CN113550100A - Dye color matching equipment for printing and dyeing textile fabric and use method thereof - Google Patents
Dye color matching equipment for printing and dyeing textile fabric and use method thereof Download PDFInfo
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- CN113550100A CN113550100A CN202110828402.0A CN202110828402A CN113550100A CN 113550100 A CN113550100 A CN 113550100A CN 202110828402 A CN202110828402 A CN 202110828402A CN 113550100 A CN113550100 A CN 113550100A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000004753 textile Substances 0.000 title claims abstract description 21
- 239000004744 fabric Substances 0.000 title claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 96
- 238000011049 filling Methods 0.000 claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 239000003086 colorant Substances 0.000 claims abstract description 31
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims description 52
- 238000003756 stirring Methods 0.000 claims description 48
- 238000002347 injection Methods 0.000 claims description 40
- 239000007924 injection Substances 0.000 claims description 40
- 230000007246 mechanism Effects 0.000 claims description 35
- 239000000049 pigment Substances 0.000 claims description 35
- 238000007789 sealing Methods 0.000 claims description 29
- 238000001125 extrusion Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 16
- 239000002904 solvent Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 239000011268 mixed slurry Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000011550 stock solution Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 29
- 230000008859 change Effects 0.000 abstract description 2
- 239000006185 dispersion Substances 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses dye toning equipment for printing and dyeing processing of textile fabrics and a use method thereof, and particularly relates to the field of textile processing. Above-mentioned scheme, this dyestuff mixing of colors equipment adopts novel quantitative filling equipment, utilizes hydraulic drive's mode drive filling material pipe and notes material bulb to carry out reciprocating motion to utilize the deformation of annotating the material bulb to carry out the active filling of dyestuff raw materials liquid, the single filling volume is stable controllable, effectively avoids the not accurate problem of dyestuff filling in the liquid measure change in-process of material, improves mixing of colors quality.
Description
Technical Field
The invention relates to the technical field of textile processing, in particular to dye toning equipment for printing and dyeing textile fabrics and a using method thereof.
Background
Printing and dyeing is a processing mode, which is also a general name of pretreatment, dyeing, printing, after finishing, washing and the like, the processed product can be dyed or printed for beauty, the currently common method is to mix three primary colors for dyeing, and the required color is achieved by matching and mixing the original three colors, and the existing dye mixing equipment usually adopts a motor to control stirring blades to mix and stir the raw materials in a mixing box.
Through the retrieval, chinese patent is granted No. CN206911216U, authorizes and discloses a dyeing material mixing of colors device for printing and dyeing machinery, including mixing of colors jar, three groups of landing legs of pasting shock absorber rubber pad are installed to the bottom outside symmetry at least of mixing of colors jar, there is the filling lid at the top of mixing of colors jar through a jar body flange fixed mounting, the top middle part fixed mounting who fills the lid has inverter motor, and inverter motor's output shaft runs through the filling lid transmission and is connected with agitating unit, the top outside welding of filling the lid has the dyeing pot, install the flow valve in the bottom export of dyeing pot, the inside upper end fixed mounting of mixing of colors jar has watering device, the right side bottom fixed mounting of mixing of colors jar has the water tank, the top fixed mounting of water tank has the water pump, install the solenoid valve in the bottom discharge gate of mixing of colors jar.
The dye toning device in the patent still has the defects that: in dyeing allotment, the filling volume of various original tones is mainly controlled through the switching of flow valve, in the actual operation process, it is easy to cause the feed liquid velocity of flow unstable in filling earlier stage and filling later stage hydraulic difference by what of the original material volume is received at filling in-process to chat at night, thereby make the survey of flow valve accurate inadequately, thereby influence the pigment mixing of colors colour difference in earlier stage, make textile dyeing effect variation, and current stirring mixed structure still adopts traditional single stirring, in the preparation process, the lower serious influence work efficiency of mixing efficiency, and mix inhomogeneously, there is certain defect.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides dye toning equipment for printing and dyeing textile fabrics and a using method thereof.
In order to achieve the purpose, the invention provides the following technical scheme that the dye toning equipment for printing and dyeing textile fabric comprises a toning preparation barrel and a driving motor, wherein the bottom surface of the driving motor is fixedly connected with the top surface of the toning preparation barrel, the output end of the driving motor is fixedly connected with a toning stirring shaft positioned in the toning preparation barrel, a disperse toning barrel is fixedly installed in the toning preparation barrel, the disperse toning barrel is movably sleeved on the outer side of the toning stirring shaft, a disperser is fixedly installed at the bottom end of the toning stirring shaft, a pigment filling mechanism is fixedly installed on the top surface of the toning preparation barrel, a pigment storage tank is fixedly installed on the top surface of the pigment filling mechanism, and a hydraulic driving mechanism is fixedly connected with the input end of the pigment filling mechanism;
the outer side of the color mixing stirring shaft is fixedly provided with a mixing paddle plate and a pressurizing rotor wing, the pressurizing rotor wing is positioned inside a dispersing color mixing barrel, the surface of the color mixing stirring shaft is provided with a plurality of feeding holes and positioned below the pressurizing rotor wing, the bottom surface of the dispersing color mixing barrel is provided with a through hole and is fixedly provided with a sealing shaft collar, the sealing shaft collar is fixedly sleeved on the outer side of the color mixing stirring shaft, the outer side of the dispersing color mixing barrel is fixedly connected with a plurality of supporting connecting rods, and the other ends of the supporting connecting rods are fixedly connected with the inner wall of the color mixing preparation barrel;
the disperser comprises a dispersing seat box and a dispersing shaft paddle, the dispersing shaft paddle is rotatably arranged in the dispersing seat box, a plurality of discharge holes are formed in the outer side of the dispersing seat box, and the discharge holes are annularly and uniformly distributed in the outer side of the dispersing seat box;
the pigment filling mechanism comprises a filling box and a filling pipe, wherein the top end of the filling pipe is fixedly connected with a filling ball head, the top end of the filling ball head is connected with the bottom surface of a pigment storage tank in a sliding manner, a moving frame is slidably mounted on the inner side of the filling box, the moving frame is fixedly sleeved on the outer side of the filling pipe in a sleeved manner, an extrusion convex block is arranged on the inner wall of the filling box, a hydraulic driving cavity is formed in the inner side of the extrusion convex block, a driving piston is slidably mounted in the hydraulic driving cavity, the bottom end of the driving piston is fixedly connected with a filling guide block, and one side of the filling guide block is fixedly connected with the side surface of the moving frame;
the upper end and the lower end of the material injection ball head are respectively provided with a one-way sealing assembly, each one-way sealing assembly comprises a sealing seat, a release seat and a sports ball seal, the surface of each sealing seat is provided with a through hole matched with the sports ball seal, each release seat is of a grid-shaped structure, and the one-way sealing assemblies at the upper end and the lower end of the material injection ball head are arranged in the same direction.
Preferably, the sprue has been seted up to the top surface of mixing of colors preparation bucket, the bottom fixed mounting of mixing of colors preparation bucket side has the mouth of pipe of unloading, the sprue is equipped with the control valve with the orificial tip of unloading, mixing of colors preparation bucket is cylinder tubular structure, just mixing of colors preparation bucket is stainless steel material component.
Preferably, the mixing of colors (mixing) shaft is hollow tubular structure, the feed port is located the inside of dispersion mixing of colors section of thick bamboo, the tip of feed port is linked together through mixing of colors (mixing) shaft's cavity and dispersion seat box, the feed port is cyclic annular evenly distributed in mixing of colors (mixing) shaft's outside.
Preferably, the pressurization rotor is heliciform structure, just the spiral of pressurization rotor is to the opposite direction of rotation with driving motor, the outside of pressurization rotor is equipped with the clearance with the inner wall of dispersion color mixing section of thick bamboo, and clearance width less than or equal to a millimeter.
Preferably, the top fixedly connected with pan feeding pipe of annotating the material bulb, the pan feeding pipe is elastic hose structure, the other end of pan feeding pipe extends to the inside of pigment storage tank, annotate material bulb and pan feeding pipe and be the rubber material component.
Preferably, the top surface of the extrusion bump is of an inclined plane structure, the hydraulic driving mechanism is of an electric hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity.
A method for using dye toning equipment for printing and dyeing textile fabrics comprises the following steps,
s1: firstly, dye raw materials with different colors are filled into different pigment storage tanks for split charging, a large amount of dye solvent is filled into the same horizontal height of a mixed slurry plate through a filling port on the top surface of a color mixing preparation barrel, the filling amount of the pigment is set, the filling amount is automatically converted into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and a power supply of equipment is started for preparation;
s2: in the preparation process, the color mixing stirring shaft is driven by the driving motor to rotate rapidly, meanwhile, the extrusion convex block is driven by the hydraulic driving mechanism to move, after the internal pressure of the extrusion convex block is increased, the material injection guide block and the moving frame are dragged to move downwards, and the material injection ball head is extruded by the extrusion convex block to deform in the downward movement process so as to extrude the dye stock solution accumulated in the material injection ball head;
s3: under the rotary motion of the color mixing stirring shaft, stirring a dye solvent in the color mixing preparation barrel through the color mixing stirring shaft and the mixing slurry plate to move, driving the dye raw material liquid and the solvent to move and mix with each other, performing rotary motion in the dispersing and color mixing barrel through a pressurizing rotor wing, extruding the feed liquid in the color mixing preparation barrel into the dispersing and color mixing barrel and into the dispersing and color mixing stirring shaft through a feed hole, escaping from the surface of a disperser, and driving the feed liquid in the color mixing preparation barrel to rotate, so that the stirring effect is improved;
s4: and driving the feeding pipe and the material injection ball head to move back under the return movement of the hydraulic driving mechanism to suck the material liquid in the pigment storage tank into the material injection ball head again, repeating the steps, wherein the reciprocating times of the hydraulic driving mechanism reach the set times, and after the material liquid is completely filled, closing the power supply of the equipment after 10-15min to finish the preparation.
In step S2, the moving ball seal of the unidirectional sealing assembly below the injection ball moves downward to open the channel below the injection ball when the injection ball is squeezed and contracted, and the moving ball seal of the unidirectional sealing assembly above the injection ball moves upward to block the motion above the injection ball, otherwise, the channel above the injection ball opens the unidirectional sealing assembly below and closes when the injection ball is deformed and restored.
In step S3, after the liquid enters the inside of the disperser through the mixing shaft, the surface of the dispersing shaft paddle is washed by the liquid, so that the dispersing shaft paddle rotates, the liquid inside the dispersing seat box is driven to rotate by the rotating action of the dispersing shaft paddle, and the liquid is ejected from the discharge hole by the centrifugal action.
The invention has the technical effects and advantages that:
1. in the scheme, the dye toning equipment adopts an active filling structure, negative pressure generated by deformation of the material injection ball head is used for pushing the pigment liquid to fill, the deformation amount of the material injection ball head is kept the same in a single filling process, and the reciprocating times of hydraulic driving can be controlled, so that the accurate control of the filling amount in the whole process is ensured, and quantitative filling is realized;
2. in the scheme, the dye toning equipment adopts novel quantitative filling equipment, and drives the filling material pipe and the filling ball head to reciprocate in a hydraulic driving mode, so that active filling of dye raw material liquid is performed by deformation of the filling ball head, the single filling amount is stable and controllable, the problem of inaccurate dye filling in the process of liquid amount change is effectively avoided, and the toning quality is improved;
3. among the above-mentioned scheme, this dyestuff mixing of colors equipment adopts novel mixing of colors (mixing) shaft structure, utilizes mixing of colors (mixing) shaft to rotate the in-process and the cooperation of a dispersion mixing of colors section of thick bamboo and deconcentrator, will disperse mixing of colors section of thick bamboo top feed liquid and get into the inside of mixing of colors (mixing) shaft through the rotation drive pressure boost of mixing of colors (mixing) shaft to disperse through the deconcentrator and derive, realize the convection current of liquid stream and mix in the inside of mixing of colors preparation bucket, thereby improve stirring mixing efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the installation structure of the toning mixing shaft of the present invention;
FIG. 3 is a schematic view of a disperser according to the present invention;
FIG. 4 is a schematic view of the pigment filling mechanism of the present invention;
FIG. 5 is a schematic view of the fill cartridge of the present invention;
FIG. 6 is a schematic view of the internal structure of the filling box of the present invention;
FIG. 7 is a schematic view of the structure of the material injection ball head of the present invention;
fig. 8 is a schematic structural view of a one-way sealing assembly of the present invention.
The reference signs are:
1. a color mixing preparation barrel; 2. a drive motor; 3. mixing a color and stirring shaft; 4. a dispersive toning barrel; 5. a disperser; 6. a pigment storage tank; 7. a pigment filling mechanism; 31. mixing a slurry plate; 32. a pressurized rotor; 33. a feed port; 41. a support link; 42. a seal collar; 51. a dispenser cartridge; 52. dispersing shaft paddles; 53. a discharge hole; 71. filling a box; 72. a material filling pipe; 73. injecting a material ball head; 74. extruding the bump; 75. a motion frame; 76. a one-way sealing assembly; 731. a feeding pipe; 741. a hydraulic drive chamber; 742. a drive piston; 743. injecting a material guide block; 761. a sealing seat; 762. a release seat; 763. and (5) sealing the sports ball.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides dye toning equipment for printing and dyeing textile fabrics and a using method thereof as shown in attached figures 1 to 8, the dye toning equipment comprises a toning preparation barrel 1 and a driving motor 2, the bottom surface of the driving motor 2 is fixedly connected with the top surface of the toning preparation barrel 1, the output end of the driving motor 2 is fixedly connected with a toning stirring shaft 3 positioned in the toning preparation barrel 1, a disperse toning barrel 4 is fixedly arranged in the toning preparation barrel 1, the disperse toning barrel 4 is movably sleeved outside the toning stirring shaft 3, a disperser 5 is fixedly arranged at the bottom end of the toning stirring shaft 3, a pigment filling mechanism 7 is fixedly arranged at the top surface of the toning preparation barrel 1, a pigment storage tank 6 is fixedly arranged at the top surface of the pigment filling mechanism 7, a hydraulic driving mechanism is fixedly connected at the input end of the pigment filling mechanism 7, a filling port is arranged at the top surface of the toning preparation barrel 1, a discharging port is fixedly arranged at the bottom end of the side surface of the toning preparation barrel 1, the end parts of the material injection port and the material discharge port are provided with control valves, the color mixing preparation barrel 1 is of a cylindrical structure, and the color mixing preparation barrel 1 is a stainless steel component;
the outer side of the color mixing stirring shaft 3 is fixedly provided with a mixing paddle plate 31 and a pressurizing rotor 32, the pressurizing rotor 32 is positioned inside the dispersing and color mixing cylinder 4, the surface of the color mixing stirring shaft 3 is provided with a plurality of feeding holes 33 and positioned below the pressurizing rotor 32, the bottom surface of the dispersing and color mixing cylinder 4 is provided with a through hole and is fixedly provided with a sealing collar 42, the sealing collar 42 is fixedly sleeved on the outer side of the color mixing stirring shaft 3, the outer side of the dispersing and color mixing cylinder 4 is fixedly connected with a plurality of supporting connecting rods 41, and the other end of each supporting connecting rod 41 is fixedly connected with the inner wall of the color mixing preparation barrel 1;
the disperser 5 comprises a dispersing seat box 51 and a dispersing shaft paddle 52, the dispersing shaft paddle 52 is rotatably arranged in the dispersing seat box 51, a plurality of discharge holes 53 are formed in the outer side of the dispersing seat box 51, and the discharge holes 53 are annularly and uniformly distributed in the outer side of the dispersing seat box 51;
the pigment filling mechanism 7 comprises a filling box 71 and a filling pipe 72, wherein the top end of the filling pipe 72 is fixedly connected with a filling ball head 73, the top end of the filling ball head 73 is connected with the bottom surface of the pigment storage tank 6 in a sliding manner, a moving frame 75 is installed on the inner side of the filling box 71 in a sliding manner, the moving frame 75 is fixedly sleeved on the outer side of the filling pipe 72 in a fixing manner, an extrusion bump 74 is arranged on the inner wall of the filling box 71, a hydraulic driving cavity 741 is formed in the extrusion bump 74, a driving piston 742 is installed in the hydraulic driving cavity 741 in a sliding manner, the bottom end of the driving piston 742 is fixedly connected with a filling guide block 743, one side of the filling guide block 743 is fixedly connected with the side surface of the moving frame 75, the top end of the filling ball head 73 is fixedly connected with a feeding pipe 731, the feeding pipe 731 is of an elastic hose structure, the other end of the feeding pipe 731 extends into the pigment storage tank 6, and the filling ball head 73 and the feeding pipe 731 are rubber members;
the upper end and the lower end of the material injection ball head 73 are respectively provided with a one-way sealing assembly 76, each one-way sealing assembly 76 comprises a sealing seat 761, a release seat 762 and a sports ball seal 763, through holes matched with the sports ball seal 763 are formed in the surface of the sealing seat 761, the release seats 762 are of a grid-shaped structure, and the one-way sealing assemblies 76 at the upper end and the lower end of the material injection ball head 73 are arranged in the same direction.
In this embodiment, the pressurizing rotor 32 is a spiral structure, the spiral direction of the pressurizing rotor 32 is opposite to the rotation direction of the driving motor 2, a gap is formed between the outer side of the pressurizing rotor 32 and the inner wall of the dispersing and toning cylinder 4, the width of the gap is less than or equal to one millimeter, the toning stirring shaft 3 is a hollow tubular structure, the feed hole 33 is located inside the dispersing and toning cylinder 4, the end part of the feed hole 33 is communicated with the dispersing seat box 51 through the cavity of the toning stirring shaft 3, and the feed hole 33 is annularly and uniformly distributed on the outer side of the toning stirring shaft 3.
Specifically, the pressurizing rotor 32 rotates in the dispersing and toning cylinder 4 to form a conveying auger structure, the feed liquid above the dispersing and toning cylinder 4 is pressurized and conveyed to the inside of the toning stirring shaft 3 and sprayed out from the meter of the disperser 5, the aim of rotating the feed liquid is fulfilled, and the mixing efficiency is improved
In this embodiment, the top surface of the pressing protrusion 74 is a slope structure, the hydraulic driving mechanism is an electric hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity 741.
Specifically, the relative movement between the material injection ball head 73 and the extrusion bump 74 is utilized to deform the material injection ball head 73, so that positive pressure and negative pressure generated by the deformation of the material injection ball head 73 drive the liquid flow to move.
A method for using dye toning equipment for printing and dyeing textile fabrics comprises the following steps,
s1: firstly, dye raw materials with different colors are filled into different pigment storage tanks 6 for split charging, a large amount of dye solvent is filled into a filling port on the top surface of a color mixing preparation barrel 1 to the same horizontal height of a mixed slurry plate 31, the filling amount of the pigment is set, the filling amount is automatically converted into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and a power supply of the equipment is started for preparation;
s2: in the preparation process, the color mixing stirring shaft 3 is driven by the driving motor 2 to rotate rapidly, meanwhile, the extrusion lug 74 is driven by the hydraulic pressure of the hydraulic driving mechanism to move, when the interior of the extrusion bump 74 is pressurized, the injection guide block 743 and the moving frame 75 are dragged to move downwards, the injection ball head 73 is extruded by the extrusion bump 74 to deform in the process of downward movement, so that dye stock solution accumulated in the injection ball head 73 is extruded, when the injection ball head 73 is extruded and contracted, the moving ball seal 763 of the unidirectional sealing assembly 76 below the injection ball head 73 moves downwards to open a channel below the injection ball head 73, the moving ball seal 763 of the one-way sealing component 76 above the material injection ball head 73 moves upwards to realize the blocking of the movement above the material injection ball head 73, otherwise, when the material injection ball head 73 is deformed and restored, a channel above the material injection ball head 73 is opened, and the one-way sealing component 76 below the material injection ball head 73 is closed, so that the one-way movement of the liquid flow in the material injection ball head 73 is realized;
s3: under the rotation motion of the color mixing stirring shaft 3, the dye solvent in the color mixing preparation barrel 1 is stirred by the color mixing stirring shaft 3 and the mixing pulp plate 31 to move, so as to drive the dye raw material liquid and the solvent to move and mix with each other, the pressurizing rotor 32 rotates in the dispersing and toning barrel 4, the feed liquid in the toning preparation barrel 1 is extruded into the dispersing and toning barrel 4 and enters the interior of the toning stirring shaft 3 through the feed hole 33, after the feed liquid enters the interior of the disperser 5 through the toning stirring shaft 3, the surface of the dispersing shaft paddle 52 is washed by the feed liquid, so that the dispersing shaft paddle 52 rotates, the dispersion shaft paddle 52 rotates to drive the feed liquid in the dispersion seat box 51 to rotate, the liquid is ejected from the discharge hole 53 through centrifugal action to achieve dispersion effect, and escapes from the surface of the disperser 5 to drive the liquid in the color mixing preparation barrel 1 to rotate, so that the stirring effect is improved;
s4: and driving the filling pipe 72 and the filling ball head 73 to retreat under the return motion of the hydraulic driving mechanism to suck the material liquid in the pigment storage tank 6 into the filling ball head 73 again, repeating the steps, wherein the reciprocating motion times of the hydraulic driving mechanism reach the set times, and after the raw material liquid is completely filled, the power supply of the equipment can be turned off after 10-15min, so that the preparation is completed.
Finally, it should be noted that, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and when the absolute position of the object to be described is changed, the relative positional relationships may be changed;
secondly, in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to common designs, and under the condition of no conflict, the same embodiment and different embodiments of the invention can be combined with each other;
finally, the above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A dye color matching device for printing and dyeing textile fabrics comprises a color matching barrel (1) and a driving motor (2), the bottom surface of the driving motor (2) is fixedly connected with the top surface of the color mixing preparation barrel (1), the output end of the driving motor (2) is fixedly connected with a toning stirring shaft (3) positioned in the toning preparation barrel (1), it is characterized in that a dispersed toning barrel (4) is fixedly arranged in the toning preparation barrel (1), the dispersive toning cylinder (4) is movably sleeved on the outer side of the toning stirring shaft (3), a disperser (5) is fixedly arranged at the bottom end of the color mixing stirring shaft (3), a pigment filling mechanism (7) is fixedly arranged on the top surface of the color mixing barrel (1), a pigment storage tank (6) is fixedly arranged on the top surface of the pigment filling mechanism (7), the input end of the pigment filling mechanism (7) is fixedly connected with a hydraulic driving mechanism;
the outer side of the color mixing stirring shaft (3) is fixedly provided with a mixing paddle plate (31) and a pressurizing rotor wing (32), the pressurizing rotor wing (32) is positioned inside a dispersing color mixing cylinder (4), the surface of the color mixing stirring shaft (3) is provided with a plurality of feeding holes (33) and is positioned below the pressurizing rotor wing (32), the bottom surface of the dispersing color mixing cylinder (4) is provided with a through hole and is fixedly provided with a sealing collar (42), the sealing collar (42) is fixedly sleeved on the outer side of the color mixing stirring shaft (3), the outer side of the dispersing color mixing cylinder (4) is fixedly connected with a plurality of supporting connecting rods (41), and the other ends of the supporting connecting rods (41) are fixedly connected with the inner wall of the color mixing preparation barrel (1);
the disperser (5) comprises a dispersing seat box (51) and a dispersing shaft paddle (52), the dispersing shaft paddle (52) is rotatably arranged in the dispersing seat box (51), a plurality of discharge holes (53) are formed in the outer side of the dispersing seat box (51), and the discharge holes (53) are annularly and uniformly distributed in the outer side of the dispersing seat box (51);
the pigment filling mechanism (7) comprises a filling box (71) and a filling pipe (72), wherein a filling ball head (73) is fixedly connected to the top end of the filling pipe (72), the top end of the filling ball head (73) is in sliding connection with the bottom surface of the pigment storage tank (6), a moving frame (75) is installed on the inner side of the filling box (71) in a sliding mode, the moving frame (75) is fixedly sleeved on the outer side of the filling pipe (72), an extrusion bump (74) is arranged on the inner wall of the filling box (71), a hydraulic driving cavity (741) is formed in the inner side of the extrusion bump (74), a driving piston (742) is installed in the hydraulic driving cavity (741) in a sliding mode, a filling guide block (743) is fixedly connected to the bottom end of the driving piston (742), and one side of the filling guide block (743) is fixedly connected with the side surface of the moving frame (75);
annotate material bulb (73) the upper and lower both ends all be equipped with one-way seal assembly (76), one-way seal assembly (76) are including seal receptacle (761), release seat (762) and motion ball seal (763), the through-hole with motion ball seal (763) looks adaptation is seted up on the surface of seal receptacle (761), release seat (762) are grid column structure, the one-way seal assembly (76) of annotating material bulb (73) upper and lower both ends are the syntropy and arrange.
2. The dye toning device for printing and dyeing textile fabric according to claim 1, wherein a feed port is formed in the top surface of the toning preparation barrel (1), a discharge pipe port is fixedly mounted at the bottom end of the side surface of the toning preparation barrel (1), control valves are arranged at the end parts of the feed port and the discharge pipe port, the toning preparation barrel (1) is of a cylindrical structure, and the toning preparation barrel (1) is a stainless steel component.
3. The dye toning device for printing and dyeing textile fabric according to claim 1, wherein the toning stirring shaft (3) has a hollow tubular structure, the feed hole (33) is located inside the disperse toning barrel (4), the end of the feed hole (33) is communicated with the dispersing seat box (51) through the cavity of the toning stirring shaft (3), and the feed holes (33) are uniformly distributed on the outer side of the toning stirring shaft (3) in an annular shape.
4. The dye toning device for textile fabric printing and dyeing processing according to claim 1, wherein the pressurizing rotor (32) is of a spiral structure, the spiral direction of the pressurizing rotor (32) is opposite to the rotation direction of the driving motor (2), a gap is arranged between the outer side of the pressurizing rotor (32) and the inner wall of the disperse toning barrel (4), and the width of the gap is less than or equal to one millimeter.
5. The dye toning device for printing and dyeing textile fabrics according to claim 1, wherein a feeding pipe (731) is fixedly connected to the top end of the material injection bulb (73), the feeding pipe (731) is of an elastic hose structure, the other end of the feeding pipe (731) extends into the pigment storage tank (6), and the material injection bulb (73) and the feeding pipe (731) are rubber members.
6. The dye toning device for printing and dyeing textile fabric according to claim 1, wherein the top surface of the extrusion bump (74) is of a slope structure, the hydraulic driving mechanism is of an electric hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity (741).
7. A method of using a dye toning device for textile fabric printing and dyeing processing, using the dye toning device of claims 1-6, characterized by comprising the steps of,
s1: firstly, dye raw materials with different colors are filled into different pigment storage tanks (6) for split charging, a large amount of dye solvent is filled into the same horizontal height of a mixed slurry plate (31) through a filling port on the top surface of a color mixing preparation barrel (1), the filling amount of the pigment is set, the filling amount is automatically converted into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and a power supply of the equipment is started for preparation;
s2: in the preparation process, the color mixing stirring shaft (3) is driven by the driving motor (2) to rotate rapidly, meanwhile, the extrusion bump (74) is driven by the hydraulic pressure of the hydraulic driving mechanism to move, after the internal pressure of the extrusion bump (74) is increased, the injection guide block (743) and the moving frame (75) are dragged to move downwards, and the injection ball head (73) is extruded by the extrusion bump (74) to deform in the downward movement process so as to extrude the dye stock solution accumulated in the injection ball head (73);
s3: under the rotary motion of the toning stirring shaft (3), the dye solvent in the toning preparation barrel (1) is stirred through the toning stirring shaft (3) and the mixing pulp plate (31) to move, so that the dye raw material liquid and the solvent are driven to move and mix with each other, the pressurization rotor wing (32) is used for rotating in the disperse toning barrel (4), the material liquid in the toning preparation barrel (1) is extruded to enter the disperse toning barrel (4) and enter the interior of the toning stirring shaft (3) through the feeding hole (33), and the material liquid escapes from the surface of the disperser (5), so that the material liquid in the toning preparation barrel (1) is driven to rotate, and the stirring effect is improved;
s4: and driving the filling pipe (72) and the filling ball head (73) to retreat under the return motion of the hydraulic driving mechanism to suck the feed liquid in the pigment storage tank (6) into the filling ball head (73) again, repeating the steps, wherein the reciprocating motion times of the hydraulic driving mechanism reach the set times, and after the raw material liquid is completely filled, the power supply of the equipment can be turned off after 10-15min, and the preparation is completed.
8. The use method of the dye toning device for printing and dyeing textile fabrics according to claim 7, characterized in that in step S2, when the injecting ball head (73) is squeezed and contracted, the moving ball seal (763) of the unidirectional sealing component (76) below the injecting ball head (73) moves downwards to open the channel below the injecting ball head (73), and the moving ball seal (763) of the unidirectional sealing component (76) above the injecting ball head (73) moves upwards to block the motion above the injecting ball head (73), otherwise, when the injecting ball head (73) is deformed and restored, the channel above the injecting ball head (73) opens the unidirectional sealing component (76) below and closes.
9. The method of using a dye toning device for textile fabric printing and dyeing processing according to claim 7, wherein in step S3, after the feed liquid enters the inside of the disperser (5) through the toning mixing shaft (3), the surface of the dispersing shaft paddle (52) is washed by the feed liquid, so that the dispersing shaft paddle (52) rotates, and the feed liquid in the dispersing seat box (51) is driven to rotate by the rotation of the dispersing shaft paddle (52) and is ejected from the discharge hole (53) by centrifugal action.
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