CN113547337B - Full-automatic inner hole micro-connection removing workbench - Google Patents
Full-automatic inner hole micro-connection removing workbench Download PDFInfo
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- CN113547337B CN113547337B CN202110786661.1A CN202110786661A CN113547337B CN 113547337 B CN113547337 B CN 113547337B CN 202110786661 A CN202110786661 A CN 202110786661A CN 113547337 B CN113547337 B CN 113547337B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the field of laser cutting part processing, in particular to a full-automatic inner hole micro-connection removing workbench which comprises a workbench, a mechanical arm, a classification unit, a packaging unit, a storage unit and a processing unit, wherein the mechanical arm is fixedly arranged at the center of the upper surface of the workbench, and the classification unit, the packaging unit, the storage unit and the processing unit are arranged on the upper surface of the workbench; in the invention, the top cover is opened, then the parts are poured into the primary cavity, and the valve is in a closed state at the moment; when the parts are poured, the top cover is closed, and then the electromagnet is magnetized, so that the parts are attracted to the edge and accumulated; then the valve is opened, then the electromagnet is slowly magnetized, at the moment, the part with the weakest magnetic force, namely the middle position of the cavity, firstly falls off, and after the electromagnet is completely magnetized, all parts can fall into the secondary cavity from the valve in sequence; the principle of the secondary cavity is consistent with that of the primary cavity, the separation rate can be improved through grading treatment, and finally the parts slide to the packaging unit.
Description
Technical Field
The invention relates to the field of laser cutting part processing, in particular to a full-automatic inner hole micro-connection removal workbench.
Background
Laser cutting is widely applied to industry due to the advantages of high precision, high speed, small heat affected zone and the like, and the common method is difficult to realize high-efficiency automatic separation due to the fact that produced parts are various in size and made of the same material and are in strip shapes, so that a full-automatic inner hole micro-connection removal workbench is provided.
Disclosure of Invention
The invention aims to provide a full-automatic inner hole micro-connection removal workbench to solve the problems in the background technology.
In order to achieve the purpose, the full-automatic inner hole micro-connection removing workbench comprises a workbench, a mechanical arm, a classification unit, a packaging unit, a storage unit and a processing unit, wherein the mechanical arm is fixedly arranged at the center of the upper surface of the workbench, and the classification unit, the packaging unit, the storage unit and the processing unit are arranged on the upper surface of the workbench;
the classification unit comprises a first-stage cavity and a second-stage cavity, electromagnets are fixedly connected inside the first-stage cavity and the second-stage cavity, screens are fixedly connected to the lower sides of the first-stage cavity and the second-stage cavity, valves are fixedly mounted at the lower ends of the first-stage cavity and the second-stage cavity, and a top cover is further inserted into the top of the first-stage cavity.
Preferably: the packaging unit comprises a first conveying belt, a weighing platform, a second conveying belt and a container, the first conveying belt is fixedly mounted on the upper surface of the workbench and located on the lower side of the classification unit, the weighing platform is fixedly connected to one end, close to the first conveying belt, of the upper surface of the workbench, a plurality of second conveying belts are fixedly mounted on one side, close to the weighing platform, of the upper surface of the workbench, a container box is further inserted into one end, close to the second conveying belt, of the upper surface of the workbench, and a vertical electric telescopic rod is arranged at the lower end of the container box.
Preferably: the processing unit includes that slide, ratch, mounting bracket, crossbearer and processing bore, slide fixed mounting is at the upper surface of workstation, the both ends inner wall fixedly connected with ratch of slide, there is the mounting bracket at the upside of slide still fixed mounting of the upper surface of workstation, the inner wall fixedly connected with slide of mounting bracket, the outer wall sliding connection of crossbearer has the processing to bore.
Preferably: the storage unit is arranged on the upper surface of the workbench, and grooves matched with the multiple rows of container boxes in size are formed in the storage unit.
Preferably: the container box has a plurality of types, and the inner wall of the container box is respectively provided with through holes matched with the sizes of the inner holes of different parts.
Preferably, the following components: the inner wall of the fixed ratch department of slide inner wall is sunken, the ratch divide into again and supports head and telescopic link, the cross sectional shape who supports the head is right trapezoid, the inside fixed mounting of telescopic link has the spring.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the top cover is opened, then the parts are poured into the primary cavity, and the valve is in a closed state at the moment; when the parts are poured, the top cover is closed, and then the electromagnet is magnetized, so that the parts are attracted to the edge and accumulated; then the valve is opened, then the electromagnet is slowly magnetized, at the moment, the part with the weakest magnetic force, namely the middle position of the cavity, firstly falls off, and after the electromagnet is completely magnetized, all parts can fall into the secondary cavity from the valve in sequence; the principle of the secondary cavity is consistent with that of the primary cavity, the separation rate can be improved through grading treatment, and finally the parts slide to the packaging unit;
2. the parts slide to the first conveying belt from the classifying unit and are conveyed to the weighing platform, the working platform can automatically classify the parts after weighing the parts, then an action instruction is transmitted to the mechanical arm, the mechanical arm grabs the parts and places the corresponding second conveying belt into the corresponding container box, the working platform sends an instruction to the mechanical arm and then sends a delay instruction to the electric telescopic rod at the bottom of the container box, after the parts are determined to be classified into the type, the electric telescopic rod drives the container box to descend by the thickness of one plate, after the parts are fully filled, the mechanical arm grabs the container box to rotate and shake so as to ensure that the parts are placed orderly, then the container box is conveyed to the storage unit to be processed, and the mechanical arm also grabs the container box of the same type from the warehouse and places the container box at the corresponding position;
3. the manipulator conveys the container boxes filled with parts in the storage unit to the slideway of the workbench, then the slideway is started to bring the container boxes to the rack bar for fixing, the container boxes can extrude the springs in the telescopic rods through the rack bar when passing through, and the container boxes can be ejected out under the action of the springs when going far, so that the effect of fixing the container boxes is achieved; after the container box is fixed, the workbench sends an instruction, the machining drill can automatically and respectively machine the inner holes of the parts according to the types of the parts, and the container box is conveyed to the packaging unit after machining, unloaded with the parts and returned to the storage unit for standby.
Drawings
FIG. 1 is a schematic elevation view of a full-automatic inner hole micro-connection removal station according to the present invention;
FIG. 2 is a schematic side view of a full-automatic inner hole micro-connection removal station according to the present invention;
FIG. 3 is a schematic diagram of a classification unit of the full-automatic inner hole micro-connection removal workbench according to the present invention.
In the figure:
1. a work table; 2. a manipulator; 3. a classification unit; 100. a storage unit; 4. a packaging unit; 5. a processing unit;
31. a primary cavity; 32. a secondary cavity; 33. an electromagnet; 34. screening a screen; 35. a valve; 36. a top cover;
41. a first conveyor belt; 42. a weighing platform; 43. a second conveyor belt; 44. a container;
51. a slideway; 52. a rack bar; 53. a mounting frame; 54. a cross frame; 55. and (5) processing the drill.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-3, which are views of a preferred embodiment of the present invention, a full-automatic inner hole micro-connection removal workbench is composed of a workbench 1, a manipulator 2, a sorting unit 3, a packaging unit 4, a warehousing unit 100 and a processing unit 5, wherein the manipulator 2 is fixedly installed at the center of the upper surface of the workbench 1, and the sorting unit 3, the packaging unit 4, the warehousing unit 100 and the processing unit 5 are arranged on the upper surface of the workbench 1;
the classification unit 3 includes by being divided into one-level cavity 31 and second grade cavity 32, the equal fixedly connected with electro-magnet 33 in inside of one-level cavity 31 and second grade cavity 32, the equal fixedly connected with screen cloth 34 of downside of one-level cavity 31 and second grade cavity 32, the equal fixed mounting of lower extreme of one-level cavity 31 and second grade cavity 32 has valve 35, and top cap 36 has still been pegged graft at the top of one-level cavity 31.
Opening the top cover 36, then pouring the parts into the primary cavity 31, at which time the valve 35 is in a closed state; when the parts are poured, the top cover 36 is closed, and then the electromagnet 33 is magnetized, so that the parts are attracted to the edge to be stacked; then, opening the valve 35, then slowly demagnetizing the electromagnet 33, wherein the part with the weakest magnetic force, namely the middle position of the cavity, firstly falls off, and after complete demagnetization, all parts can fall into the secondary cavity 32 from the valve 35 in sequence; the principle of the secondary cavity 32 is the same as that of the primary cavity 31, the separation rate can be improved through grading treatment, and finally the parts slide to the packaging unit 4.
As shown in fig. 1-3, the packaging unit 4 includes a first conveying belt 41, a weighing platform 42, a second conveying belt 43 and a container 44, the first conveying belt 41 is fixedly mounted on the upper surface of the workbench 1 and located on the lower side of the sorting unit 3, the weighing platform 42 is further fixedly connected to one end of the upper surface of the workbench 1 close to the first conveying belt 41, a plurality of second conveying belts 43 are further fixedly mounted on one side of the upper surface of the workbench 1 close to the weighing platform 42, the container 44 is further inserted into one end of the upper surface of the workbench 1 close to the second conveying belt 43, and a vertical electric telescopic rod is arranged at the lower end of the container 44.
The parts slide to a first conveying belt 41 from the classification unit 3 and are conveyed to a weighing platform 42, the work table 1 can automatically classify the parts after weighing the parts, then an action instruction is transmitted to the mechanical arm 2, the mechanical arm 2 grabs the parts and places corresponding second conveying belts 43 to enter corresponding container boxes 44, the work table 1 sends a delay instruction to an electric telescopic rod at the bottom of the container boxes 44 after sending the instruction to the mechanical arm 2, and after determining that the parts are classified into the type, the electric telescopic rod drives the container boxes 44 to descend by the thickness of one plate; after filling, the robot 2 will pick the pallet 44, rotate and shake to ensure that the parts are in order, then transport the pallet 44 to the storage unit 100 for processing, and the robot 2 will pick the same type of pallet 44 from the warehouse and place it in the appropriate location.
The processing unit 5 comprises a slide 51, a rack 52, a mounting rack 53, a cross frame 54 and a processing drill 55, wherein the slide 51 is fixedly mounted on the upper surface of the workbench 1, the rack 52 is fixedly connected with the inner walls of the two ends of the slide 51, the mounting rack 53 is fixedly mounted on the upper surface of the workbench 1 on the upper side of the slide 51, the slide 51 is fixedly connected with the inner wall of the mounting rack 53, and the processing drill 55 is slidably connected with the outer wall of the cross frame 54.
The container box 44 filled with parts in the storage unit 100 is conveyed to the slide way 51 of the workbench 1 through the manipulator 2, then the slide way is started to bring the container box 44 to the rack bar 52 for fixing, the spring in the telescopic rod can be extruded through the rack bar 52 when the container box 44 passes by, and the spring can be ejected out under the action of the spring when the container box 44 is far away, so that the effect of fixing the container box 44 is achieved; after the pallet 44 is fixed and the work table 1 gives an instruction, the machining drill 55 will automatically machine the inner holes of the parts according to the type of the parts, and after machining, the pallet 44 is transported to the packing unit 4 to unload the parts and returns to the storage unit 100 for standby.
The storage unit 100 is arranged on the upper surface of the workbench 1, and grooves matched with the plurality of rows of the container boxes 44 in size are formed in the storage unit 100.
Facilitating the placement of the shipping boxes 44 by the warehouse unit 100.
The container 44 has a plurality of kinds, and the inner walls of the container 44 are respectively provided with through holes matched with the sizes of the inner holes of different parts.
And different parts can be accommodated conveniently.
The inner wall of the fixed toothed bar 52 on the inner wall of the slide 51 is concave, the toothed bar 52 is divided into a supporting head and a telescopic rod, the cross section of the supporting head is in a right trapezoid shape, and a spring is fixedly arranged inside the telescopic rod.
The connection of the toothed bar 52 to the bulk cassette 44 is made more stable, making the structure of the device more stable.
Wherein, the lower extreme of slide 51 is provided with the conveyer belt, and processing bores 55 from last still containing cylinder, mount pad and drift down, and the inner wall of slide 51 is fixed mounting still has the contact inductor.
In this embodiment, the top cover 36 is opened, and then the component is poured into the primary cavity 31, and the valve 35 is in a closed state; when the parts are poured, the top cover 36 is closed, and then the electromagnet 33 is magnetized, so that the parts are attracted to the edge to be stacked; then, opening the valve 35, then slowly demagnetizing the electromagnet 33, wherein the part with the weakest magnetic force, namely the middle position of the cavity, firstly falls off, and after complete demagnetization, all parts can fall into the secondary cavity 32 from the valve 35 in sequence; the principle of the secondary cavity 32 is consistent with that of the primary cavity 31, the separation rate can be improved through grading treatment, finally, parts slide to the packaging unit 4, the parts slide to the first conveying belt 41 from the classifying unit 3 and then are conveyed to the weighing table 42, after the weight of the parts is weighed, the working table 1 can automatically classify the parts, then an action instruction is transmitted to the mechanical arm 2, the mechanical arm 2 grabs the parts and places the corresponding second conveying belt 43 to enter the corresponding container box 44, after the working table 1 sends an instruction to the mechanical arm 2, a delay instruction is also sent to an electric telescopic rod at the bottom of the container box 44, after the parts are classified, the electric telescopic rod drives the container box 44 to descend by the thickness of one plate, after the container box 44 is fully filled, the mechanical arm 2 grabs the container box 44 to rotate and shake to ensure that the parts are placed orderly, then the container box 44 is conveyed to the storage unit 100 for processing, and the mechanical arm 2 also grabs the same type container box 44 from the warehouse and places the same position at the corresponding position, the container box 44 filled with parts in the storage unit 100 is conveyed to the slide way 51 of the workbench 1 through the manipulator 2, then the slide way is started to bring the container box 44 to the rack bar 52 for fixing, the spring in the telescopic rod can be extruded through the rack bar 52 when the container box 44 passes by, and the spring can be ejected out under the action of the spring when the container box 44 is far away, so that the effect of fixing the container box 44 is achieved; after the container 44 is fixed and the workbench 1 sends out an instruction, the processing drill 55 will automatically process the inner holes of the parts according to the types of the parts, and after the processing, the container 44 is transported to the packing unit 4 to unload the parts and returns to the storage unit 100 for standby.
While the invention has been described in further detail in connection with specific embodiments thereof, it will be understood that the invention is not limited thereto, and that various other modifications and substitutions may be made by those skilled in the art without departing from the spirit of the invention, which should be considered to be within the scope of the invention as defined by the appended claims.
Claims (3)
1. Workstation is got rid of in full-automatic hole micro-connection, its characterized in that: the automatic packaging machine comprises a workbench (1), a mechanical arm (2), a classification unit (3), a packaging unit (4), a storage unit (100) and a processing unit (5), wherein the mechanical arm (2) is fixedly mounted at the center of the upper surface of the workbench (1), and the classification unit (3), the packaging unit (4), the storage unit (100) and the processing unit (5) are arranged on the upper surface of the workbench (1);
the classifying unit (3) is divided into a primary cavity (31) and a secondary cavity (32), electromagnets (33) are fixedly connected inside the primary cavity (31) and the secondary cavity (32), screens (34) are fixedly connected on the lower sides of the primary cavity (31) and the secondary cavity (32), valves (35) are fixedly mounted at the lower ends of the primary cavity (31) and the secondary cavity (32), and a top cover (36) is further inserted into the top of the primary cavity (31);
the packaging unit (4) comprises a first conveying belt (41), a weighing platform (42), a second conveying belt (43) and a container (44), the first conveying belt (41) is fixedly installed on the upper surface of the workbench (1) and located on the lower side of the classification unit (3), the weighing platform (42) is fixedly connected to one end, close to the first conveying belt (41), of the upper surface of the workbench (1), the second conveying belts (43) are fixedly installed on one side, close to the weighing platform (42), of the upper surface of the workbench (1), a container box (44) is further inserted into one end, close to the second conveying belt (43), of the upper surface of the workbench (1), and a vertical electric telescopic rod is arranged at the lower end of the container box (44);
the machining unit (5) comprises a slide way (51), a rack rod (52), an installation frame (53), a cross frame (54) and a machining drill (55), the slide way (51) is fixedly installed on the upper surface of the workbench (1), the inner walls of two ends of the slide way (51) are fixedly connected with the rack rod (52), the installation frame (53) is further fixedly installed on the upper surface of the workbench (1) on the upper side of the slide way (51), the inner wall of the installation frame (53) is fixedly connected with the slide way (51), and the outer wall of the cross frame (54) is connected with the machining drill (55) in a sliding mode;
the storage unit (100) is arranged on the upper surface of the workbench (1), and grooves matched with the multiple rows of container boxes (44) in size are formed in the storage unit (100).
2. The full-automatic bore microconnection removal station of claim 1, wherein: the container box (44) has a plurality of types, and through holes matched with the sizes of the inner holes of different parts are respectively formed in the inner walls of the container boxes (44).
3. The full-automatic inner hole micro-connection removal workbench according to claim 1, characterized in that: the inner wall of slide (51) inner wall fixed ratch (52) department is sunken, ratch (52) divide into again and support head and telescopic link, the cross sectional shape that supports the head is right trapezoid, the inside fixed mounting of telescopic link has the spring.
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