CN106273051B - A kind of production method of Masterbatch - Google Patents

A kind of production method of Masterbatch Download PDF

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Publication number
CN106273051B
CN106273051B CN201610749864.2A CN201610749864A CN106273051B CN 106273051 B CN106273051 B CN 106273051B CN 201610749864 A CN201610749864 A CN 201610749864A CN 106273051 B CN106273051 B CN 106273051B
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Prior art keywords
cylinder
fixed
masterbatch
positioning
delivery pipe
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CN106273051A (en
Inventor
俞祖林
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Shanghai Fengkun New Materials Co., Ltd.
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Shanghai Fengkun New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention provides a kind of production methods of Masterbatch.The technical problems such as the operation that it solves existing preparation method is excessively complicated, and needs manually to operate repeatedly, and speed of production is slow.The production method of this Masterbatch, include the following steps: a, color masterbatch carrier 40-80%, dispersing agent 16-32%, colorant 1-6%, inorganic filler 2-8%, stabilizer 0.5-3% and the auxiliary agent 8-32% of extraction by weight percentage, all it is put into high-speed mixer, mixing speed is 250-300r/min, mixing time is 5-10min, mixture is obtained, wherein color masterbatch carrier is transported in high-speed mixer by feeding device;B, it takes the mixture of step a to be put into heating furnace and carries out melting, furnace temp is 120-240 DEG C, obtains melts;C, it takes the melts of step b to be put into extruding pelletization in extruder, obtains Masterbatch.The present invention has the advantages that high production efficiency.

Description

A kind of production method of Masterbatch
Technical field
The present invention relates to a kind of production method, especially a kind of production method of Masterbatch.
Background technique
The full name of color masterbatch is also color kind Masterbatch, is a kind of novel high polymer material special coloring agent, also known as pigment system Standby object.Color masterbatch is used primarily on plastics.Color masterbatch is made of three kinds of pigments or dyes, carrier and additive fundamentals, is handle The pigment of super quantity be uniformly attached among resin prepared by aggregation, condensed pigment can be claimed, so its tinting strength, tinting power is high In pigment itself.It is blended when processing with a small amount of color masterbatch and uncolored resin, so that it may reach the pigmentary resin of design pigment concentration Or product.
Through retrieving, as Chinese patent literature disclose a kind of female preparation method of PE composite membrane white [application number: 201310742450.3;Publication number: CN 103694541A].The female preparation method of this PE composite membrane white, feature exist In: it selects as following formula: formula 1: middle fat melting PE, auxiliary agent 6%-8%;Formula 2: high melting means PE, auxiliary agent 2%-3%.
Although preparation method disclosed in the patent effectively prevent printing the defect of false electricity print, still, the preparation side occur The operation of method is excessively complicated, and needs manually to operate repeatedly, and speed of production is slow, therefore, designs a kind of production side of Masterbatch Method is necessary.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of production method of Masterbatch is proposed, The production method has the characteristics that high production efficiency.
Object of the invention can be realized by the following technical scheme: a kind of production method of Masterbatch, which is characterized in that Include the following steps:
A, it extracts color masterbatch carrier 40-80% by weight percentage, dispersing agent 16-32%, colorant 1-6%, inorganic fill out Expect 2-8%, stabilizer 0.5-3% and auxiliary agent 8-32%, each component total amount is 100%;It is all put into high-speed mixer, stirs Mixing speed is 250-300r/min, and mixing time 5-10min obtains mixture, and wherein color masterbatch carrier is conveyed by feeding device Into high-speed mixer;
B, it takes the mixture of step a to be put into heating furnace and carries out melting, furnace temp is 120-240 DEG C, obtains melting Object;
C, it takes the melts of step b to be put into extruding pelletization in extruder, obtains Masterbatch.
Feeding device in the step a includes rack, and the feeding device further includes rounded rotating disc, rotation axis And delivery pipe, rotation axis pass through axial restraint and are arranged on the rack by way of circumferentially rotating, rotation axis lower end and one can drive Its power mechanism rotated is connected, and rotation axis upper end and rotating disc are fixedly connected with, and offers on rotating disc several for placing material The placing groove of bag, and placing groove is evenly arranged, and the positioning mechanism that can live surely the edge of material bag, conveying are provided at placing groove The feed end of pipe is fixed by the bracket in rack, and the feed end of delivery pipe is towards one of placing groove, the discharge end of delivery pipe It can be connected with storage vat, delivery pump is provided in delivery pipe, the bottom of material bag can be squeezed by being additionally provided in rack Pressing mechanism, and pressing mechanism is located at immediately below the feed end of delivery pipe.
The working principle of feeding device is as follows: having the material bag of raw material to be put into placing groove storage, passes through positioning mechanism The edge of material bag is located at placing groove, rotation axis rotation is driven by a power mechanism, rotation axis drives turn disc, Rotating disc drives material bag rotation, is at immediately below the feed end of delivery pipe, opens delivery pump, delivery pump will be in material bag Raw material be transported in storage vat by delivery pipe, it can be achieved that work continuously, be fed high-efficient.
The positioning mechanism includes positioning ring, positioning cylinder and mounting bracket, and mounting bracket is fixed on rotating disc, positioning The cylinder body of cylinder is fixed on the mounting bracket, the piston rod of positioning cylinder straight down, the piston rod end of positioning cylinder and fixed Position ring upper surface is mutually fixed, and positioning ring can be resisted against on rotating disc.
When needing for material bag to be located at placing groove, the piston rod for controlling positioning cylinder is moved down, positioning cylinder Piston rod drive positioning ring move down, the edge of positioning ring and material bag is against so as to be located in placement for material bag At slot, positioning is quick.
The positioning ring lower surface is fixed with rubber ring.
Using the above structure, the frictional force that can increase positioning ring by rubber ring avoids the occurrence of skidding, good positioning effect.
There are several rounded lug bosses on the rubber ring.
The section of the placing groove is circle.
The pressing mechanism includes support plate squeezing and driving cylinder, and the cylinder body of cylinder is driven to be fixed on the rack, and drives gas The cylinder body of cylinder is located at immediately below the feed end of delivery pipe, and the piston rod for driving cylinder straight up, drives the tailpiece of the piston rod of cylinder Portion is connected with support plate squeezing.
Using the above structure, when in material bag raw material gradually decrease, control driving cylinder piston rod move up, drive The piston rod of cylinder drives support plate squeezing to move up, and with gradually moving up for support plate squeezing, can make in material bag raw material always With the charging end in contact of delivery pipe, good operating stability.
The power mechanism includes stepper motor, drive sprocket, driven sprocket and chain, and stepper motor is fixed on rack On, straight up, drive sprocket is fixed on the output shaft of stepper motor the output shaft of stepper motor, and driven sprocket, which is fixed on, to be turned On moving axis, chain is arranged between drive sprocket and driven sprocket.
When needing rotates rotation axis, the output shaft rotation of stepper motor is controlled, the output shaft of stepper motor drives master Movable sprocket rotation, drive sprocket drive driven sprocket rotation, and driven sprocket drives rotation axis rotation, so as to turn rotation axis It is dynamic.
Guide pipe flexible is additionally provided in the delivery pipe, guide pipe upper end is connected with the feed end of delivery pipe, leads It can be in placing groove to pipe lower end.
Using the above structure, by the guiding role of guide pipe, delivery pipe can be enable to can smoothly enter into placing groove, be oriented to It makes good use of.
Compared with prior art, the production method of this Masterbatch has the advantage that
Required material can be quickly made by various kinds of equipment in the present invention, can continuous production, high production efficiency.
By the way that material bag to be located at placing groove, turn disc is driven using stepper motor, material bag is made to be in defeated Immediately below the feed end for sending pipe, it is transported in storage vat by delivery pump, it can be achieved that working continuously, feed is high-efficient.
Positioning ring is driven to move down by positioning cylinder, the edge of positioning ring and material bag is against can determine material bag At placing groove, positioning is quick for position.
It drives support plate squeezing to move up by driving cylinder, raw material in material bag can be made to terminate always with the charging of delivery pipe Touching, good operating stability.
It is additionally provided with guide pipe flexible in delivery pipe, using the structure, by the guiding role of guide pipe, can make to convey Pipe can smoothly enter into placing groove, and guiding role is good.
Detailed description of the invention
Fig. 1 is cross-sectional view of the invention.
Fig. 2 is the partial enlargement diagram in Fig. 1 at A.
In figure, 1, rack;2, stepper motor;3, plate squeezing is held in the palm;4, cylinder is driven;5, guide pipe;6, delivery pump;7, it conveys Pipe;8, positioning cylinder;9, mounting bracket;10, driven sprocket;11, rotation axis;12, chain;13, drive sprocket;14, rotating disc; 14a, placing groove;15, rubber ring;16, positioning ring.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described, However, the present invention is not limited to these examples.
The production method of this Masterbatch, includes the following steps:
A, it extracts color masterbatch carrier 40-80% by weight percentage, dispersing agent 16-32%, colorant 1-6%, inorganic fill out Expect 2-8%, stabilizer 0.5-3% and auxiliary agent 8-32%, each component total amount is 100%;It is all put into high-speed mixer, stirs Mixing speed is 250-300r/min, and mixing time 5-10min obtains mixture, and wherein color masterbatch carrier is conveyed by feeding device Into high-speed mixer;
B, it takes the mixture of step a to be put into heating furnace and carries out melting, furnace temp is 120-240 DEG C, obtains melting Object;
C, it takes the melts of step b to be put into extruding pelletization in extruder, obtains Masterbatch.
In the present embodiment, color masterbatch carrier is polyvinyl resin;Dispersing agent is White Mineral Oil;Colorant is lithopone;It is inorganic Filler is diatomite;Stabilizer is tin stabilizer;Auxiliary agent is antifoggant.
As shown in Figure 1, the feeding device in step a includes rack 1, feeding device further include rounded rotating disc 14, Rotation axis 11 and delivery pipe 7, rotation axis 11 pass through axial restraint and are arranged in rack 1 by way of circumferentially rotating, rotation axis 11 Lower end with one can drive its rotate power mechanism be connected, 11 upper end of rotation axis and rotating disc 14 are fixedly connected with, rotation axis 11 it is upper The mode being connected by key and rotating disc 14 is held to be fixedly connected with;It is offered on rotating disc 14 several for placing the placing groove of material bag The section of 14a, placing groove 14a are circle, and in the present embodiment, the quantity of placing groove 14a is six;And placing groove 14a is uniform It arranges, the positioning mechanism that can live surely the edge of material bag is provided at placing groove 14a, and material bag be used to store raw material; The feed end of delivery pipe 7 is fixed by the bracket in rack 1, and the feed end of delivery pipe 7 is conveyed towards one of placing groove 14a The discharge end of pipe 7 can be connected with storage vat, delivery pump 6 is provided in delivery pipe 7, being additionally provided in rack 1 can be to material bag The pressing mechanism that is squeezed of bottom, and pressing mechanism is located at immediately below the feed end of delivery pipe 7.
As shown in Figure 1 and Figure 2, positioning mechanism includes positioning ring 16, positioning cylinder 8 and mounting bracket 9, and mounting bracket 9 is fixed On rotating disc 14, mounting bracket 9 is fixed on by bolted connection on rotating disc 14;The cylinder body of positioning cylinder 8 is fixed In mounting bracket 9, the cylinder body of positioning cylinder 8 is fixed on by bolted connection in mounting bracket 9;Positioning cylinder 8 Piston rod straight down, mutually fix with 16 upper surface of positioning ring, the piston rod of positioning cylinder 8 by the piston rod end of positioning cylinder 8 End is mutually fixed with the upper surface of positioning ring 16 by bolted connection;Positioning ring 16 can be resisted against on rotating disc 14.
As shown in Figure 1 and Figure 2,16 lower surface of positioning ring is fixed with rubber ring 15, and the lower surface of positioning ring 16 is connected by bolt The mode connect is fixed with rubber ring 15, using the structure, can increase the frictional force of positioning ring 16 by rubber ring 15, avoid the occurrence of It skids, good positioning effect;There are several rounded lug bosses, in the present embodiment, the quantity of lug boss is on rubber ring 15 30;
As shown in Figure 1, pressing mechanism includes support plate squeezing 3 and driving cylinder 4, the cylinder body of driving cylinder 4 is fixed on rack 1 On, the cylinder body of driving cylinder 4 is fixed on by bolted connection in rack 1;And the cylinder body of cylinder 4 is driven to be located at delivery pipe Immediately below 7 feed end, the piston rod for driving cylinder 4 straight up, drives the piston rod end of cylinder 4 to be connected with support plate squeezing 3 It connects, the piston rod end of cylinder 4 is driven to be connected by bolted connection with support plate squeezing 3.
As shown in Figure 1, power mechanism includes stepper motor 2, drive sprocket 13, driven sprocket 10 and chain 12, stepping electricity Machine 2 is fixed in rack 1, and stepper motor 2 is fixed on by bolted connection in rack 1;The output shaft of stepper motor 2 is perpendicular Straight upward, drive sprocket 13 is fixed on the output shaft of stepper motor 2, and the mode that drive sprocket 13 is connected by key is fixed on step Into on the output shaft of motor 2;Driven sprocket 10 is fixed in rotation axis 11, and the mode that driven sprocket 10 is connected by key is fixed on In rotation axis 11;Chain 12 is arranged between drive sprocket 13 and driven sprocket 10.
As shown in Figure 1 and Figure 2, be additionally provided with guide pipe 5 flexible in delivery pipe 7,5 upper end of guide pipe and delivery pipe 7 into Material end is connected, and 5 lower end of guide pipe can be made using the structure by the guiding role of guide pipe 5 in placing groove 14a Delivery pipe 7 can smoothly enter into placing groove 14a, and guiding role is good.
The working principle of feeding device is as follows: the material bag that storage has raw material being put into placing groove 14a, control positioning gas The piston rod of cylinder 8 moves down, and the piston rod of positioning cylinder 8 drives positioning ring 16 to move down, positioning ring 16 and material bag Edge is against material bag to be located at placing groove 14a;Control the output shaft rotation of stepper motor 2, the output of stepper motor 2 Axis drives drive sprocket 13 to rotate, and drive sprocket 13 drives driven sprocket 10 to rotate, and driven sprocket 10 drives rotation axis 11 to rotate, Rotation axis 11 drive rotating disc 14 rotate, rotating disc 14 drive material bag rotation, be at delivery pipe 7 charging rectify under Side;Delivery pump 6 is opened, the raw material in material bag is transported in storage vat by delivery pump 6 by delivery pipe 7;When material bag Central Plains Material gradually decreases, and the piston rod of control driving cylinder 4 moves up, and the piston rod of driving cylinder 4 drives support plate squeezing 3 to moving up It is dynamic, with gradually moving up for support plate squeezing 3, make in material bag raw material always with the charging end in contact of delivery pipe 7, it can be achieved that even Continuous operation.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (3)

1. a kind of production method of Masterbatch, which comprises the steps of:
A, color masterbatch carrier 40-80%, dispersing agent 16-32%, colorant 1-6%, inorganic filler 2- by weight percentage is extracted 8%, stabilizer 0.5-3% and auxiliary agent 8-32%, each component total amount are 100%;It is all put into high-speed mixer, stirring speed Degree is 250-300r/min, and mixing time 5-10min obtains mixture, and wherein color masterbatch carrier is transported to height by feeding device In fast blender;
B, it takes the mixture of step a to be put into heating furnace and carries out melting, furnace temp is 120-240 DEG C, obtains melts;
C, it takes the melts of step b to be put into extruding pelletization in extruder, obtains Masterbatch;
Feeding device in the step a includes rack, and the feeding device further includes rounded rotating disc, rotation axis and defeated Pipe is sent, rotation axis passes through axial restraint and is arranged on the rack by way of circumferentially rotating, and rotation axis lower end and one can drive its turn Dynamic power mechanism is connected, and rotation axis upper end and rotating disc are fixedly connected with, and offers on rotating disc several for placing material bag Placing groove, and placing groove is evenly arranged, and the positioning mechanism that can live surely the edge of material bag is provided at placing groove, delivery pipe Feed end is fixed by the bracket in rack, the feed end of delivery pipe towards one of placing groove, the discharge end of delivery pipe can and Storage vat is connected, and delivery pump is provided in delivery pipe, be additionally provided in rack the bottom of material bag can be squeezed squeeze Press mechanism, and pressing mechanism is located at immediately below the feed end of delivery pipe;The positioning mechanism includes positioning ring, positioning cylinder and peace Bracket is filled, mounting bracket is fixed on rotating disc, and the cylinder body of positioning cylinder is fixed on the mounting bracket, the piston rod of positioning cylinder Straight down, the piston rod end of positioning cylinder is mutually fixed with positioning ring upper surface, and positioning ring can be resisted against on rotating disc;It is described Positioning ring lower surface is fixed with rubber ring;There are several rounded lug bosses on the rubber ring;The section of the placing groove For circle;The pressing mechanism includes support plate squeezing and driving cylinder, and the cylinder body of cylinder is driven to be fixed on the rack, and drives cylinder Cylinder body be located at immediately below the feed end of delivery pipe, the piston rod for driving cylinder straight up, drives the piston rod end of cylinder It is connected with support plate squeezing.
2. the production method of Masterbatch according to claim 1, which is characterized in that the power mechanism includes stepping electricity Machine, drive sprocket, driven sprocket and chain, stepper motor are fixed on the rack, the output shaft of stepper motor straight up, actively Sprocket wheel is fixed on the output shaft of stepper motor, and driven sprocket is fixed on the rotating shaft, and chain setting is in drive sprocket and driven Between sprocket wheel.
3. the production method of Masterbatch according to claim 2, which is characterized in that be additionally provided with flexibility in the delivery pipe Guide pipe, guide pipe upper end is connected with the feed end of delivery pipe, and guide pipe lower end can be in placing groove.
CN201610749864.2A 2016-08-28 2016-08-28 A kind of production method of Masterbatch Active CN106273051B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112571656B (en) * 2020-11-24 2022-02-15 义乌市东顺玩具有限公司 Plastic color mixing machine
CN112590049A (en) * 2020-12-26 2021-04-02 无锡市科乐塑胶有限公司 Masterbatch machine-shaping device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000080172A (en) * 1998-09-02 2000-03-21 Sumika Color Kk Masterbatch resin pellet and preparation thereof
CN101121806A (en) * 2006-08-11 2008-02-13 广州市波斯塑胶颜料有限公司 ABS color master batch with increased color stability and preparation method thereof
CN103131119A (en) * 2013-01-31 2013-06-05 杜县南 Color master batch and manufacturing method thereof
CN103709665A (en) * 2012-09-29 2014-04-09 青岛欣展塑胶有限公司 PET color master batch and preparation method thereof
CN103965574A (en) * 2014-05-20 2014-08-06 上海玉城灿星塑料材料有限公司 HIPS (High Impact Polystyrene) color master batch and preparation method thereof
CN205112241U (en) * 2015-11-18 2016-03-30 嘉兴职业技术学院 Injection molding machine with improved structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000080172A (en) * 1998-09-02 2000-03-21 Sumika Color Kk Masterbatch resin pellet and preparation thereof
CN101121806A (en) * 2006-08-11 2008-02-13 广州市波斯塑胶颜料有限公司 ABS color master batch with increased color stability and preparation method thereof
CN103709665A (en) * 2012-09-29 2014-04-09 青岛欣展塑胶有限公司 PET color master batch and preparation method thereof
CN103131119A (en) * 2013-01-31 2013-06-05 杜县南 Color master batch and manufacturing method thereof
CN103965574A (en) * 2014-05-20 2014-08-06 上海玉城灿星塑料材料有限公司 HIPS (High Impact Polystyrene) color master batch and preparation method thereof
CN205112241U (en) * 2015-11-18 2016-03-30 嘉兴职业技术学院 Injection molding machine with improved structure

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