CN113533438B - In-situ testing device and testing method for friction arc burning of electrical contact materials - Google Patents
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Abstract
本发明揭示了一种电接触材料摩擦电弧烧损的原位测试装置及其测试方法,包括测试单元、数据采集单元和数据处理单元,数据采集单元与数据处理单元相连接,测试单元与数据采集单元电性连接,测试单元包括可调速电机、测试电极、至少用于放置待测样品的样品台和电源,测试电极与可调速电机固定连接,测试电极设置于待测样品的上方,且其在处于第一工位时能够与待测样品接触并产生摩擦和烧损。本发明提供的电接触材料摩擦电弧烧损的原位测试装置通过低电压摩擦起弧烧损,与电动汽车、充电装置等应用条件下电接触材料的工作环境更为相似,而且通过旋转摆臂实现周期摩擦起弧,可以避免磨屑造成的烧损干扰,同时对实时数据的记录采集提供了更好的可行性。
The present invention discloses an in-situ testing device for friction arc burning of electrical contact materials and a testing method thereof, comprising a testing unit, a data acquisition unit and a data processing unit, wherein the data acquisition unit is connected to the data processing unit, the testing unit is electrically connected to the data acquisition unit, the testing unit comprises an adjustable speed motor, a testing electrode, a sample table for placing at least a sample to be tested and a power supply, the testing electrode is fixedly connected to the adjustable speed motor, the testing electrode is arranged above the sample to be tested, and when it is in the first station, it can contact the sample to be tested and generate friction and burning. The in-situ testing device for friction arc burning of electrical contact materials provided by the present invention uses low voltage friction arcing to start burning, which is more similar to the working environment of electrical contact materials under application conditions such as electric vehicles and charging devices, and periodic friction arcing is achieved by rotating a swing arm, which can avoid the interference of burning caused by wear debris, and at the same time provides better feasibility for recording and collecting real-time data.
Description
技术领域Technical Field
本发明属于电工材料技术领域,具体涉及一种电接触材料摩擦电弧烧损的原位测试装置及其测试方法。The invention belongs to the technical field of electrical materials, and in particular relates to an in-situ testing device and a testing method for friction arc burning of an electrical contact material.
背景技术Background technique
电接触过程中,两导体接触界面从分离到接触或从接触到分离时,一定条件下两者之间便会产生电弧。高能量、高温度的电弧会使接触材料表面熔化受损,恶化材料性能,降低材料使用寿命。因此,电接触材料的电弧烧蚀过程对评估电接触材料的使用寿命至关重要。During the electrical contact process, when the contact interface of two conductors changes from separation to contact or from contact to separation, an arc will be generated between the two under certain conditions. High-energy, high-temperature arcs will melt and damage the surface of the contact material, deteriorate the material properties, and reduce the service life of the material. Therefore, the arc ablation process of electrical contact materials is crucial to evaluating the service life of electrical contact materials.
当前电接触材料的电弧烧蚀性能测试主要集中于受压接触的电弧烧蚀行为,主要针对高压电路的电触头材料,以提高接触力为目标来减少电弧烧损。随着电动汽车及其相应的充电桩产业的开发,因汽车振动产生的电弧、摩擦产生的电弧在所难免。采用原有评测方式,难以评估这类电弧损伤及其对安全性能的影响。国内也出现了带电摩擦测试电弧烧蚀性能的测试,简单地把摩擦磨损测试与电源连接进行往复式测试,进行最终质量烧损和体积烧损测量。但是这种方法不能有效体现电接触材料产生的电弧能量,另一方面不能有效去除磨屑对电弧烧蚀的负面影响,不能对电接触材料的抗电弧性能进行评估。At present, the arc erosion performance test of electrical contact materials mainly focuses on the arc erosion behavior of pressurized contact, mainly targeting the electrical contact materials of high-voltage circuits, with the goal of increasing contact force to reduce arc burning. With the development of electric vehicles and their corresponding charging pile industries, arcs caused by vehicle vibration and friction are inevitable. It is difficult to evaluate this type of arc damage and its impact on safety performance using the original evaluation method. There are also tests of arc erosion performance with charged friction tests in China, which simply connect the friction and wear test to the power supply for reciprocating testing, and measure the final mass burn and volume burn. However, this method cannot effectively reflect the arc energy generated by the electrical contact material. On the other hand, it cannot effectively remove the negative impact of wear debris on arc erosion, and cannot evaluate the arc resistance of electrical contact materials.
因此,从电动汽车产业需求出发,构建摩擦电弧测试方法,有着重要的现实意义。Therefore, based on the needs of the electric vehicle industry, constructing a friction arc testing method has important practical significance.
发明内容Summary of the invention
本发明的主要目的在于提供一种电接触材料摩擦电弧烧损的原位测试装置及其测试方法,以克服现有技术中存在的不足。The main purpose of the present invention is to provide an in-situ testing device and a testing method for friction arc burning of electric contact materials, so as to overcome the shortcomings existing in the prior art.
为实现前述发明目的,本发明实施例采用的技术方案包括:To achieve the aforementioned object of the invention, the technical solution adopted by the embodiment of the present invention includes:
本发明实施例提供了一种电接触材料摩擦电弧烧损的原位测试装置,包括测试单元、数据采集单元和数据处理单元,所述数据采集单元与数据处理单元相连接,所述测试单元与所述数据采集单元电性连接;其中,所述测试单元包括可调速电机、测试电极、至少用于放置待测样品的样品台和电源,所述测试电极与可调速电机固定连接,所述测试电极设置于所述待测样品的上方,且所述测试电极在处于第一工位时能够与待测样品接触并产生摩擦和烧损。An embodiment of the present invention provides an in-situ testing device for friction arc burning of electrical contact materials, comprising a testing unit, a data acquisition unit and a data processing unit, wherein the data acquisition unit is connected to the data processing unit, and the testing unit is electrically connected to the data acquisition unit; wherein the testing unit comprises an adjustable speed motor, a testing electrode, a sample table for placing at least a sample to be tested, and a power supply, wherein the testing electrode is fixedly connected to the adjustable speed motor, the testing electrode is arranged above the sample to be tested, and when the testing electrode is in a first position, it can contact the sample to be tested and generate friction and burning.
本技术方案中,第一工位是指测试电极的下端部与待测样品的表面垂直接触时的位置。In the present technical solution, the first working position refers to the position when the lower end of the test electrode is in vertical contact with the surface of the sample to be tested.
进一步地,所述数据采集单元包括由电压测量装置、电流测量装置和电源组成的电路,以及补偿电路,所述补偿电路至少用于实现电压和电流的同时测试。Furthermore, the data acquisition unit includes a circuit consisting of a voltage measuring device, a current measuring device and a power supply, and a compensation circuit, and the compensation circuit is at least used to achieve simultaneous testing of voltage and current.
进一步地,所述数据处理单元至少用以实时记录数据和电压、电流和电弧曲线。Furthermore, the data processing unit is at least used to record data and voltage, current and arc curves in real time.
进一步地,所述测试电极采用钨电极。Furthermore, the test electrode is a tungsten electrode.
更进一步地,所述测试电极与待测样品接触的一端部具有半球形结构。Furthermore, one end of the test electrode in contact with the sample to be tested has a hemispherical structure.
进一步地,所述可调速电机上还设置有电机转盘,所述电机转盘上设置有限位块并连接压力传感器,用以对测试电极的位置和初始接触状态进行限定。Furthermore, the adjustable speed motor is also provided with a motor turntable, and a limit block is provided on the motor turntable and is connected to a pressure sensor to limit the position and initial contact state of the test electrode.
进一步地,所述测试单元还包括样品固定装置,至少用以对待测样品的位置进行限定。Furthermore, the testing unit also includes a sample fixing device, which is at least used to limit the position of the sample to be tested.
本发明实施例还提供了一种电接触材料摩擦电弧烧损的原位测试方法,包括:The embodiment of the present invention also provides an in-situ testing method for friction arc burning of electrical contact materials, comprising:
提供前述的电接触材料摩擦电弧烧损的原位测试装置;Providing an in-situ testing device for the friction arc burning of the aforementioned electrical contact material;
将待测样品固定于样品台上,将所述待测样品、测试电极和电源电性连接;Fixing the sample to be tested on the sample stage, and electrically connecting the sample to be tested, the test electrode and a power supply;
使所述电源通电,在等电压模式下,通过调节电压、电流、测试电极的转速,实现所述测试电极在处于第一工位时与待测样品接触并产生摩擦和烧损,并实时记录电压、电流和电弧曲线,进而完成电接触材料摩擦电弧烧损的原位测试。The power supply is powered on, and in the equal voltage mode, by adjusting the voltage, current, and rotation speed of the test electrode, the test electrode is in contact with the sample to be tested and generates friction and burning when in the first position, and the voltage, current and arc curve are recorded in real time, thereby completing the in-situ test of friction arc burning of the electrical contact material.
进一步地,所述的电接触材料摩擦电弧烧损的原位测试方法,具体包括:将所述待测样品与电源的负极连接,将所述测试电极与电源的正极连接。Furthermore, the in-situ testing method for friction arc burning of electrical contact materials specifically comprises: connecting the sample to be tested to the negative electrode of a power source, and connecting the testing electrode to the positive electrode of the power source.
进一步地,所述的电接触材料摩擦电弧烧损的原位测试方法,还包括:通过调节电源的脉冲宽度和频率,或者通过改变摩擦频率,实现电接触材料摩擦电弧烧损的原位测试。Furthermore, the in-situ testing method for friction arc burning of electrical contact materials also includes: achieving in-situ testing for friction arc burning of electrical contact materials by adjusting the pulse width and frequency of the power supply, or by changing the friction frequency.
进一步地,所述制备方法还包括:在所述测试完成后,计算烧损质量,以及,测量烧蚀深度和烧蚀体积。Furthermore, the preparation method further comprises: after the test is completed, calculating the ablation mass, and measuring the ablation depth and ablation volume.
进一步地,所述的电接触材料摩擦电弧烧损的原位测试方法,还包括:在进行测试前,对所述待测样品的表面进行打磨和清洗。Furthermore, the in-situ testing method for friction arc burning of electrical contact materials further includes: before testing, polishing and cleaning the surface of the sample to be tested.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过低电压摩擦电弧烧损,与电触点材料的工作环境更为相似,而且通过旋转摆臂方式实现周期摩擦电弧,可以避免磨屑造成的烧损干扰,同时对实时数据的记录采集提供了更好的可行性,此外,采用本发明方法测试的摩擦电弧烧损更好地体现了电接触材料的抗电弧性能,对其安全性评估更准确。The present invention uses low-voltage friction arc burning, which is more similar to the working environment of electrical contact materials, and realizes periodic friction arc by rotating the swing arm, which can avoid the burning interference caused by wear chips, and at the same time provides better feasibility for recording and collecting real-time data. In addition, the friction arc burning tested by the method of the present invention better reflects the arc resistance of the electrical contact material, and its safety assessment is more accurate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本申请一实施方式中电接触材料摩擦电弧烧损的原位测试装置的结构示意图。FIG1 is a schematic structural diagram of an in-situ testing device for friction arc burning of electrical contact materials in one embodiment of the present application.
图2是图1中测试单元的结构示意图。FIG. 2 is a schematic diagram of the structure of the test unit in FIG. 1 .
图3是实施例2中样品烧蚀后的形貌图。FIG. 3 is a morphology diagram of the sample after ablation in Example 2.
图4是实施例2中样品烧蚀表面的划痕深度分布图。FIG. 4 is a diagram showing the scratch depth distribution on the ablated surface of the sample in Example 2.
图5是实施例3中样品烧蚀后的形貌图。FIG. 5 is a morphology diagram of the sample after ablation in Example 3.
图6是实施例3的样品烧蚀表面的划痕深度分布图。FIG. 6 is a diagram showing the scratch depth distribution on the ablated surface of the sample of Example 3.
图7是实施例4中样品烧蚀后的形貌图。FIG. 7 is a morphology diagram of the sample after ablation in Example 4.
图8是实施例4的样品烧蚀表面的划痕深度分布图。FIG. 8 is a diagram showing the scratch depth distribution on the ablated surface of the sample of Example 4.
图9是本申请一实施方式中电压16V,电流2A下测试20ms的采样数据图。FIG. 9 is a graph of sampling data of a test of 20 ms at a voltage of 16 V and a current of 2 A in one embodiment of the present application.
图10是对比例对应的摩擦磨损测试的样品形貌图。FIG. 10 is a sample morphology diagram of the friction and wear test corresponding to the comparative example.
图11是对比例对应的摩擦磨损测试的样品划痕深度分布图。FIG. 11 is a diagram showing the scratch depth distribution of samples subjected to friction and wear tests corresponding to the comparative example.
附图标记说明:1.测试单元,11、可调速电机,12、样品台,121、负极接触点,122、减震弹簧,13、电机转盘,14、钨电极,15、样品夹具,2、数据采集单元,3、数据处理单元,4、待测样品,5、限位块,6、压力传感器。Explanation of the accompanying drawings: 1. Test unit, 11. Adjustable speed motor, 12. Sample stage, 121. Negative contact point, 122. Shock-absorbing spring, 13. Motor turntable, 14. Tungsten electrode, 15. Sample fixture, 2. Data acquisition unit, 3. Data processing unit, 4. Sample to be tested, 5. Limit block, 6. Pressure sensor.
具体实施方式Detailed ways
通过应连同所附图式一起阅读的以下具体实施方式将更完整地理解本发明。本文中揭示本发明的详细实施例;然而,应理解,所揭示的实施例仅具本发明的示范性,本发明可以各种形式来体现。因此,本文中所揭示的特定功能细节不应解释为具有限制性,而是仅解释为权利要求书的基础且解释为用于教示所属领域的技术人员在事实上任何适当详细实施例中以不同方式采用本发明的代表性基础。The present invention will be more fully understood through the following detailed description, which should be read in conjunction with the accompanying drawings. Detailed embodiments of the present invention are disclosed herein; however, it should be understood that the disclosed embodiments are only exemplary of the present invention, which can be embodied in various forms. Therefore, the specific functional details disclosed herein should not be interpreted as limiting, but only as the basis of the claims and as a representative basis for teaching those skilled in the art to adopt the present invention in different ways in virtually any appropriate detailed embodiment.
鉴于现有技术的不足,本案发明人经过长期研究和实践,提出了一种电接触材料摩擦电弧烧损的原位测试装置及其测试方法,通过低压带电摩擦产生电弧烧损,并通过旋转摆臂方式实现周期摩擦电弧,可以避免磨屑造成的烧损干扰,同时对实时数据的记录采集提供了更好的可行性,而且采用低压直流电源,与电动汽车等相关应用环境更具有可比性。如下将对本发明的技术方案更为详细的解释说明。In view of the shortcomings of the prior art, the inventor of this case, after long-term research and practice, proposed an in-situ testing device and testing method for friction arc burning of electrical contact materials, which generates arc burning through low-voltage charged friction and realizes periodic friction arc through rotating swing arms, which can avoid the interference of burning caused by wear debris, and at the same time provide better feasibility for recording and collecting real-time data, and adopt low-voltage DC power supply, which is more comparable with relevant application environments such as electric vehicles. The technical solution of the present invention will be explained in more detail as follows.
本发明实施例的一个方面提供了一种电接触材料摩擦电弧烧损的原位测试装置,包括测试单元、数据采集单元和数据处理单元,所述数据采集单元与数据处理单元相连接,所述测试单元与所述数据采集单元电性连接;其中,所述测试单元包括可调速电机、测试电极、至少用于放置待测样品的样品台和电源,所述测试电极与可调速电机固定连接,所述测试电极设置于所述待测样品的上方,且所述测试电极在处于第一工位时能够与待测样品接触并产生摩擦和烧损。One aspect of an embodiment of the present invention provides an in-situ testing device for friction arc burning of electrical contact materials, comprising a testing unit, a data acquisition unit and a data processing unit, wherein the data acquisition unit is connected to the data processing unit, and the testing unit is electrically connected to the data acquisition unit; wherein the testing unit comprises an adjustable speed motor, a testing electrode, a sample table for placing at least a sample to be tested, and a power supply, wherein the testing electrode is fixedly connected to the adjustable speed motor, the testing electrode is arranged above the sample to be tested, and when the testing electrode is in a first position, it can contact the sample to be tested and generate friction and burning.
在一些优选实施例中,所述数据采集单元包括由电压测量装置、电流测量装置和电源组成的电路,以及补偿电路,所述补偿电路至少用于实现电压和电流的同时测试。In some preferred embodiments, the data acquisition unit includes a circuit consisting of a voltage measuring device, a current measuring device and a power supply, and a compensation circuit, wherein the compensation circuit is at least used to achieve simultaneous testing of voltage and current.
在一些更为优选的实施例中,所述电源可以包括直流电源,但不局限于此。In some more preferred embodiments, the power supply may include a direct current power supply, but is not limited thereto.
在一些优选实施例中,所述数据处理单元至少用以实时记录数据和电压、电流和电弧曲线。In some preferred embodiments, the data processing unit is at least used to record data and voltage, current and arc curves in real time.
在一些优选实施例中,所述电源的正极与所述测试电极相连接,所述电源的负极与所述待测样品相连接。In some preferred embodiments, the positive electrode of the power supply is connected to the test electrode, and the negative electrode of the power supply is connected to the sample to be tested.
在一些优选实施例中,所述测试电极采用钨电极。In some preferred embodiments, the test electrode is a tungsten electrode.
在一些更为优选的实施例中,所述测试电极与待测样品接触的一端部具有半球形结构,优选的,所述半球形结构的直径为2-8mm。In some more preferred embodiments, the end of the test electrode in contact with the sample to be tested has a hemispherical structure. Preferably, the diameter of the hemispherical structure is 2-8 mm.
在一些优选实施例中,所述可调速电机上还设置有电机转盘,所述电机转盘上设置有限位块并连接压力传感器,用以对测试电极的位置和初始接触状态进行限定。In some preferred embodiments, the adjustable speed motor is further provided with a motor turntable, on which a limit block is provided and connected to a pressure sensor to limit the position and initial contact state of the test electrode.
在一些更为优选的实施例中,所述测试单元还包括样品固定装置,至少用以对待测样品的位置进行限定;优选的,所述样品固定装置包括样品夹具。In some more preferred embodiments, the test unit further comprises a sample fixing device, at least for limiting the position of the sample to be tested; preferably, the sample fixing device comprises a sample clamp.
在一些更为优选的实施例中,所述样品台可以采用自上而下设有紫铜触点和减震弹簧的样品台,但不局限于此,In some more preferred embodiments, the sample stage may be a sample stage with copper contacts and shock-absorbing springs from top to bottom, but is not limited thereto.
本发明实施例的另一个方面提供了一种电接触材料摩擦电弧烧损的原位测试方法,包括:Another aspect of an embodiment of the present invention provides an in-situ testing method for friction arc burning of an electrical contact material, comprising:
提供所述的电接触材料摩擦电弧烧损的原位测试装置;Providing an in-situ testing device for the friction arc burning of the electrical contact material;
将待测样品固定于样品台上,将所述待测样品、测试电极和电源电性连接;Fixing the sample to be tested on the sample stage, and electrically connecting the sample to be tested, the test electrode and a power supply;
使所述电源通电,在等电压模式下,通过调节电压、电流、测试电极的转速,实现所述测试电极在处于第一工位时与待测样品接触并产生摩擦和烧损,并实时记录电压、电流和电弧曲线,进而完成电接触材料摩擦电弧烧损的原位测试。The power supply is powered on, and in the equal voltage mode, by adjusting the voltage, current, and rotation speed of the test electrode, the test electrode is in contact with the sample to be tested and generates friction and burning when in the first position, and the voltage, current and arc curve are recorded in real time, thereby completing the in-situ test of friction arc burning of the electrical contact material.
在一些优选实施例中,所述电压为1-50V,电流为0.5-20A,测试电极的转速为0.5-10Hz。In some preferred embodiments, the voltage is 1-50V, the current is 0.5-20A, and the rotation speed of the test electrode is 0.5-10Hz.
在一些优选实施例中,所述的电接触材料摩擦电弧烧损的原位测试方法,其特征在于具体包括:将所述待测样品与电源的负极连接,将所述测试电极与电源的正极连接。In some preferred embodiments, the in-situ testing method for friction arc burning of electrical contact materials is characterized in that it specifically includes: connecting the sample to be tested to the negative electrode of a power supply, and connecting the test electrode to the positive electrode of the power supply.
在一些优选实施例中,所述待测样品由电接触材料制备形成;优选的,所述待测样品呈板带状或块状。In some preferred embodiments, the sample to be tested is prepared from an electrical contact material; preferably, the sample to be tested is in the form of a plate, strip or block.
在一些优选实施例中,所述待测样品的长度在15mm以上,宽度在10mm以上,厚度在10mm以下。In some preferred embodiments, the length of the sample to be tested is greater than 15 mm, the width is greater than 10 mm, and the thickness is less than 10 mm.
在一些优选实施例中,所述的电接触材料摩擦电弧烧损的原位测试方法,还包括:通过调节电源的脉冲宽度和频率,或者通过改变摩擦频率,实现电接触材料摩擦电弧烧损的原位测试。In some preferred embodiments, the in-situ testing method for friction arc burning of electrical contact materials further includes: achieving in-situ testing of friction arc burning of electrical contact materials by adjusting the pulse width and frequency of the power supply, or by changing the friction frequency.
在一些优选实施例中,所述制备方法还包括:在所述测试完成后,计算烧损质量,以及,测量烧蚀深度和烧蚀体积。In some preferred embodiments, the preparation method further comprises: after the test is completed, calculating the ablation mass, and measuring the ablation depth and ablation volume.
在一些优选实施例中,所述的电接触材料摩擦电弧烧损的原位测试方法,于还包括:在进行测试前,对所述待测样品的表面进行打磨和清洗;In some preferred embodiments, the in-situ testing method for friction arc burning of electrical contact materials further comprises: before testing, grinding and cleaning the surface of the sample to be tested;
优选的,所述清洗采用的清洗剂包括去离子水和无水乙醇。Preferably, the cleaning agent used for the cleaning includes deionized water and anhydrous ethanol.
本方法不仅适用于此规格的样品的测试原位,还可用于其他不同尺寸规格的板带状和块状材料。This method is not only applicable to the in-situ testing of samples of this specification, but can also be used for plate, strip and block materials of other different sizes.
本实验的工艺参数不仅可以调节电源脉冲宽度和频率,而且可以通过改变摩擦频率同样可以达到此效果。The process parameters of this experiment can not only adjust the power pulse width and frequency, but also achieve the same effect by changing the friction frequency.
其中,在一些更为具体的实施案例之中,本发明提供的电接触材料摩擦电弧烧损的原位测试装置及测试方法具体包括以下步骤:Among them, in some more specific implementation cases, the in-situ testing device and testing method for friction arc burning of electrical contact materials provided by the present invention specifically include the following steps:
发明装置主要由测试单元、数据采集单元和数据处理单元三大部分组成(附图1)。The device of the invention mainly consists of three parts: a testing unit, a data acquisition unit and a data processing unit (Figure 1).
测试单元由可调速电机、测试电极、样品台和直流电源组成(附图2),测试电极采用钨电极,固定在电机所配置的样品盘上,下端为直径2-8mm的半球,样品采用的是电接触材料制备的板带或块状样,长不小于15mm,宽不小于10mm,厚不大于10mm。The test unit consists of an adjustable speed motor, a test electrode, a sample table and a DC power supply (Figure 2). The test electrode is a tungsten electrode fixed on the sample plate configured by the motor, and the lower end is a hemisphere with a diameter of 2-8mm. The sample is a plate or block sample made of electrical contact material, with a length of not less than 15mm, a width of not less than 10mm, and a thickness of not more than 10mm.
数据采集单元采用高精度电压表和电流表组成的电路,并配有补偿电路实现电压和电流的同时测试。数据处理单元采用自主编程,实现实时数据和电压、电流、电弧曲线记录。The data acquisition unit uses a circuit composed of a high-precision voltmeter and an ammeter, and is equipped with a compensation circuit to achieve simultaneous testing of voltage and current. The data processing unit uses independent programming to achieve real-time data and voltage, current, and arc curve recording.
附图9是电压16V,电流2A下测试20ms的采样数据图,采样频率1000n。测试时首先对样品表面进行打磨清洗,以使其表面平整、清洁干燥且无氧化层,无明显大划痕,然后将样品夹在样品台固定,测量好样品高度及电极位置。连接好样品及测试电路,设定电源输出电流和电极转速,即可开始测试摩擦电弧。实时电弧的电流、电压、电弧数据可以给出一定摩擦条件下的抗电弧能力,测试后的样品质量变化、磨痕和烧蚀坑测量可以给出抗烧蚀性能指标。而且,此数据可与摩擦磨损实验的磨痕数据相对比,从而去除摩擦磨损的影响,直接给出起弧造成的材料损失,为材料寿命计算提供可靠依据。Figure 9 is a sampling data diagram of a 20ms test at a voltage of 16V and a current of 2A, with a sampling frequency of 1000n. During the test, the surface of the sample is first polished and cleaned to make its surface flat, clean and dry without an oxide layer and obvious large scratches. Then the sample is clamped on the sample table and fixed, and the sample height and electrode position are measured. Connect the sample and the test circuit, set the power supply output current and the electrode speed, and start testing the friction arc. The current, voltage, and arc data of the real-time arc can give the arc resistance under certain friction conditions. The mass change, wear marks, and ablation pit measurements of the tested samples can give the anti-ablation performance index. Moreover, this data can be compared with the wear mark data of the friction and wear experiment, thereby removing the influence of friction and wear, directly giving the material loss caused by arcing, and providing a reliable basis for material life calculation.
综上所述,本发明实施例通过摩擦电弧烧损,与电动汽车、充电装置等采用的电接触材料的工作环境更为相似,而且通过旋转摆臂方式实现周期摩擦电弧,可以避免磨屑造成的烧损干扰,同时对实时数据的记录采集提供了更好的可行性,此外,采用本发明实施例方法测试的摩擦电弧烧损可与摩擦磨损实验的磨痕数据相对比,直观地体现了电接触材料的抗电弧性能,对其安全性评估更准确。In summary, the friction arc burning in the embodiment of the present invention is more similar to the working environment of the electrical contact materials used in electric vehicles, charging devices, etc., and the periodic friction arc is realized by rotating the swing arm, which can avoid the burning interference caused by wear chips and provide better feasibility for recording and collecting real-time data. In addition, the friction arc burning tested by the method of the embodiment of the present invention can be compared with the wear mark data of the friction and wear experiment, which intuitively reflects the arc resistance of the electrical contact material and makes its safety assessment more accurate.
实施例1Example 1
参阅图1,本发明实施例提供了一种电接触材料摩擦电弧烧损的原位测试装置,包括测试单元1、数据采集单元2和数据处理单元3,其中,数据采集单元2与数据处理单元3相连接,测试单元1与数据采集单元2电性连接,具体地,如图1和2所示,测试单元1包括可调速电机11、钨电极14、至少用于放置待测样品4的样品台12和直流电源,其中,样品台12具有自上而下设置的负极接触点121和减震弹簧122;钨电极14与可调速电机11固定连接,钨电极14设置于待测样品4的上方,且钨电极14在处于第一工位时能够与待测样品4接触并产生摩擦和烧损;本实施例中,钨电极14与待测样品4接触的一端部具有半球形结构,且该半球形结构的直径为4mm。Referring to FIG1 , an embodiment of the present invention provides an in-situ testing device for friction arc burning of electrical contact materials, comprising a testing unit 1, a data acquisition unit 2 and a data processing unit 3, wherein the data acquisition unit 2 is connected to the data processing unit 3, and the testing unit 1 is electrically connected to the data acquisition unit 2. Specifically, as shown in FIGS. 1 and 2 , the testing unit 1 comprises an adjustable speed motor 11, a tungsten electrode 14, a sample table 12 for at least placing a sample 4 to be tested, and a DC power supply, wherein the sample table 12 has a negative contact point 121 and a shock-absorbing spring 122 arranged from top to bottom; the tungsten electrode 14 is fixedly connected to the adjustable speed motor 11, the tungsten electrode 14 is arranged above the sample 4 to be tested, and the tungsten electrode 14 can contact the sample 4 to be tested and generate friction and burning when in the first working position; in this embodiment, the end of the tungsten electrode 14 that contacts the sample 4 to be tested has a hemispherical structure, and the diameter of the hemispherical structure is 4 mm.
可调速电机11上还设置有电机转盘13,电机转盘13上设置有限位块5并连接压力传感器6,用以对钨电极14的位置和初始接触状态进行限定,测试单元1还包括样品夹具15,至少用以对待测样品4的位置进行限定。The adjustable speed motor 11 is also provided with a motor turntable 13, on which a limit block 5 is provided and connected to a pressure sensor 6, for limiting the position and initial contact state of the tungsten electrode 14. The test unit 1 also includes a sample fixture 15, at least for limiting the position of the sample 4 to be tested.
实施过程中,数据采集单元2包括由电压测量装置、电流测量装置和直流电源组成的电路,以及补偿电路,补偿电路至少用于实现电压和电流的同时测试;数据处理单元3采用自主编程,至少用以实时记录数据和电压、电流和电弧曲线。During the implementation process, the data acquisition unit 2 includes a circuit consisting of a voltage measuring device, a current measuring device and a DC power supply, and a compensation circuit, and the compensation circuit is at least used to realize simultaneous testing of voltage and current; the data processing unit 3 adopts autonomous programming, at least to record data and voltage, current and arc curves in real time.
实施例2Example 2
通过实施例1的电接触材料摩擦电弧烧损的原位测试装置进行测试,待测样品4采用铸态Cu-Te合金,首先使用电火花线切割从铸锭中切割出长宽高分别为45mm×16mm×8mm的块状试样,然后用砂纸将待测面打磨后再抛光,之后依次用去离子水和无水乙醇清洗吹干,称重后等待测试。The test was carried out using the in-situ testing device for friction arc burning of electrical contact materials in Example 1. The sample 4 to be tested was made of cast Cu-Te alloy. First, a block sample with a length, width and height of 45 mm × 16 mm × 8 mm was cut from the ingot using electric spark wire cutting. The test surface was then ground and polished with sandpaper. After that, it was cleaned and dried with deionized water and anhydrous ethanol in turn, and then weighed and waited for testing.
将试样夹持固定在样品台12上并将待测样品连接电源负极,夹持钨电极14装置连接电源正极。打开电源,设置电压,电压可根据实际需求进行调节,实际需求包括是否起弧、电弧能量以及应用环境考虑等。在本实施例中,电压设置为10V。打开电机电源,调节转速,转速可根据实际需求进行调节,在本实施例中,转速约为1r/s。测试时实时记录电压、电流和电弧曲线。The sample is clamped and fixed on the sample table 12 and the sample to be tested is connected to the negative pole of the power supply, and the tungsten electrode 14 device is connected to the positive pole of the power supply. Turn on the power supply and set the voltage. The voltage can be adjusted according to actual needs, including whether to start the arc, the arc energy, and the application environment. In this embodiment, the voltage is set to 10V. Turn on the motor power supply and adjust the speed. The speed can be adjusted according to actual needs. In this embodiment, the speed is about 1r/s. Record the voltage, current and arc curve in real time during the test.
测试结束后,将待测样品4取下,放在精密电子天平上称重,计算烧损质量;用3D光学轮廓仪拍摄样品烧蚀后形貌,如图3和图4所示,并测量烧蚀深度,烧蚀体积等数据。After the test, the sample 4 to be tested is removed and weighed on a precision electronic balance to calculate the burnt mass. The morphology of the sample after ablation is photographed with a 3D optical profiler, as shown in FIGS. 3 and 4 , and the ablation depth, ablation volume and other data are measured.
通过计算,本实施例中烧损量大约为0.2mg,烧损体积大约为1.06×10-2mm3,烧损深度为20.7μm。Through calculation, in this embodiment, the burnt amount is about 0.2 mg, the burnt volume is about 1.06×10 -2 mm 3 , and the burnt depth is 20.7 μm.
实施例3Example 3
通过实施例1的电接触材料摩擦电弧烧损的原位测试装置进行测试,待测样品4采用冷轧高强Cu-Zn-Sn-Ni-Co-Si合金带材,首先使用电火花线切割从铸锭中切割出长宽高分别为45mm×10mm×0.6mm的条状试样,将待测面抛光后依次用去离子水和无水乙醇清洗吹干,称重后等待测试。The test was carried out using the in-situ testing device for friction arc burning of electrical contact materials in Example 1. The sample 4 to be tested was a cold-rolled high-strength Cu-Zn-Sn-Ni-Co-Si alloy strip. First, electric spark wire cutting was used to cut a strip sample with a length, width and height of 45 mm × 10 mm × 0.6 mm from the ingot. The test surface was polished and then cleaned and dried with deionized water and anhydrous ethanol, and then weighed and waited for testing.
将试样夹持固定在样品台12上并将待测样品连接电源负极,夹持钨电极14装置连接电源正极。打开电源,设置电压,电压可根据实际需求进行调节,实际需求包括是否起弧、电弧能量以及应用环境考虑等。在本实施例中,电压设置为10V。打开电机电源,调节转速,转速可根据实际需求进行调节,在本实施例中,转速同实施例2。The sample is clamped and fixed on the sample table 12 and the sample to be tested is connected to the negative pole of the power supply, and the tungsten electrode 14 device is connected to the positive pole of the power supply. Turn on the power supply and set the voltage. The voltage can be adjusted according to actual needs, including whether to start the arc, the arc energy, and the application environment. In this embodiment, the voltage is set to 10V. Turn on the motor power supply and adjust the speed. The speed can be adjusted according to actual needs. In this embodiment, the speed is the same as in Example 2.
测试结束后,将待测样品4取下,放在精密电子天平上称重,计算烧损质量;用3D光学轮廓仪拍摄样品烧蚀后形貌,如图5和图6所示,并测量烧蚀深度,烧蚀体积等数据。After the test, the sample 4 to be tested is removed and weighed on a precision electronic balance to calculate the burnt mass. The morphology of the sample after ablation is photographed with a 3D optical profilometer, as shown in FIGS. 5 and 6 , and the ablation depth, ablation volume and other data are measured.
通过计算,本实施例中烧损量大约为0.2mg,烧损体积大约为1.36×10-2mm3,烧损深度为51.9μm。Through calculation, in this embodiment, the burnt amount is about 0.2 mg, the burnt volume is about 1.36×10 -2 mm 3 , and the burnt depth is 51.9 μm.
实施例4Example 4
通过实施例1的电接触材料摩擦电弧烧损的原位测试装置进行测试,待测样品4采用冷轧C5191锡磷青铜合金带材,首先使用电火花线切割从铸锭中切割出长宽高分别为45mm×10mm×0.3mm的条状试样,将待测面抛光后依次用去离子水和无水乙醇清洗吹干,称重后等待测试。The test was carried out using the in-situ testing device for friction arc burning of electrical contact materials in Example 1. The sample 4 to be tested was made of cold-rolled C5191 tin-phosphor bronze alloy strip. First, a strip sample with a length, width and height of 45 mm × 10 mm × 0.3 mm was cut from the ingot using electric spark wire cutting. The test surface was polished and then cleaned and dried with deionized water and anhydrous ethanol, and then weighed and waited for testing.
将试样夹持固定在样品台12上并将待测样品连接电源负极,夹持钨电极14装置连接电源正极。打开电源,设置电压,电压可根据实际需求进行调节,实际需求包括是否起弧、电弧能量以及应用环境考虑等。在本实施例中,电压设置为10V。打开电机电源,调节转速,转速可根据实际需求进行调节,在本实施例中,转速同实施例2。The sample is clamped and fixed on the sample table 12 and the sample to be tested is connected to the negative pole of the power supply, and the tungsten electrode 14 device is connected to the positive pole of the power supply. Turn on the power supply and set the voltage. The voltage can be adjusted according to actual needs, including whether to start the arc, the arc energy, and the application environment. In this embodiment, the voltage is set to 10V. Turn on the motor power supply and adjust the speed. The speed can be adjusted according to actual needs. In this embodiment, the speed is the same as in Example 2.
测试结束后,将待测样品4取下,放在精密电子天平上称重,计算烧损质量;用3D光学轮廓仪拍摄样品烧蚀后形貌,如图7和图8所示,并测量烧蚀深度,烧蚀体积等数据。After the test, the sample 4 to be tested is removed and weighed on a precision electronic balance to calculate the burnt mass. The morphology of the sample after ablation is photographed with a 3D optical profiler, as shown in FIGS. 7 and 8 , and the ablation depth, ablation volume and other data are measured.
通过计算,本实施例中烧损量大约为0.1mg,烧损体积大约为1.57×10-3mm3,烧损深度为52.2μm。Through calculation, in this embodiment, the burnt amount is about 0.1 mg, the burnt volume is about 1.57×10 -3 mm 3 , and the burnt depth is 52.2 μm.
实施例5Example 5
通过实施例1的电接触材料摩擦电弧烧损的原位测试装置进行测试,待测样品4采用铸态Cu-Te合金,首先使用电火花线切割从铸锭中切割出长宽高分别为45mm×16mm×8mm的块状试样,然后用砂纸将待测面打磨后再抛光,之后依次用去离子水和无水乙醇清洗吹干,称重后等待测试。The test was carried out using the in-situ testing device for friction arc burning of electrical contact materials in Example 1. The sample 4 to be tested was made of cast Cu-Te alloy. First, a block sample with a length, width and height of 45 mm × 16 mm × 8 mm was cut from the ingot using electric spark wire cutting. The test surface was then ground and polished with sandpaper. After that, it was cleaned and dried with deionized water and anhydrous ethanol in turn, and then weighed and waited for testing.
将试样夹持固定在样品台12上并将待测样品连接电源负极,夹持钨电极14装置连接电源正极。打开电源,设置电流,电流可根据实际需求进行调节,实际需求包括是否起弧、电弧能量以及应用环境考虑等。在本实施例中,电压设置为电源容许最高安全电压,即45V。打开电机电源,调节转速,转速可根据实际需求进行调节,在本实施例中,转速约为1r/s。测试时实时记录电压、电流和电弧曲线。The sample is clamped and fixed on the sample table 12 and the sample to be tested is connected to the negative pole of the power supply, and the tungsten electrode 14 device is connected to the positive pole of the power supply. Turn on the power supply and set the current. The current can be adjusted according to actual needs, including whether to start the arc, the arc energy, and the application environment. In this embodiment, the voltage is set to the highest safe voltage allowed by the power supply, that is, 45V. Turn on the motor power supply and adjust the speed. The speed can be adjusted according to actual needs. In this embodiment, the speed is about 1r/s. Record the voltage, current and arc curve in real time during the test.
测试结束后,将待测样品4取下,放在精密电子天平上称重,计算烧损质量;用3D光学轮廓仪拍摄样品烧蚀后形貌,并测量烧蚀深度,烧蚀体积等数据。After the test, the sample 4 to be tested is removed and weighed on a precision electronic balance to calculate the burnt mass; a 3D optical profiler is used to photograph the ablated morphology of the sample, and the ablation depth, ablation volume and other data are measured.
通过计算,本实施例中表面熔融物质量大约为0.26mg,烧损体积大约为2.3×10- 2mm3,烧损深度约为65.9μm。Through calculation, in this embodiment, the mass of the surface melt is about 0.26 mg, the burnt volume is about 2.3×10 - 2 mm 3 , and the burnt depth is about 65.9 μm.
实施例6Example 6
通过实施例1的电接触材料摩擦电弧烧损的原位测试装置进行测试,待测样品4采用铸态Cu-Te合金,首先使用电火花线切割从铸锭中切割出长宽高分别为45mm×16mm×8mm的块状试样,然后用砂纸将待测面打磨后再抛光,之后依次用去离子水和无水乙醇清洗吹干,称重后等待测试。The test was carried out using the in-situ testing device for friction arc burning of electrical contact materials in Example 1. The sample 4 to be tested was made of cast Cu-Te alloy. First, a block sample with a length, width and height of 45 mm × 16 mm × 8 mm was cut from the ingot using electric spark wire cutting. The test surface was then ground and polished with sandpaper. After that, it was cleaned and dried with deionized water and anhydrous ethanol in turn, and then weighed and waited for testing.
将试样夹持固定在样品台12上并将待测样品连接电源负极,夹持钨电极14装置连接电源正极。打开电源,设置电流,电流可根据实际需求进行调节,实际需求包括是否起弧、电弧能量以及应用环境考虑等。在本实施例中,电压设置为试样起弧最低电压,即6V。打开电机电源,调节转速,转速可根据实际需求进行调节,在本实施例中,转速约为1r/s。测试时实时记录电压、电流和电弧曲线。The sample is clamped and fixed on the sample table 12 and the sample to be tested is connected to the negative pole of the power supply, and the tungsten electrode 14 device is connected to the positive pole of the power supply. Turn on the power supply and set the current. The current can be adjusted according to actual needs, including whether to start an arc, arc energy, and application environment considerations. In this embodiment, the voltage is set to the minimum arc starting voltage of the sample, that is, 6V. Turn on the motor power supply and adjust the speed. The speed can be adjusted according to actual needs. In this embodiment, the speed is about 1r/s. Record the voltage, current and arc curve in real time during the test.
测试结束后,将待测样品4取下,放在精密电子天平上称重,计算烧损质量;用3D光学轮廓仪拍摄样品烧蚀后形貌,并测量烧蚀深度,烧蚀体积等数据。After the test, the sample 4 to be tested is removed and weighed on a precision electronic balance to calculate the burnt mass; a 3D optical profiler is used to photograph the ablated morphology of the sample, and the ablation depth, ablation volume and other data are measured.
通过计算,本实施例中表面熔融物质量大约为0.016mg,烧损体积大约为1.4×10- 3mm3,烧损深度约为10.9μm。Through calculation, in this embodiment, the mass of the surface melt is about 0.016 mg, the burnt volume is about 1.4×10 - 3 mm 3 , and the burnt depth is about 10.9 μm.
对比例Comparative Example
与实施例2相比,将实施例2中的测试装置替换为现有往复式摩擦磨损测试装置,测试条件为载荷2N,6mm纯铜球摩擦副,时间30min,频率2Hz,划痕长度5mm,测试结果如图10和图11所示。Compared with Example 2, the test device in Example 2 is replaced by an existing reciprocating friction and wear test device. The test conditions are load 2N, 6mm pure copper ball friction pair, time 30min, frequency 2Hz, scratch length 5mm, and the test results are shown in Figures 10 and 11.
通过计算,本对比例中磨损体积大约为0.63mm3,最大磨损深度为130.9μm。Through calculation, the wear volume in this comparative example is about 0.63 mm 3 , and the maximum wear depth is 130.9 μm.
此外,本案发明人还参照前述实施例,以本说明书述及的其它原料、工艺操作、工艺条件进行了试验,并均获得了较为理想的结果。In addition, the inventors of this case also referred to the aforementioned embodiments and conducted experiments with other raw materials, process operations, and process conditions described in this specification, and obtained relatively ideal results.
尽管已参考说明性实施例描述了本发明,但所属领域的技术人员将理解,在不背离本发明的精神及范围的情况下可做出各种其它改变、省略及/或添加且可用实质等效物替代所述实施例的元件。另外,可在不背离本发明的范围的情况下做出许多修改以使特定情形或材料适应本发明的教示。因此,本文并不打算将本发明限制于用于执行本发明的所揭示特定实施例,而是打算使本发明将包含归属于所附权利要求书的范围内的所有实施例。Although the present invention has been described with reference to illustrative embodiments, it will be appreciated by those skilled in the art that various other changes, omissions and/or additions may be made and that elements of the described embodiments may be substituted with substantial equivalents without departing from the spirit and scope of the present invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present invention without departing from the scope of the present invention. Therefore, it is not intended herein to limit the present invention to the specific disclosed embodiments for carrying out the present invention, but rather it is intended that the present invention will include all embodiments within the scope of the appended claims.
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