CN113550100B - Dye toning equipment for textile fabric dyeing and finishing and application method thereof - Google Patents
Dye toning equipment for textile fabric dyeing and finishing and application method thereof Download PDFInfo
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- CN113550100B CN113550100B CN202110828402.0A CN202110828402A CN113550100B CN 113550100 B CN113550100 B CN 113550100B CN 202110828402 A CN202110828402 A CN 202110828402A CN 113550100 B CN113550100 B CN 113550100B
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- filling
- toning
- color mixing
- barrel
- dispersing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000004753 textile Substances 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 title claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 114
- 238000011049 filling Methods 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 57
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 239000003086 colorant Substances 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims description 53
- 238000003756 stirring Methods 0.000 claims description 51
- 239000000049 pigment Substances 0.000 claims description 36
- 230000007246 mechanism Effects 0.000 claims description 35
- 238000002347 injection Methods 0.000 claims description 33
- 239000007924 injection Substances 0.000 claims description 33
- 238000007789 sealing Methods 0.000 claims description 29
- 239000006185 dispersion Substances 0.000 claims description 21
- 238000001125 extrusion Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 239000011550 stock solution Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000011268 mixed slurry Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 abstract description 32
- 238000009988 textile finishing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses dye toning equipment for textile fabric dyeing and finishing and a using method thereof, and particularly relates to the field of textile finishing. Above-mentioned scheme, this dyestuff mixing of colors equipment adopts novel ration filling equipment, utilizes hydraulic drive's mode drive filling pipe and annotate the ball head and carry out reciprocating motion to utilize the deformation of annotating the ball head to carry out the initiative formula of dyestuff feed liquid and annotate, single filling volume is stable controllable, effectively avoids the not accurate problem of dyestuff filling enough in the material liquid volume change in-process, improves the mixing of colors quality.
Description
Technical Field
The invention relates to the technical field of textile processing, in particular to dye toning equipment for textile fabric printing and dyeing processing and a using method thereof.
Background
The dyeing is a processing mode, namely the general terms of pretreatment, dyeing, printing, post-finishing, washing water and the like, and the processed product is subjected to dyeing or printing treatment for attractive appearance, and the currently commonly used method is to mix three primary color raw materials for dyeing, achieve the required color through the matching and mixing of the original three colors, and the existing dye mixing equipment generally adopts a motor to control a stirring fan blade to mix and stir the raw materials in a mixing box.
Through retrieving, chinese patent grant number CN206911216U, the authority discloses a dye mixing of colors device for printing and dyeing machinery, including the palette jar, the landing leg of shock pad is pasted to three sets of at least symmetries of installation in the bottom outside of palette jar, the top of palette jar has the filling cap through jar body flange fixed mounting, the top middle part fixed mounting of filling cap has inverter motor, and inverter motor's output shaft runs through the filling cap transmission and be connected with agitating unit, the top outside welding of filling cap has the dye jar, install the flow valve in the bottom export of dye jar, the inside upper end fixed mounting of palette jar has watering device, the right side bottom fixed mounting of palette jar has the water tank, the top fixed mounting of water tank has the water pump, install the solenoid valve in the bottom discharge gate of palette jar.
The dye hueing device in this patent still has the disadvantages: in dyeing allocation, the filling amount of various primary color allocation is mainly controlled through the opening and closing of a flow valve, in the actual operation process, the quantity of the received raw materials is unstable due to the fact that the quantity of the received raw materials is different in the hydraulic pressure in the early filling period and the later filling period, so that the measurement of the flow valve is not accurate enough, the color difference of pigment color mixing in the early and later periods is affected, the dyeing effect of textiles is poor, the traditional single stirring is still adopted by the traditional stirring and mixing structure, the working efficiency is seriously affected due to lower mixing efficiency in the preparation process, the mixing is uneven, and certain defects exist.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides dye toning equipment for textile fabric printing and dyeing processing and a using method thereof, wherein negative pressure is generated by deformation of a material injection ball head to push pigment liquid to be injected, the deformation of the material injection ball head is kept the same in a single injection process, and quantitative injection can be realized by controlling the reciprocation times of hydraulic drive, so that the problems in the prior art are solved.
In order to achieve the above purpose, the invention provides a dye toning device for textile fabric dyeing and finishing, which comprises a toning preparation barrel and a driving motor, wherein the bottom surface of the driving motor is fixedly connected with the top surface of the toning preparation barrel, the output end of the driving motor is fixedly connected with a toning stirring shaft positioned in the toning preparation barrel, a dispersion toning barrel is fixedly arranged in the toning preparation barrel, the dispersion toning barrel is movably sleeved on the outer side of the toning stirring shaft, a disperser is fixedly arranged at the bottom end of the toning stirring shaft, a pigment filling mechanism is fixedly arranged on the top surface of the toning preparation barrel, a pigment storage tank is fixedly arranged on the top surface of the pigment filling mechanism, and the input end of the pigment filling mechanism is fixedly connected with a hydraulic driving mechanism;
the mixing of colors (mixing) shaft is hollow tubular structure, the feed hole is located in the dispersing mixing of colors section of thick bamboo, the tip of feed hole is linked together with dispersing seat box through mixing of colors (mixing) shaft's cavity, the feed hole is cyclic annular evenly distributed in mixing of colors (mixing) shaft's outside;
the outer side of the color mixing stirring shaft is fixedly provided with a mixing slurry plate and a pressurizing rotor wing, the pressurizing rotor wing is positioned in the dispersion color mixing barrel, the surface of the color mixing stirring shaft is provided with a plurality of feeding holes and positioned below the pressurizing rotor wing, the bottom surface of the dispersion color mixing barrel is provided with a through hole and is fixedly provided with a sealing collar, the sealing collar is fixedly sleeved on the outer side of the color mixing stirring shaft, the outer side of the dispersion color mixing barrel is fixedly connected with a plurality of support connecting rods, and the other ends of the support connecting rods are fixedly connected with the inner wall of the color mixing preparation barrel;
the dispersing device comprises a dispersing seat box and dispersing shaft paddles, wherein the dispersing shaft paddles are rotatably arranged in the dispersing seat box, a plurality of discharging holes are formed in the outer side of the dispersing seat box, and the discharging holes are annularly and uniformly distributed in the outer side of the dispersing seat box;
the pigment filling mechanism comprises a filling box and a filling pipe, wherein the top end of the filling pipe is fixedly connected with a filling ball head, the top end of the filling ball head is in sliding connection with the bottom surface of a pigment storage tank, a moving frame is slidably installed in the inner side of the filling box and fixedly sleeved on the outer side of the filling pipe, an extrusion lug is arranged on the inner wall of the filling box, a hydraulic driving cavity is formed in the inner side of the extrusion lug, a driving piston is slidably installed in the hydraulic driving cavity, the bottom end of the driving piston is fixedly connected with a filling guide block, and one side of the filling guide block is fixedly connected with the side surface of the moving frame;
the material injecting ball head is characterized in that unidirectional sealing assemblies are arranged at the upper end and the lower end of the material injecting ball head, each unidirectional sealing assembly comprises a sealing seat, a release seat and a sport ball seal, through holes matched with the sport ball seals are formed in the surfaces of the sealing seats, the release seats are of grid-shaped structures, and the unidirectional sealing assemblies at the upper end and the lower end of the material injecting ball head are arranged in the same direction.
Preferably, the top surface of the mixing of colors preparation bucket has seted up the notes material mouth, the bottom fixed mounting of mixing of colors preparation bucket side has the mouth of discharge pipe, the tip of notes material mouth and discharge pipe mouth is equipped with the control valve, mixing of colors preparation bucket is cylinder cylindric structure, just mixing of colors preparation bucket is stainless steel material component.
Preferably, the pressurizing rotor wing is in a spiral structure, the spiral direction of the pressurizing rotor wing is opposite to the rotation direction of the driving motor, a gap is formed between the outer side of the pressurizing rotor wing and the inner wall of the dispersing color mixing drum, and the width of the gap is less than or equal to one millimeter.
Preferably, the top fixedly connected with pan feeding pipe of annotating material bulb, the pan feeding pipe is elasticity hose structure, the other end of pan feeding pipe extends to the inside of pigment storage tank, annotate material bulb and pan feeding pipe are rubber material component.
Preferably, the top surface of the extrusion lug is of an inclined surface structure, the hydraulic driving mechanism is of an electric hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity.
A method for using dye toning equipment for textile fabric dyeing and finishing comprises the following steps,
s1: firstly, filling dye raw materials with various colors into different pigment storage tanks for split charging, filling a large amount of dye solvents to the same horizontal height of a mixing pulp plate through a filling opening on the top surface of a color mixing preparation barrel, setting the filling amount of the pigment, automatically converting the filling amount into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and starting a power supply of equipment for preparation;
s2: in the preparation process, the drive motor drives the color mixing stirring shaft to rotate rapidly and simultaneously drives the extrusion lug to move by utilizing the hydraulic drive mechanism, and when the interior of the extrusion lug is pressurized, the material injection guide block and the moving frame are dragged to move downwards, and the material injection ball head receives extrusion deformation of the extrusion lug in the process of downward movement so as to extrude dye stock solution accumulated in the material injection ball head;
s3: under the rotary motion of the color mixing stirring shaft, the dye solvent in the color mixing preparation barrel is stirred by the color mixing stirring shaft and the mixing pulp plate to move, the dye raw material liquid and the solvent are driven to move and mix with each other, the rotary motion is carried out in the dispersing color mixing barrel by the pressurizing rotor, the material liquid in the color mixing preparation barrel is extruded into the dispersing color mixing barrel and enters the inside of the color mixing stirring shaft through the feeding hole, and the material liquid escapes from the surface of the disperser to drive the inside of the color mixing preparation barrel to carry out the rotary motion, so that the stirring effect is improved;
s4: and driving the feeding pipe and the feeding ball head to retract under the return movement of the hydraulic driving mechanism to suck the feed liquid in the pigment storage tank into the feeding ball head again, repeating the steps, wherein the reciprocating movement times of the hydraulic driving mechanism reach the set times, and after the complete feeding of the feed liquid, the power supply of the equipment can be turned off for 10-15min, so that the preparation is completed.
In step S2, when the ball injecting head is extruded and contracted, the moving ball seal of the unidirectional sealing component below the ball injecting head moves downwards to open the channel below the ball injecting head, and the moving ball seal of the unidirectional sealing component above the ball injecting head moves upwards to realize the blocking of the motion above the ball injecting head, otherwise, when the deformation of the ball injecting head is recovered, the channel above the ball injecting head is opened, and the unidirectional sealing component below the ball injecting head is closed.
In step S3, after the feed liquid enters the interior of the disperser through the color mixing stirring shaft, the feed liquid washes the surfaces of the dispersing shaft paddles, so that the dispersing shaft paddles rotate, and the feed liquid in the dispersing seat box is driven to rotate through the rotating action of the dispersing shaft paddles, and is sprayed out from the discharge hole through the centrifugal action.
The invention has the technical effects and advantages that:
1. in the scheme, the dye toning equipment adopts an active filling structure, negative pressure is generated by using deformation of the filling ball head to push the pigment liquid to be filled, deformation of the filling ball head in a single filling process is kept the same, and the filling quantity in the whole process is accurately controlled by controlling the reciprocation times of hydraulic driving, so that quantitative filling is realized;
2. in the scheme, the novel quantitative filling equipment is adopted by the dye toning equipment, and the filling pipe and the filling ball head are driven to reciprocate in a hydraulic driving mode, so that the deformation of the filling ball head is utilized to perform active filling of the dye raw material liquid, the single filling amount is stable and controllable, the problem that the dye filling is not accurate enough in the process of changing the liquid amount is effectively avoided, and the toning quality is improved;
3. in the above-mentioned scheme, this dyestuff mixing of colors equipment adopts novel mixing of colors (mixing) shaft structure, utilizes mixing of colors (mixing) shaft and the cooperation of dispersion mixing of colors section of thick bamboo and disperser in the rotation in-process, and the rotation drive pressure boost that will disperse mixing of colors section of thick bamboo top stock solution through mixing of colors (mixing) shaft gets into the inside of mixing of colors (mixing) shaft to carry out the dispersion through the disperser and derive, realize the convection mixing of liquid flow in the inside of mixing of colors (mixing) preparing the barrel, thereby improve stirring mixing efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the toning stirring shaft of the present invention;
FIG. 3 is a schematic view of a disperser according to the invention;
FIG. 4 is a schematic view of the structure of the pigment filling mechanism of the present invention;
FIG. 5 is a schematic illustration of the construction of a filling cartridge of the present invention;
FIG. 6 is a schematic view of the internal structure of the filling box of the present invention;
FIG. 7 is a schematic diagram of a ball-injecting head according to the present invention;
fig. 8 is a schematic view of a unidirectional seal assembly of the present invention.
The reference numerals are:
1. a color mixing preparation barrel; 2. a driving motor; 3. a color mixing stirring shaft; 4. a dispersion color mixing drum; 5. a disperser; 6. a pigment storage tank; 7. a pigment filling mechanism; 31. a slurry mixing plate; 32. a pressurized rotor; 33. a feed hole; 41. a support link; 42. a sealing collar; 51. a dispersion seat box; 52. dispersing the shaft paddles; 53. a discharge hole; 71. filling a box; 72. a filling pipe; 73. injecting ball heads; 74. extruding the convex blocks; 75. a motion frame; 76. a one-way seal assembly; 731. a feeding pipe; 741. a hydraulic drive chamber; 742. driving a piston; 743. a material injection guide block; 761. a sealing seat; 762. a release seat; 763. sports ball seal.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 8, the embodiment of the invention provides dye toning equipment for textile fabric dyeing and finishing and a using method thereof, the dye toning equipment comprises a toning preparation barrel 1 and a driving motor 2, wherein the bottom surface of the driving motor 2 is fixedly connected with the top surface of the toning preparation barrel 1, the output end of the driving motor 2 is fixedly connected with a toning stirring shaft 3 positioned in the toning preparation barrel 1, a dispersion toning barrel 4 is fixedly arranged in the toning preparation barrel 1, the dispersion toning barrel 4 is movably sleeved on the outer side of the toning stirring shaft 3, a disperser 5 is fixedly arranged at the bottom end of the toning stirring shaft 3, a pigment filling mechanism 7 is fixedly arranged at the top surface of the toning preparation barrel 1, a pigment storage tank 6 is fixedly arranged at the top surface of the pigment filling mechanism 7, a hydraulic driving mechanism is fixedly connected with the input end of the pigment filling mechanism 7, a material filling opening is formed in the top surface of the toning preparation barrel 1, a discharging opening is fixedly arranged at the bottom end of the side surface of the toning preparation barrel 1, a control valve is arranged at the end of the material filling opening and the discharging opening is arranged at the end of the discharging opening, the toning preparation barrel 1 is in a cylindrical structure, and the toning preparation barrel 1 is a stainless steel member;
the outer side of the color mixing stirring shaft 3 is fixedly provided with a mixed slurry plate 31 and a pressurizing rotor wing 32, the pressurizing rotor wing 32 is positioned in the dispersion color mixing barrel 4, the surface of the color mixing stirring shaft 3 is provided with a plurality of feeding holes 33 and positioned below the pressurizing rotor wing 32, the bottom surface of the dispersion color mixing barrel 4 is provided with a through hole and is fixedly provided with a sealing collar 42, the sealing collar 42 is fixedly sleeved on the outer side of the color mixing stirring shaft 3, the outer side of the dispersion color mixing barrel 4 is fixedly connected with a plurality of support connecting rods 41, and the other ends of the support connecting rods 41 are fixedly connected with the inner wall of the color mixing preparation barrel 1;
the disperser 5 comprises a dispersing seat box 51 and dispersing shaft paddles 52, the dispersing shaft paddles 52 are rotatably arranged in the dispersing seat box 51, a plurality of discharging holes 53 are formed in the outer side of the dispersing seat box 51, and the discharging holes 53 are annularly and uniformly distributed in the outer side of the dispersing seat box 51;
the pigment filling mechanism 7 comprises a filling box 71 and a filling pipe 72, a filling ball head 73 is fixedly connected to the top end of the filling pipe 72, the top end of the filling ball head 73 is in sliding connection with the bottom surface of a pigment storage tank 6, a moving frame 75 is slidingly installed in the inner side of the filling box 71, the moving frame 75 is fixedly sleeved on the outer side of the filling pipe 72, an extrusion lug 74 is arranged on the inner wall of the filling box 71, a hydraulic driving cavity 741 is formed in the inner side of the extrusion lug 74, a driving piston 742 is slidingly installed in the hydraulic driving cavity 741, a filling guide block 743 is fixedly connected to the bottom end of the driving piston 742, one side of the filling guide block 743 is fixedly connected with the side surface of the moving frame 75, a feeding pipe 731 is fixedly connected to the top end of the filling ball head 73, the feeding pipe 731 is of an elastic hose structure, the other end of the feeding pipe 731 extends to the inner side of the pigment storage tank 6, and the filling ball head 73 and the feeding pipe 731 are made of rubber materials;
the upper and lower both ends of annotating material bulb 73 all are equipped with one-way seal assembly 76, and one-way seal assembly 76 includes sealing seat 761, release seat 762 and sport ball seal 763, and the through-hole with sport ball seal 763 looks adaptation is seted up on the surface of sealing seat 761, and release seat 762 is grid-like structure, annotates the one-way seal assembly 76 at the upper and lower both ends of material bulb 73 and is the syntropy and arrange.
In this embodiment, the pressurizing rotor 32 is in a spiral structure, the spiral direction of the pressurizing rotor 32 is opposite to the rotation direction of the driving motor 2, a gap is formed between the outer side of the pressurizing rotor 32 and the inner wall of the dispersing and mixing drum 4, the gap width is less than or equal to one millimeter, the mixing and stirring shaft 3 is in a hollow tubular structure, the feeding hole 33 is located in the dispersing and mixing drum 4, the end part of the feeding hole 33 is communicated with the dispersing seat box 51 through the cavity of the mixing and stirring shaft 3, and the feeding hole 33 is annularly and uniformly distributed on the outer side of the mixing and stirring shaft 3.
Specifically, the pressurizing rotor 32 is utilized to rotate in the dispersing and mixing drum 4 to form a conveying auger structure, the feed liquid above the dispersing and mixing drum 4 is pressurized and conveyed into the mixing and stirring shaft 3 and is bought and sprayed from the surface of the dispersing device 5, the purpose of rotating the feed liquid is achieved, and the mixing efficiency is improved
In this embodiment, the top surface of the extrusion bump 74 has a slant structure, the hydraulic driving mechanism has an electro-hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity 741.
Specifically, the material injection ball head 73 and the extrusion bump 74 are used for deforming the material injection ball head 73, so that positive pressure and negative pressure are generated through deformation of the material injection ball head 73 to drive liquid flow to move.
A method for using dye toning equipment for textile fabric dyeing and finishing comprises the following steps,
s1: firstly, filling dye raw materials with various colors into different pigment storage tanks 6 for sub-packaging, filling a large amount of dye solvents to the same level height of a mixing pulp plate 31 through a filling opening on the top surface of a color mixing preparation barrel 1, setting the filling amount of the pigment, automatically converting the filling amount into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and starting a power supply of equipment for preparation;
s2: in the preparation process, the driving motor 2 is used for driving the color mixing stirring shaft 3 to rotate rapidly and simultaneously utilizing the hydraulic pressure of the hydraulic driving mechanism to drive the extrusion convex block 74 to move, when the extrusion convex block 74 is pressurized and then drags the material injection guide block 743 and the moving frame 75 to move downwards, the material injection ball head 73 receives extrusion deformation of the extrusion convex block 74 in the process of moving downwards so as to extrude dye stock solution accumulated in the material injection ball head 73, when the material injection ball head 73 is extruded and contracted, the moving ball seal 763 of the unidirectional sealing component 76 below the material injection ball head 73 moves downwards to open a channel below the material injection ball head 73, and the moving ball seal 763 of the unidirectional sealing component 76 above the material injection ball head 73 moves upwards to realize the blocking of the movement above the material injection ball head 73, otherwise, the channel above the material injection ball head 73 is opened and the unidirectional sealing component 76 below is closed when the material injection ball head 73 is deformed and restored, so that the unidirectional movement of liquid flow inside the material injection ball head 73 is realized;
s3: under the rotary motion of the color mixing stirring shaft 3, the dye solvent in the color mixing preparation barrel 1 is stirred by the color mixing stirring shaft 3 and the mixing pulp plate 31 to move, the dye raw material liquid and the solvent are driven to move and mix with each other, the rotary motion is carried out in the dispersing color mixing barrel 4 by the pressurizing rotor 32, the material liquid in the color mixing preparation barrel 1 is extruded into the dispersing color mixing barrel 4 and enters the inside of the color mixing stirring shaft 3 through the feeding hole 33, after the material liquid enters the inside of the disperser 5 through the color mixing stirring shaft 3, the material liquid washes the surface of the dispersing shaft paddle 52, so that the dispersing shaft paddle 52 rotates, the material liquid in the dispersing seat box 51 is driven to rotate by the rotary action of the dispersing shaft paddle 52, the material liquid is ejected from the discharging hole 53 by the centrifugal action, the dispersing effect is achieved, the material liquid escapes from the surface of the disperser 5, and the material liquid in the color mixing preparation barrel 1 is driven to rotate, and the stirring effect is improved;
s4: the feeding pipe 72 and the feeding ball head 73 are driven to move back under the restoring movement of the hydraulic driving mechanism, the feed liquid in the pigment storage tank 6 is sucked into the feeding ball head 73 again, the repeated movement is carried out according to the steps, the reciprocating movement times of the hydraulic driving mechanism reach the set times, the equipment power supply can be turned off after the feed liquid is completely fed for 10-15min, and the preparation is completed.
Finally, it should be noted that, first, in the description of the present application, unless specified and limited otherwise, the terms "mounted," "connected," and "connected" should be construed broadly, and may be a mechanical connection or an electrical connection, or may be a connection between two elements, and may be a direct connection, where "up," "down," "left," "right," etc. are merely used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other without conflict;
finally, the foregoing is only illustrative of the present invention and is not to be construed as limiting thereof, and any modifications, equivalent arrangements, improvements or the like which fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The dye toning equipment for textile fabric dyeing and finishing comprises a toning preparation barrel (1) and a driving motor (2), wherein the bottom surface of the driving motor (2) is fixedly connected with the top surface of the toning preparation barrel (1), the output end of the driving motor (2) is fixedly connected with a toning stirring shaft (3) positioned in the toning preparation barrel (1), the dye toning equipment is characterized in that a dispersion toning barrel (4) is fixedly installed in the toning preparation barrel (1), the dispersion toning barrel (4) is movably sleeved on the outer side of the toning stirring shaft (3), a disperser (5) is fixedly installed at the bottom end of the toning stirring shaft (3), a pigment filling mechanism (7) is fixedly installed on the top surface of the toning preparation barrel (1), and a pigment storage tank (6) is fixedly installed on the top surface of the pigment filling mechanism (7), and the input end of the pigment filling mechanism (7) is fixedly connected with a hydraulic driving mechanism;
the outer side of the color mixing stirring shaft (3) is fixedly provided with a mixed slurry plate (31) and a pressurizing rotor wing (32), the pressurizing rotor wing (32) is positioned in the dispersion color mixing barrel (4), a plurality of feeding holes (33) are formed in the surface of the color mixing stirring shaft (3) and are positioned below the pressurizing rotor wing (32), the bottom surface of the dispersion color mixing barrel (4) is provided with a through hole and is fixedly provided with a sealing collar (42), the sealing collar (42) is fixedly sleeved on the outer side of the color mixing stirring shaft (3), the outer side of the dispersion color mixing barrel (4) is fixedly connected with a plurality of support connecting rods (41), and the other ends of the support connecting rods (41) are fixedly connected with the inner wall of the color mixing preparation barrel (1);
the pigment filling mechanism (7) comprises a filling box (71) and a filling pipe (72), a filling ball head (73) is fixedly connected to the top end of the filling pipe (72), the top end of the filling ball head (73) is in sliding connection with the bottom surface of a pigment storage tank (6), a moving frame (75) is mounted in a sliding manner in the inner side of the filling box (71), the moving frame (75) is fixedly sleeved on the outer side of the filling pipe (72), an extrusion lug (74) is arranged on the inner wall of the filling box (71), a hydraulic driving cavity (741) is formed in the inner side of the extrusion lug (74), a driving piston (742) is slidably mounted in the hydraulic driving cavity (741), a filling guide block (743) is fixedly connected to the bottom end of the driving piston (742), and one side of the filling guide block (743) is fixedly connected with the side surface of the moving frame (75).
The upper end and the lower end of the material injection ball head (73) are respectively provided with a one-way sealing component (76), the one-way sealing components (76) comprise a sealing seat (761), a release seat (762) and a sport ball seal (763), through holes matched with the sport ball seal (763) are formed in the surface of the sealing seat (761), the release seat (762) is of a grid-shaped structure, and the one-way sealing components (76) at the upper end and the lower end of the material injection ball head (73) are arranged in the same direction;
the color mixing stirring shaft (3) is of a hollow tubular structure, the feeding hole (33) is positioned in the dispersion color mixing barrel (4), the end part of the feeding hole (33) is communicated with the dispersion seat box (51) through a cavity of the color mixing stirring shaft (3), and the feeding hole (33) is annularly and uniformly distributed on the outer side of the color mixing stirring shaft (3); the disperser (5) comprises a dispersing seat box (51) and dispersing shaft paddles (52), the dispersing shaft paddles (52) are rotatably arranged in the dispersing seat box (51), a plurality of discharging holes (53) are formed in the outer side of the dispersing seat box (51), and the discharging holes (53) are annularly and uniformly distributed in the outer side of the dispersing seat box (51).
2. The dye toning equipment for textile fabric dyeing and finishing according to claim 1, wherein a material injection port is formed in the top surface of the toning preparation barrel (1), a material discharge pipe orifice is fixedly arranged at the bottom end of the side surface of the toning preparation barrel (1), control valves are arranged at the ends of the material injection port and the material discharge pipe orifice, the toning preparation barrel (1) is of a cylindrical structure, and the toning preparation barrel (1) is of a stainless steel member.
3. The dye toning equipment for textile fabric dyeing and finishing according to claim 1, wherein the pressurizing rotor (32) is in a spiral structure, the spiral direction of the pressurizing rotor (32) is opposite to the rotation direction of the driving motor (2), a gap is arranged between the outer side of the pressurizing rotor (32) and the inner wall of the dispersing toning barrel (4), and the gap width is less than or equal to one millimeter.
4. The dye toning equipment for textile fabric printing and dyeing processing according to claim 1, wherein a feeding pipe (731) is fixedly connected to the top end of the material injection ball head (73), the feeding pipe (731) is of an elastic hose structure, the other end of the feeding pipe (731) extends to the inside of the pigment storage tank (6), and the material injection ball head (73) and the feeding pipe (731) are rubber material components.
5. The dye toning equipment for textile fabric printing and dyeing processing according to claim 1, wherein the top surface of the extrusion lug (74) is of an inclined surface structure, the hydraulic driving mechanism is of an electric hydraulic cylinder structure, and the output end of the hydraulic driving mechanism is communicated with the inner cavity of the hydraulic driving cavity (741).
6. A method of using the dye shading device for textile fabric dyeing and finishing, which is characterized by comprising the following steps of,
s1: firstly, filling dye raw materials with various colors into different pigment storage tanks (6) for split charging, filling a large amount of dye solvent to the same horizontal height of a mixing pulp plate (31) through a filling opening on the top surface of a color mixing preparation barrel (1), setting pigment filling amount, automatically converting the filling amount into the reciprocating driving times of a hydraulic driving mechanism through a control structure, and starting a power supply of equipment for preparation;
s2: in the preparation process, the drive motor (2) drives the color mixing stirring shaft (3) to rotate rapidly, meanwhile, the hydraulic drive mechanism is used for driving the extrusion lug (74) to move, when the interior of the extrusion lug (74) is pressurized, the injection guide block (743) and the moving frame (75) are dragged to move downwards, and the extrusion lug (74) is retracted to be extruded to deform in the descending process of the injection ball head (73), so that dye stock solution stored in the injection ball head (73) is extruded;
s3: under the rotary motion of the color mixing stirring shaft (3), stirring the dye solvent in the color mixing preparation barrel (1) through the color mixing stirring shaft (3) and the mixing pulp plate (31) to move, driving the dye raw material liquid and the solvent to move mutually and mix, and performing rotary motion in the dispersing color mixing barrel (4) through the pressurizing rotor (32), extruding the material liquid in the color mixing preparation barrel (1) into the dispersing color mixing barrel (4) and entering the inside of the color mixing stirring shaft (3) through the feeding hole (33), and escaping from the surface of the disperser (5) to drive the material liquid in the color mixing preparation barrel (1) to perform rotary motion, so that the stirring effect is improved;
s4: the material liquid in the pigment storage tank (6) is sucked into the injection ball head (73) again by driving the feeding pipe (72) and the injection ball head (73) to move back under the return movement of the hydraulic driving mechanism, the repeated movement is carried out according to the steps, the reciprocating movement times of the hydraulic driving mechanism reach the set times, the equipment power supply can be turned off after the material liquid is completely fed for 10-15min, and the preparation is completed.
7. The method according to claim 6, wherein in the step S2, when the ball injecting head (73) is extruded and contracted, the moving ball seal (763) of the unidirectional sealing component (76) below the ball injecting head (73) moves downwards to open the channel below the ball injecting head (73), and the moving ball seal (763) of the unidirectional sealing component (76) above the ball injecting head (73) moves upwards to seal the channel above the ball injecting head (73), otherwise, when the ball injecting head (73) is deformed and recovered, the channel above the ball injecting head (73) opens the unidirectional sealing component (76) below and closes.
8. The method of using a dye toning apparatus for textile fabric dyeing and finishing according to claim 6, wherein in step S3, after the feed liquid enters the interior of the disperser (5) through the toning stirring shaft (3), the feed liquid washes the surface of the dispersing shaft paddle (52) so that the dispersing shaft paddle (52) rotates, and the feed liquid in the dispersing seat box (51) is driven to rotate by the rotating action of the dispersing shaft paddle (52) and is ejected from the discharge hole (53) by centrifugal action.
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| CN208965257U (en) * | 2018-09-10 | 2019-06-11 | 绍兴宇华印染纺织有限公司 | A kind of Polyester Textiles ager |
| CN210262339U (en) * | 2019-06-24 | 2020-04-07 | 浙江锦达膜材科技有限公司 | Automatic color matching device for textile printing and dyeing |
| CN211069832U (en) * | 2019-09-06 | 2020-07-24 | 烟台友谊制线有限公司 | Textile dye stirring machine for spinning |
| CN211159530U (en) * | 2019-11-13 | 2020-08-04 | 江苏柏枝涂料有限公司 | Color matching device for chemical coating processing |
| CN211665380U (en) * | 2020-01-20 | 2020-10-13 | 绍兴士林印染有限公司 | High temperature high pressure overflow dyeing machine change storage bucket |
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| CN212632374U (en) * | 2020-02-06 | 2021-03-02 | 范瑞佳 | Toning device for plastic processing |
| CN112481896A (en) * | 2020-11-11 | 2021-03-12 | 安徽美诗兰科技有限公司 | Cloth dyeing blending device for textile field |
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Effective date of registration: 20230630 Address after: 311200 Yaqian Road, Yaqian Town, Xiaoshan District, Hangzhou City, Zhejiang Province, 267 Applicant after: Hangzhou Andong Dyeing and Finishing Co.,Ltd. Address before: 2 / F, building 2, No.109, Nanri North Street, nanriji Town, Gaoqiao street, Tongxiang City, Jiaxing City, Zhejiang Province, 314500 Applicant before: Zhejiang Jinbaili Knitting Technology Co.,Ltd. |
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