CN113549532A - Solid-state methane reaction fermentation equipment for biomass material manufacturing - Google Patents

Solid-state methane reaction fermentation equipment for biomass material manufacturing Download PDF

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CN113549532A
CN113549532A CN202110754483.4A CN202110754483A CN113549532A CN 113549532 A CN113549532 A CN 113549532A CN 202110754483 A CN202110754483 A CN 202110754483A CN 113549532 A CN113549532 A CN 113549532A
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fermentation
guide
reaction
conveying mechanism
methane
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许敬强
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    • C12M45/00Means for pre-treatment of biological substances
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Abstract

The invention discloses solid methane reaction fermentation equipment for manufacturing biomass materials, which comprises a base, wherein one side of the top of the base is respectively provided with a first spiral conveying mechanism and an extruder body communicated with the first spiral conveying mechanism, the other side of the top of the base is provided with an installation seat, a material guide groove is arranged at the middle position of the top of the base, the top of the installation seat is provided with a methane fermentation reaction kettle, and the bottom of one side of the extruder body is provided with a second spiral conveying mechanism communicated with each other; according to the invention, the material is rapidly extruded into a granular body through the mutual matching of the first spiral conveying mechanism and the extruder body under the condition of the crushing and guiding assembly, and the granular body enters the interior of the acid fermentation reaction kettle under the conveying of the second spiral conveying mechanism, so that the biomass material is promoted to obtain a uniform and effective acid fermentation effect under the mixing of the acid fermentation assembly, and the decomposition characteristic and the anaerobic adsorption efficiency of the biomass material are improved.

Description

Solid-state methane reaction fermentation equipment for biomass material manufacturing
Technical Field
The invention relates to the technical field of separation bearings, in particular to solid methane reaction fermentation equipment for manufacturing biomass materials.
Background
The biomass material is prepared by processing and manufacturing a new material with excellent performance and high added value by using woody plants, gramineous plants, vine plants, processing residues and wastes thereof as raw materials through high-tech means such as physics, chemistry, biology and the like.
During the manufacturing of the biomass material, because the surface of the material needs to be subjected to reactive fermentation, the recovered material is often required to be uniformly extruded into particles to promote the surface density of the biomass material to shrink, and then the reactive fermentation can be carried out, however, the biomass material needs to be cut during extrusion molding, but the excessive material is difficult to keep accurate and homogeneous cutting efficacy during conveying, dust, crushed slag and the like adhered to the surface of the recovered biomass material can be uniformly removed during cutting, and the dust, the crushed slag and the like are extruded together subsequently to influence the extrusion specification of the particle biomass material and reduce the effect of anaerobic fermentation of the biomass material; when the biomass material is subjected to acid fermentation, the gas and the surface of the material are often contacted and mixed for fermentation, but the materials are contacted and adhered with each other in a reaction kettle, so that the gas is difficult to uniformly float on the surface of the material, the acid fermentation period of the material is longer, the adsorbability between the gas and the material is reduced, and the manufacturing efficiency of the biomass material is reduced; during the methane reaction of the biomass material, the materials are contacted with each other and are in a static state, so that methane gas cannot be well fermented and saturated with the biomass material, a heat source during the methane reaction is difficult to control, and heat is difficult to be uniformly mixed with the materials, so that the difficulty in implementing temperature control work during the material reaction is increased, and the reaction fermentation efficiency of equipment on the biomass material is reduced.
Disclosure of Invention
The present invention has been made in an effort to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to provide a solid methane reaction fermentation apparatus for biomass material production.
In order to achieve the purpose, the invention provides the following technical scheme: the device comprises a base, wherein a first spiral conveying mechanism and an extruding machine body mutually communicated with the first spiral conveying mechanism are respectively arranged on one side of the top of the base, an installation seat is arranged on the other side of the top of the base, a material guide groove is formed in the middle position of the top of the base, a methane fermentation reaction kettle is arranged on the top of the installation seat, a second spiral conveying mechanism mutually communicated is arranged at the bottom of one side of the extruding machine body, a first material guide opening is formed in the bottom of one side of the second spiral conveying mechanism, a third spiral conveying mechanism mutually communicated is arranged on one side of the material guide groove, a control console is arranged on one side of the base, a crushing material guide assembly is arranged on the top of the first spiral conveying mechanism, and an acid fermentation assembly is arranged on the top of the material guide groove;
the edge of the bottom inside the methane fermentation reaction kettle is provided with a second annular chute, the inner sides of the second annular chutes are symmetrically provided with second sliding blocks which are matched with each other, the tops of the two groups of second sliding blocks are provided with a reaction inner container, the top of the inner side of the reaction inner container is provided with an inner toothed ring, one side of the top of the methane fermentation reaction kettle is provided with a second material guide port, the second material guide port is communicated with a third spiral conveying mechanism, the middle position of the top of the methane fermentation reaction kettle is provided with a hot air blower, one side of the top of the methane fermentation reaction kettle is provided with a third driving motor, the output end of the third driving motor is provided with a driving toothed disc, the bottom of the hot air blower is sleeved with a sleeve, the top outside the sleeve is provided with a driven toothed disc, the driving toothed disc is meshed with the driven toothed discs of the inner toothed ring respectively, and the middle positions of two sides outside the sleeve are provided with communicating pipes which are communicated with each other, and two groups of communicating pipes are provided with mutually communicated exhaust pipes at one side far away from each other, and stirring blades are arranged at two sides of the bottom of the outer side of the sleeve.
Preferably, the top of smashing the guide subassembly is equipped with the draught tube, the top of draught tube is equipped with the crushing groove of mutual intercommunication, the both sides at crushing groove top are equipped with the feed inlet, the intermediate position department at crushing groove top is equipped with second driving motor, second driving motor's output is equipped with the puddler, the top in the puddler outside is equipped with second bevel gear, the top symmetrical cover of crushing inslot both sides is equipped with crushing roller, and the homonymy is two sets of one side that crushing roller kept away from each other is equipped with intermeshing's driven gear and driving gear respectively, and is two sets of one side that crushing roller is close to each other is equipped with first bevel gear, and first bevel gear and second bevel gear intermeshing.
Preferably, the top of the acid fermentation component is provided with an acid fermentation reaction kettle, a first driving motor is arranged at the middle position of one side of the acid fermentation reaction kettle, an air inlet is arranged at the middle position of the other side of the acid fermentation reaction kettle, the output end of the first driving motor is respectively provided with a fixing plate and a stirring roller, an inner gear ring is arranged at one side of the inside of the acid fermentation reaction kettle, a first annular chute is arranged at the other side of the inside of the acid fermentation reaction kettle, first annular sliding blocks which are matched with each other are symmetrically arranged on the inner side of the first annular chute, gears which are meshed with the inner gear ring are sleeved at the top and the bottom of the fixing plate, and guide vanes are sleeved at the inner sides of the two groups of inner gear rings and at one side of the two groups of first annular sliding blocks which are close to each other.
Preferably, the bottom of the top of the base, which is close to the second spiral conveying mechanism and the third spiral conveying mechanism, is provided with a supporting seat, the supporting seat is connected with the second spiral conveying mechanism and the third spiral conveying mechanism, the second spiral conveying mechanism is communicated with the inside of the acid fermentation reaction kettle through the first material guide port, and the third spiral conveying mechanism is communicated with the inside of the methane fermentation reaction kettle through the second material guide port.
Preferably, the intermediate position department of methane fermentation reation kettle bottom is equipped with the bin outlet, the intermediate position department of reaction inner bag bottom is equipped with the bleeder valve, and is two sets of the inside of stirring leaf is evenly arranged and is equipped with the through-hole, the inboard intermediate position department of reaction inner bag is equipped with annular guide slot, and is two sets of one side that the blast pipe kept away from each other is equipped with the guide pulley, and guide pulley and annular guide slot slip adaptation, the bottom of third driving motor output is equipped with the water conservancy diversion flabellum, the bottom in the air heater outside is equipped with the bearing frame, and bearing frame and sleeve pipe interconnect, the output and the sleeve pipe of air heater communicate each other, the inside intermediate position department of sleeve pipe is equipped with the water conservancy diversion seat, and the water conservancy diversion seat mutually supports with communicating pipe.
Preferably, the top of the console is provided with a dust collecting groove and a suction fan respectively, the output end of the suction fan is provided with a flow guide pipe communicated with the flow guide pipe, and one side of the flow guide pipe is provided with a filter screen.
Preferably, one side at the top of the acid fermentation reaction kettle is provided with an exhaust port, the bottom of the acid fermentation reaction kettle is provided with an electric gate valve, the electric gate valve is communicated with the inside of the guide chute, the bottom of the inside of the acid fermentation reaction kettle is provided with a guide hopper, and the guide hopper is matched with the electric gate valve.
Preferably, one side of the two groups of first annular sliding blocks is provided with a bearing, the two groups of guide vanes are connected with the bearing, and the air inlet is formed by combining a control valve and a communication port.
Preferably, smash the inside top symmetry of inslot and be equipped with the mount, and the inside cover of mount be equipped with crushing roller interconnect's location bearing, homonymy four groups the both sides in the crushing roller outside all are equipped with the barrier plate, the both sides of puddler outside bottom are equipped with the board of brushing clearly, and the inner wall of the board of brushing clearly and draught tube is laminated each other, and is two sets of the top of feed inlet is equipped with the feed chute, and the inside intermediate position department of feed chute is equipped with hemisphere water conservancy diversion seat, and hemisphere water conservancy diversion seat and feed inlet are mutually supported.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention rapidly extrudes materials into granular bodies through the mutual matching of the first spiral conveying mechanism and the extruder body under the conveying of the second spiral conveying mechanism, and the granular bodies enter the interior of the acid fermentation reaction kettle under the conveying of the second spiral conveying mechanism, at the moment, the biomass materials are promoted to obtain uniform and effective acid fermentation efficacy under the mixing of the acid fermentation component, the decomposition characteristic and the anaerobic adsorption efficiency of the biomass materials are improved, meanwhile, the granular bodies enter the methane fermentation reaction kettle under the conveying of the third spiral conveying mechanism for methane reaction fermentation work, the activity and the reaction efficiency of the biomass material reaction are improved by utilizing the reaction inner container and the sleeve pipe arranged in the methane fermentation reaction kettle to drive two groups of stirring blades to rotate and match in different directions, and the exhaust pipe is promoted to uniformly cover hot air flowing through the communicating pipe at the stirring cavities in the stirring blades and the reaction inner container under the communication of the sleeve pipe and the communicating pipe of the hot air blower, further improving the efficiency of methane reaction and the added value and performance of the biomass material.
2. The invention utilizes the mutual cooperation of the acid fermentation components, can turn and guide the gas entering from the gas inlet through the rotation of the two groups of guide vanes, and breaks up the biomass material entering into the acid fermentation reaction kettle by matching the rotation of the stirring roller to prevent the excessive biomass material from being mixed and adhered with each other, uniformly covers the gas on the surface of the biomass material by utilizing the guide of the guide vanes, and meanwhile, the material is forced to generate shaking movement during the fermentation by the rotary flapping of the two groups of guide vanes, thereby improving the adsorbability and fermentation effect of the material, removing the oxygen adhered to the surface of the biomass material, and accelerating the working efficiency of the subsequent methane reaction fermentation.
3. According to the biomass material extrusion forming device, under the mutual matching of the crushing and guide components, the two groups of crushing rollers are utilized to quickly press and crush incoming materials, the crushed materials are further scattered and guided under the rotation of the stirring rod, so that the blockage in the crushing groove is prevented, the crushing efficiency of the biomass materials and the precision of subsequent extrusion forming are improved, meanwhile, the rotation of the stirring rod is matched to drive the cleaning brush to wipe along the inner wall of the through flow pipe, so that excessive impurities are prevented from being adhered to the inner wall of the through flow pipe, the suction fan and the guide pipe are matched to absorb the impurities scattered in the through flow pipe, and the precision of the extrusion forming of the biomass materials is further enhanced.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 according to the present invention;
FIG. 4 is an enlarged view of FIG. 2 at B of the present invention;
FIG. 5 is an enlarged view of FIG. 2 at C of the present invention;
FIG. 6 is a top view of the pulverizing roller of the present invention;
FIG. 7 is a side view of a fixation plate of the present invention;
FIG. 8 is a perspective view of the exhaust pipe of the present invention;
fig. 9 is a perspective view of the reaction liner of the present invention.
In the figure: 1. a base; 2. a first screw conveying mechanism; 3. extruding the machine body; 4. a second screw conveying mechanism; 5. a material guide chute; 6. an acid fermentation reaction kettle; 601. an inner gear ring; 602. a gear; 603. a first drive motor; 604. a fixing plate; 605. a guide vane; 606. a stirring roller; 607. a first annular slider; 608. a first annular chute; 609. an air inlet; 7. a third screw conveying mechanism; 8. a mounting seat; 9. a methane fermentation reaction kettle; 10. a console; 11. a crushing tank; 111. a draft tube; 112. a stirring rod; 113. a crushing roller; 114. a feed inlet; 115. a second drive motor; 116. a driven gear; 117. a driving gear; 118. a first bevel gear; 119. a second bevel gear; 12. a first material guide port; 13. a second annular chute; 14. a second slider; 15. stirring blades; 16. a reaction inner container; 17. an inner gear ring; 18. a driving fluted disc; 19. a driven fluted disc; 20. a hot air blower; 21. a sleeve; 22. a second material guide port; 23. a communicating pipe; 24. an exhaust pipe; 25. and a third drive motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-9, an embodiment of the present invention is shown: a solid methane reaction fermentation device for manufacturing biomass materials comprises a base 1, wherein one side of the top of the base 1 is respectively provided with a first spiral conveying mechanism 2 and an extruding machine body 3 mutually communicated with the first spiral conveying mechanism 2, the other side of the top of the base 1 is provided with an installation seat 8, a material guide groove 5 is arranged at the middle position of the top of the base 1, the top of the installation seat 8 is provided with a methane fermentation reaction kettle 9, the bottom of one side of the extruding machine body 3 is provided with a second spiral conveying mechanism 4 mutually communicated, the bottom of one side of the second spiral conveying mechanism 4 is provided with a first material guide opening 12, one side of the material guide groove 5 is provided with a third spiral conveying mechanism 7 mutually communicated, one side of the base 1 is provided with a control table 10, the top of the first spiral conveying mechanism 2 is provided with a crushing material guide assembly, and the top of the material guide groove 5 is provided with an acid fermentation assembly;
a second annular chute 13 is arranged at the edge of the bottom inside the methane fermentation reaction kettle 9, second sliders 14 which are matched with each other are symmetrically arranged on the inner side of the second annular chute 13, a reaction liner 16 is arranged on the tops of the two groups of second sliders 14, an inner toothed ring 17 is arranged on the top inside the reaction liner 16, a second material guide port 22 is arranged on one side of the top of the methane fermentation reaction kettle 9, the second material guide port 22 is communicated with a third spiral conveying mechanism 7, a hot air blower 20 is arranged at the middle position of the top of the methane fermentation reaction kettle 9, a third driving motor 25 is arranged on one side of the top of the methane fermentation reaction kettle 9, a driving toothed disc 18 is arranged at the output end of the third driving motor 25, a sleeve 21 is sleeved at the bottom of the hot air blower 20, a driven toothed disc 19 is arranged on the top outside the sleeve 21, the driving toothed disc 18 is respectively meshed with the driven toothed discs 19 of the inner toothed ring 17, communicating pipes 23 are arranged at the middle positions of the two sides outside the sleeve 21, one side of the two groups of communicating pipes 23 which are far away from each other is provided with an exhaust pipe 24 which is communicated with each other, and two sides of the bottom of the outer side of the sleeve 21 are provided with stirring blades 15.
Specifically, as shown in fig. 1 and 5, the biomass material is respectively extruded by the first screw conveying mechanism 2 and the extruder body 3 and conveyed by the second screw conveying mechanism 4 into the acid fermentation reaction kettle 6 for acid fermentation, and then conveyed by the third screw conveying mechanism 7 into the methane fermentation reaction kettle 9, and the biomass material in the reaction inner container 16 is promoted to obtain a sufficiently uniform stirring and mixing effect by matching with the starting rotation of the stirring blade 15 and the integral rotation of the reaction inner container 16, meanwhile, the gas is promoted to enter the communicating pipe 23 from the sleeve 21 and be sprayed out from the exhaust pipe 24 under the starting and heating of the hot air blower 20, at the moment, the hot gas is uniformly sprayed on the surface of the biomass material in the reaction liner 16 by the permeation of the exhaust pipe 24 to carry out methane fermentation work, the structure not only improves the fermentation efficiency of methane reaction of the biomass material, but also ensures that the reaction of the biomass material is more uniform.
Further, the top of smashing the guide subassembly is equipped with the through-flow pipe 111, the top of through-flow pipe 111 is equipped with the crushing groove 11 of mutual intercommunication, the both sides at crushing groove 11 top are equipped with feed inlet 114, the intermediate position department at crushing groove 11 top is equipped with second driving motor 115, second driving motor 115's output is equipped with puddler 112, the top in the puddler 112 outside is equipped with second bevel gear 119, the top symmetrical cover of the inside both sides of crushing groove 11 is equipped with crushing roller 113, the one side that two sets of crushing rollers 113 of homonymy kept away from each other is equipped with intermeshing's driven gear 116 and driving gear 117 respectively, one side that two sets of crushing rollers 113 are close to each other is equipped with first bevel gear 118, and first bevel gear 118 and second bevel gear 119 intermeshing.
Specifically, as shown in fig. 3 and 6, when biomass material enters the pulverizing tank 11 from two sets of feed inlets 114, the second driving motor 115 is started to drive the stirring rod 112 and the second bevel gear 119 to rotate, the second bevel gear 119 is engaged with the first bevel gear 118 to force the two sets of pulverizing rollers 113 to rotate, the driving gear 117 and the driven gear 116 are driven to be engaged with each other along with the rotation of the two sets of pulverizing rollers 113 to force the other two sets of pulverizing rollers 113 to rotate, so that the biomass material falling from the feed inlets 114 can be crushed, the crushed biomass material is separated and scattered by the rotation of the stirring rod 112, and the crushed material is guided into the first screw conveyor 2 through the draft tube 111.
Further, an acid fermentation reaction kettle 6 is arranged at the top of the acid fermentation component, a first driving motor 603 is arranged at the middle position of one side of the acid fermentation reaction kettle 6, an air inlet 609 is arranged at the middle position of the other side of the acid fermentation reaction kettle 6, a fixing plate 604 and a stirring roller 606 are respectively arranged at the output end of the first driving motor 603, an inner gear ring 601 is arranged at one side inside the acid fermentation reaction kettle 6, a first annular sliding groove 608 is arranged at the other side inside the acid fermentation reaction kettle 6, first annular sliding blocks 607 matched with each other are symmetrically arranged on the inner side of the first annular sliding groove 608, gears 602 meshed with the inner gear ring 601 are sleeved at the top and the bottom of the fixing plate 604, and guide vanes 605 are sleeved at the inner sides of the two groups of inner gear rings 601 and at the side, close to each other, of the two groups of first annular sliding blocks 607.
Specifically, as shown in fig. 3 and 7, when the biomass material enters the acid fermentation reaction kettle 6, the fixing plate 604 and the stirring roller 606 can be driven to rotate simultaneously by starting the first driving motor 603, the rotation of the fixing plate 604 causes the two sets of gears 602 to drive the guide vanes 605 to rotate under the engagement of the inner gear ring 601, the gears 602 are caused to rotate around under the guidance of the first annular slide block 607 and the first annular slide groove 608, and the uniform flow guide of the gas introduced from the gas inlet 609 and the biomass material entering the acid fermentation reaction kettle 6 are stirred in cooperation with the rotation of the stirring roller 606, so that the contact between the gas and the material is better, and the fermentation efficiency is higher.
Further, the bottom of base 1 top that is close to second screw conveyor 4 and third screw conveyor 7 all is equipped with the supporting seat, and supporting seat and second screw conveyor 4 and third screw conveyor 7 interconnect, and second screw conveyor 4 communicates each other through first guide opening 12 and acid fermentation reation kettle 6's inside, and third screw conveyor 7 communicates each other through the inside of second guide opening 22 and methane fermentation reation kettle 9.
Specifically, as shown in fig. 1 and 2, the fixing effect of the second spiral conveying mechanism 4 and the third spiral conveying mechanism 7 is improved by the supporting seat, and the materials conveyed by the second spiral conveying mechanism 4 and the third spiral conveying mechanism 7 are directly fed into the acid fermentation reaction kettle 6 and the methane fermentation reaction kettle 9 for reaction and fermentation by the communication and matching of the first material guiding port 12 and the second material guiding port 22, so that the guidance of the structure of the device is improved.
Further, the intermediate position department of methane fermentation reation kettle 9 bottom is equipped with the bin outlet, the intermediate position department of reaction inner bag 16 bottom is equipped with the bleeder valve, the inside of two sets of stirring leaves 15 is evenly arranged and is equipped with the through-hole, the inboard intermediate position department of reaction inner bag 16 is equipped with annular guide slot, one side that two sets of blast pipes 24 kept away from each other is equipped with the guide pulley, and guide pulley and annular guide slot slip adaptation, the bottom of third driving motor 25 output is equipped with the water conservancy diversion flabellum, the bottom in the air heater 20 outside is equipped with the bearing frame, and bearing frame and sleeve pipe 21 interconnect, the output of air heater 20 communicates with sleeve pipe 21 each other, the inside intermediate position department of sleeve pipe 21 is equipped with the water conservancy diversion seat, and the water conservancy diversion seat mutually supports with communicating pipe 23.
Specifically, as shown in fig. 3, the through hole formed by the stirring blade 15 enables the material to be stirred and mixed better, the guide wheels formed by the annular guide groove and the exhaust pipe 24 are matched with each other, the exhaust pipe 24 can rotate along with the rotation of the sleeve pipe 21, the hot gas flowing out of the exhaust pipe 24 is enabled to uniformly cover the material and the reaction inner container 16, the sleeve pipe 21 is enabled to integrally rotate under the condition of gas delivery without influencing the air heater 20 by utilizing the connection and matching of the bearing seat, the hot gas is better guided into the circulation position of the communicating pipe 23 through the guide seat, and the efficiency of material reaction and fermentation inside the methane fermentation reaction kettle 9 is improved.
Further, a dust collecting groove and a suction fan are respectively arranged at the top of the console 10, a flow guide pipe communicated with the flow guide pipe 111 is arranged at the output end of the suction fan, and a filter screen is arranged at one side of the flow guide pipe.
Specifically, as shown in fig. 1 and 3, the impurities flowing from the draft tube 111 are conveniently absorbed by the cooperation of the draft tube, and the absorbed impurities are collected in the dust collecting tank by the suction fan, so that the subsequent impurity and dust cleaning work is facilitated, and the crushed materials are prevented from being absorbed by the cooperation of the filter screen.
Further, one side at the top of acid fermentation reation kettle 6 is equipped with the gas vent, and the bottom of acid fermentation reation kettle 6 is equipped with electronic push-pull valve, and electronic push-pull valve communicates with the inside of baffle box 5 each other, and the inside bottom of acid fermentation reation kettle 6 is equipped with the guide fill, and the guide fill mutually supports with electronic push-pull valve.
Specifically, as shown in fig. 4, the reaction gas in the guide chute 6 can be rapidly exhausted, the guidance of the biomass material in the acid fermentation reaction kettle 6 is improved through the guide hopper, the material is blocked through the control of the electric insertion valve, and the material is conveniently guided into the guide chute 5.
Further, one side of the two groups of first annular sliders 607 is provided with a bearing, the two groups of guide vanes 605 are connected with the bearing, and the air inlet 609 is formed by combining a control valve and a communication port.
Specifically, as shown in fig. 4, the first annular sliding block 607 is made to be more stable when rotating around by the interconnection of the bearing and the first annular sliding block 607, and the control valve provided at the air inlet is connected to the communication port and the inside of the acid fermentation reaction kettle 6, so that the reaction gas is conveniently introduced into the acid fermentation reaction kettle 6, and the output of the reaction gas is conveniently controlled under the cooperation of the control valve, thereby preventing the reaction period of the biomass material from being lengthened due to excessive gas.
Further, the inside top symmetry of crushing groove 11 is equipped with the mount, and the inside cover of mount is equipped with the location bearing with 113 interconnect of crushing roller, the both sides in the 113 outsides of four group crushing rollers of homonymy all are equipped with the barrier plate, the both sides of puddler 112 outside bottom are equipped with the board of brushing clearly, and the inner wall of the board of brushing clearly and draught tube 111 is laminated each other, the top of two sets of feed inlets 114 is equipped with the feed chute, and the inside intermediate position department of feed chute is equipped with hemisphere water conservancy diversion seat, and hemisphere water conservancy diversion seat and feed inlet 114 mutually support.
Specifically, as shown in fig. 3, the location bearing that is equipped with through the fixed bolster respectively with the stable connection of four groups crushing roller 113, improve the equilibrium and the crushing effect of crushing roller 113 crushing work, and place kibbling material contact linkage part surface under the cooperation of barrier plate, the inner wall of through-flow tube 111 is wiped in the normal running fit through the scrubbing board, produce the jam with the more impurity of through-flow tube 111 inner wall adhesion, utilize the inside that the material of letting pouring divide into two sets of crushing groove 11 under the cooperation of feed chute and hemisphere water conservancy diversion seat, improve the shunting and the crushing efficiency of material, increase the functionality and the practicality of device.
The working principle is as follows: when the device is used, biomass materials needing to be subjected to reaction are uniformly poured into the feeding hole 114, the materials are rapidly crushed by the mutual matching of the crushing and guiding components, the biomass materials are guided into the first spiral conveying mechanism 2 by the draft tube 111, then the biomass materials enter the extruder body 3 along with the conveying of the first spiral conveying mechanism 2 to be extruded into granular specifications, the granular specifications are sent into the acid fermentation reaction kettle 6 by the second spiral conveying mechanism 4, oxygen on the surface of the biomass materials is removed by the acid fermentation component arranged on the acid fermentation reaction kettle 6, the materials are sent into the methane fermentation reaction kettle 9 by the third spiral conveying mechanism 7 and directly fall into the reaction liner 16, and at the moment, the driving fluted disc 18 is driven to be mutually meshed with the inner toothed ring 17 and the driven fluted disc 19 by the starting of the third driving motor 25, the driving fluted disc 18 is forced to drive the inner fluted ring 17 and the reaction liner 16 to rotate forwardly under the guidance of the second annular chute 13 and the second slide block 14, the driving fluted disc 18 is forced to drive the sleeve 21 and the two groups of communicating pipes 23 to turn over with the stirring blades 15 along with the meshing of the driving fluted disc 18 and the driven fluted disc 19, so that the biomass material entering the reaction liner 16 can be stirred and mixed, hot air is conveyed into the communicating pipes 23 under the transmission of the sleeve 21 by utilizing the starting of the hot air fan 20 during the period, the hot air is sprayed in through the rotating circulation of the exhaust pipe 24, the hot air is effectively and uniformly covered on the surface of the biomass material, and the stirring and mixing effects of the biomass material are effectively improved by matching with the stirring and mixing of the stirring blades 15.
The invention is not described in detail, but is well known to those skilled in the art.
Finally, it is to be noted that: although the present invention has been described in detail with reference to examples, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (9)

1. A solid-state methane reaction fermentation equipment for biomass material manufacturing comprises a base (1), and is characterized in that: the device is characterized in that a first spiral conveying mechanism (2) and an extruding machine body (3) communicated with the first spiral conveying mechanism (2) are respectively arranged on one side of the top of the base (1), a mounting seat (8) is arranged on the other side of the top of the base (1), a material guide groove (5) is arranged at the middle position of the top of the base (1), a methane fermentation reaction kettle (9) is arranged on the top of the mounting seat (8), a second spiral conveying mechanism (4) communicated with each other is arranged at the bottom of one side of the extruding machine body (3), a first material guide opening (12) is arranged at the bottom of one side of the second spiral conveying mechanism (4), a third spiral conveying mechanism (7) communicated with each other is arranged on one side of the material guide groove (5), a control console (10) is arranged on one side of the base (1), and a smashing material guide assembly is arranged at the top of the first spiral conveying mechanism (2), the top of the guide chute (5) is provided with an acidic fermentation assembly;
the edge of the inner bottom of the methane fermentation reaction kettle (9) is provided with a second annular sliding groove (13), the inner side of the second annular sliding groove (13) is symmetrically provided with second sliding blocks (14) which are matched with each other, the tops of the two groups of second sliding blocks (14) are provided with reaction inner containers (16), the top of the inner side of each reaction inner container (16) is provided with an inner toothed ring (17), one side of the top of the methane fermentation reaction kettle (9) is provided with a second material guide opening (22), the second material guide opening (22) is communicated with a third spiral conveying mechanism (7), the middle position of the top of the methane fermentation reaction kettle (9) is provided with an air heater (20), one side of the top of the methane fermentation reaction kettle (9) is provided with a third driving motor (25), the output end of the third driving motor (25) is provided with a driving toothed disc (18), the bottom of the air heater (20) is sleeved with a sleeve (21), the top in sleeve pipe (21) outside is equipped with driven fluted disc (19), driven fluted disc (18) respectively with interior ring gear (17) driven fluted disc (19) intermeshing, the intermediate position department of sleeve pipe (21) outside both sides is equipped with communicating pipe (23) that communicate each other, and is two sets of one side that communicating pipe (23) kept away from each other is equipped with blast pipe (24) that communicate each other, the both sides of sleeve pipe (21) outside bottom are equipped with stirring leaf (15).
2. The apparatus of claim 1, wherein the solid state methane reaction fermentation apparatus for biomass material production comprises: the top of the crushing and guiding component is provided with a through flow pipe (111), the top of the through flow pipe (111) is provided with mutually communicated crushing grooves (11), the two sides of the top of the crushing groove (11) are provided with feed inlets (114), the middle position of the top of the crushing groove (11) is provided with a second driving motor (115), the output end of the second driving motor (115) is provided with a stirring rod (112), the top of the outer side of the stirring rod (112) is provided with a second bevel gear (119), the top of two sides inside the crushing groove (11) is symmetrically sleeved with crushing rollers (113), one side, away from each other, of each crushing roller (113) is provided with a driven gear (116) and a driving gear (117) which are meshed with each other, the other side, close to each other, of each crushing roller (113) is provided with a first bevel gear (118), and the first bevel gear (118) and the second bevel gear (119) are meshed with each other.
3. The apparatus of claim 1, wherein the solid state methane reaction fermentation apparatus for biomass material production comprises: the top of the acid fermentation component is provided with an acid fermentation reaction kettle (6), the middle position of one side of the acid fermentation reaction kettle (6) is provided with a first driving motor (603), an air inlet (609) is arranged at the middle position of the other side of the acid fermentation reaction kettle (6), the output end of the first driving motor (603) is respectively provided with a fixing plate (604) and a stirring roller (606), an inner gear ring (601) is arranged on one side inside the acid fermentation reaction kettle (6), a first annular chute (608) is arranged on the other side in the acid fermentation reaction kettle (6), the inner side of the first annular sliding groove (608) is symmetrically provided with first annular sliding blocks (607) which are matched with each other, the top and the bottom of the fixed plate (604) are both sleeved with gears (602) which are meshed with the inner gear rings (601), and the inner sides of the two groups of inner gear rings (601) and one side, close to the two groups of first annular sliders (607), are both sleeved with guide vanes (605).
4. The apparatus of claim 1, wherein the solid state methane reaction fermentation apparatus for biomass material production comprises: the bottom that is close to second screw conveyor (4) and third screw conveyor (7) at base (1) top all is equipped with the supporting seat, and supporting seat and second screw conveyor (4) and third screw conveyor (7) interconnect, second screw conveyor (4) communicate each other through the inside of first guide opening (12) with acid fermentation reation kettle (6), third screw conveyor (7) communicate each other through the inside of second guide opening (22) with methane fermentation reation kettle (9).
5. The apparatus of claim 1, wherein the solid state methane reaction fermentation apparatus for biomass material production comprises: the intermediate position department of methane fermentation reation kettle (9) bottom is equipped with the bin outlet, the intermediate position department of reaction inner bag (16) bottom is equipped with the bleeder valve, and is two sets of the inside of stirring leaf (15) is evenly arranged and is equipped with the through-hole, the inboard intermediate position department of reaction inner bag (16) is equipped with annular guide slot, and is two sets of one side that blast pipe (24) kept away from each other is equipped with the guide pulley, and guide pulley and annular guide slot slip adaptation, the bottom of third driving motor (25) output is equipped with the water conservancy diversion flabellum, the bottom in air heater (20) outside is equipped with the bearing frame, and bearing frame and sleeve pipe (21) interconnect, the output and sleeve pipe (21) of air heater (20) communicate each other, the inside intermediate position department of sleeve pipe (21) is equipped with the water conservancy diversion seat, and water conservancy diversion seat and communicating pipe (23) mutually support.
6. The apparatus of claim 1, wherein the solid state methane reaction fermentation apparatus for biomass material production comprises: the top of the control console (10) is respectively provided with a dust collecting groove and a suction fan, the output end of the suction fan is provided with a flow guide pipe communicated with the flow guide pipe (111), and one side of the flow guide pipe is provided with a filter screen.
7. The apparatus of claim 3, wherein the solid methane reaction fermentation apparatus for biomass material production comprises: one side at acid fermentation reation kettle (6) top is equipped with the gas vent, the bottom of acid fermentation reation kettle (6) is equipped with electronic push-pull valve, and the inside of electronic push-pull valve and baffle box (5) communicates each other, the inside bottom of acid fermentation reation kettle (6) is equipped with the guide fill, and the guide fill mutually supports with electronic push-pull valve.
8. The apparatus of claim 3, wherein the solid methane reaction fermentation apparatus for biomass material production comprises: and bearings are arranged on one sides of the two groups of first annular sliding blocks (607), the two groups of guide vanes (605) are connected with the bearings, and the air inlet (609) is formed by combining a control valve and a communication port.
9. The solid state methane reaction fermentation apparatus for biomass material production according to claim 2, wherein: smash the inside top symmetry in groove (11) and be equipped with the mount, and the inside cover of mount be equipped with crushing roller (113) interconnect's location bearing, homonymy four groups the both sides in crushing roller (113) outside all are equipped with the barrier plate, the both sides of puddler (112) outside bottom are equipped with clearly the brush board, and clearly the inner wall of brush board and through-flow pipe (111) laminates each other, and are two sets of the top of feed inlet (114) is equipped with the feed chute, and the inside intermediate position department of feed chute is equipped with hemisphere water conservancy diversion seat, and hemisphere water conservancy diversion seat and feed inlet (114) mutually support.
CN202110754483.4A 2021-07-05 2021-07-05 Solid-state methane reaction fermentation equipment for biomass material manufacturing Withdrawn CN113549532A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110754483.4A CN113549532A (en) 2021-07-05 2021-07-05 Solid-state methane reaction fermentation equipment for biomass material manufacturing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110754483.4A CN113549532A (en) 2021-07-05 2021-07-05 Solid-state methane reaction fermentation equipment for biomass material manufacturing

Publications (1)

Publication Number Publication Date
CN113549532A true CN113549532A (en) 2021-10-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110754483.4A Withdrawn CN113549532A (en) 2021-07-05 2021-07-05 Solid-state methane reaction fermentation equipment for biomass material manufacturing

Country Status (1)

Country Link
CN (1) CN113549532A (en)

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