray binding clasp is connected, it is suitable for the drive to get the tray hydro-cylinder the tray binding clasp moves along upper and lower direction and gets and place in order to accomplish the clamp of tray and get.
In some embodiments, the pallet gripper is located at the front end of the rope feeding and cutting assembly, the pallet magazine is located above the rope feeding and cutting assembly, the pallet taking cylinder is extended upward to drive the pallet gripper to move toward the pallet feeding opening to grip the pallet, and the pallet taking cylinder is retracted downward to drive the pallet gripper to move downward to a position opposite to the front end of the rope feeding and cutting assembly.
In some embodiments, the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism further comprises a tray lifting cylinder, one end of the tray lifting cylinder is connected with the cable feeding and cutting assembly, the other end of the tray assembly is connected with the tray taking cylinder, and the tray lifting cylinder is suitable for driving the tray taking cylinder to move in the front-back direction.
In some embodiments, the cable feeding and cutting assembly comprises a cable feeding motor, a tensioning cylinder, a cable feeding motor and an angle sensor, wherein the front end of the tensioning cylinder is provided with a cable outlet, the rear end of the tensioning cylinder is provided with a cable inlet, the cable feeding motor is arranged at the cable inlet to drive the cable to pass through the tensioning cylinder, the cable clamping device is arranged at the cable outlet to clamp the cable, and the angle sensor is arranged at the bottom of the tensioning cylinder to automatically calculate the length of the cable.
In some embodiments, the tensioning cylinder includes a cylinder body and a cylinder rod, the cylinder rod disposed within the cylinder body, the anchor cable clamp is connected to the front end of the cylinder rod, the anchor cable penetrates through the cylinder rod, an annular cavity is formed between the cylinder rod and the inner peripheral wall of the cylinder body, the outer peripheral surface of the cylinder rod is provided with an annular partition plate which partitions the annular cavity into a first cavity and a second cavity in the front-back direction, the first cavity is positioned at the front side of the partition plate, the second cavity is internally provided with an extension spring, one end of the extension spring is connected with the bottom of the cylinder body, the other end of the extension spring is connected with the partition plate, the extension spring has a force for driving the cylinder rod to extend forwards, the outer wall of the cylinder body is provided with an oil hole, and the second cavity can be filled with hydraulic oil through the oil hole.
In some embodiments, the feed and cut-off assembly further comprises a swing motor, the chain saw being swingably connected to the anchor line clamp, the swing motor being adapted to drive the chain saw about the tensioning cylinder.
In some embodiments, the chain saw includes a driver, a chain, a blade, a driving wheel, and a driven wheel, the chain is engaged with both the driving wheel and the driven wheel, the driver is configured to drive the driving wheel to rotate the chain between the driving wheel and the driven wheel, and the chain can drive the blade to cut the cable rope.
Drawings
Fig. 1 is a schematic structural diagram of a non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Fig. 2 is a schematic partial structural view of a non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fastening and cutting mechanism pushing assembly according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a tray feeding and tray clamping assembly of a non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Fig. 5 is a schematic structural view of a cable feeding and cutting assembly of a non-coal mine automatic drilling, pushing, cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Fig. 6 is a schematic structural diagram of an anchor cable gripper of a non-coal-mine automatic drilling, pushing, anchor cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Fig. 7 is a schematic chain saw stroke diagram of a non-coal mine automatic drilling, pushing, feeding anchor cables and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
FIG. 8 is a schematic diagram of an electro-hydraulic control flow of a non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fastening and cutting mechanism according to an embodiment of the invention.
Reference numerals:
in the figure: 1-non-coal mine automatic drilling, pushing, feeding anchor cable and tensioning fixed connection cutting mechanism, 2-pushing component, 3-feeding tray and tray clamping component, 4-feeding cable and cutting component, 5-electrohydraulic control component, 10-frame, 11-guide cylinder, 12-rack, 13-drilling box, 14-feeding gear, 15-first rotary motor, 16-second rotary motor, 17-magnetodisplacement sensor, 18-fixed cone, 20-limiting plate, 21-first lifting oil cylinder, 23-pushing oil cylinder, 24-guiding plate, 25-inner cylinder, 26-outer cylinder, 27-torsion spring, 28-air bag, 29-air inlet pipe, 31-connecting plate, 32-tray bin, 34-elastic guard plate, 35-tray limiting plate, 36-tray taking oil cylinder, 37-second lifting oil cylinder, 38-tray clamping device, 40-cylinder body, 41-cylinder rod, 42-extension spring, 43-cable feeding motor, 44-angle sensor, 45-conveying wheel, 46-cable clamping device, 51-chain saw, 52-swing motor, 53-swing cam, 54-guide rail, 55-guide groove, 56-sliding column, 61-fork structure, 62-clamping oil cylinder, 63-clamping hand, 511-driver, 512-chain, 513-blade, 514-driving wheel, 515-driven wheel, A-medicated roll and C-tray.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 1-6, the non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fixing and cutting mechanism 1 according to the embodiment of the invention comprises a frame 10, an anchor drill assembly, a chemical pushing assembly 2, a tray feeding and tray clamping assembly 3, a cable feeding and cutting assembly 4, an electro-hydraulic control assembly 5, a first lifting oil cylinder 21 and a second lifting oil cylinder 37.
The frame 10 extends in a fore-and-aft direction, a rear end of the frame 10 has a fixing cone 18 for fixing the frame 10 to the roof, and an anchor drill assembly is mounted on the frame 10 and movable in the fore-and-aft direction. It will be appreciated that as shown in figure 2, the anchor drill assembly comprises a drill box 13 and two feed gears 14 connected to the drill box 13, the frame 10 is provided with a rack 12 and a guide cylinder 11, and the drill box 13 is moved along the guide cylinder 11 by engagement of the feed gears 14 with the rack 12 to push the drill rods to drill holes.
The first lifting oil cylinder 21, the second lifting oil cylinder 37, the first rotating motor 15, the second rotating motor 16, the medicine pushing assembly 2, the tray and tray clamping assembly 3, the cable feeding and cutting assembly 4 and the electro-hydraulic control assembly 5 are all mounted on the rack 10, the first rotating motor 15 can drive the first lifting oil cylinder 21 and the medicine pushing assembly 2 to rotate around the circumferential direction of the rack 10, the medicine pushing assembly 2 can move in the up-and-down direction under the control of the first lifting oil cylinder 21, the second rotating motor 16 can drive the second lifting oil cylinder 37, the tray and tray clamping assembly 3 and the cable feeding and cutting assembly 4 to rotate around the circumferential direction of the rack 10, and the tray and tray clamping assembly 3 and the cable feeding and cutting assembly 4 can move in the up-and-down direction under the control of the second lifting oil cylinder 37.
Specifically, as shown in fig. 1, when the non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fixing and cutting mechanism 1 works, the electro-hydraulic control assembly 5 starts and controls the anchor drill assembly to drill, after drilling is completed, the electro-hydraulic control assembly 5 controls the anchor drill assembly to reset and controls the first rotating motor 15 to drive the chemical pushing assembly 2 and the first lifting cylinder 21 to rotate to the position right below the frame 10, and the first lifting cylinder 21 is used for lifting the chemical pushing assembly 2 to the position opposite to the anchor cable hole.
After the medicine pushing component 2 injects the medicine into the anchor cable hole, the electro-hydraulic control component 5 controls the medicine pushing component 2 to reset and controls the second rotating motor to drive the tray and tray clamping component 3 and the cable feeding and cutting component 4 to rotate and the second lifting oil cylinder 37 to be positioned under the frame 10, the tray and tray clamping component 3 and the cable feeding and cutting component 4 are lifted to the position opposite to the anchor cable hole by the second lifting oil cylinder 37, then the electro-hydraulic control component 5 firstly controls the tray and tray clamping component 3 to place the tray C at the anchor cable hole, then controls the cable feeding and cutting component 4 to feed the anchor cable into the anchor cable hole through the tray C, then controls the cable and cutting component to tension the anchor cable, then controls the tray and tray clamping component 3 to clamp and deform the tray C to fixedly connect the anchor cable, and finally controls the cable feeding and cutting component 4 to cut the anchor cable, and finishing the anchoring and protecting operation.
Specifically, as shown in fig. 5 and 7, the wire feeding and cutting assembly 4 includes a chain saw 51, and the chain saw 51 can cut the anchor wire after the anchor wire is tensioned and fixed.
According to the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism provided by the embodiment of the invention, the anchor drilling assembly, the pushing assembly, the tray feeding, the tray clamping assembly, the cable feeding and cutting assembly are arranged on the frame, so that a plurality of operation processes can be simultaneously completed by the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism, and an operation special vehicle does not need to be frequently replaced during anchoring and protecting operation, so that the supporting efficiency is greatly improved, the contradiction of excavation and anchoring imbalance is avoided, the safety risk of anchoring and protecting construction is greatly reduced, and the non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixing and cutting mechanism conforms to the great trend of reducing manpower automatically and improving the efficiency intelligently.
Further, as shown in fig. 2, the rear end of the frame 10 is provided with a magnetic displacement sensor 17 for acquiring the position of the drill box 13, thereby judging the drilling progress.
Further, as shown in fig. 3, the medicine pushing assembly 2 includes an inner cylinder 25 and an outer cylinder 26 rotatable relative to the inner cylinder 25, the inner cylinder 25 is located in the outer cylinder 26, an annular space cavity is provided between the inner cylinder 25 and the outer cylinder 26, a plurality of medicine rolls a surrounding the outer periphery of the inner cylinder 25 are arranged in the annular space cavity, a medicine spraying opening is provided at the front end of the inner cylinder 25, a medicine inlet is provided at one side of the outer peripheral wall of the inner cylinder 25, and the medicine rolls a are suitable for entering the inner cylinder 25 through the medicine inlet and being sprayed out through the medicine spraying opening.
Specifically, as shown in fig. 3, a limiting plate 20, a guide plate 24 and a torsion spring 27 are arranged in the annular compartment, the guide plate 24 is connected to the outer peripheral wall of the inner barrel 25 and located at the position of the drug inlet, the plurality of drug cartridges a are located between the guide plate 24 and the limiting plate 20, one end of the torsion spring 27 is connected to the inner barrel 25, the other end of the torsion spring 27 is connected to the outer barrel 26, the torsion spring 27 has a force for driving the outer barrel 26 to rotate along the circumferential direction of the inner barrel 25 relative to the inner barrel 25, and a top cylinder oil tank is arranged on the guide plate 24 and is suitable for pushing the drug cartridges a to enter the inner barrel 25 through the drug inlet along the guide plate 24.
Therefore, when the medicine pushing assembly 2 performs medicine pushing operation, the pushing cylinder 23 is suitable for pushing the medicine roll a at the medicine inlet into the inner cylinder 25, and after the medicine roll a enters the inner cylinder 25, the torsion spring 27 drives the outer cylinder 26 to rotate, and the limiting plate 20 rotates along with the outer cylinder 26 and pushes the medicine roll a to rotate around the inner cylinder 25 until a plurality of medicine rolls a are clamped between the limiting plate 20 and the guide plate 24. In other words, the torsion spring 27 drives the outer cylinder 26 to rotate, so that the cartridge A is always ensured to be present at the medicine inlet.
Further, the rear end of the inner barrel 25 is provided with an air bag 28, and after the cartridge A enters the inner barrel 25, the air bag 28 is inflated to push the cartridge A out of the cartridge spraying opening. After the cartridge a is pushed out by the air bag 28, air in the air bag 28 is sucked by the air suction pump to prepare for the next inflation operation.
As shown in fig. 4, in some embodiments, the pallet feeding and clamping assembly 3 includes a pallet magazine 32, a pallet gripper 38, and a pallet taking cylinder 36, the pallet magazine 32 stores a plurality of pallets C and springs for pushing the pallets C, the pallet magazine 32 has a pallet common opening at a front end thereof to allow the springs to push the pallets C out of the pallet magazine 32, one end of the pallet taking cylinder 36 is connected to the connection plate 31, the other end of the pallet taking cylinder 36 is connected to the pallet gripper 38, and the pallet taking cylinder 36 is adapted to drive the pallet gripper 38 to move in an up-and-down direction to complete gripping and placing of the pallets C.
As shown in fig. 4, a spring is installed at the bottom of the tray bin 32 to realize automatic pushing hydraulic tensioning, after a tray C is taken away, the spring can push the next tray C to the clamping position, and a tray limiting plate 35 and an elastic protection plate 34 are arranged at the top of the tray bin 32 to ensure that each tray C is in the correct tray taking position.
Further, as shown in fig. 4, the pallet gripper 38 is located at the front end of the rope feeding and cutting assembly 4, the pallet magazine 32 is located above the rope feeding and cutting assembly 4, the upward extension of the pallet taking cylinder 36 drives the pallet gripper 38 to move toward the pallet feeding opening to grip the pallet, and the downward retraction of the pallet taking cylinder 36 drives the pallet gripper 38 to move downward to a position opposite to the front end of the rope feeding and cutting assembly 4, thereby ensuring that the rope can pass through the pallet C.
Further, as shown in fig. 4, the tray feeding and clamping assembly 3 further includes a tray lifting cylinder 37, one end of the tray lifting cylinder 37 is connected to the cable feeding and cutting assembly 4, the other end of the tray C assembly is connected to the tray taking cylinder 36, and the tray lifting cylinder 37 is adapted to drive the tray taking cylinder 36 to move in the front-rear direction. Thus, after the pallet gripper 38 grips the pallet, the pallet lift cylinder 37 may push the pallet take cylinder 36 to move toward the cable hole to complete the jack.
In some embodiments, as shown in fig. 5, the feed and cut-off assembly 4 includes a feed motor 43, a tensioning cylinder including a cylinder body 40 and a cylinder rod 41, the cylinder rod 41 being disposed within the cylinder body 40, the front end of the cylinder rod 41 having a cable outlet, the rear end of the cylinder body 40 having a cable inlet, the feed motor 43 being disposed at the cable inlet to drive the cable through the tensioning cylinder, and a cable gripper 46 being disposed at the cable outlet for gripping the cable.
Specifically, as shown in fig. 5, an anchor cable clamp 46 is connected to the front end of a cylinder rod 41, an anchor cable passes through the cylinder rod 41, an annular cavity is formed between the cylinder rod 41 and the inner peripheral wall of a cylinder body 40, an annular partition plate is arranged on the outer peripheral surface of the cylinder rod 41, the annular cavity is partitioned into a first cavity and a second cavity by the partition plate in the front-back direction, the first cavity is located on the front side of the partition plate, an extension spring 42 is arranged in the second cavity, one end of the extension spring 42 is connected with the bottom of the cylinder body 40, the other end of the extension spring 42 is connected with the partition plate, the extension spring 42 has a force for driving the cylinder rod 41 to extend forwards, an oil injection hole is formed in the outer wall of the cylinder body 40, and hydraulic oil can be injected into the first cavity through the oil injection hole to tension the anchor cable.
It should be noted that, in a non-operating state, the tray taking cylinder 36 retracts, the tray clamp 38 is pressed against the anchor cable clamp 46, the cylinder rod 41 retracts into the cylinder body 40, the extension spring 42 retracts, in an operating state, the tray taking cylinder 36 moves the tray C to the anchor cable hole under the driving of the tray lifting cylinder 37, at this time, the tray clamp 38 is not pressing the anchor cable clamp 46, the extension spring 42 pushes the cylinder rod 41 to extend forward to push the anchor cable clamp 46 out for a certain distance, when the anchor cable needs to be tensioned, hydraulic oil can be injected into the second cavity through the oil injection hole to press the cylinder rod 41 to retract by using the hydraulic oil, and the cylinder rod 41 retracts to drive the anchor cable clamp 46 to move backward to tension the anchor cable. After the cable is tensioned, the pallet clamp 38 may squeeze the root of the pallet C into plastic deformation to secure it together with the cable.
In the present invention, as shown in fig. 4-6, the pallet clamp 38 and the cable clamp 46 are both formed by a fork-shaped structure 61, a clamping cylinder 62 and a clamping hand 63. The difference between the pallet clamp 38 and the cable clamp 46 is that the pallet clamp 38 enters from the side and the cable clamp 46 enters from below in different ways to insert the object, resulting in a shorter clamping hand 63 of the pallet clamp 38 (see the dotted line) to ensure smooth clamping. The clamping hand 63 adopts high-grade alloy steel for surface quenching, so that the wear-resisting strength is high, and the use reliability is ensured. The shape of the clamping hand 63 is matched with that of the tray C and the anchor cable, so that firm clamping and thorough separation are realized.
Further, as shown in fig. 5, the wire feeding and cutting assembly 4 further comprises a swing motor 52, the chain saw 51 is swingably connected to the cable clamp 46, and the swing motor 52 is adapted to drive the chain saw 51 to swing around the circumference of the tensioning cylinder. Therefore, after the anchor cable is tensioned by the tensioning cylinder, the swing motor 52 can control the chain saw 51 to cut the anchor cable, and the chain saw 51 rotates at a high speed until the anchor cable is cut off.
Specifically, as shown in fig. 5, the swing motor 52 drives the swing cam 53 to rotate, and the guide groove 55 of the swing cam 53 contacts with the sliding post 56 below the chain saw 51 to push the chain saw 51 to swing back and forth along the guide rail 54 to ensure that the anchor cable is completely cut off.
Specifically, after the cable feeding and cutting assembly 4 is abutted against the tray C, the cylinder rod 41 drives the anchor cable clamp 46 to extend, the anchor cable clamps air to loosen the anchor cable, the cable feeding motor 43 drives the conveying wheel 45 to feed the anchor cable into the anchor cable hole through the inner hole of the tray C along the tensioning oil cylinder, the cable feeding stops when the angle sensor 44 senses that the anchor cable is in place, after the medicament in the explosive cartridge a is solidified, the anchor cable is clamped by the anchor cable clamp 46, hydraulic oil enters the first cavity to press the cylinder rod 41 to retract so as to tension the anchor cable and achieve rated pressure, then the first cavity is sealed, the tray clamp 38 extrudes the root of the tray C to generate plastic deformation so as to be fixedly connected with the anchor cable, after the tray C is fastened with the anchor cable, the tray C is cut by using the chain saw 51 rotating at high speed, the pressure of the first cavity is reduced to zero after the anchor cable is completely cut, and the pressure sensor transmits a signal to the electrical control system.
Further, as shown in fig. 7, the chain saw 51 includes a driver 511, a chain 512, a blade 513, a driving wheel 514 and a driven wheel 515, the chain 512 is engaged with both the driving wheel 514 and the driven wheel 515, the driver 511 is used for driving the driving wheel 514 to drive the chain 512 to move, so that the chain 512 rotates between the driving wheel 514 and the driven wheel 515 at a high speed, and the chain 512 drives the blade 513 to cut the anchor cable quickly, so as to cut the anchor cable instantaneously.
As shown in fig. 8, the mechanical actions of the automatic drilling, pushing, feeding and tensioning fixed connection cutting mechanism are complicated, the logical relationship is complex, and the reliability is high, including a plurality of actions of anchor drilling (feeding, rotating), pushing, tray feeding, anchor cable tensioning, tray clamping, anchor cable cutting, emergency stop and the like, the complex mechanical structure and hydraulic accurate control are realized by adopting an industrial personal computer and a multi-field sensor with strong processing capability and an advanced control algorithm, the actions of the drill boom and the parameter matching of a hydraulic system are realized by adopting a modular programming language, and the execution part is realized by adopting a highly integrated electro-hydraulic control valve group.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the present disclosure, the terms "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" and the like mean that a specific feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (11)

1. The utility model provides a non-colliery is automatic to be bored, is pushed away the medicine, is sent anchor rope and tensioning to link firmly the mechanism of cutting off which characterized in that includes:
the rotary table comprises a rack, a first rotary motor, a second rotary motor, a first guide rail, a second guide rail, a first guide rail and a second guide rail, wherein the rack extends along the front-back direction;
the anchor drill component is arranged on the frame and can move in the front-back direction;
the medicine pushing assembly is mounted on the rack and can rotate around the circumferential direction of the rack, and the medicine pushing assembly can move in the up-down direction;
one end of the first lifting oil cylinder is connected with the medicine pushing assembly, the other end of the first lifting oil cylinder is fixedly connected with the output end of the first rotating motor, the first rotating motor is suitable for driving the first lifting oil cylinder and the medicine pushing assembly to rotate around the circumferential direction of the rack together, and the first lifting oil cylinder is suitable for pushing the medicine pushing assembly to move in the vertical direction relative to the rack;
the tray feeding and clamping assembly can rotate relative to the circumferential direction of the rack, and can move in the vertical direction relative to the rack;
the rope feeding and cutting assembly is mounted on the rack and can rotate around the periphery of the rack, the rope feeding and cutting assembly can move in the vertical direction, the rope feeding and cutting assembly and the medicine pushing assembly are arranged at intervals in the width direction of the rack, the rope feeding and cutting assembly and the tray feeding and clamping assembly are arranged in the length direction of the rack and are connected through a connecting plate, the rope feeding and cutting assembly comprises a chain saw, and the chain saw is used for cutting the anchor rope;
one end of the second lifting oil cylinder is connected with the output end of the second rotating motor, the other end of the second lifting oil cylinder is connected with the connecting plate, the second rotating motor is suitable for driving the second lifting oil cylinder, the tray and tray feeding and clamping assembly and the cable feeding and cutting assembly to rotate around the circumferential direction of the rack together, and the second lifting oil cylinder is suitable for pushing the tray and tray feeding and clamping assembly and the cable feeding and cutting assembly to move in the up-and-down direction;
the electro-hydraulic control assembly is mounted on the rack and used for controlling the working states of the anchor drilling assembly, the automatic tray feeding and clamping assembly and the cable feeding and cutting assembly.
2. The non-coal mine automatic drilling, pushing, feeding and tensioning fixed connection cutting mechanism according to claim 1, wherein the anchor drill assembly comprises a drill box and feeding gears arranged on two sides of the drill box, the machine frame is provided with a rack arranged along the length direction of the machine frame, the feeding gears are suitable for moving along the rack, a guide cylinder extending along the length direction of the machine frame is arranged at the position of the approximate center of the machine frame, a guide hole is formed in the drill box, the guide cylinder is matched in the guide hole, and a magnetic displacement sensor is arranged at the rear end of the machine frame and used for acquiring the position of the drill box.
3. The non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning fixed connection cutting mechanism as claimed in claim 1, wherein the pushing component comprises an inner barrel and an outer barrel which is rotatable relative to the inner barrel, the inner barrel is located in the outer barrel, an annular spacing cavity is arranged between the inner barrel and the outer barrel, a plurality of cartridges surrounding the outer periphery of the inner barrel are installed in the annular spacing cavity, a longitudinal pesticide spraying port is formed in the front end of the inner barrel, a lateral pesticide inlet is formed in one side of the outer peripheral wall of the inner barrel, and the cartridges are suitable for entering the inner barrel through the pesticide inlet and being sprayed out through the pesticide spraying port.
4. The non-coal mine auto drilling, pushing, feeding anchor rope and tensioning tie-off mechanism of claim 3 wherein said pushing assembly further comprises:
the limiting plate and the guide plate are arranged in the annular spacing cavity, the limiting plate is connected to the inner peripheral wall of the outer barrel, the guide plate is connected to the outer peripheral wall of the inner barrel and located at the position of the medicine inlet, and the plurality of medicine rolls are located between the guide plate and the limiting plate;
one end of the torsion spring is connected with the inner cylinder, the other end of the torsion spring is connected with the outer cylinder, and the torsion spring has a force for driving the outer cylinder to rotate relative to the inner cylinder along the circumferential direction of the inner cylinder;
the pushing oil cylinder is connected to the guide plate and is opposite to the medicine inlet so as to push the medicine roll to enter the inner cylinder along the guide plate through the medicine inlet;
the air bag is arranged at the rear end of the inner barrel, the air bag is externally connected with an air inlet pipe and an air suction pump, the air inlet pipe is suitable for inflating the air bag to push the explosive roll in the inner barrel to be sprayed out from the medicine spraying opening, and the air suction pump is suitable for sucking away air in the air bag after the explosive roll is sprayed out to form negative pressure so that the air bag returns to the original shape.
5. The non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning fixed connection cutting mechanism according to claim 1, wherein the tray feeding and tray clamping assembly comprises a tray bin, a tray clamp and a tray taking cylinder, a plurality of trays and springs for pushing the trays are stored in the tray bin, a tray common opening is formed in the front end of the tray bin to allow the springs to push the trays out of the tray bin, a tray limiting plate and an elastic protection plate are arranged at the tray common opening to ensure that each tray is located at a correct tray taking position, one end of the tray taking cylinder is connected with the connecting plate, the other end of the tray removing cylinder is connected with the tray clamp, and the tray taking cylinder is suitable for driving the tray clamp to move in an up-down direction to complete clamping and placing of the trays.
6. The non-coal mine automatic drilling, pushing, cable feeding and tensioning secure cutting mechanism of claim 5, wherein the pallet gripper is located at a front end of the cable feeding and cutting assembly, the pallet magazine is located above the cable feeding and cutting assembly, the pallet taking cylinder is extended upward to drive the pallet gripper to move toward the pallet feeding port to grip the pallet, and the pallet taking cylinder is retracted downward to drive the pallet gripper to move downward to a position opposite to the front end of the cable feeding and cutting assembly.
7. The non-coal mine automatic drilling, pushing, anchor cable feeding and tensioning, fixedly connecting and cutting mechanism according to claim 6, further comprising a tray lifting cylinder, wherein one end of the tray lifting cylinder is connected with the cable feeding and cutting assembly, the other end of the tray assembly is connected with the tray taking cylinder, and the tray lifting cylinder is suitable for driving the tray taking cylinder to move in the front-back direction.
8. The non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning fixed connection cutting mechanism according to claim 1, wherein the cable feeding and cutting assembly comprises a cable feeding motor, a tensioning cylinder, an anchor cable clamp and an angle sensor, a cable outlet is formed in the front end of the tensioning cylinder, a cable inlet is formed in the rear end of the tensioning cylinder, the cable feeding motor is arranged at the cable inlet to drive the anchor cable to penetrate through the tensioning cylinder, the anchor cable clamp is arranged at the cable outlet to clamp the anchor cable, and the angle sensor is mounted at the bottom of the tensioning cylinder to automatically calculate the length of the fed cable.
9. The non-coal mine automatic drilling, chemical pushing, anchor cable feeding and tensioning, fixing and cutting mechanism according to claim 8, wherein the tensioning cylinder comprises a cylinder body and a cylinder rod, the cylinder rod is arranged in the cylinder body, the anchor cable clamp is connected to the front end of the cylinder rod, the anchor cable penetrates through the cylinder rod, an annular cavity is formed between the cylinder rod and the inner peripheral wall of the cylinder body, an annular partition plate is arranged on the outer peripheral surface of the cylinder rod, the annular cavity is partitioned into a first cavity and a second cavity in the front-back direction by the partition plate, the first cavity is located on the front side of the partition plate, an extension spring is arranged in the second cavity, one end of the extension spring is connected with the bottom of the cylinder body, the other end of the extension spring is connected with the partition plate, and the extension spring has a force for driving the cylinder rod to extend forwards, the outer wall of the cylinder body is provided with an oil filling hole, and the second cavity can be filled with hydraulic oil through the oil filling hole.
10. The non-coal mine auto drilling, pushing, feeding and tensioning tie-off mechanism of claim 9 wherein the feeding and cutting assembly further comprises a swing motor, said chain saw being swingably connected to said anchor cable gripper, said swing motor being adapted to drive said chain saw to swing side-to-side about said tensioning cylinder.
11. The non-coal mine automatic drilling, pushing, feeding and tensioning secure cutting mechanism as claimed in claim 10, wherein the chain saw comprises a driver, a chain, a blade, a driving wheel and a driven wheel, the chain is engaged with both the driving wheel and the driven wheel, the driver is used for driving the driving wheel to drive the chain to rotate between the driving wheel and the driven wheel, and the chain can drive the blade to cut the anchor cable.
CN202110931914.XA 2021-08-13 2021-08-13 Automatic drilling, pushing, anchor cable feeding and tensioning, fixedly connecting and cutting mechanism for non-coal mine Active CN113550770B (en)

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